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MSTAR MANUAL

This document provides detailed adjustment instructions for LED LCD TVs with the LD91L chassis, including steps for software updates, function checks, and white balance adjustments. It outlines the necessary equipment, procedures for connecting and configuring devices, and specific commands for adjustments. Additionally, it emphasizes the importance of following the designated order and cautions regarding connection and calibration processes.
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0% found this document useful (0 votes)
19 views

MSTAR MANUAL

This document provides detailed adjustment instructions for LED LCD TVs with the LD91L chassis, including steps for software updates, function checks, and white balance adjustments. It outlines the necessary equipment, procedures for connecting and configuring devices, and specific commands for adjustments. Additionally, it emphasizes the importance of following the designated order and cautions regarding connection and calibration processes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ADJUSTMENT INSTRUCTION

1. Application Range 4) Click “Connect” tab. If “Can’t” is displayed, check


connection between computer, jig, and set.
This specification sheet is applied to all of the LED LCD TV
with LD91L chassis.
(1) (4)

2. Designation
1) The adjustment is according to the order which is
designated and which must be followed, according to the
plan which can be changed only on agreeing.
2) Power Adjustment: Free Voltage
3) Magnetic Field Condition: Nil.
4) Input signal Unit: Product Specification Standard Please Check the Speed :
5) Reserve after operation: Above 5 Minutes (Heat Run) To use speed between
from 200KHz to 400KHz
Temperature : at 25±5ºC
Relative humidity : 65±10%
Input voltage : 220V, 60Hz 5) Click “Auto” tab and set as below
6) Adjustment equipments: Color Analyzer (CA-210 or CA- 6) Click “Run”.
110), Pattern Generator(MSPG-925 Series or Equivalent), 7) After downloading, check “OK” message.
DDC Adjustment Jig equipment, Service Remote Control.
(5)
7) Push The “IN STOP KEY” - For memory initialization.
filexxx.bin
Case1 : Software version up (5)
1. After downloading S/W by USB, TV set will reboot
automatically. (7) ……….OK
2. Push “In-stop” key.
3. Push “Power on” key. (6)
4. Function inspection
5. After function inspection, Push “I n-stop” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
“In-stop” key at first. * USB DOWNLOAD
2. Push “Power on” key for turning it on. 1) Put the USB Stick to the USB socket
-> If you push “Power on” key, TV set will recover 2) Automatically detecting update file in USB Stick
channel information by itself. - If your downloaded program version in USB Stick is Low,
3. After function inspection, Push “In-stop” key. it didn’t work. But your downloaded version is High, USB
data is automatically detecting
3) Show the message “Copying files from memory”

3. Main PCB check process


* APC - After Manual-Insult, executing APC

* Boot file Download


1) Execute ISP program “Mstar ISP Utility” and then click
“Config” tab.
2) Set as below, and then click “Auto Detect” and check “OK”
message
If “Error” is displayed, Check connection between
computer, jig, and set.
3) Click “Read” tab, and then load download file (XXXX.bin)
by clicking “Read”

(3)

fi lexxx.bin
4) Updating is staring. 3.1. ADC Process
(1) External ADC(Only adjust in the component mode 480I)
• Input the signal in the Component 1 - Component 480i
(Adjusted only this mode)
MODEL: 209 in Pattern Generator(480i Mode)
PATTERN : 65 in Pattern Generator(MSPG-925 SERIES)

Adjustment pattern

• After enter Service Mode by pushing “ADJ” key,


• Enter the 5 item and then Push the “Start” key.

(2) Internal ADC(Only adjust in the RGB)


• After enter Service Mode by pushing “ADJ” key
• Enter ADC Calibration mode by pushing “G” key at “5.
ADC Calibration”
<Caution> Using ‘power on’ button of the Adjustment R/C ,
power on TV.

* ADC Calibration Protocol (RS232)


Item CMD1 CMD2 Data0
Adjust A A 0 0 When transfer the ‘Mode In’,
‘Mode In’ Carry the command.
5) Updating Completed, The TV will restart automatically.
ADC Adjust A D 1 0 Automatically adjustment
6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage) (The use of a internal pattern)
* If downloading version is more high than your TV have,
Adjust Sequence
TV can lost all channel data. In this case, you have to
• aa 00 00 [Enter Adjust Mode]
channel recover. if all channel data is cleared, you didn’t
• xb 00 40 [Component1 Input (480i)]
have a DTV/ATV test on production line.
• ad 00 10 [Adjust 480i Comp1]
• xb 00 60 [RGB Input (1024*768)]
* After downloading, have to adjust Tool Option again. • ad 00 10 [Adjust 1024*768 RGB]
1) Push "IN-START" key in service remote controller • aa 00 90 End Adjust mode
2) Select “Tool Option 1” and Push “OK” button.
3) Punch in the number. (Each model hax their number)
3.2. Function Check
Model Tool option1 Tool option2 Tool option3 Tool option4 (1) Check display and sound
SL9xxx 26305 3106 57254 3360 · Check Input and Signal items. (cf. work instructions)
1) TV
4) Completed selecting Tool option. 2) AV (SCART1/SCART2/ CVBS)
3) COMPONENT (480i)
4) RGB (PC : 1024 x 768 @ 60hz)
5) HDMI
6) PC Audio In
* Display and Sound check is executed by Remote control.

<Caution>
Not to push the INSTOP key after completion if the function
inspection.
4. Total Assembly line process RS-232C COMMAND MIN CENTER MAX

4.1. Adjustment Preparation [CMD ID DATA] (DEFAULT)


· W/B Equipment condition Cool Mid Warm Cool Mid Warm
CA210 : CH 14(LED), Test signal : Inner pattern (85IRE) R Gain jg Ja jd 00 172 192 192 255
· Above 5 minutes H/run in the inner pattern. (“power on” key
of adjust remote control) G Gain jh Jb je 00 172 192 192 255
B Gain ji Jc jf 00 192 192 172 255
Cool 13,000k ºK X=0.269(±0.002)
R Cut 64 64 64 128
Y=0.273(±0.002) <Test Signal>
G Cut 64 64 64 128
Medium 9,300k ºK X=0.285(±0.002) Inner pattern
B Cut 64 64 64 128
Y=0.293(±0.002) (216gray,85IRE)
Warm 6,500k ºK X=0.313(±0.002) In the SET applied LED module, as to physical characteristics
Y=0.329(±0.002) of LED Module, the sets takes a 120 minutes by aging time to
stabilize a color coordinates. So White Balance Control
equipments get the SET Aging Time from SET and then going
* Connecting picture of the measuring instrument to control the W/B by revise color coordinates in the each time
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to Cautions) The Time Table of color coordinates by SET Aging Time
auto controller or push Adjustment R/C POWER ON ->
Enter the mode of White-Balance, the pattern will come out H/R Time Cool Medium Warm
(Min) X Y X Y X Y
269 273 285 293 313 329
1 ~5 281 297 290 307 318 343
Full White Pattern CA-210
2 6~20 280 288 289 301 317 338
COLOR
ANALYZER 3 21~30 278 285 287 297 316 334
TYPE: CA-210
4 31~ 276 283 285 293 313 329

RS-232C Communication ** Caution **


Color Temperature : COOL, Medium, Warm.
One of R Gain/ G Gain/ B Gain should be kept on 0xC0, and
* Auto-control interface and directions adjust other two lower than C0.
1) Adjust in the place where the influx of light like floodlight (when R/G/B Gain are all C0, it is the FULL Dynamic Range
around is blocked. (illumination is less than 10 lux). of Module)
2) Adhere closely the Color Analyzer (CA210) to the module
less than 10cm distance, keep it with the surface of the
* Manual W/B process using adjusts Remote control.
Module and Color Analyzer’s Prove vertically.(80~100°).
Dynamic contrast : off
3) Aging time
Dynamic color : off
- After aging start, keep the power on (no suspension of
OPC : off
power supply) and heat-run over 15minutes.
Energy saving mode : off
- Using ‘no signal’ or ‘full white pattern’ or the others,
• After enter Service Mode by pushing “ADJ” key,
check the back light on.
• Enter White Balance by pushing “ G ” key at “3. White
• Auto adjustment Map(RS-232C) Balance”.
RS-232C COMMAND
[CMD Format]
START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS A STOP
- LEN : Number of Data Byte to be send
- CMD : Command
- VAL : FOS Data
- CS : Checksum of sent Data
- A : Acknowledge
Ex) [Send : JA_00_DD] / [Ack : A_00_okDDX]

[CMD ID DATA]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
- In the SET applied LED module, as to physical
characteristics of LED Module, the sets takes a 120
minutes by aging time to stabilize a color coordinates. So
White Balance Control equipments get the SET Aging Time
from SET and then going to control the W/B by revise color
coordinates in the each time
Cautions) The Time Table of color coordinates by SET Aging Tim
H/R Time Cool Medium Warm
(Min) X Y X Y X Y
269 273 285 293 313 329
1 ~5 281 297 290 307 318 343
2 6~20 280 288 289 301 317 338
3 21~30 278 285 287 297 316 334
4 31~ 276 283 285 293 313 329

* After done all adjustments, Press “In-start” button and


compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
- Manual Download
For correct it to the model’s module from factory JIG model. * Caution
* Push The “IN STOP KEY” after completing the function · Use the proper signal cable for EDID Download
inspection. - Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
· Never connect HDMI & D-sub Cable at the same time.
4.2. DDC EDID Write (RGB 128Byte) · Use the proper cables below for EDID Writing.
• Write EDID Data to EEPROM(24C02) by using DDC2B · Download HDMI1, HDMI2, separately because HDMI1 is
protocol. different from HDMI2.
• Check whether written EDID data is correct or not.
* For SVC main Ass’y, EDID have to be downloaded to Insert For Analog EDID For HDMI EDID
Process in advance. D-sub to D-sub DVI-D to HDMI or HDMI to HDMI

4.3. DDC EDID Write (HDMI 256Byte)


• Check whether written EDID data is correct or not.
* For SVC main Ass’y, EDID have to be downloaded to Insert
Process in advance.
No. Item Condition Hex Data
4.4. EDID DATA 1 ManufacturerID GSM 1E6D
1) All Data : HEXA Value 2 Version Digital : 1 01
2) Changeable Data : 3 Revision Digital : 3 03
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
1) Analog Data 128Byte (2Bi)
***:Year : Controlled
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
****:Check sum
0x00 00 FF FF FF FF FF FF 00 1E 6D
0x01 01 03 68 73 41 78 0A CF 74 A3 57 4C B0 23
- Auto Download 0x02 09 48 4C A1 08 00 81 80 61 40 45 40 31 40 01 01
• After enter Service Mode by pushing “ADJ” key. 0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
• Enter EDID D/L mode. 0x04 45 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20
• Enter “START” by pushing “OK” key. 0x05 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A
* Edid data and Model option download (RS232) 0x06 3E 1E 53 10 00 0A 20 20 20 20 20 20

Item CMD1 CMD2 Data0 0x07 00

Download A A 0 0 When transfer the ‘Mode In’,


‘Mode In’ Carry the command.
2) DIGITAL DATA(HDMI-1/2/3/4) 256Byte
Download A E 00 10 Automatically Download
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D0x0E 0x0F
(The use of a internal Data) 0x00 00 FF FF FF FF FF FF 00 1E 6D
0x01 01 03 80 73 41 78 0A CF 74 A3 57 4C B0 23
<Caution> 0x02 09 48 4C A1 08 00 81 80 61 40 45 40 31 40 01 01
- Never connect HDMI & D-sub cable when the user 0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
downloading. 0x04 45 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20
- Use the proper cables below for EDID Writing 0x05 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A
0x06 3E 1E 53 10 00 0A 20 20 20 20 20 20
0x07 01
0x00 02 03 26 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
0x01 22 15 01 26 15 07 50 09 57 07 67
0x02 E3 05 03 01 01 1D 80 18 71 1C 16 20 58 2C
0x03 25 00 7E 8A 42 00 00 9E 01 1D 00 80 51 D0 0C 20
0x04 40 80 35 00 7E 8A 42 00 00 1E 02 3A 80 18 71 38
0x05 2D 40 58 2C 45 00 7E 8A 42 00 00 1E 66 21 50 B0
0x06 51 00 1B 30 40 70 36 00 7E 8A 42 00 00 1E 00 00
0x07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
* Detail EDID Options are below 5. Serial number D/L
Product ID
• Press “Power on” key of service remote control.
Model Name HEX EDID Table DDC Function (Baud rate : 115200 bps)
**SL9**** 0001 0100 Analog • Connect RS232 Signal Cable to RS-232 Jack.
• Write Serial number by use RS-232.
0000 0100 Digital • Must check the serial number at the Diagnostics of SET UP
menu. (Refer to below).

Serial No: Controlled on production line.


Month, Year: Controlled on production line:
ex) Monthly : ‘02’ -> ‘02’
Year : ‘2009’ -> ‘13’
Model Name(Hex):
MODEL MODEL NAME(HEX)
42SL9000 00 00 00 FC 00 34 32 53 4C 39 30 30 30 2D 5A 41 0A 20
42SL9500 00 00 00 FC 00 34 37 53 4C 39 30 30 30 2D 5A 41 0A 20
5.1. Signal TABLE
CMD LENGTH ADH ADL DATA_1 ... Data_n CS DELAY
Checksum: Changeable by total EDID data.
CMD : A0h
Vendor Specific(HDMI)
LENGTH : 85~94h (1~16 bytes)
INPUT MODEL NAME(HEX) ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
HDMI1 67 03 0C 00 10 00 B8 2D Data : Write data
HDMI2 67 03 0C 00 20 00 B8 2D CS : CMD + LENGTH + ADH + ADL + Data_1 +…+ Data_n
Delay : 20ms
HDMI3 67 03 0C 00 30 00 B8 2D
HDMI4 67 03 0C 00 40 00 B8 2D
5.2. Command Set
No. Adjust mode CMD(hex) LENGTH(hex) Description

4.5. Checking the function of Bluetooth 1 EEPROM WRITE A0h 84h+n n-bytes Write (n = 1~16)

using adjusts Remote control


(1) Auto checking * Description
- Auto checking is doing in “Power Only”. FOS Default write : <7mode data> write
- Checking the result of searched(check that is in list or not). Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
- Go out of checking mode pushing button “Exit”. Phase
Data write : Model Name and Serial Number write in EEPROM.
(2) Manual checking
- Push the button “Power Only” and “Exit”.
- Push the button hot key “Bluetooth”.
5.3. Method & notice
- Checking the result of searched(check that is in list or not). A. Serial number D/L is using of scan equipment.
- Go out of checking mode pushing button “Exit”. B. Setting of scan equipment operated by Manufacturing
Technology Group.
C. Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0.

4.6. Outgoing condition Configuration


- When pressing “IN-STOP” key by Service remote control,
Red LED are blinked alternatively. And then Automatically
turn off. (Must not AC power OFF during blinking)

4.7. Internal pressure


Confirm whether is normal or not when between power
board's ac block and GND is impacted on 1.5kV(dc) or
2.2kV(dc) for one second.
* Manual Download (Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It
need Manual download.
1) Press the ‘Instart’ key of ADJ remote control.
2) Go to the menu ‘5.Model Number D/L’ like below photo.
3) Input the Factory model name(ex 42LH4000-ZA) or Serial
number like photo.

4) Check the model name Instart menu -> Factory name


displayed (ex 42SL8000-ZB)
5) Check the Diagnostics (DTV country only) -> Buyer model
displayed (ex 42SL8000-ZB)

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