Piezoelectric Sensors
Piezoelectric Sensors
Content
Introduction
Why do we use Piezo Sensors
Classifications
Manufacturing Process of Piezoelectric Sensors
Piezoceramic Element Parameters
Creation of Piezoelectric Materials
Operational Limits of Piezoelectric Materials
Actual Operation of Piezoelectric Materials
Issues with Piezoelectric Materials
Numerical
Few Piezoelectric Sensors and Actuators Applications
Introduction
Piezoelectricity is the ability of some materials to generate an electric charge in response to
applied mechanical stress. Discovered by French Physicists Pierre and Jacques Curie
in 1880.
The piezoelectric effect is revesible:
direct piezoelectric effect: charge separation due to stress
Inverse piezoelectric effect: occurens of stress and strain when electric field is
applied A simple molecular model
Some natural occurring piezoelectric crystals that are widely used are Quartz, Rochelle Salt and
Tourmaline. Quartz crystals are used in the control of the frequency of oscillators and in the
production of very selective filters. Rochelle salt (Potassium sodium tartrate) is used in most of
low-frequency transducer applications and Tourmaline is used for measuring hydrostatic
pressures. Ammonium Dihydrogen Phosphate (ADP) is another piezoelectric material which is
widely used as a transducing element of underwater transducers and hydrophones.
Barium Titanate (BaTiO3) is one of the piezoelectric ceramic which is widely used. The Lead
Zirconate Titanate (PZT) is another piezoelectric ceramic which offers much higher operating
temperature, stronger piezoelectric effects and a much larger variety of characteristics.
Polyvinylidene Fluoride (PVDF) is an expensive piezoceramic which is non-reactive and pure
thermoplastic fluoropolymer.
Introduction
Some piezoelectric materials
Naturally occuring:
-Quarz, Cane sugar, Collagen, Topaz,
DNA, Rochelle salt, Wood
Man-made crystals
-Gallium orthophosphate (GaPO4), a
quartz analogic crystal, Langasite
(La3Ga5SiO14), a quartz analogic crystal
Man-made ceramics
Barium titanate(BaTiO3)-Barium titanate
was the first petzoelectric ceramic
discovered, Lead zirconate titanate
(Pb[ZrxTi1−x]O3 0<x<1)—more
commonly known as, PZT, lead zirconate
titanate is the most common piezoelectric ceramic
PVDF (Poly vinylidene fluoride) in use today, Lithium niobate (LiNbO3)
PTF (Polymer thick film)
Sensor
-Microphones, Pick-ups
-Pressure sensor
-Force sensor
-Strain gauge
Actuators
-Loudspeaker
-Piezoelectric motors
-Nanopositioning in AFM,
STM
-Acuosto-optic modulators
-Valves
High voltage and powersource
-Cigarette lighter
-Energy harvesting
-AC voltage multiplier
Introduction
Applications
Piezo speaker (PZT) Piezoeletric energy scavenging in shoe (PVDF)
Small size
Light weight
Wide dynamic range
Wide temperature range
Broad frequency range
Ultra low noise
Simple signal conditioning
Cost effective test implementation
During Poling, the material is exposed to a very strong electric field, and is simultaneously baked
at an elevated temperature, which causes the domains to become aligned in the desired
orientation. This alignment (also known as polarization) is sensitive, and a material can become
depolarized if it is subjected to extreme mechanical stress, electric fields or temperatures.
Operational Limits of Piezoelectric Materials
During normal operation, a piezoelectric material is either strained (to create an electric
potential) or is subjected to an electric potential (to create a strain).
However, care must be taken to operate the material within the parameters specified by the
manufacturer.
Electrical depolarization can occur if a piezoelectric material is subjected to extreme electric
fields (or voltages) which will cause it to lose (or significantly degrade) its piezoelectric effects.
Mechanical depolarization can occur if a material is excessively strained to the point where the
crystal domains are significantly disturbed.
Thermal depolarization can occur if a material subjected to temperatures beyond the ‘Curie
point’ of the material. A safe operational temperature is about half the Curie point temp.
Actual Operation of Piezoelectric Materials
Consider operation with the ‘direct piezoelectric effect’. If a material is strained, a charge will
build up on opposite faces of the crystal.
Piezoelectric crystal like a ‘capacitor’ that generates charge on the upper and lower surfaces
when you strain it, as shown in the diagram.
Piezoelectric ceramics tend to be very good insulators (i.e. poor conductors), so the charge will
tend to remain on the upper and lower surfaces.
Continuing on with our ‘capacitor analogy’…It is well known that there will be some finite
amount of electric leakage of charge from one surface to another. (i.e. even capacitors will
eventually loose their charge).
More importantly, if we try to do work with the developed potential (+V), buy connecting it
to a load, current will flow todo the work. Therefore, the accumulated charge will drain, and the
developed potential will drop.
Issues with Piezoelectric Materials
Curie temperature
temperature above which the piezoelectric property will be lost.
Material purity
the piezoelectric constant is sensitive to the composition of the material and can be
damaged by defects.
Frequency response
most materials have sufficient leakage and cannot “hold” a DC force. The DC
response is therefore not superior but can be improved by materials
deposition/preparation conditions.
Bulk vs thin film
bulk materials are easy to form but can not integrate with MEMS or IC easily. Thin
film materials are not as thick and overall displacement is limited.
Manufacturing Process of Piezoelectric Sensors
Classifications
Piezoelectric sensors can be divided into two large classes depending on their basic physical
effects.
1. Sensors in the first class use a straight-line piezoeffect. They are used for measuring linear
and vibrating accelerations, dynamic and quasistatic pressure and efforts, as well as
parameters of sound and ultrasonic fields, etc.
2. A second but no less extensive class of sensors concerns the so-called resonant
piezotransducers which use the return piezoeffect. They are resonant sensors from
piezoelectric resonators, and they can also produce straight-line piezoeffects. (These are
resonant piezoelectric transformer sensors.) In addition, other physical effects can be used,
e.g., tensosensitivity, acoustosensitivity, thermosensitivity, etc., allow utilization for
measurement of static and/or dynamic pressure and efforts, linear and vibrating
accelerations, concentration of gas substances, viscosity, inclination corners, etc.
Piezoelectric transducers
The direct effect of piezoelectricity can be simplified down to the following equation, in the
absence of an external electric field (i.e. E=0).
The units of the piezoelectric constant, dij, are the units of electric displacement over the unit
of the stress. Therefore:
Therefore the piezoelectric constant is a good way to measure the intensity of the piezoelectric
effect, since we can think of it in terms of Columbs generated, per Newton applied.
(i.e. T (Stress)=0)
Numerical 1
Lead titanate: d=-44pC/N; eT=600 eo; g=-8(mV/m)/(N/m2); We are looking for the Voltage
(open circuit) due to a force of 1000 N applied to a cube with a 1 cm side.
Introduction
Numerical 2
Lead titanate: d=-44pC/N; eT=600 eo; g=-8(mV/m)/(N/m2); The strain due to an applied
voltage V=1kV (no mechanical load) to a cube with a 1 cm side.
Numerical 3
A piezoelectric crystal having a thickness of 2 mm and a voltage sensitivity of 0.02 V-m/N is
subjected to a pressure of 20 *103 Pa. What is the output voltage?
Introduction
Maximum Applicable Forces
PZT ceramic material can withstand pressures up to 250 MPa (250 x 106 N/m2) without breaking.
Stiffness
Actuator stiffness is an important parameter for calculating force generation, resonant
frequency, full-system behavior, etc. The stiffness of a solid body depends on Young’s modulus
of the material. Stiffness is normally expressed in terms of the spring constant kT, which
describes the deformation of the body in response to an external force.
When an external force is applied to poled piezoceramics, the dimensional change depends
on the stiffness of the ceramic material and the change of the remnant strain (caused by the
polarization change). The equation LN = F/kT is only valid for small forces and small-signal
conditions. For larger forces, an additional term, describing the influence of the polarization
changes, must be superimposed on the stiffness (kT).
Force Generation
In most applications, piezo actuators are used to produce displacement. If used in a restraint,
they can be used to generate forces, e.g. for stamping. Force generation is always coupled
with a reduction in displacement. The maximum force (blocked force) a piezo actuator can
generate depends on its stiffness and maximum displacement. At maximum force generation,
displacement drops to zero.
Introduction
Maximum force that can be generated in an infinitely rigid restraint (infinite spring constant).
Where:
L0 = max. nominal displacement without external force or restraint [m]
kT = piezo actuator stiffness [N/m]
In actual applications the spring constant of the load can be larger or smaller than the piezo
spring constant. The force generated by the piezo actuator is:
Where:
Uin, device input voltage, Uout, device exit voltage (resonant frequency), C0, test piece static electric
capacity. It reflects the energy consumed by piezoelectric materials to overcome its
internal mechanical frictions during resonance.
Piezoceramic Element Parameters
Piezoceramic Element Parameters
Piezoceramic Element Parameters
Piezoceramic Element Parameters
Where:
f0 = resonant frequency (without load) (Hz)
kT = piezo stiffness (N/m)
meff = effective mass (kg)
Piezoceramic Element Parameters
The resonant frequency of a piezo motor or
actuator depends on its material composition,
shape, and volume. For example, a thicker
piezo element will have a lower resonant
frequency than a thinner element of the same
shape. In addition, attaching a load to a piezo
motor or actuator reduces its resonant
frequency – the higher the load, the more the
resonant frequency is reduced. In
manufacturer specifications, the resonant
frequency given for a piezo actuator assumes
that it is unloaded and one end is fixed or
attached to a mass that is significantly larger
than the actuator.
Where:
f0‘ = resonant frequency with added mass (Hz)
m´eff = meff + additional mass (kg)
Piezoceramic Element Parameters
E. Quantity M. Quantity
Charge Displacement
Voltage Force
Current Velocity
Capacitance Compliance
(Electricity co-efficient)
Inductance Mass
Impedance Damping
Numerical 5
A piezo actuator is to be used in a nano imprint application. At rest (zero position) the distance
between the piezo actuator tip and the material is 30 µm (given by mechanical system
tolerances). A force of 500 N is required to emboss the material. Can a 60 µm actuator with a
stiffness of 100 N/µm be used?
Numerical 6
A patch of ZnO thin film is located near the base of a cantilever beam, as shown in the
diagram below. The ZnO film is vertically sandwiched between two conducting films. The
length of the entire beam is l. It consists of two segments: A and B. Segment A is
overlapped with the piezoelectric material while segment B is not. The length of segments A
and B are lA and lB, respectively. If the device is used as a force sensor, find the relationship
between applied force F and the induced voltage.
the distance from the beam's neutral axis to the point of interest along the height of
the cross-section
Application of Piezoelectric Sensors
Using piezoelectric materials, piezoelectric transducers can be used in a variety of applications,
including:
In microphones, the sound pressure is converted into an electric signal and this signal is
ultimately amplified to produce a louder sound.
Automobile seat belts lock in response to a rapid deceleration is also done using a piezoelectric
material.
It is also used in medical diagnostics.
(Stethoscopes - because of their high sensitivity and robustness piezo sensors are often used within
stethoscopes. Anaesthesia Effectiveness - piezo sensors are used to measure the effectiveness of
anaesthesia as they measure the response of muscles to electrical stimulation. Sleep Studies - piezo sensors
are used to measure the movements of patients during sleep studies. They can be attached to various parts
of the body and will give a reading even if the smallest movement is detected. Pacemakers - Piezo sensors
are used within pacemakers to detect the level of physical activity meaning the pacemaker can be adjusted
where needed. )
It is used in electric lighter used in kitchens. The pressure made on piezoelectric sensor creates
an electric signal which ultimately causes the flash to fire up.
They are used for studying high-speed shock waves and blast waves.
Used infertility treatment.
It is also used in restaurants or airports where when a person steps near the door and the door
opens automatically. In this, the concept used is when a person is near the door pressure is
exerted person weight on the sensors due to which the electric effect is produced and the door
opens automatically.
Piezoelectric Actuators
A piezo actuator converts an electrical signal into a precisely controlled physical displacement,
to finely adjust precision machining tools, lenses, or mirrors.
Piezo Actuators: Multilayer/Stack, Bending/Stripe.
There are two different types of piezo actuators / multilayers. The first is a stack actuator.
A stack actuator is constructed in one of two ways: discrete stacking or co-firing depending on
the user’s requirements.
The other type of piezo actuator is a stripe actuator or bending actuator, in which thin layers of
piezoelectric ceramics are bonded together; the thin layers allow the actuator to bend with a
greater deflection but a lower blocking force than a stack actuator.
Pressure Sensors The piezoelectric pressure sensors means they can be
used in a wide range of industrial and aerospace
applications where they’ll be exposed to high
The very basic applications of piezoelectric ceramics temperatures and pressures.
is a gas igniter. The very high voltage generated in a
piezoelectric ceramic under applied mechanical stress
can cause sparking and ignite the gas. There are two
means to apply the mechanical force, either by a
rapid, pulsed application or by a more gradual,
continuous increase.
When a force is applied to a piezoelectric material, an
electric charge is generated across the faces of the
crystal. This can be measured as a voltage
proportional to the pressure.
Acceleration Sensors
Piezoelectric ceramics can be employed as
stress sensors and acceleration sensors, because
of the direct piezoelectric effect.
By combining an appropriate number of
quartz crystal plates (extensional and shear
types), the multilayer device can detect three-
dimensional stresses.
The converse effect - the stress dependence of
the permittivity - is also used in stress sensors.
Ultrasonic Transducers
The sound source is made from piezoelectric ceramics as well as magnetostrictive materials.
In particular, hard piezoelectric materials with a high QM are preferable. A liquid medium is
usually used for sound energy transfer. Ultrasonic washers, ultrasonic microphones for short-
distance remote control and underwater detection, such as sonar and fish finding, and
nondestructive testing are typical applications. Ultrasonic scanning detectors are useful in
medical electronics for clinical applications ranging from diagnosis to therapy and surgery.
One of the most important applications is based on ultrasonic echo field. Ultrasonic
transducers convert electrical energy into mechanical form when generating an acoustic pulse
and convert mechanical energy into an electrical signal when detecting its echo. The transmitted
waves propagate into a body and echoes are generated which travel back to be received by the
same transducer.
ultrasound is one of the safest diagnostic imaging
techniques. It does not use ionizing radiation like x-rays
and thus is routinely used for fetal and obstetrical imaging.
The transducer is mainly composed of matching,
piezoelectric material and backing layers. Piezoelectric
The purpose of the matching layer is to try to
materials are used to generate and detect ultrasound. A
maximize transmission of ultrasound from the
large dielectric constant is necessary to enable a good PZT to the patient. Recall that when there is a
electrical impedance match to the system, especially with tiny large difference in impedance between two
piezoelectric sizes. media, most sound wil be reflected and little will
be transmitted at the interface.
The backing material is located behind the piezoelectric element to prevent excessive vibration. Reducing excessive vibration
will cause the element to generate ultrasonic waves with a shorter pulse length, improving axial resolution in images.
Piezoelectric actuators
Piezoelectric devices have become key components in smart actuator systems such as
precision positioners, miniature ultrasonic motors and adaptive mechanical dampers.
Piezoelectric actuators are forming a new field between electronic and structural ceramics.
Application fields are classified into three categories: positioners, motors and vibration
suppressors.
The manufacturing precision of optical instruments such as lasers and cameras, and the
positioning accuracy for fabricating semiconductor chips, which must be adjusted using solid-
state actuators, are generally on the order of 0.1 μm.
Regarding conventional electromagnetic motors, tiny motors smaller than 1 cm3 are often
required in office or factory automation equipment and are rather difficult to produce with
sufficient energy efficiency. Ultrasonic motors whose efficiency is insensitive to size are
considered superior in the mini-motor area.
Vibration suppression in space structures and military vehicles using piezoelectric actuators is
another promising field of application.
A piezoelectric actuator behaves in the reverse manner of
the piezoelectric sensor. It is the one in which the electric
effect will cause the material to deform i.e. stretch or bend.
That means in a piezoelectric sensor, when force is applied
to stretch or bend it, an electric potential is generated and
in opposite when on a piezoelectric actuator, an electric
potential is applied it is deformed i.e. stretched or bend.
Piezoelectric actuators
Piezo Printheads - Rod type
Diesel Fuel Injectors — In the last decade, regulations on emissions from diesel engines have
become increasingly stringent. In order to meet these stringent demands for compliance and
performance, engine manufacturers have resorted to using precisely timed and metered
injections of fuel during the combustion process. As incredible as this may sound, a single fuel
injector may switch fuel flow with pressures exceeding 26,000 psi (1800 bar) on and off several
times in rapid succession during a single power stroke. Such precise control of high-pressure
fluid is made possible by using piezoelectric actuators controlling small valves within fuel
injectors.
Fast Response Solenoids — Some processes require quick and precise mechanical actuation
that is difficult, if not impossible, to achieve with electromagnetic solenoids. While speed may
not always be a concern, power consumption or compactness of size is a top priority. In such
cases, piezoelectric actuators are often able to fill the niche as they provide fast response and low
power consumption in small packages, compared to electromagnetic solenoids.
Optical Adjustment — Some optics need to be adjusted or modulated with a wide frequency
response and with a minimum number of moving parts. Piezoelectric actuators are often
employed in such applications where they provide fast and accurate control over a long service
life.
Application of Piezoelectric Actuators
Ultrasonic Cleaning — Piezoelectric actuators are also used for ultrasonic cleaning applications.
To perform ultrasonic cleaning, objects are immersed in a solvent (water, alcohol, acetone, etc.). A
piezoelectric transducer then agitates the solvent.
Ultrasonic Welding — Many plastics can be joined together using a process known as ultrasonic
welding. This type of process requires ultrasonic waves to be transmitted to a focused area where
they can cause pieces of plastic to fuse together. Frequently, piezoelectric actuators are used to
accomplish this task.
Stack Actuators — Multiple piezoelectric elements may be stacked to multiply the displacement
achieved for a given voltage. These types of devices are known as stack actuators, and they are
employed in a variety of specialty applications. These actuators find their uses in proportioning
valves, electrical relays, optical modulation, vibration dampening, and other applications requiring
fast or precise control of movement. relays.
Application of Piezoelectric Actuators
Stripe Actuators — Two strips of piezoelectric material may be sandwiched together in a
configuration that is similar to a bimetallic strip. In this configuration, the electric input causes
one strip to expand while the other strip simultaneously contracts, causing a deflection.
Ultrasonic Procedures — Some non-invasive medical procedures rely on the use of focused
ultrasonic waves to break up kidney stones or destroy malignant tissue. Additionally, the advent of
the harmonic scalpel has enabled surgeons to simultaneously incise and coagulate tissue during a
surgical procedure without the need for cauterization. This leads to less tissue damage, less blood
loss, and faster healing times.
Application of Piezoelectric Actuators
Consumer Electronics
Piezoelectric Printers — Generally speaking, there are two main types of printers that use
piezoelectric actuators:
– a dot-matrix printer — In a piezoelectric dot matrix printer, piezoelectric actuators in the printer
head move needle-like pins that “poke” through a strip of ink tape (similar to a typewriter) against
a piece of paper in various patterns to form characters. For most applications, the use of dot-
matrix printers has been superseded by other technologies. However, a dot-matrix printer is the
only printer technology capable of generating duplicate and triplicate carbon-copy printouts.
– inkjet printer — In a piezoelectric inkjet printer, piezoelectric actuators in the printer head act on
small diaphragms or otherwise change the geometry of an inkwell so that ink droplets are forced
out of an orifice onto paper. This is one of the dominant technologies in the printer market to
date.
Piezoelectric Speakers — Piezoelectric speakers are featured in virtually every application that
needs to efficiently produce sound from a small electronic gadget. These types of speakers are
usually inexpensive and require little power to produce relatively large sound volumes. Thus,
piezoelectric speakers are often found in devices such as the following:
– Cell phones, Ear buds, Sound-producing toys, Musical greeting cards, Musical balloons
Application of Piezoelectric Actuators
Piezoelectric Buzzers — Piezoelectric buzzers are similar to piezoelectric speakers, but they are
usually designed with lower fidelity to produce a louder volume over a narrower frequency range.
Buzzers are used in a seemingly endless array of electronic devices, including:
- Alarms, medical devices, alarm clock, Fire alarms, exercise equipment, microwave
oven, computer motherboards