0 1 2 3 4 5 6 7 8 9

BELTWEIGHER CLINKER GRITS 90 T.P.H.    

 
f1 m1
   
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.

1. f1 LOAD CELL FOR B.W.

INTECONT-TERSUS MODULE
2. IT1 282 x 88 297 x 102 203
BELTWEIGHER (VEG20650, VBW)
JUNCTION BOX FOR LOAD
LOCAL 3. JB1
CELL
JB1
4. m1 SPEED TRANSDUCER

5. PE POWER EARTH

POWER SUPPLY
6. PS1
(110V~, 50Hz.)
PS1 PE

POWER

1x(2+2+2)x0.5mm²
DISTRIBUTION
BOARD
1x3x6mm²Al

1x3x1.5mm²
6x25 Cu

IT1
INTECONT R
Tersus schenck process

CONTROL
PANEL

PROFIBUS CABLE
1x2x0.34mm²

(TYPE-A)
1x3x1.5mm²

1x3x1.5mm²

NOTES:-
SPECIAL SCREENED CABLE.
SCREEN DENSITY > 80%.
INSULATION RESISTANCE FOR 100m. CABLE AT +20°C TO +70°C:
REMOTE
CORE TO CORE > 1,00,000 M W
,
N/O POT. FREE CONTACTS 4-20mA ISOLATED PROFIBUS SCREEN TO CORES IN PARALLEL > 50,000 M W
,
TO PLC FOR SIGNAL FOR ACTUAL TO PLC SCREEN TO EARTH > 1 M W
.
1. PANEL HEALTHY. FEED RATE TO PLC (WITH CONNECTOR)
2. TOTALIZER PULSE. STANDARD GRADE SCREENED CABLE.

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01A

INTERCONNECTION DIAGRAM
DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 1

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA AND LEGEND DETAILS WMP1
APPD.BY 28.08.12 A.K.B. OF 1
 0 1 2 3 4 5 6 7 8 9

350 600
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.

"X"

100

121
282
WALL MOUNTING
600
BRACKET,
4 OFF PERSPEX

88
50
20 SHEET

20
29

600
600
54

20
∅8, 4 OFF

DOOR LOCK, 2 OFF

MOUNTING HOLE,
∅10
15

DETAIL OF 'X' SIDE VIEW FRONT VIEW

NOTE:-
1. ALL DIMENSIONS ARE IN mm.
2. SCALE: N.T.S
3. SHEET THICKNESS : 1.6mm.
4. MATERIAL: CRCA.
5. PROTECTION CLASS : IP-55.
6. WEIGHT OF THE PANEL WITH ALL MOUNTINGS
APPROXIMATELY 50KG.
7. PAINT SHADE : RAL-7035.
8. WALL MOUNTED HOUSING IS OF RITTAL MAKE.
9. THIS DRG. LAYOUT IS PROVISIONAL.

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01B

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 1

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
G.A. OF BELTWEIGHER HOUSING
WMP1
APPD.BY 28.08.12 A.K.B. OF 3
 0 1 2 3 4 5 6 7 8 9

600
350
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.

560

100
1 HINGES 2 3
282 203

130
88
IT1
560
600

600
a1 a0

U24 U1.1

L1
150

PE
RUBBER GASKET

A
50

FRONT VIEW WITH DOOR OPEN SIDE VIEW (SEC A-A)

NOTES:-
1. ALL DIMENSIONS ARE IN mm.
2. SCALE = N.T.S.

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01B

DRN.BY 28.08.12 S.K.
D4

SCHENCK PROCESS INDIA LTD G.A. OF BELTWEIGHER HOUSING CHKD.BY 28.08.12 S.K.C.
PANEL NO PAGE 2
MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA ALONGWITH EQUIPMENT LAYOUT APPD.BY WMP1
28.08.12 A.K.B. OF 3
 0 1 2 3 4 5 6 7 8 9

This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.

∅5, 3 OFF
50 50 515 50 50

∅8, 2 OFF 12
∅5, 3 OFF

20

21

25

25
45
130

88

80

80
45

45

25

25
20

20

21
10 10
15 ∅8, 2 OFF

90° BEND LINE 104 282 129 90° BEND LINE

ITEM-1 ITEM-2 ITEM-3

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01B

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 3

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
HINGE PLATES DETAIL
WMP1
APPD.BY 28.08.12 A.K.B. OF 3
 0 1 2 3 4 5 6 7 8 9

This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to IT1 VEG20650, VBW
VFE 0650
be used by express permission and license from M/s. Schenck Process India Ltd.

a1
U24 2A, MCB
1-POLE /30.0
X2:
24V 3
2
L +24V

0V 5
1
N 0V

/30.0

P1 N1

a0
2A,MCB
2-POLE

L1: P N

110V~, 50Hz.
POWER SUPPLY

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO.

/10. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01C

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 1

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
SCHEMATIC DIAGRAM
WMP1
APPD.BY 28.08.12 A.K.B. OF 5
 0 1 2 3 4 5 6 7 8 9

IT1 VEG20650, VBW

JB1
L1:
VFE 0650
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
f1
be used by express permission and license from M/s. Schenck Process India Ltd.

S-500Kg. X10:
17
RED 3
17 OUT1

17 18
GREEN 8
OUT2

19
4
BLACK REF1
18 LOAD CELL
WHITE INPUT
20
7
18 REF2

LOAD CELL
21
5
21 IN1

22
6
IN2

22
SH2

SH2
PE

m1
L1:
15
1
15 +

16
DI5-N
2 TACHOMETER
16 -

SH1
SH1

SPEED
TRANSDUCER

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO.

/15. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01C

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 2

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
SCHEMATIC DIAGRAM
WMP1
APPD.BY 28.08.12 A.K.B. OF 5
 0 1 2 3 4 5 6 7 8 9

This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to VEG20650, VBW IT1
be used by express permission and license from M/s. Schenck Process India Ltd.

VFE 0650

X8: L1:
4 7
+
4-20mA ISOLATED
AO1 SIGNAL FOR ACTUAL
FEED RATE 5 8 FEED RATE TO PLC
-

X2:
3 51
0V

/30.5
4 50
+24V

X3:
1

PULSE
OUTPUT
2

U1.1/d2
L1:
X4: /30.4
5 25 26
+24V

X1:8 X1:7

C.M.I.
RELEASE

6
DI3
27

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO.

/20. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01C

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 3

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
SCHEMATIC DIAGRAM
WMP1
APPD.BY 28.08.12 A.K.B. OF 5
 0 1 2 3 4 5 6 7 8 9

This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to VEG20650, VBW IT1
be used by express permission and license from M/s. Schenck Process India Ltd.

VEA 0650

X13:
10

D04
V-MIN

VFE 0650

X1:
3

D02
V-MAX

5 5

D03 /30.0
FAULT

6 6

VPB 020V

X20:
3
B-LINE

PROFIBUS TO PLC
8
A-LINE

TE

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO.

/25. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01C

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 4

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
SCHEMATIC DIAGRAM
WMP1
APPD.BY 28.08.12 A.K.B. OF 5
 0 1 2 3 4 5 6 7 8 9

+24V
/10.4
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.

/20.3

4 50

U1.1

X2:2 X2:4 X2:6 X2:8

JRP 401

h1 h2 h3 h4
d1 d2 d3 d4
D1 D2 D3 D4

R1 R2 R3 R4

X2:1 X1: 11 10 12 X2:3 X1: 8 7 9 X2:5 X1: 5 4 6 X2:7 X1: 2 1 3

L1: 31 32 L1: 33
/20.3
1 N/O POT. FREE CONTACT FOR 1 N/O POT. FREE CONTACT
PANEL HEALTHY FOR TOTALISER PULSE
6

51

X1:6
/20.3
IT1/DO3
X1:5
/25.3

0V
/10.4

PANEL HEALTHY TOTALISER PULSE

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO.

/30. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01C

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 5

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
SCHEMATIC DIAGRAM
WMP1
APPD.BY 28.08.12 A.K.B. OF 5
 EQPT.NO.

1
1

    

D4

PANEL NO PAGE

  

OF

  
9

RACK/TER

WMP1

1 x 3 x 6mm² Al
L1

110V~, 50Hz. POWER SUPPLY

P a0/ P /10.0
N a0/ N /10.0
1 x 3 x 1.5mm²
S.K.C.
A.K.B.
NAME

S.K.

4-20mA ISOLATED SIGNAL

+ 7 IT1:X8/4 /20.3
IT1:X8/5 /20.3
8

- 8
FOR ACTUAL FEED RATE TO PLC
1 x 3 x 1.5mm²
28.08.12
28.08.12
28.08.12

JB1/ 15 15 IT1:X10/1 /15.6

DATE

SPEED SENSOR (m1)

JB1/ 16 16 IT1:X10/2 /15.6
JB1/ SH1 SH1 PE /15.6
CHKD.BY
APPD.BY
DRN.BY

1 x (2+2+2) x 0.5mm²
JB1/ 17 IT1:X10/3 /15.6
7

17
LOAD CELL (f1)
JB1/ 18 18 IT1:X10/8 /15.6
JB1/ 17 19 IT1:X10/4 /15.6
JB1/ 18 20 IT1:X10/7 /15.6
JB1/ 21 21 IT1:X10/5 /15.6
JB1/ 22 22 IT1:X10/6 /15.6
IC-6111002255-2-2-010-01D

JB1/ SH2
TERMINALS DETAIL
SH2 /15.6
6

6
C.M.I.
26 U1.1/X1:7 /20.4
27 IT1/X4:6 /20.4
1 x 3 x 1.5 mm²
COMMON 31 U1.1/X1:11 /30.1
N/O POT. FREE CONTACTS PANEL HEALTHY 32 U1.1/X1:10 /30.2

DESIGN NO.
TO PLC
TOTALISER PULSE 33 U1.1/X1:4 /30.6
5

SCHENCK PROCESS INDIA LTD

schenck process
HATIA - RANCHI - INDIA
4

4
3

SHAYONA CEMENT,
MALAWI
END CLIENT
2

WALCHANDNAGAR
INDUSTRIES LTD.
1

CUSTOMER
0

NAME
MOD. DATE
This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to
be used by express permission and license from M/s. Schenck Process India Ltd.
 0 1 2 3 4 5 6 7 8 9

This design & drawing is the property of M/s. Schenck Process India Ltd. and is only allowed to BILL OF MATERIALS
be used by express permission and license from M/s. Schenck Process India Ltd.

       

1 a0 MCB FOR MAIN INCOMING SUPPLY LEGRAND 2-POLE 1NO. /10.0 RATING : 2A

2 a1 MCB FOR INTECONT-TERSUS LEGRAND 1-POLE 1NO. /10.3 RATING : 2A

3 f1 E LOAD CELL SPIL S 1NO. /15.0 CAPACITY : 500Kg.

4 IT1 INTECONT-TERSUS MODULE SCHENCK VEG20650, VBW 1NO.

/10.7,/15.7,
/20.2,/25.2
5 JB1 E JUNCTION BOX SPIL 1NO. /15.3

6 m1 E SPEED TRANSDUCER SPIL JGA 20 1NO. /15.0 20 PULSE/REV.

7 U1.1 PCB FOR RELAY LOGIC SPIL JRP 401 1NO. /30.0-/30.9

8 U24 SMPS MEANWELL DR-60-24 1NO. /10.1-/10.2 24VDC, 2.5A

9 PROFIBUS CONNECTOR VIPA 1NO.

10

11

E- LOCATED OUTSIDE THE PANEL.

0 1 2 3 4 5 6 7 8 9

CUSTOMER END CLIENT DESIGN NO. DATE NAME RACK/TER EQPT.NO.

WALCHANDNAGAR SHAYONA CEMENT, schenck process IC-6111002255-2-2-010-01E

DRN.BY 28.08.12 S.K.
PANEL NO PAGE
D4

SCHENCK PROCESS INDIA LTD CHKD.BY 28.08.12 S.K.C. 1

MOD. DATE NAME
INDUSTRIES LTD. MALAWI HATIA - RANCHI - INDIA
BILL OF MATERIALS
WMP1
APPD.BY 28.08.12 A.K.B. OF 1