Ael7 Ti P713 02 Us
Ael7 Ti P713 02 Us
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2023
TI-P713-02-US
Issue 4
AEL7 Series
Electric Linear Actuator
Description
The AEL7 Series linear electric actuators are a cost effective heavy duty range of linear electric actuators only suitable for the modulation of
Spirax Sarco Group valves. The AEL7 Series actuators must not be used for any other purpose. Actuators available with a spring extend
failure function are referred to as AEL7T. Full nomenclature details can be found on page 27 of this document.
imple to commission and especially suited to the steam generation and distribution areas of the steam ecosystem where robustness and
S
reliability are key requirements, the AEL7 Series is compatible with the complete Spira-trol™ 2-port and QL 3-port ranges. It is also suitable
for the Hiter Series 85 and 1000 ranges for more arduous applications.
Typical applications for the heavy duty AEL7 Series actuator include:
- Level control including boiler feed water
- Desuperheater TCV
* The source of the problem should always be targeted in parallel with the use of the
AEL7 to mitigate the risk of failure
T
he AEL7 electric linear actuators (with the exclusion of AEL7T) use two physical force
dependent (torque) switches to determine the end position of the actuator stroke in
both directions and stop the actuator motor i.e. uses the end stops within the valve in
order to determine stroke. The force dependent switches do not require any adjustment
to correspond to valves with different lengths of stroke thereby minimising the risk of
damage due to incorrect set up or in-service wear and tear.
T
he AEL7T versions require the setting of end position with travel dependent switches
due to the spring extend function.
A
ctuators will normally be supplied fitted to the control valve. When supplied separately,
ensure the actuator selected is capable of providing the force necessary to close the
two-port or three-port control valve against the expected differential pressure.
These actuators can be used with the following valves, in conjunction with an appropriate valve adaptor and mounting flange.
DN15 - DN300
3 - Port QL series control valves
(½" - 12")
WARNING
Mains connection is required for the installation of the AEL7T Series actuator and therefore requires specialist
knowledge of electrical circuits and systems, and the inherent dangers. A working knowledge of linear
actuators is also required. Only suitably qualified personnel can operate the actuator under these conditions.
Material
REACH and UK REACH
requirements
Certification options:
The DN15 to DN100 (½" to 4") Spira-trol™ 'L' and 'K' series valves are available with EN14597 certification for the complete assembly when
used with the AEL7T spring extend actuator for high limit applications (Temperature control devices and temperature limiters for heat generating
systems). Certification must be specified at time or order.
The EN14597 certification is only valid for DN15 to DN100 (½" to 4") standard trim type valves with seat options:
- T - 431 stainless steel
- P - Full PEEK
All other size, trim and seat option types are out of scope of this safety standard.
1.7 mm
High
(0.067")
1.7 mm
High
(0.067")
20 mm 30 mm 70 mm
Set Stroke (mm) 3
(0.79") (1.18") (2.76")
Electrical
Terminal board
connection
Shutdown module 5
FSC20 FSC20 FSC20 FSC40 FSC60
1
Not available 24 Vdc.
2
Required for Positioner Card.
3
Actuator supplied with stroke at this setting. Actuator travel can be adjusted up to the maximum stroke. See IM-P713-01.
4
Supplied as Standard. Other options available as a cost option. Refer to Mounting Tables for configuration requirements.
5
Factory fitment only. Not available 24 Vac.
6
Bonnet must not be insulated.
2 4
8
11
10
4 Hand wheel 2
Polycarbonate 8 kN+ (1798 lbf) None
1
Internal o - seal in place of gasket for 1 - 6 kN (225 lbf - 1349 lbf) actuators
2
1 - 4 kN (225 lbf - 900 lbf) actuators use a hand crank
AEL7 Valve Adapter and Mounting Kit Selection - Hiter S85 and S1000
AEL74 AEL78
Valve Model Ø (")
Mounting Kit Bolts Qty Required Mounting Kit Bolts
0.5
0.75
08-18-58-68-02-12-52-62
1.0
1.5 AEL7Y1 4
1
01-11-51-61-21-71 Full Bore
1.5
012XA125111Z
01-11-51-61-21-71 Red. Bore 1.5
08-18-58-68 Ø5/16"-18UNC x1½"
01-11-51-61-21-71 Full Bore AEL7Y3
2.0 Hex Head.
01-11-51-61-21-71 Red. Bore ASTM A307 gr.A
02-12-52-62
Zinc Plated
08-18-58-68-02-12-52-62 AEL7Y4
8
01-11-51-61-21-71 Full Bore 3.0
01-11-51-61-21-71 Red.
08-18-58-68-02-12-52-62
AEL7Y3
01-11-51-61-21-71 Full Bore 4.0
01-11-51-61-21-71 Red. Bore
51-61-71 - Stroke 2" 6.0
51-61-71 - Stroke 3" 6.0
51-61-71 - Stroke 4" 6.0 Y6 n/a
51-61-71 - Stroke 2" 8.0
51-61-71 - Stroke 4" 8.0
230 Vac
24Vdc n/a
230 Vac
24Vdc n/a
230 Vac
24Vdc n/a
230 Vac
24Vdc AEL78PEL4
230 Vac
24Vdc AEL78PEL4
AEL7T Accessories
230 Vac
1 kN AEL7X241
110 Vac
(225 lbf)
24 Vac AEL7X233
AEL7T AEL7T010 AEL7T001
230 Vac
2 kN AEL7X241
110 Vac
(450 lbf)
24 Vac AEL7X233
Standard Cage
Cage Type
(S)
DN15 to DN25
Valve size
(½" to 1")
Actuator
Type Kvs 0.01 - 0.5 1 1.6 2.5 4
Cv 0.012 - 0.58 1.2 1.8 2.9 4.6
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
1.2 kN
AEL71 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 77.9 25.0 77.3 50.7 25.0
(270 lbf)
2 kN
AEL72 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0
(450 lbf)
4 kN
AEL73 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0
(900 lbf)
Standard Cage
Cage Type
(S)
DN32 to DN50
Valve size
(1¼" to 2")
Actuator
Type Kvs 4 6.3 10 16 17.5 - 18
Cv 4.6 7.3 12 18 20.2 - 21
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
1.2 kN
AEL71 77.7 52.0 25.0 42.2 27.3 25.0 25.0 15.5 20.9 19.8 12.0 16.4 14.4 8.3 11.8
(270 lbf)
2 kN
AEL72 103.4 103.4 25.0 82.0 67.1 25.0 50.5 40.9 25.0 40.9 33.0 25.0 30.7 24.6 25.0
(450 lbf)
4 kN
AEL73 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 93.5 85.6 25.0 71.5 65.3 25.0
(900 lbf)
6 kN
AEL74 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0
(1349 lbf)
8 kN
AEL75* 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0
(1800 lbf)
Standard Cage
Cage Type
(S)
DN65 to DN100
Valve size
(2½" to 4")
Actuator
Type Kvs 16 25 36 73 - 90 100 - 117
Cv 18 29 42 85 - 104 116 - 135
Actuator
P H D N-P H D P H D P H D P H D
thrust
1.2 kN
AEL71 13.4 3.0 11.8 4.0 3.3 2.2 1.7 0.4
(270 lbf)
2 kN
AEL72 29.7 19.3 25.0 11.0 6.6 10.3 7.2 4.0 6.7 3.2 1.4 2.9 1.5 0.4 1.3
(450 lbf)
4 kN
AEL73 70.4 60.0 25.0 28.7 24.2 25.0 19.8 16.6 19.3 10.3 8.5 10.0 6.0 4.9 5.9
(900 lbf)
6 kN
AEL74 103.4 100.8 25.0 46.3 41.8 25.0 32.3 29.1 25.0 17.4 15.6 17.1 10.6 9.4 10.4
(1349 lbf)
8 kN
AEL75 103.4 103.4 25.0 64.0 59.5 25.0 44.9 41.7 25.0 24.4 22.6 24.1 15.1 13.9 14.9
(1800 lbf)
12 kN
AEL76 103.4 103.4 25.0 99.2 94.7 25.0 70.1 66.9 25.0 38.6 36.8 25.0 24.2 23.0 24.0
(2698 lbf)
15 kN
AEL77* 103.4 103.4 25.0 103.4 103.4 25.0 88.9 85.7 25.0 49.2 47.3 25.0 31.0 29.8 25.0
(3372 lbf)
20 kN
AEL78* 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 66.9 65.1 25.0 42.3 41.1 25.0
(4496 lbf)
Standard Cage
Cage Type
(S)
DN15 to DN25
Valve size
(½" to 1")
Actuator
Type Kvs 0.01 - 0.5 1 1.6 2.5 4
Cv 0.012 - 0.58 1.2 1.8 2.9 4.6
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
12 kN
AEL71 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
(2698 lbf)
20 kN
AEL72 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
(4496 lbf)
Standard Cage
Cage Type
(S)
DN32 to DN50
Valve size
(1¼" - 2")
Actuator
Type Kvs 4 6.3 10 16 17.5 - 18
Cv 4.6 7.3 12 18 20.2 - 21
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
12 kN
AEL71 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 13.1 16.6
(2698 lbf)
20 kN
AEL72 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
(4496 lbf)
Standard Cage
Cage Type
(S)
DN65 to DN100
Valve size
(2½" to 4")
Actuator
Type Kvs 16 25 36 73 - 90 100 - 117
Cv 18 29 42 85 - 104 116 - 135
Actuator
P H D P H D P H D P H D P H D
thrust
1.2 kN
AEL71 18.2 7.8 16.6 7.2 2.7 6.4 4.8 1.6 4.3 2.4 0.6 2.1 1.3 0.2 1.1
(270 lbf)
2 kN
AEL72 19.0 19.0 19.0 14.2 9.7 13.5 9.9 6.6 9.4 5.2 3.4 4.9 3.1 2.0 2.9
(450 lbf)
4 kN
AEL73 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 12.3 10.5 12.0 7.6 6.5 7.5
(900 lbf)
6 kN
AEL74 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 17.6 19.0 12.2 11.0 12.0
(1349 lbf)
8 kN
AEL75 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 16.7 15.5 16.5
(1800 lbf)
12 kN
AEL76 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
(2698 lbf)
Note: Maximum differential pressure for saturated steam. Refer to Spirax Sarco for other liquids and gases.
Standard Cage
Cage Type
(S)
DN15 to DN25
Valve size
(½" to 1")
Actuator
Type Kvs 0.01-0.5 1 1.6 2.5 4
Cv 0.012-0.58 1.2 1.8 2.9 4.6
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
1.2 kN
AEL71 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(270 lbf)
2 kN
AEL72 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(450 lbf)
4 kN
AEL73 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(900 lbf)
Note: Maximum differential pressure for saturated steam. Refer to Spirax Sarco for other liquids and gases.
Standard Cage
Cage Type
(S)
DN32 to DN50
Valve size
( 1¼" to 2")
Actuator
Type Kvs 4 6.3 10 16 17.5 - 18
Cv 4.6 7.3 12 18 20.2-21
Actuator
N-P H D N-P H D N-P H D N-P H D N-P H D
thrust
1.2 kN
AEL71 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(270 lbf)
2 kN
AEL72 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(450 lbf)
4 kN
AEL73 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
(900 lbf)
Note: Maximum differential pressure for saturated steam. Refer to Spirax Sarco for other liquids and gases.
Note: Maximum differential pressure for saturated steam. Refer to Spirax Sarco for other liquids and gases.
0.9 kN Max. 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Standard Cage
Cage Type
(S)
DN15 to DN25
Valve size
(½" to 1")
Actuator
Type Kvs 4.9-6.3 7.2 10 11
Cv 5.7-7.3 8.3 12 12.7
Actuator
Pressure N-P H D N-P H D N-P H D N-P H D
thrust
0.9 kN Max. 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.9 kN Max. 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4 25.0 103.4 103.4
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Standard Cage
Cage Type
(S)
DN32 to DN50
Valve size
( 1¼" to 2")
Actuator
Type Kvs 25 31-36 46-50
Cv 29 36-42 53-58
Actuator
Pressure N-P H D N-P H D N-P H D
thrust
0.9 kN Max. 60.4 56.6 25.0 47.0 44.1 25.0 32.5 30.5 25.0
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.2
0.9 kN Max. 103.4 103.4 25.0 50.9 45.4 25.0 34.2 30.5 25.0 18.1 16.1 17.8 11.3 10.1
AEL71T
(202 lbf) Min. 0.0 3.1 0.0 0.0 3.1 0.0 0.0 2.9 0.2 0.7 2.5 1.0 1.0 2.1
2.1 kN Max. 31.7 21.3 25.0 11.9 7.4 11.2 7.8 4.6 7.3 3.6 1.8 3.3 1.7 0.6
AEL72T
(472 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Standard Cage
Cage Type
(S)
DN65 to DN100
Valve size
(2½" to 4")
Actuator
Type Kvs 160-180
Cv 185-208
Actuator
Pressure P H D
thrust
Standard Cage
Cage Type
(S)
DN15 to DN25
Actuator Valve size (½" to 1")
Type
Kvs 4.9-6.3 7.2 10 11
Cv 5.7-7.3 8.3 12 12.7
Thrust Pressure N-P H D N-P H D N-P H D N-P H D
0.9 kN Max. 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
* Not suitable for use with Spira-trol Steam-Tight (Seat Option C)
Standard Cage
Cage Type
(S)
DN32 to DN50
Valve size
Actuator ( 1¼" to 2")
Type Kvs 25 31-36 46-50
Cv 29 36-42 53-58
Actuator
Pressure N-P H D N-P H D N-P H D
thrust
0.9 kN Max. 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
* Steam - Tight (option C) NOT suitable for Flow Over applications
DN65 to DN100
Valve size
(2½" to 4")
Actuator
Type Kvs 16 25 36 73 - 90 100 - 117
Actuator
Pressure N-P H D N-P H D N-P H D N-P H D P H
thrust
0.9 kN Max. 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 18.1 16.1 17.8 11.3 10.1
AEL71T
(202 lbf) Min. 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.3 0.0 0.0 0.5 0.0 0.0 0.5
Standard Cage
Cage Type
(S)
DN65 to DN100
Valve size
(2½" to 4")
Actuator
Type Kvs 160-180
Cv 185-208
Actuator
Pressure P H D
thrust
Note: Maximum differential pressure for saturated steam. Refer to Spirax Sarco for other liquids and gases.
A B A B
E
E
C
C
D
D
AEL7 AEL7T
(AEL74 used for reference)
Dimensions
Actuator Thrust Weight
A B C D E
8 kN 15.0 kg
AEL75
(1800 lbf) (33.0 lbs)
15 kN 15.0 kg
AEL77
(3372 lbf) (33.0 lbs)
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
Selection example
Control Valve DN20 JE43 HTSUSS Kv10
Kvs 6.3
Connection PN63
Operating ΔP 30 bar
Information Source
Maximum ΔP 103.4 bar Differential Pressure Tables (Class IV) Metal Seated (T & S)
Mounting Flange EL5971J AEL7 Valve Adapter and Mounting Flange Selection - Spira-trol™ J
AEL7X224
Positioner Nomenclature and How to Order
(Supplied with actuator)
Product A Actuator A
Type E Electric E
Action L Linear L
Series 7 - 7
3 4 kN (900 lbf)
4 6 kN (1349 lbf)
Thrust 3
5 8 kN (1800 lbf)
6 12 kN (2698 lbf)
7 15 kN (3372 lbf)
8 20 kN (4496 lbf)
1 20 mm(0.79 in)
4 70 mm(2.76 in)
1 230 Vac
2 115 Vac
Supply Voltage 4
3 24 Vac
4 24 Vdc
F VMD 24 Vac
K VMD 24 Vdc
X None
Potentiometer X None
A
A Potentiometer 1 x 1000Ω1
1
Required for any actuator with positioner card