FUEL

CONSUMPTION METER
GPRS data transfer to computer

Serial data transfer to computer

RETURN FLOW CONSUMPTION METER

FUEL TANK FUEL TANK BROILTECH

CONSUMPTION METER
USE : 32.12 lr
BROILTECH COM

IN : 201.76 LR
OUT : 169.63 lr

RETURN FLOW SENSOR

COM USE : 32.12 lr
IN LINE FLOW

IN LINE FLOW
USE : 09:26 hh:mM

RETURN FLOW

INJECTION PUMP INJECTION PUMP

IN FLOW SENSOR
IN FLOW SENSOR

ENGINE ENGINE

TWO FUEL SENSOR SYSTEM ONE FUEL SENSOR SYSTEM

BROILTECH launched offline fuel consumption meter for vehicle and diesel generator fuel management, FCM is
combination of two fuel flow sensor (One for supply line and Second for return line) and fuel calculator, fuel
calculator available with digital MODBUS RS232/485 output for external communication.

ADVANTAGES
Indicate total consumption, fuel supply toward engine, fuel return from engine, Indicate fuel flow rate of
consumption, supply and return, indicate total time of comsumption, supply an return, Suitable with all diesel
engine, Power supply : 9 v dc to 24 v dc

MARKETS & AREAS OF APPLICATION

Broil FCM system highly reliable and accurate fuel consumption measurement in trucks, tankers, infrastructure and
construction machinery, agriculture machinery, river boats and diesel engine. It define you an accurate
consumption of fuel so difficult to the fuel from vehicle

SELECTION
BT-DOFS-006 : UP to 200 kw
BT-DOFS-008 : 200 to 400 kw
BT-DOFS-012 : 400 to 1000 kw
BT-DOFS-020 : 1000 to 1500 kw
BT-DOFS-025 : 1500 to 2000 kw

BROIL SENSOTEK INDUSTRIES ☎ +91 97265 18181 ✉ [email protected] 🌐www.broiltech.com

 OVAL GEAR (Positive Displacement Meter)

BROIL industrial positive displacement

flow meter utilizes specially designed
oval rotors at its core, ensuring high
accuracy and long life. These field-
proven oval rotors excel in measuring a
wide range of high viscosity fluids, making
the meter suitable for diverse industrial
applications.

ADVANTAGES
- Wide range of design options with different output,
PERFORMANCE DATA
- Long life with high accuracy and repeatability
Flow rates : wide ow range from 0.7 L/H to 1,50,000 L/H,
Pressure upto 300 Bar, Independent of viscosity, High
OUTPUT SENSOR
resolution, Pulsation-free measurement, non-sensitive
Power voltage : 5 / 12 / 24 V DC
to pulsating ows, Resistant to corrosion by advanced
Output signal : NPN/PNP Open Collector/Proxy Sensor
materials and bearings
High Ele. Level : Higher Than 8 V DC ( Input 12 VDC )
MARKETS & AREAS OF APPLICATION Low Ele. Level : Lower Than 0.8 V DC ( Input 12 VDC )
Light and heavy fuel oils, Hydraulics Test rigs with
varying viscosities and uids, Excellent choice for GENERAL SPECIFICATION
laminating systems, painting systems, adhesive Enclosure
dispense systems, as well as batching systems for Rotor : Aluminum / SS - 316 / PPS
various uids. Shaft : Hard SS - 316
Aluminum Wetted Part : Kerosene, Gasoline, Diesel, Repeatability : 0.01%
Light oil, Heavy oil Accuracy (standard position) : +/- 0.5% Rs / 0.15% FSD

S. S. Wetted Part : Wine, Bear, Alcohol, Milk and Food Maximum Working Pressure : 5 mpa for Al,
Liquid 30 mpa for SS

PPS Wetted Part : for all Chemical & Pharma drug Fluid & Ambient Temperature : -20° to 150° C
Connection : Thread (F) or Flange
6
DISPLAY WITH VARIOUS OUTPUT ELECTRIC CONNECTION
Power Voltage : 24 V DC Pulse Output
Output Signal 5-24 V DC
Red
Retransmit : (4 ~ 20) mA / Pulse (programmable) Green / White

Communication : RS - 485 / HART Protocol Blac

k
O/p signal NPN/PNP

Relay : High & Low Flow 0V

Display Output
Battery Operated Meter
Please Check Display Manual
Power Voltage : 3.6 V DC Lithium Batteries calculate pulse/liter at : 25%, 50%, 75% and 100% flow rate
with pure diesel at 25 °C
Display Mode : Double row LCD as below 108 ±5 131 ±5 102 ±5

Six Digit Instantaneous Flow

Q X.XXXXX (m3/h, L/h, L/M, m3/M, m3/h, L/h, kg/M, GPM, T/h, kg/h) BROIL

15
H1 15
XXXX.XXXX Eight Digit Cumulative Flow

H3
Cumulative ow : Automatically expand the display L2 3

precision.

H2
L1 3 BSP (F) THREAD

H2
L1 3 BSP (F) THREAD CONNECTION
The cumulative ow values can be reset. CONNECTION

Power - fail protection : THREAD END DIMENSION

The instrument coefcient ensures that total ow CON.
Model Number ( BSP - F )
L1 L2 H1 H2 H3
values for the past ten years are retained even in the BT-DOFS - 004 1/4” 60 50 X M 5 NA 14.5 172
event of a power supply drop. BT-DOFS - 006 1/4” 60 50 X M 5 NA 20.5 166
BT-DOFS - 008 3/8” 68 60 X M 5 194 21.0 171
Mechanical Type Meter
BT-DOFS - 012 1/2” 78 60 X M 5 197 25.5 174
Mode : Resettable counter : 9999 Ltr Max
BT-DOFS - 020 3/4” 82 75 X M 5 205 23.0 182
Non Resettable counter : 99999 x 100 Ltr Max BT-DOFS - 025 1” 103 95 X M 5 202 32.0 179
BT-DOFS - 040 1 1/2” 127 120 X M 8 222 40.0 199
Type : Cumulative Total + Resettable Counter
BT-DOFS - 050 2” 187 175 X M 8 239 56.0 216
Cumulative Total + Resettable Counter + Pulse BT-DOFS - 080 3” 205 200 X M 8 240 58.0 217
ALL THE DIMENSION IN MILLIMETER
MODEL RANGE
Model Number Line Size Range Liter / Pulse
BT-DOFS - 004 4 mm 0.7 ~ 60 L/H 0.000363
BT-DOFS - 006 6 mm 5 ~ 150 L/H 0.000714
BT-DOFS - 008 8 mm 20 ~ 300 L/H 0.00240
BT-DOFS - 012 12 mm 50 ~ 1200 L/H 0.00240
BT-DOFS - 020 20 mm 150 ~ 2000 L/H 0.0156 FLANGE END DIMENSION
BT-DOFS - 025 25 mm 200 ~ 4000 L/H 0.0208 Model Number L1 H1 H2 D1 D2 nXD3 PCD
BT-DOFS - 040 40 mm 400 ~ 10000 L/H 0.1428 BT-DOFS - 012 180 197 174 90 15.5 4 X 16 60.3
BT-DOFS - 050 50 mm 600 ~ 20000 L/H 0.1818 BT-DOFS - 020 185 205 182 100 19.5 4 X 16 69.9
BT-DOFS - 080 80 mm 1000 ~ 50000 L/H 0.333 BT-DOFS - 025 263 202 179 110 24.5 4 X 16 79.4
BT-DOFS - 100 100 mm 2000 ~ 100000 L/H 1.0 BT-DOFS - 040 317 222 199 125 34.5 4 X 16 98.4
BT-DOFS - 150 150 mm 5000 ~ 150000 L/H 3.2 BT-DOFS - 050 419 239 216 150 45.0 4 X 19 120.7
FOR ALL THE MODELS DOUBLE PULSE ARE AVAILABLE BT-DOFS - 080 415 240 217 190 78.0 4 X 19 152.4
PROXY SENSOR WITH THREAD & FLANGE END DIMENSION ALL THE DIMENSION IN MILLIMETER

Model Number CON. L1 L2 H 1, H 2 H3 L3 D1 D2 nXD3 PCD

( BSP - F )

BT-DOFS - 004 ¼” NA 60 71 14.5 50 X M 5 NA NA NA NA

BT-DOFS - 006 ¼” NA 60 65 20.5 50 X M 5 NA NA NA NA
BT-DOFS - 008 ⅜” NA 68 70 21.0 60 X M 5 NA NA NA NA
BT-DOFS - 012 ½” 180 78 73 25.5 60 X M 5 90 15.5 4 X 16 60.3
BT-DOFS - 020 ¾” 185 82 81 23.0 75 X M 5 100 19.5 4 X 16 69.9
BT-DOFS - 025 1” 263 103 78 32.0 95 X M 5 110 24.5 4 X 16 79.4
BT-DOFS - 040 1 ½” 317 127 98 40.0 120 X M 8 125 34.5 4 X 16 98.4
BT-DOFS - 050 2” 419 187 115 56.0 175 X M 8 150 45.0 4 X 19 120.4
BT-DOFS - 080 3” 415 205 116 58.0 200 X M 8 190 78.0 4 X 19 152.4
CON. = CONNECTION ALL THE DIMENSION IN MILLIMETER
7
 ’’
INTELILIGENT FUEL
CALCULATOR
Our advanced Fuel Consumption Meter is designed to provide
accurate monitoring and management of fuel usage, making
it an essential tool for industries that rely on precise fuel
management. The meter's user-friendly interface and
comprehensive functionalities ensure efficient operation and
valuable insights into fuel consumption patterns.

Key Features
• User-Friendly Keypad Operation: The meter is operated via a keypad with four keys: MENU,
Left Shift, Right Shift, Up, and Down. These keys facilitate easy navigation through the meter’s
various functions and settings.
• Accurate Fuel Monitoring: Measures both fuel supply towards engine and fuel return from
engine, providing real-time data on consumption, residual fuel, and instantaneous flow rates.
• Data Export and Query: Export data in CSV format for detailed analysis. Query past records,
logs, and export logs for comprehensive fuel
usage tracking.
• Communication Setup: Configurable
RS485 communication setup with selectable
baud rates and parity checks, ensuring
seamless integration with existing systems.
• Reset Functions: Easily reset total usage,
running time, and residual oil. Clear logs and
records to maintain up-to-date data.
• Calibration and Display Unit
Customization: Options for calibration and unit
selection (LPH, LPM, GPM, Kg/hr, m3/hr…etc)
to meet specific requirements.

• Security: Password-protected settings to prevent unauthorized changes. Option to change

passwords for enhanced security.
• Display: Backlit LCD

➢ Power Supply: 24V DC / 230V AC

➢ Input: Pulse
➢ Output: 4-20mA, RS-485 Modbus, Pulse Output
24V DC / 12V DC Output for flow sensor

BROIL SENSOTEK INDUSTRIES ☎ +91 97265 18181 ✉ [email protected] 🌐www.broiltech.com