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CSNRI PS DiamondWrap June2023

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Ayman ElMawardy
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5 views

CSNRI PS DiamondWrap June2023

Uploaded by

Ayman ElMawardy
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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DiamondWrap ®

DiamondWrap® is an engineered, field-saturated repair system made


of proprietary carbon fiber cloth applied with a two-part epoxy and
a high-modulus filler material. It functions as a pressure-containing
repair to seal leaks and as a reinforcing repair to restore original
pipe strength in both the hoop and axial directions.

DiamondWrap® is used regularly in plants, refineries, tank farms,


terminals, and offshore locations around the globe and is ideal
for complicated geometry, such as tees, flanges, and varying
diameter pipe. It is available in multiple kit sizes for any
temperature and diameter pipe and can be installed with
minimal disruption to operations.

APPLICATIONS
• Cooling water lines
• Flare lines
• Blow down lines
• Chemical processing lines
• Oil and gas risers
• Steel pipe
• Stack towers
• Steam piping
• Underwater pipeline
• Storage Tanks and Vessels

COMPLIANT WITH: BENEFITS:


(standards/regulations)
• AB-539 • Eliminates unplanned down time for high-
• ASME PCC-2 consequence piping
• ISO 24817 • Extends the life of aging and corroding
• ASME B31 assets
• US DOT • No pipe cutting or welding
• API • Minimal creep ensures a long service life
• CSA Z662 • No VOCs
• Prevents future external corrosion
DiamondWrap®
TECHNICAL DATA
DIAMONDWRAP DIAMONDWRAP MT DIAMONDWRAP HT DIAMONDWRAP UHT

Fabric FCB-033 FCB-123 FCB-033 FCB-123 FCB-033 FCB-123 FCB-033 FCB-123

Ply Thickness 0.0105" 0.0175” 0.0105" 0.0175” 0.0105" 0.0175” 0.0105" 0.0175”

Shore D Hardness 85 85 84 80

Max Installation Temp 120°F (50°C) 180°F (80°C) 250°F (121°C) 250°F (121°C)

Max Operating Temp 200°F (93°C) 313°F (156°C) 430°F (221°C) 597°F (314°C)

Min Operating Temp


-58°F (-50°C) -58°F (-50°C) -58°F (-50°C) -58°F (-50°C)
(after full cure)

Shelf Life 12 months 12 months 12 months 6 months

Chemical Resistance Wide range (see Chemical Compatibility Chart for details)

CURE SCHEDULE1,2 (HOURS)


TEMP DIAMONDWRAP DIAMONDWRAP MT DIAMONDWRAP HT DIAMONDWRAP UHT

(°C) (°F) Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1


Recommended Recommended Recommended Recommended

25 77 24 - 3 3 - - -
60 140 - 18 2 2 5 5 -
90 195 - - 1 - 1 1 -
120 250 - - 1 - - - 1
150 300 - - 1 10 - 1 -
175 350 - - 3 - 1 - 1
205 400 - - - - - 3 1
232 450 - - - - 2 - 6
280 536 - - - - - - 1
320 608 - - - - - - 1

(1) For exact post-curing schedule please refer to the technical binder. The listed cure schedule should be followed from the lowest
temperature to the highest with the hold times listed in hours completed prior to ramping up to the next temperature.
(2) The cure schedule of the chosen column must be fully completed to reach the recommended cure and achieve 90% of the Target
Shore D hardness.
WARRANTY CSNRI routinely implements product improvements. Please contact your local distributor or office for the most current
product specifications. CSNRI warrants the quality of this product when used according to directions.
PS_0623 ISO 9001 Certified

[email protected] | CSNRIcomposites.com
© 2023 CSC Operating Company, LLC. All Rights Reserved.

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