TOM Final
TOM Final
# Which of the following product development strategies has the highest product
development risk?
A. acquiring the developer
B. alliances
C. joint ventures
D. new internally developed products.
E. purchasing technology
# A restaurant kitchen contains a wall poster that shows, for each sandwich on the menu, a
sketch of the ingredients and how they are arranged to make the sandwich. This is an
example of a(n):
A. assembly drawing.(chap 5)
B. route sheet
C. bill of material
D. work order
E. assembly chart
# Workspace can inspire informal and productive encounters if it balances what three
physical and social aspects?
A. proximity( su gan gui ), privacy, and persuasion
B. privacy, persuasion, and permission
C. Work stoppage at any one point can tie up the whole operation
D. There is a lack of flexibility necessary for handling a variety of production rates
A. historical experience
B. time studies
C. predetermined time standards
D. work sampling
E. government laws and regulations. chap 10
# The tally sheet data from a work sampling study provides information regarding:
# A carpet manufacturer has delivered carpet directly to the end consumer rather than to
the carpet dealer. The carpet manufacturer is practicing which of the following?
A. postponement
B. cross-docking
C. backward integration
D. postponement. chap 7
E. timely customization
# All EXCEPT which of the following statements about ABC analysis are true?
A. In ABC analysis, inventory may be categorized by measures other than dollar volume
B. ABC analysis categorizes on-hand inventory into three groups based on annual dollar volume
# Which category of inventory holding costs has a much higher percentage than average
for rapid-change industries such as PCs and cell phones?
A. housing costs
B. material handling costs
C. labor cost
D. investment costs
E. pilferage, scrap, and obsolescence.(chap12)
# If demand is not uniform and constant, then stock-out risks can be controlled by:
B. priority scheduling
C. a transportation matrix
D. a capacity-demand matrix
# Which of the following aggregate planning methods does not work if hiring and layoffs
are possible?
A. the linear decision rule
B. simulation
# A grill assembly takes 20 washers. Instead of listing these washers separately, they are
grouped into a single kit for production. How is the bill of material for the washers
classified?
A. phantom bill
B. component bill
C. modular bill
D. low-level bill
E. planning bill.(chap 14)
C. The POQ interval and all order quantities remain fixed throughout the planning horizon
D. Each order quantity is recalculated at the time of the order release.(chap 14)
E. POQ lot sizes are always at least as large as the EOQ lot sizes would be
A. Rules need to be revised to adjust to changes in orders, product mix, and so forth
A. mass production
B. consistency
C. automation
D. Both have quality standards.
E. Both can usually be kept in inventory
# Which of the following is NOT true when explaining why productivity tends to be lower
in the service sector than in the manufacturing sector?
A. Services are typically labor-intensive
B. Services are often difficult to evaluate for quality
# A graphic technique for defining the relationship between customer desires and product
(or service) is:
A. product lifecycle management
B. the house of quality.(chap 5)
E. modular design
# Which of the following products is likely to be assembled on a repetitive process line?
A. automobiles.
B. custom personal computers
C. custom cakes
D. steel
E. beer
# The use of information technology to monitor and control a physical process is known as:
D. numeric control
E. IT oversight
# The main issue in designing process-oriented layouts concerns the relative positioning of:
A. safety devices
B. departments or work centers.(Chap 9)
C. raw materials
D. entrances, loading docks, etc
A. enlarged jobs involve vertical expansion, while enriched jobs involve horizontal expansion
B. enriched jobs enable an employee to do a number of boring jobs instead of just one
C. job enlargement is more psychologically satisfying than job enrichment
D. job enrichment is suitable for all employees, whereas job enlargement is not
E. enriched jobs involve vertical expansion, while enlarged jobs involve horizontal
expansion.(chap 10)
# What is a technique for estimating the percent of time a worker spends on various tasks?
# A fried chicken fast-food chain that acquired feed mills and poultry farms has performed
which of the following?
A. horizontal integration
B. forward integration(chap 11)
C. backward integration.
D. current transformation
E. job expansion
# A furniture maker has delivered a dining set directly to the end consumer rather than to
the furniture store. The furniture maker is practicing which of the following?
A. postponement
B. drop shipping.
C. channel assembly
# Which of the following is NOT true about reverse logistics as compared to forward
logistics?
A. Inventory management is not consistent
B. Distribution costs are less directly visible
# The two most basic inventory questions answered by the typical inventory model are:
E. minimizes the sum of holding, ordering, and product costs.( chap 12)
# Aggregate planning would entail which of the following production aspects at BMW for a
12-month period?
E. B, C, and D
# Which of the following is NOT consistent with level scheduling? lập lịch trình theo cấp
độ?
E. All of the above are inconsistent with the pure level strategy. chap 13
# What lot-sizing technique is generally preferred when inventory holding costs are
extremely high?
A. lot-for-lot.: This method involves ordering exactly what is needed for each period, thereby
minimizing inventory holding costs by avoiding excess stock. Items are ordered or produced in
quantities that match the exact demand, reducing the amount of inventory held over time.(chap
14)
B. EOQ
C. POQ
D. the Wagner-Whitin algorithm
E. All of the above are appropriate for the situation
# When a set of jobs must pass through two workstations whose sequence is fixed, ________
is the sequencing rule most commonly applied.
A. critical ratio
B. earliest due date
C. first come, first served
E. Johnson's rule.(chap15)
B. modular design
C. quality function deployment
D. robust design
E. computer-aided design
# A system using an automated work cell controlled by electronic signals from a common
centralized computer facility is called:
A. an adaptive control system
B. robotics
E. a manufacturing cell
B. requiring frequent close contact between forklift drivers and item pickers
E. locating the docks near a convenient access point to the closest highway
A. it tends to be less accurate, particularly when task times are short.(chap 10)
B. it observes several workers simultaneously
C. it is more expensive than time-study methods
D. it is more intrusive than time-study methods, and therefore generates more complaints
# Which of the following statements does NOT accurately explain what occurs when the
number of facilities in a distribution network increases?
A. response time decreases
B. profit first increases, then decreases
● A. response time decreases: As you add more facilities, they are generally closer to
customers, reducing delivery times.
● B. profit first increases, then decreases: Initially, more facilities can lead to better
service levels and potentially higher sales, increasing profit. However, as costs rise with
too many facilities, profit can start to decrease due to higher operational costs.
● C. total logistics costs first decrease, then increase: At first, logistics costs might
decrease due to efficiencies like reduced transportation distances. But beyond a certain
point, the costs associated with managing more facilities (like inventory, real estate, and
maintenance) start to increase total logistics costs.
● D. inventory costs increase: With more facilities, there's often more inventory to be held
across these locations to meet customer demand at each site, thus increasing inventory
holding costs.
The statement E suggests a reversal in response time which does not align with typical outcomes.
Generally, adding more facilities would keep or further reduce response time, not increase it,
unless there's some inefficiency or complexity introduced that outweighs the benefits of
proximity, which is not a common expectation in standard scenarios.(chap 5)
A. The cost-minimizing solution may or may not be where annual holding costs equal annual
ordering costs
B. In inventory management, item cost becomes relevant to order quantity decisions when a
quantity discount is available
C. If carrying costs are expressed as a percentage of value, EOQ is larger at each lower price in
the discount schedule
D. The larger the annual demand, the less attractive a discount schedule will be.
E. The smaller the ordering cost, the less attractive a discount schedule will be
A. lead time
B. demand
C. order size
D. order spacing
# An aggregate plan satisfies forecast demand by potentially adjusting all EXCEPT which
of the following?
A. production rates
B. labor levels
C. inventory levels
D. overtime work
A. stable employment
B. lower absenteeism
D. lower turnover
E. more employee commitment
(1) bet- ter response to customer orders as the result of improved adherence to schedules, (2)
faster response to market changes, (3) improved utilization of facilities and labor, and (4)
reduced inventory levels.
Question: How are the 10 decisions of OM different when applied by the operations
manager of a production process such as Frito-Lay?
Solution
Process & Frito-Lay: The process is designed for mass production, aiming for high
capacity design output with efficiency. There's also an emphasis on green production,
focusing on sustainable practices, reducing waste, and minimizing
environmental impact.
Location Frito-Lay: Plants are strategically located near raw material suppliers to
reduce transportation costs and ensure freshness of ingredients like
potatoes or corn. This decision also considers labor markets and
regulatory environments.
Inventory Frito-Lay: With an inventory turnover rate of 200 times per year,
Frito-Lay ensures a rapid flow of fresh goods through the supply chain,
minimizing waste and ensuring product freshness. This high turnover
necessitates precise inventory management practices.
Schedule Operations run 24/7 to meet demand, especially given the perishable
nature of some products and the need for continuous supply to retailers.
High-intensity production schedules are managed to match consumer
demand peaks, promotional activities, and seasonal variatio
Maintenance Given the rapid production pace and reliance on machinery, maintenance
is critical. It involves regular, preventive maintenance schedules to keep
production lines running smoothly, quick response to any breakdowns,
and investment in technology upgrades to enhance production
capabilities.
CASE STUDY 2
Question: How are the 10 decisions of OM different when applied by the operations
manager of a production process such as Hard Rock Cafe.
Solution
10 decisions of OM
1. Design of goods and services: Defines much of what is required of operations in each of the
other OM decisions. For instance, product design usually determines the lower limits of cost and
the upper limits of quality, as well as major implications for sustainability and the human resources
required.
Hard Rock Cafe: The product design here involves a dual focus on food and music. They
continuously evolve their offerings to keep the experience fresh and engaging, aiming to
enhance customer benefits through new menu items, music performances, or themed events.
This design influences everything from menu development to the selection of music for
nightly playlists or live performances.
2. Managing quality: Determines the customer's quality expectations and establishes policies and
procedures to identify and achieve that quality.
● Hard Rock Cafe: Quality is measured primarily through customer surveys, which are
comprehensive enough to evaluate all aspects of the service experience, including food
quality, service, ambiance, and the entertainment component. This feedback loop helps in
maintaining and improving the quality of both tangible (food) and intangible (service,
atmosphere) aspects.
3. Process and capacity strategy: Determines how a good or service is produced (i.e., the process for
production) and commits management to specific technology, quality, human resources, and capital
investments that determine much of the firm's basic cost structure.
● Hard Rock Cafe: This involves designing internal business processes to ensure efficiency
in both the kitchen and service areas. Capacity design includes planning for peak times,
managing seating arrangements, and ensuring that both food preparation and service can
keep up with demand. It's about balancing the number of customers they can serve with the
quality of service provided.
4. Location strategy: Requires judgments regarding nearness to customers, suppliers, and talent,
while considering costs, infrastructure, logistics, and government.
● Hard Rock Cafe: Their locations are strategically chosen to be near tourist hotspots or
areas with high foot traffic, enhancing visibility and customer throughput. This decision
impacts not just customer access but also the type of clientele and the thematic fit of the
location with the rock 'n' roll brand.
5. Layout strategy: Requires integrating capacity needs, personnel levels, technology, and inventory
requirements to determine the efficient flow of materials, people, and information.
● Hard Rock Cafe: The layout is carefully planned to maximize the impact of the
memorabilia, which is a key attraction. Lighting, sound systems, screens for music videos or
live events, and circulation paths are all designed to showcase this aspect, ensuring that
customers are engaged with the theme while also being guided towards merchandise for
potential sales.
6. Human resources and job design: Determines how to recruit, motivate, and retain personnel with
the required talent and skills. People are an integral and expensive part of the total system design.
● Hard Rock Cafe: They employ a range of positions, each tailored to different aspects of the
operation, from culinary staff to musicians or entertainers. The staff is not only skilled in
their specific roles but also embodies the passion for music, contributing to the overall
atmosphere. This HR strategy ensures that employees can collaborate effectively, enhancing
the customer experience.
7. Supply chain management: Decides how to integrate the supply chain into the firm's strategy,
including decisions that determine what is to be purchased, from whom, and under what conditions.
● Hard Rock Cafe : SCM is influenced by market demand, the variety of suppliers for both
food and memorabilia, and inventory management costs. They manage this through a
combination of traditional approaches and modern inventory management software to
ensure timely availability of quality ingredients and thematic items.
8. Inventory management: Considers inventory ordering and holding decisions and how to optimize
them as customer satisfaction, supplier capability, and production schedules are considered.
● Hard Rock Cafe: Inventory includes not just food and beverages but also the memorabilia
which adds to the atmosphere. They use inventory management software to optimize stock
levels, reduce waste, particularly with perishable goods, and ensure that memorabilia items
are rotated or displayed effectively to keep the experience fresh.
9. Scheduling: Determines and implements intermediate- and short-term schedules that effectively
and efficiently utilize both personnel and facilities while meeting customer demands.
10. Maintenance: Requires decisions that consider facility capacity, production demands, and
personnel necessary to maintain a reliable and stable process.
CASE STUDY 3
HARD ROCK
Solution
1. Nursing efficiency:How far does a nirse have to travel, in walking time and distance, to
patients, suppliers, break rooms, etc.?
2. Security: How to protect patients, especially babies, from being reached by people who
should not have access to them3. Privacy, serenity, and quiet: How to provide patients with space
that will help them recover quickly (service-scape)
4. Meal and supply efficiencies: How to deliver meals warm and keep supply lines full with the
best efficiency
5. Space for family to visit or sleep over
6. Space for growth and capacity expansion.
7. Where to locate service departments Where to locate service departments (e.g., x-ray,
pharmacy, laboratories, financial, management, elc.) so they are convenient to patients and staff.
8. Areas for medical and non-medical staff to be “off-duty”.from patient/visitor flow.
9. New mobile carts (holding both computers and supplies),that go from room to room, are
adding a new dimension to hospital layouts.
1. Nursing Efficiency
● Travel Minimization: The layout should feature nursing stations close to patient rooms
within a pod or similar design, reducing walking distances. This could mean:
○ Decentralized nursing stations where each station serves fewer rooms but is in
closer proximity to those rooms.
○ Efficient placement of supply rooms and break areas to minimize the time nurses
spend away from patient care.
2. Security
● Room Design:
○ Use of sound-absorbing materials in construction, quiet HVAC systems, and
strategic placement of rooms away from noisy areas.
○ Design for natural light, healing colors, and perhaps even noise-canceling
technologies in critical recovery areas.
● Family Accommodations:
○ Rooms with space for family members, possibly with convertible furniture like
Murphy beds.
○ Dedicated waiting areas or lounges near intensive care or pediatric units where
families can rest or spend the night.
● Scalable Design:
○ Use of modular construction for rooms or wings that can be easily expanded.
○ Planning for vertical or horizontal expansion, or areas where temporary structures
could be added.
● Strategic Placement:
○ Place service departments like labs or radiology near areas of high use (e.g.,
emergency departments).
○ Ensure that departments like pharmacy are accessible but do not disrupt patient
flow, possibly with separate service corridors.
EXERCISE 1 chap 12
Company A produces a product for which the annual demand is D units. Production averages p
units per day, while demand is d units per day. Holding costs are $H per unit per year, and setup
cost is $S. (a) If the firm wishes to produce this product in economic batches, what size batch
should be used? (b) What is the maximum inventory level? (c) How many order cycles are there
per year? (d) What are the total annual holding and setup costs?
The annual demand for an item is 10,000 units. The cost to process an order is $75 and the
annual inventory holding cost is 20% of item cost.
a. What is the optimal order quantity, given the following price breaks for purchasing the item?
Quantity Price
1-9 $2.95 per unit
1000 4999
Solution:
STEP 2
STEP 1
STEP 2