MV BOARD signed_compressed
MV BOARD signed_compressed
Project : 2021
MV BOARD
TABLE OF CONTENTS
SL PARTICULARS PAGE
1 INTRODUCTION 2
2 STANDARDS 2
3 SCOPE OF WORK 2
7 INSTRUCTION TO SUPPLIERS 15
9 TECHNICAL DATASHEET 16
10 PRICE SCHEDULE 17
Project : 2021
MV BOARD
1.0 INTRODUCTION
M/s Ultratech Cement Limited is under expansion of its cement manufacturing
capacity for that the company intend to purchase Medium voltage switchgear with
following scope as follows.
The specification covers design, testing at works, supply and commissioning of
11KV /6.6KV SWITCHBOARD as mentioned above.
2.0 STANDARDS
The design, manufacture and testing of equipment shall be carried out as per the
latest Indian Standards/International standards, Indian Electricity Rules, Relevant
Code of Practices and requirement of Chief Electrical Inspectorate. Salient standards
and code of practices are given below.
Wherever the Indian Standards do not exist, the equipment/components shall be
designed, assembled and tested in accordance with the latest editions of the
Standards of the International Standard Institutions, Institution of Electrical &
Electronic Engineers, USA (IEEE), and National Electrical Manufactures Association,
USA (NEMA) and/or International Electro Technical Commission (IEC).
IS - 13118 : High voltage alternating current circuit breakers
IS - 2705 : Current Transformers
IS - 3156 : Potential Transformers
IS - 1248 : Direct acting Electrical Indicating Instruments
IS - 5578 : Guide for marking of insulated conductors
IS- 11353 : Guide for uniform system of marking and
Identification of conductors and apparatus terminals
IS - 3427 : Metal enclosed switchgear and control gear for
Voltage above 1000V but not exceeding 11000V.
IS - 5 : Color for ready mixed paints and enamels
IEC -62271-100 : Metal enclosed switchgear and control gear for
Voltage above 1000V, but not exceeding 11000V
IEC -62271-200 : High Voltage Alternating circuit Breakers.
IS 3231/IEC60255/61000: Electric relays for power system protection
IS 722 : Specification for AC Electricity meters.
IS 1248 : Direct acting indicating analog electrical measuring
Project : 2021
MV BOARD
Project : 2021
MV BOARD
All the HV components shall be provided with pressure release flaps preferably on
top of the Switchboard and shall have complete barrier construction that isolates to
prevent a fault in one area to another area. Scraping earth arrangement in trolley
shall be provided to ensure continuous earthing when trolley is withdrawn.
All cubicles shall be separated from each other with shrouded arrangement.
4.1 Supply system
11KV/6.6KV (UE) + 10%, 3 phase, 50 Hz +5 %
Design Ambient Temperature : 50 Deg C
Altitude : <1000 Meters MSL
Rated operational Voltage : 11KV/6.6KV
Highest System Voltage : 12.1KV/7.2KV
Rated Insulation with Stand Voltage : 12.1KV/7.2 KV
4.2 System Fault Level
As per BOQ KA for 3 sec
Internal Arc as per BOQ KA for 1 sec
4.3 Type of Switchgear
The type of switchgear shall be Triple pole, Single break, Restrike free and high-
speed vacuum encapsulated poles circuit breaker. The vacuum circuit breaker
shall be capable of interrupting all type of fault conditions which may occur in
the system. The vacuum interruption module shall have long service life. The
electrodes shall be gas free and the electrode‘s material shall be such that it
can generate more vapour pressure at low currents and less vapour pressure
at high currents to avoid current chopping or arc restriking as the case may be.
The bidder shall furnish with his bid all necessary literature, write-ups etc. in
support of the performance of the circuit breaker. Attached single line diagram
is indicating panel rating for the entire breaker. Breakers considered for 2000
kW and above motors shall be supplied with differential protection. Motor side
CT’s shall be supplied by motor supplier and details provided by motor supplier
shall be incorporated by HB supplier.
Project : 2021
MV BOARD
Vacuum circuit breaker when used for motor and Transformer feeders shall be
provided with surge suppressor. The Surge Suppressor shall be Metal Oxide,
gapless indoor type complying IEC 60099 -4
The circuit breakers shall have three distinct and separate positions on the
cradle viz. Service, Test and Isolated with provision of locking the breaker in
any of these three positions. The isolated position shall be achieved by
disconnecting plug socket in test position. These three positions shall be
available for each bus bar system.
PTs shall be mounted within the breaker trolleys wherever asked for line PT
and in separate panel if asked for bus PT as per the enclosed single line
diagrams. The trolley shall have three distinct positions i.e. service, test and
isolated with the provision for locking. The panel shall have door interlock such
that door cannot be opened unless the vacuum breaker is switched “OFF”.
Suitable limit switches shall be included for the above safety.
The relay chamber shall be at the front housing control, metering and protective
devices. No components shall be mounted on the rear of the relay chamber.
The front door shall be designed so as to allow the breaker to be withdrawn up
to test and isolated position without opening the front door. It shall be possible
to charge the breaker without opening the front door. The circuit Breaker
enclosure shall have interference blocking to prevent the improper rating of the
circuit Breaker
Each motor feeder panel shall have adequate cabling space to accommodate
CTs and to terminate HT cables and to respective capacitor bank also. The
capacitor cable shall be electrically connected on outgoing terminals. Separate
CTs along with protection relays shall be housed to monitor capacitor current
and protect further damage of capacitor bank under fault condition. VCB for
motor feeder shall be complete with surge diverters. Vacuum circuit breaker
with over voltage factors exceeding 2.0, when used for motor duty shall be
supplied with surge suppressors.
The termination arrangement shall allow at least 750mm for cable terminations
and stress cones for all the feeders
All the terminal strips shall be located within the panel at the front at a suitable
height for ease of termination, duly segregated for termination of CT and PT
wires, external interface wiring of plant PLC and external interlocks. HT fuses
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b) Temperature rise
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Specification of CT for feeder falling under 200 amps and below shall be as
10VA.
CT Burden Calculation, Accuracy Limit Calculation and Knee Point Calculation
shall be furnished.
4.19 Potential Transformer
Potential Transformer shall be single phase, star/star, dry type, mounded cast
resin; draw out design with HT and LT fuses. Fuse failure relay shall be
provided for Secondary LT Fuse fail monitoring,
PT Overvoltage factor shall be 1.2 Continuous and 1.9 for 8 hours
The PT shall have the following ratings:
Voltage: 11KV or 6.6KV / 110V / 110V
VA BURDEN:
Incomer: 30 VA (when bus PT is there)
Incomer: 50 VA (when bus PT is not there)
Bus PT: 50VA (For all the Cores)
Accuracy: 0.5 -50VA, 1.0 -25VA & 3P -50VA
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The alarm / status of each of protection function and trip operation shall be
communicated to DCS. The numerical relays shall have built in feature
/hardware interface to provide such inputs to DCS for analog / digital
values.
The relays shall be looped up in the panel as per the requirement of the
network, the networking Panel /switch shall be supplied by Suppliers and
Project : 2021
MV BOARD
For all the MV boards with interfacing cables with laptop, One set of pen drive
with the licensed software shall be provided of all types of Relays with their
communication cables with Laptop and necessary hardware and GSD files
and memory mapping details for IEC61850 communication to be provided by
the supplier.
Trip circuit supervision relay shall be provided for two trip coils capable of
monitoring the trip coil during on and off positions, the relay shall have time
delay on drop off of min 200 milli sec and shall be provided with operation
indicator.
The Multifunction meter shall be flush mounted in the front and connection
on the rear side.
The multifunction meter shall have large backlit LED/LCD with graphic
display on the front.
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Bus Couplers
4.36.11 1no.-Ampere meter flush type
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1 no single pole MCB for 110V AC supply connected to contacts being wired to
remote programmable controller shall be provided.
4.38 Alarm and indication:
Incomers
4.38.1 1no.-Red lamp marked ON suitable for 110V DC
4.38.2 1no.-Green lamp marked OFF suitable for 110V DC
4.38.3 1no.-Amber marked AUTO TRIP suitable for 110V DC (Common for
all the panels)
4.38.4 1no.-Red marked PANEL HEATER ON suitable for 110V AC
4.38.5 1no.-White marked TRIP CIRCUIT HEALTHY suitable for 110V DC
4.38.6 1no.-Set of auxiliary relay for lamp test
4.38.7 1no.-Common fault annunciation relay
4.38.8 1no.-Hooter suitable for 110V DC
4.38.9 1no.-Bell suitable for 230V AC for DC failure
4.38.10 1no.-Blue lamp marked DC failure
4.38.11 1no.-White for breaker for test position
4.38.12 1no.-Yellow for breaker service position
4.38.13 1no.-Blue for breaker spring charge
Outgoing feeder
4.38.14 1no-Red lamp marked ON suitable for 110V DC
4.38.15 1no.-Green lamp marked OFF suitable for 110V DC
4.38.16 1no.-White marked TRIP CIRCUIT HEALTHY suitable for 110V DC
4.38.17 1no.-Red marked PANEL HEATER ON suitable for 110V AC
4.38.18 1no.-Amber marked AUTO TRIP suitable for 110V DC (Common for
all the panels)
4.38.19 1no.-White for breaker for test position
4.38.20 1no.-Yellow for breaker service position
4.38.21 1no.-Blue for breaker spring charge
Captive Power Incomer
4.38.22 1no.-Red lamp marked ON suitable for 110V DC
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Transformer Feeder
4.38.44 1no.-Red lamp marked ON suitable for 110V DC
4.38.45 1no.-Green lamp marked OFF suitable for 110V DC
4.38.46 1no.-Amber lamp marked AUTO TRIP suitable for 110V DC
4.38.47 1no.-Red lamp marked PANEL HEATER ON suitable for 110V AC
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4.38.48 1no.-White lamp marked TRIP CIRCUIT HEALTHY suitable for 110V
DC
4.38.49 1no.-Set of annunciation windows for transformer faults suitable for
110V DC
4.38.50 1no.-Set of auxiliary relays for AUTO TRIP indication and fault
indication
4.38.51 1no.-White for breaker for test position
4.38.52 1no.-Yellow for breaker service position
4.38.53 1no.-Blue for breaker spring charge
Project : 2021
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5.2 Switchboard
5.2.1 Physical check-up for dimensions, workmanship, enclosure
protection, maintenance facilities etc.
5.2.2 Testing of components
5.2.3 Interlock tests,
5.2.4 Insulation resistance test,
5.2.5 High voltage test
Project : 2021
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7.3 The general arrangement drawing and schematic drawing shall be submitted
with one week from the date of purchase order.
8.0 PERFORMANCE GUARANTEES & PENALTIES
8.1 The Supplier shall give a guarantee for temperature rise inside the panel not
to exceed 40 deg.Cover an ambient of 50 deg C.
8.2 The supplier shall be liable to pay liquidated damages of 2% of total cost of
equipment for every 1 deg. C temperature rise more than 40 deg. C inside
the panel busbars during actual performance test at the manufacturer’s works
subject to maximum of 5 deg. C temp. rise after with board shall be rejected.
8.3 For calculation of temperature, 0.5 deg C and above shall be considered as
1deg C and less than 0.5 deg C ignored.
9.0 TECHNICAL DATA SHEET
9.1 Supplier shall follow the technical data as per enclosed annexure in the
contract. The attached data are final agreed by the supplier prior to order
finalization.
9.2 In case of any deviation of technical data for any of equipment or component,
supplier shall brought in to the knowledge of consultant or purchaser’s
authorized engineer. They will review the technical implication of it and take
the decision to suit the equipment performance.
10.0 PRICE SHEDULE
10.1 Supplier shall submit the price schedule as per attached format only. The final
rates will be broken in following manner and same will be used for the
purpose of addition or deletion of equipment / component.
10.2 The order price is confirmed against attached bill of material but actual
supplies can be changed during detailed engineering.
10.3 Revised price of final approved bill of material shall be calculated based upon
unit rates as furnished by the supplier.
10.4 In case of non-availability of any unit rate for any of component, price shall
be calculated on prorata basis
11.0 LIST OF APPROVED SUB SUPPLIERS
11.1 The list of sub suppliers list is enclosed with contract
11.2 Supplier shall follow the same list during manufacturing of the equipment’s,
11.3 No discussion shall on approved sub vendors list shall be entertained during
project execution since same is agreed before order finalization,
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11.4 For any specific items which are better proposal and tendering benefits to the
project may be brought in knowledge in the consultant or company’s
authorized engineer prior to order placement.
11.5 It is right of purchaser to accept the propose sub vender of reject the same
without any further discussion.