Advanced Digital Technology Solutions For Enhancing The Productivity of Marginal Oil and Gas Fields in Nigeria
Advanced Digital Technology Solutions For Enhancing The Productivity of Marginal Oil and Gas Fields in Nigeria
Abstract
Since the beginning of the 1990s the government of Nigeria has been struggling to enhance its
productivity in oil and gas which is the mainstay of the country’s economy. Its long-stated dual
objectives have been to increase crude oil reserves and daily production rate to 40 billion barrels
and 3 million barrels per day, respectively. An important aspect of its strategy to achieve this
objective is the marginal oil field development programme. However, more than two decades later,
the programme has not produced tangible results, partly as a result of challenges with developing
and setting the country's marginal oil fields on the path of consistent productivity. This article
examines the challenges in this regard and is proposing the effective deployment of advanced
digital technologie solutions in enhancing the production potentials of the numerous marginal oil
and gas fields located in the Niger Delta region of the country.
Introduction
Nigeria has harbored plans for increasing its oil and gas performance metrics as far back as the
1990s. This plan received heightened attention in 2007 under the Yar’adua - Jonathan
administration which had included it in its four-year, Vision 2010, blueprint. With the country's
crude oil reserves then standing at 36.2 billion barrels, the administration resolved to increase it to
40 billion barrels by the year 2010. It also set a target of 4 million barrels of oil per day 1. Failing
to be achieved by 2010, the deadline had been shifted to 2020 and now to 2030. Two decades and
counting, rather than increasing the reserves figures have remained stagnant while the daily
average has been shrinking.2 As against its OPEC quota of 1.56 million barrels of daily production,
the country's production is around a low of 1.3 million barrels as of January 2024.
The performance metrics has defied efforts on the part of the government which has been
formulating policies and programmes aimed at achieving the stated objectives. One of the first
things the government did in this direction was to evaluate the entire oil basins in its territory, with
particular attention to once-sidelined oil blocks. The latter were then farmed out to small
indigenous companies to develop and produce from them. This drive to substantially increase
proven reserves and daily production led to an appreciable upswing in exploration activities, with
joint ventures, production sharing contracts and indigenous companies stepping up their
* Graduate student of Cyber Law at the Faculty of Law, University of Lagos; National Information Technology
Development Fund (NITDEF) Scholar 2020 -2021; E-mail: [email protected]
1
Doidge, F. (2008) The Price of Nigerian Oil” Offshore Technology Available here. (Accessed 5 May 2024).
2
Avuru, A. (2022) “Reining in the Collapse of The Nigerian Oil Industry” Africa Oil and Gas Report Available
here. (accessed 5 May 2024).
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PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
exploration and production operations.3 The concession of oil fields to independent Nigerian
operations added ounces of barrels to the county's production.
The Legal Framework for the Development of Marginal Fields
The marginal oil field development/farm-out programme was rolled as part of the more generalized
indigenization drive in the Nigerian oil and gas industry. The policy behind the programme saw to
the amendment of the 1964 Petroleum Decree4 whose major thrust is the overall enhancement of
oil and gas exploration and production in Nigeria. It sought to bring about the development of the
many oil and gas discoveries in Nigeria, a lot of which have been left unattended for too long. In
some cases, the fields have remained unproduced or partially appraised. The marginal oilfield
development program, according to the revised Guidelines for the Award and Operations of
Marginal Fields in Nigeria (2020), is to be carried out by the government in collaboration with
operating companies, through the “farm-out of un-produced, un-appraised, abandoned or
producing fields on existing Oil Mining Lease (OML) to independent and indigenous companies
on a periodic basis.”5
The Guidelines list the following as the broad objectives of the farm-out and award of marginal
oil fields in Nigeria are as follows:6
1. To grow production capacity by expanding the scope of participation in Nigeria’s
Petroleum sector, through diversification of resources and inflow of investments.
2. To increase Nigeria's oil and gas reserves base through aggressive exploration and
development effort.
3. To reduce the cost of oil and gas production.
4. To provide opportunity for portfolio rationalization.
5. To promote the participation of indigenous companies in the sector thereby fostering
technological transfer.
6. To provide an opportunity to gainfully engage the pool of elevated level technically
competent Nigerians in the oil and gas sector.
7. To promote common usage of facilities by different operators to ensure optimum utilization
of available capacities.
These initiatives sought to bring about increased indigenous participation in the oil and gas
industry, raise Nigerian content level, generate employment for Nigerians, increase crude oil
reserves as well as daily production, among others. This article will look at the marginal oil field
development programme with the objective of bringing attention to and proffering some advanced
digital oil field technologies as a solution to one of the major challenges facing marginal oil field
operators in Nigeria.
3
United Nations Conference on Trade and Development (2006) African Oil and Gas Services Sector Survey Vol 1 -
Nigeria: Creating Local Linkages by Empowering Indigenous Entrepreneurs (United Nations: NY) p.58.
4
Petroleum (Amendment) Decree No 23 of 1996, now Petroleum Act Cap. P10, LFN 2004.
5
Guidelines for the Award and Operations of Marginal Fields (2020) Art. 2.
6
Art. 3.
2
ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
The new petroleum industry legislation also specifies that marginal fields may have some or all of
the following determining characteristics:
1. Fields not considered by license holders for development because of assumed marginal
economics under prevailing fiscal and market terms;
2. Fields with at least one exploration well drilled and have been reported as oil and/or gas
discovery for more than 10 years with no follow up appraisal or development effort;
3. Fields with crude oil characteristics different from current streams (such as crude with
exceedingly high viscosity and low API gravity), which cannot be produced through
conventional methods or current technology;
7
Kalu-Ulu, T.C. et al. (2023) “Overcoming the urge for infill drilling in marginal field redevelopment through
artificial lift deployment” Int J Sci Res 2023;12(6): 2784-800 p.2784. DOI: 10.21275/SR23624065052.
8
Guidelines for Farmout and Operation of Marginal Fields (2013) Art. 5.
9
Guidelines for the Award and Operations of Marginal Fields (2020) Art. 4.
10
Petroleum Industry Act (2021) Section 94(8)(a).
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PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
5. Fields that have been abandoned by the leaseholders for upwards of three years for
economic or operational reasons;
6. Fields that leaseholders may consider for farm-out as part of portfolio rationalization
programmes.
For all practical purposes, and notwithstanding the above provisions, it would appear that the
marginality of oil and gas fields in Nigeria is largely determined by the conduct of oil field
operators in failing to develop and produce from a given field. As provided by the Petroleum
(Amendment) Decree, a field becomes marginal upon its identification as such by the President.11
Thus, a field declared as marginal by the President “may or may not have the technical
characteristics of a marginal field.”12
The Performance Index and Increasing Expectations on Marginal Oil Fields in Nigeria
Nigeria's current marginal fields number upto 251, with proven reserves modestly estimated at 2.3
billion barrels.16 According to Price Water Cooper, of the marginal oil fields awarded between
2001 and 2003, only 30 percent were able to hit full production. Out of a total of 24 marginal fields
awarded in the 2003 bid round, only 9 were reported to have attained first oil and gone into
production.17 These are reported by the Department of Petroleum Resources as consisting of the
following active fields:
11
Petroleum (Amendment) Decree No 23 of 1996, Para. 17 (4), First Schedule.
12
Dentons LLP (2014) “Marginal fields in Nigeria: recent developments” Available here. (Accessed 5 May 2024).
13
Nwaozuzu, C. (2018) “Overcoming constraints of developing marginal oilfields” in Local Content Digest Q3
2018, Modular Refineries: Promoting Inclusion and Local Content Growth. Available here. p.41. (Accessed 5 May
2024).
14
Akinwale, Y.O. & Akinbami, J.K. (2016) “Economic evaluation of Nigerian marginal oil and Gas field using
financial simulation analysis” Int. J Energy Econ Policy 563-74, p.573.
15
Dentons LLP, Supra, note 12.
16
Ezekiel, M.P. & Okwuchukwu, O.B. (2020) “A Critique of the Legal Framework for the Development of
Marginal Oil Fields in Nigeria” NAUJILJ Vol 11 (2) p.136.
17
PriceWaterCooper (2021) “Tax Bites: The Petroleum Industry Act and the Marginal Fields” Available here.
(Accessed 5 May 2024).
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ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
The above producing fields have reportedly grown their reserves from 141 million barrels in 2004,
to 302.6 million barrels in 2013.18 On the whole, however, the contribution of the entire marginal
fields, consisting of the 24 awarded in 2003 and the 57 awarded at the 2021, has been infinitesimal
and fluctuating. For example, in the 2015/2016 financial year, the marginal fields accounted for
just 3.09 percent of the country’s crude output, having produced the amount of 23.243 million
barrels out of a total of 751.882 million barrels produced within the period.19 The volume
appreciated to 6 percent in 201920, only to fall down to 2.97 percent in 2020, representing 1.52
million barrels of a total of 51.147 million barrels.21
With the 2021 award of new fields, analysts speculated a boost in production of about 8.835 million
barrels monthly. The volume of output was “expected to grow by 285, 000 barrels per day, going
by the estimated 5,000bpd output projected for each field.”22 Despite the optimistic outlook the
situation failed to improve with crude output from the fields still trapped below 4 percent as of
2022.
Meanwhile, there is increasing expectation and pressure on local oil and gas producers, inclusive
of marginal operators, to ramp up their production. The Domestic Crude Supply Obligation
guidelines recently released by the Nigerian Upstream Production Regulatory Commission
(NUPRC) mandates local producers to “supply around 483,000 (bpd) of crude oil to local refineries
for the first 6 months of 2024.”23 This is pursuant to the provision of the Petroleum Industry Act
which requires indigenous oil producers to allocate a chunk of their crude output to domestic
refineries to keep them from shortages. The government has announced its plan to produce 1.8
million barrels per day in 2024, over and above the 1.5 million barrels per day quota imposed by
OPEC.24 Thus, regardless of the production level hovering around 1.3 million barrels per day, the
government with a nod from the NNPCL, has set a target of 1.78 million barrels in the 2024 budget.
Analysts are, however, highly pessimistic and see the target as unrealistic.25
18
Ezekiel & Okwuchukwu, Supra note 16 at 135.
19
Eboh, M. (2016) “Marginal fields contribute less than 4% of oil output” Vanguard Nigeria. Available here.
(accessed 5 May 2024).
20
Oladipo, O. (2019) “Why Marginal fields account for just 6% of Nigeria’s crude production”. Available here.
(Accessed 5 May 2024).
21
Eboh, Supra note 19.
22
Akintayo, O. (2022) “Operators may earn N4.37tn from marginal oil fields”. Available here. (Accessed 5 May
2024).
23
Anthony-Uko, N. (2023) “Local Oil Producers Must Supply 483,000bpd To Local Refineries By June—
NUPRC” Available here. (Accessed 5 May 2024).
24
Ibid.
25
Jeremiah, K. (2024) “Nigeria explores options as oil production crisis persists”. Available here. (Accessed 5 May
2024).
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PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
26
Guidelines for the Award and Operations of Marginal Fields in Nigeria (2020) Art. 12.4.
27
Ezekiel & Okwuchukwu, Supra note 16 at 137.
28
Offia, U.S. (2011) “Development and Management of Marginal Oil Field in the Niger Delta Basin: Opportunities
and Challenges” NAUJILJ Vol. 1, 135-148 at 2.
29
Ezekiel & Okwuchukwu, Supra note 16 at 137.
30
Dentons LLP, Supra, note 12.
31
Nwaozuzu, Supra note 13 at 41.
32
Humphrey, O.O. & Dosunmu, A. (2017) “The Influence of Technological Factors on Marginal Oil Field
Development in Nigeria” IJSIT 6(4), 405-419 p.406.
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ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
having scaled through the economic (and some the other) constraints. The proposals in this article
are, therefore, decidedly on the technological aspect towards helping these companies optimize
the productivity of their marginal fields.
Centrality of Technological Constraints
In tandem with several other researchers, the position of Kalu-Ulu et al. is that marginal fields are
technically difficult to develop or impossible to be produced using conventional methods.33 This
presupposes that the use of unconventional methods enabled by current advanced digital
technologies can turn things around and show the otherwise economic viability of marginal fields.
Thus, for fundamental marginal field problems, such as assumed low reserves and complex
geological formation, technology is the ultimate game changer. In fact, a study on marginal fields
by Humphrey and Dosunmu found that “technological factors account for 96% of the variance in
marginal field development.”34
Accordingly, a number of technologies have been put forward as suitable candidates for use in the
development of marginal fields in Nigeria. This solves part of the problem identified by Ayo Shote,
the then Vice President and Managing Director of Baker Hughes, that one of the big challenges
faced by marginal field operators is the inability to timeously recognize the precise technology to
be used to achieve efficiency.35 The proposed technologies include slim hole drilling, horizontal
and extended-reach drilling technologies, intelligent well completion, infill drilling, coil tubing,
down hole electric submersible pumps (ESP), surface multiphase pump.36 Other highly important
ones include waterflooding, chemical/gas injection, and other artificial lift techniques.37 These
technologies can be categorized as falling under well and reservoir engineering and as being
suitable to develop mature and declining fields to extend field life and increase recovery.
In 2001 Hassan et al. reported the turnaround of the Younis marginal field operated by the Gulf of
Suez Petroleum Company (GUPCO) in Egypt. This is through the integrated application of what
were then the most advanced oilfield technologies which helped to turn the field into an
economical production site, resulting in “a doubling of the oil production rate as well as the proven
field reserves.” The techniques applied include:38
1. 3D seismic techniques to delineate the field’s reservoirs;
2. Infill drilling of water injectors and new producers to improve oil sweep efficiency;
3. Gravel packs used in injectors and producers to minimize sand migration;
4. Extreme overbalance techniques for the field's high permeability reservoirs for more
effective gravel pack placement;
5. Coiled tubing pipelines to feed the field with gas for artificial lift and water for injection;
6. Combined use of reservoir saturation and production logging measurements to monitor
water front advancement and thus enable proper management of the water injection project.
33
Kalu-Ulu, et al. (A) Supra note 7 at 2784.
34
Humphrey & Dosunmu, Supra note 32 at 405.
35
Shote, A. (2013) “Finance, technology big issues for marginal field operations” Vanguard Nigeria. Available
here. (accessed 5 May 2024).
36
See Offia, Supra note 28.
37
Kalu-Ulu, et al. (A) Supra note 7.
38
Hassan, S. et al. (2001) “An Integrated Approach To Marginal Field Development: Case History From The Gulf
Of Suez”. Paper presented at the Offshore Mediterranean Conference and Exhibition, Ravenna, Italy. Paper
Number: OMC-2001-026.
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With specific reference to marginal fields in Nigeria, Toluse et al., Oruwari, Dagogo et al.,
Oyakhire and Omeke have suggested a number of specified technologies to address specific issues
identified in individual marginal fields.39 With respect to the Umusadege field which faced the
problem of decline in reservoir pressure, Toluse et al. proposed the use of water and chemical
flooding at the boundaries of the reservoir to induce efficient sweep of hydrocarbon deposits. The
field also suffers from limited process facility capacity which limits its daily production rate. For
this problem, they suggested the deployment of surface multi-centrifugal pump stations to conduct
hydrocarbon from header to nearest facility with higher processing capacity. This is to ensure that
no available hydrocarbon is left unproduced.
For the Sango field, which is being reported as experiencing rapid decline in production despite
the use of infill drilling, Dagogo et al. suggested the use of electrical submersible pumps (ESP) as
an artificial lift technique to reverse the decline and prolong the life of the field. In the X-Field (a
pseudonym) associated with poor production data recording, Oyakhire and Omeke suggested the
deployment of digital oilfield tools to enable real-time data collection and remote control of field
operations. Appreciating the importance of ample and accurate data in field development,
especially when it comes to marginal resources, they identified these practical solutions to
overcome the data gaps which are hampering the operators’ field development campaigns.
Bringing Advanced Digital Technologies into the Mix
The technology solutions proffered above belong to the old order of things where operations are
largely mechanical and not underpinned by data-driven intelligence. The conception of some of
the technologies is more than three decades old and hampered by operator bias, limited knowledge,
lack of workflow integration, team work, flexibility and speed. These are characteristic of the old
technological order where electronic and information systems are deployed to merely automate
production systems. But we are now in the fourth industrial revolution where digital data, high
computing power and topnotch expertise are applied to decipher and extract value from disparate
patterns of numbers and letters to create actionable intelligence.40
The deployment of advanced digital technologies in the oil and gas industry has unlocked “new
levels of operational efficiency and productivity while also helping to reduce safety risk and
environmental impact.” Advanced digital techniques such as the internet of things (IoT) cloud
computing, machine learning (ML), artificial intelligence (AI), big data analytics, predictive
analytics, etc. have “enabled the industry to leverage the massive amounts of data that it generates
to completely transform how it operates.”41 By taking over the repetitive tasks of data analytics,
detection of anomalous behavior, classification of wells, and driving control changes, artificial
intelligence, for example, gives oil and gas companies an excellent chance at field
optimizationation as well as maintaining that optimization state to positively impact bottom line
performance.42
39
Kalu-Ulu, et al. (B) (2023) “Marginal Fields Development in Nigeria: A Review of Extant Strategies” J. of
Energy Research and Reviews Vol. 15, Issue 1, 1-25; Article no. JENRR.103612 p.19.
40
Presley, J. (2023) “Data Journey: Digitalization Projects Deliver Returns for Operators” Journal of Petroleum
Technology 75 (01): 24–29.
41
Lakshmipathi, K. et al. (2023) “Rethinking Energy with Generative AI” Amazon Web Services Available here.
(Accessed 10 February 2024).
42
Zahn, D. (2020) “What Global Pandemic Responses Teach Us in Upstream O&G” Ambyint Insights. Available
here. (Accessed 2 January 2024).
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ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
Advanced digital technologies are now being applied throughout the oil and gas value chain, from
upstream through to downstream. In field development, digital technologies help in figuring out
precisely where best to drill oil wells, how many of them, and the optimum spacing between them.
In hydraulic fracturing, they help in intelligent process design, choice of fracturing fluids as well
as tracking and monitoring of large fleets of specialized vehicles used in fluid injection. In artificial
oil lifting, big data analytics help optimize polimer dosage, equipment performance surveillance,
failure prediction, etc.43
One good illustration of efficiencies brought by digital technology solutions is the Field
Development Planning tool from Halliburton. The product automates the field development
process by integrating data from multiple sources to offer exact proposals for the ideal
development plan based on, among other things, economics, technical capabilities and
environmental footprints. It helps simplify field development and well construction by enabling
operators to make more informed subsurface and production decisions to perfect investment and
maximize return on assets. More remarkably, Halliburton's Digital Well Program® brings speed
to well completion by enabling engineers to minimize well design time from 30 days to just to 1
day!44
Select Digital Technology Solutions For Enhancing Productivity at Two Marginal Oil and
Gas Fields
Advanced digital technology solutions hold immense potential for improving the Nigerian
marginal field development campaign by leading to operational and production optimization.45 As
stated above, studies by Toluse et al., Dagogo et al., Oyakhire & Omeke and Oruwari made
technological proposals for addressing the challenges identified at some marginal fields in Nigeria.
However, the conception of the suggested technologies is outdated and not affected by the
efficiencies introduced by the massive technological advancement that took place in the last couple
of years. This section will look at some of the said technologies in light of the digital transformation
taking place in the oil and gas industry, and the enhancements that digital tools can bring to
Nigeria's marginal oilfields.
Addressing Reservoir Pressure Decline at the Umusadege Field
Hydrocarbons are ordinarily forced up to the surface by the natural pressure in the reservoir
formation. This natural lift process yields only up to 30 percent of the oil in place, and the
percentage goes considerably down over time with decline in reservoir pressure. 46 Thus, with or
without pressure decline, it is advisable to use secondary recovery techniques if best production
levels are to be achieved. Hence the proposal to apply waterflooding at the Umusadege marginal
field. The Umusadege field (OML 56) is jointly operated by Midwestern Oil and Gas (70%
ownership) and Suntrust (30%). It has proven reserves of 49.86 mmbbl and a daily rate of 30.0
mbopd. However, depletion of reservoir pressure is negatively affecting oil recovery from the
field.
43
Al-Rbeawi, S. (2023) “A Review of Modern Approaches of Digitalization in Oil and Gas Industry” Upstream Oil
and Gas Technology 11;100098 p.3.
44
“Halliburton and Aker BP Collaborate to Automate Field Development Plan” Available here. (Accessed 1 March
2024).
45
Kalu-Ulu, et al. (A) Supra note 7.
46
Akinwale, Y.O. (2016) “Harnessing Science Technology and Innovation for Enhancing Marginal Oil and Gas
Field Development in Nigeria: A Comparative Analysis” Int. Journal of eBusiness and eGovernment Studies Vol. 8,
No 2 p.53.
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PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
47
Inkpen, A. & Moffett, M.H. (2011) “The Global Oil & Gas Industry: Management, Strategy & Finance
(PennWell Corporation: USA) pp. 191-192.
48
Shang Wui Ng, C. et al. (2021) “Application of nature‑inspired algorithms and artifcial neural network in
waterfooding well control optimization” J of Petroleum Exploration and Production Technology 11:3103–3127 p.
3103.
49
Ghedan, S.G. et al. (2021) “Rapid and Efficient Waterflood Optimization Using Augmented AI Approach in a
Complex Offshore Field”. Abu Dhabi International Petroleum Exhibition & Conference, SPE-207458-MS p.2.
50
Grema, A.S. et al. (2020) “Evaluation of Intelligent Wells Performance in a Five-Spot Arrangement” FUOYE
Journal of Engineering and Technology, Volume 5, Issue 1, ISSN: 2579-0625 (Online), 2579-0617 (Paper) p.79.
51
Osatemple, M.I. et al. (2021) “Assessment and Optimization of Waterflooding Performance in a Hydrocarbon
Reservoir” Presentation at the Nigeria Annual International Conference and Exhibition Lagos, 2 - 4 Society of
Petroleum Engineers SPE-207114-MS. p. 3.
52
Grema, A.S. & Cao, Y. “Application of Data-Driven Self-Optimizing Control to Reservoir Production
Optimization” Petroleum Technology Development Journal, 106 - 116 at 106.
53
Osatemple, et al. Supra note 51 at 4.
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ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
schemes and selects the best one out of them. This method is time-consuming, relies not on the
data but on subjective engineer experience and offers limited optimisation options.
Advanced digital technology based on artificial intelligence enhances the conventional water
injection scheme by providing a workflow that is integrated with big data analytics. Instead of
numerical simulation, data assimilation algorithms are applied to the reservoir model to
automatically correct the model’s parameters under continuous data drive. In other words, history-
matching is done automatically under the dictates of field performance data. Artificial intelligence
is then applied to show the flow relation between injection and producing wells. Machine learning
is again applied to quantify and assess the effectiveness of the injection plan for further adjustment.
Finally, big data analytics is applied to complete and perfect the plan.54 See Figure 1 below.
Figure 1
54
Jia, D. et al. (2023) “Recent Development of Smart Field Deployment for Mature Waterflood Reservoirs”
Sustainability 15; 784. https://doi.org/
10.3390/su15010784 at 16.
55
Ghedan, et al. Supra note 49 at 18.
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PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
be laborious and time-consuming are swiftly and efficiently carried out.56 Thus, through the
deployment of these new techniques, the waterflooding campaign at the Umusadege marginal field
can be Intelligently planned and optimized for greater productivity.
Addressing Rapid Decline in Production at the Sango Field
Dagogo et al. suggested the use of electronic submersible pumps (ESP) as the most fitting artificial
lift technique to address the challenge of declining production at the Sango marginal field.57
Declining production usually results from sub-normal pressure levels at the reservoirs. Where the
pressure in the formation rock is too low, and waterflooding or gas injection cannot enhance
productivity, or where the latter are not suitable, the well must be lifted artificially.58 The efficacy
of ESPs in the redevelopment marginal fields in the Niger Delta has been confirmed. ESPs have
been shown to increase not only production from an otherwise abandoned field, but to increase the
productive life of such fields. Kalu-Ulu et al.’s study of selected marginal fields found that the
ESP lifting technique “increased the production capacity of each well in the field at an average
rate of 120% of the natural flow capacity.” They also found that “the production life of the marginal
oilfield was extended by ten years using ESPs to enhance the production of the field.”59
The task of operators at the field is that of ensuring the safe operation of ESPs thousands of feets
underground. This requires the implementation of systems that can enable efficient monitoring and
control of the operation of the pumps.63 This was hitherto done through various distributed control
systems (DCS), most notably the Supervisory Control and Data Acquisition (SCADA) system.
Serving as the central repository for data from downhole sensors, SCADA enables engineers to set
56
Jia D. et al. (2020) “Data-driven optimization for fine water injection in a mature oil field” PETROL. EXPLOR.
DEVELOP., 47(3): 674–682.p. 681.
57
Kalu-Ulu, et al (B) Supra note 39 at 19.
58
Devold, H. (2013) Oil and Gas Production Handbook: An Introduction to Oil and Gas Production, Transport,
Refining and Petrochemical Industry (ABB Oil and Gas: Oslo) p.35.
59
Kalu-Ulu, et al (A) Supra note 7 at 2797.
60
Flatern, R. (2015) “Electrical Submersible Pumps” Oilfield Review Spring 2013: 25, no. 1. Available here.
(Accessed 6 June 2024).
61
van Rensburg, N.J. (2019) “Artificial Intelligence Can Reduce ESP Failures?” Journal of Petroleum Technology,
Available here. (Accessed 6 June 2024).
62
Antonic, M. et al. (2021) “Implementing the autonomous adaptive algorithm to manage ESP operation in harsh
reservoir conditions” IOP Conf. Ser.: Mater. Sci. Eng. 1201 012083, p.1.
63
van Rensburg, Supra note 61.
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ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
predefined rules to keep the production parameters within designed envelopes.64 When the system
detects a pump reading that is outside preset levels, or when a fault has developed, the operator is
alerted of the development via alarms. Necessary remedial actions or adjustments may then be
taken.65
Digital Technology Solutions for the ESP System
A major issue with the SCADA maintenance system is that it lacks diagnostic and fault prediction
capabilities. This essentially means that it enables only reactive remedial action after an unwanted
event has already occurred.66 Meanwhile, to ensure reliably continuous production, there is need
to know of ESP failure before they occur so as to be able to make necessary interventions. 67
Reactive maintenance strategies are costly, inefficient, and lead to unexpected downtime and other
operational problems.68 ESP failures lead to disruption in production with associated output losses
and significant replacement costs.69 Digital technologies are providing solutions to these failures,
in addition to generally optimizing production operations. Artificial intelligence, machine
learning, cloud computing, the internet of things, etc., now enable intelligent operation and
monitoring of ESP systems, autonomous surveillance and early-warning techniques.70 In a project
report from an onshore oilfield, artificial intelligence was used to build a predictive maintenance
model which successfully watches the running 30 ESPs. In one instance, the model discovered
significant anomalies 12 days ahead of actual failure.71
What these modern technologies do differently is leverage data to optimize ESP performance.72
Data from downhole sensors are used to train machine learning models which are deployed to
improve the efficiency of the ESPs. Model training involves enabling machine learning algorithms
to learn the dynamic interactions between well and ESP parameters. Once knowledgeable of the
normal ESP behavioral relations, the model becomes capable of comparing incoming operations
data with its baseline data set. Through pattern recognition it then watches for any anomalous
relationships that may occur. These models identify production optimization opportunities,73
autonomously perform diagnostics and identify and report impending failures.74 For example, the
Wintershall Dea’s model built with data from the Mittelplate field autonomously checks the ESPs
64
Antonic, et al. Supra note 62.
65
Flatern, Supra note 60.
66
Antonic, et al. Supra note 62.
67
Abdullah, R. et al. (2022) “Machine Learning Approach for Predictive Maintenance of the Electrical Submersible
Pumps (ESPs)” ACS Omega 7(21): 17641–17651.doi: 10.1021/acsomega.1c05881
68
Ohalete, N.C. et al. (2023) “Advancements in predictive maintenance in the oil and gas industry: A review of AI
and data science applications”World J. of Advanced Research and Reviews, 2023, 20(03), 167–181
DOI: https://doi.org/10.30574/wjarr.2023.20.3.2432 p.168.
69
Pham, S.T. et al. (2021) “Effective Electrical Submersible Pump Management Using Machine Learning. Open J.
of Civil Engineering, 11, 70-80. https://doi.org/10.4 p.70.
70
van Rensburg, Supra note 61.
71
Kandziora, C. (2019) “Applying Artificial Intelligence to Optimize Oil and Gas Production” Paper presented at
the Offshore Technology Conference, Houston, Texas. Paper Number: OTC-29384-MS
https://doi.org/10.4043/29384-MS
72
Antonic, et al. Supra note 62 at 2.
73
Ibid.
74
Al-Rbeawi, Supra note 43 at 9.
13
PETROLEUM TECHNOLOGY DEVELOPMENT JOURNAL JULY 2024 VOL. 14 NUMBER 2
and notify operators of abnormal trends, enabling them to mitigate detected performance problems
ahead of time.75
75
Diker, G. et al. (2021) “Development of a Digital ESP Performance Monitoring System Based on Artificial
Intelligence” Paper presented at the Abu Dhabi International Petroleum Exhibition & Conference, Abu Dhabi, UAE.
Paper N0: SPE-207929-MS https://doi.org/10.2118/207929-MS
76
“New Cloud-Based ESP Performance Analysis Tool from Haliburton” Oil Review Africa, 28 April 2023
Available here. (Accessed 1 March 2024).
77
Ambyint Case Study (2022) “Increase production and runtimes on ESP wells”. Available here. (Accessed 10 May
2024).
78
“Ambyint Partners with nybl to Deliver ESP Optimization Technology” Available here. (Accessed 10 May 2024).
79
“Ai Response Prioritization for ESP's: A big step towards autonomous lift starts with Sensia AiRP for ESP's”.
Available here. (Accessed 1 June 2024).
14
ADVANCED DIGITAL TECHNOLOGY SOLUTIONS FOR ENHANCING THE PRODUCTIVITY OF
MARGINAL OIL AND GAS FIELDS IN NIGERIA
and failure probabilities with actionable intelligence about their root causes.80 Estimates of the
ESP lifespan can be made enabling the operator to make early replacement plans in order to avoid
production loss from pump timeout.81 They can also be leveraged to improve maintenance
scheduling and resource allocation.82
Conclusion and Recommendations
This paper is a contribution towards promoting the decades-long efforts of the Nigerian
government to increase the country's oil and gas output. The paper has proved the potential of
marginal oil and gas fields to contribute to total production as well as the efficiencies to be gained
from deploying digital technology solutions in operating those fields. While the use of
unconventional technologies as means of turning marginal fields to producing fields have been
proposed, their lukewarm deployment has not benefited from efficiencies introduced by advanced
digital technologies in the last couple of years.
Earlier research has shown that available field development technologies are not being effectively
harnessed by Nigerian marginal field operators as is the case in other parts of the world. As a way
of addressing this, Akinwale and Humphrey & Dosunmu proposed that marginal field operators
should build capacity in the area by training their engineers and scientists, and by going into
technical collaborations with universities and research institutions.83 In this direction, this article
recommends that productivity-boosting digital technology solutions, examples of which have
given hereunder, should be incorporated into the various unconventional techniques put forward
for enhanced marginal field operation in Nigeria.
Since most of the indigenous companies operating the marginal fields are small-to-medium and,
therefore, do not have the requisite resources to build capacity in-house, digital technology services
should be outsourced from specialized providers. Indeed, this is the standard, and cost-effective,
practice even among the large multinational oil companies. Secondly, in light of the absence of
indigenous digital technology oilfield service companies, it is recommended that an invigorated
campaign be made to build local capacity in the area as part of the country's local content
development program. This will help put an end to the reliance on foreign providers such as
Halliburton, Schlumberger, ABB, Baker Hughes and Microsoft.
80
Antonic, et al. Supra note 62.
81
Pham, et al. Supra note 69; Abdullah, et al. Supra note 67.
82
Ohalete, N.C. et al. (2023) “Advancements in predictive maintenance in the oil and gas industry: A review of AI
and data science applications”World J. of Advanced Research and Reviews, 2023, 20(03), 167–181
DOI: https://doi.org/10.30574/wjarr.2023.20.3.2432
83
Akinwale, Supra note 46 at 60; Humphrey & Dosunmu Supra note 32 at 417.
15