INSTALLATION MANUAL

FIN AND INTERCEPTOR

For software versions 5.7.x

HCS-5
Contents
SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Interceptor Safety Information. . . . . . . . . . . . . . . . . . . . . 3
Fin Safety Information. . . . . . . . . . . . . . . . . . . . . . . . 4
IMPORTANT NOTICES . . . . . . . . . . . . . . . . . . . . . . . . 5
COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MOUNTING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . 7
INTERCEPTOR INSTALLATION. . . . . . . . . . . . . . . . . . . . 11
Installation without Mounting Plate . . . . . . . . . . . . . . . . . . 11
Installation with Mounting Plate. . . . . . . . . . . . . . . . . . . 16
Painting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Servo Installation. . . . . . . . . . . . . . . . . . . . . . . . . 27
FIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 28
RCU INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 29
CONTROL PANEL INSTALLATION. . . . . . . . . . . . . . . . . . . 30
GPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 31
CABLE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 32
GPS Cable Connection. . . . . . . . . . . . . . . . . . . . . . . 32
Control Panel and RCU Connection . . . . . . . . . . . . . . . . . . 32
Servo Cable Installation. . . . . . . . . . . . . . . . . . . . . . . 33
RCU Cable Installation. . . . . . . . . . . . . . . . . . . . . . . 33
End Termination Plug Installation. . . . . . . . . . . . . . . . . . . 33
EXTBUS and Analog Interface Cable Installation . . . . . . . . . . . . . 34
Key Switch Installation. . . . . . . . . . . . . . . . . . . . . . . 35
Power Supply Cable. . . . . . . . . . . . . . . . . . . . . . . . 35
START UP THE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

SAFETY INFORMATION
General
Please read the manual carefully before operating the Humphree system and pay extra attention to the following
safety notices:

WARNING!

● Make sure to read all Warnings thoroughly as they contain important safety information. The Humphree
system can cause serious injuries or death if not used properly.

IMPORTANT!

● The Important notices contain important instructions to avoid damage or malfunctions on the Humphree
system or other property.

NOTE!
● A note contains information that facilitates the work when operating the Humphree system.

Interceptor Safety Information

WARNING!
When installing the interceptors, make sure that there is no electrical current connected to them.
Isolate shore electrical current to the engine block, battery charger, or accessories mounted on the
engine.

WARNING!
Sharp edges, watch your fingers.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Fin Safety Information

WARNING!
Before docking, make sure the Humphree system is turned off by the main switch.

WARNING!
Before installation or service, the electrical power to the servo units with dedicated power supply must
be switched off.

WARNING!
Fins must be in neutral position before the boat is lifted out of the water. The lifting device and/or
struts must be placed in such a way that the fins are not damaged. To create a safe workplace in the
area around the fins, it is recommended to have an enclosed area of at least 1.5 x fin length 360°
around the fin.

WARNING!
There is a risk of being squeezed between the fin and the hull when working in the area of the fin.
Work with caution in the area around the fins.

WARNING!
The fins are rotating when enabled in ZERO SPEED STABILIZATION mode. Swimmers must stay away
from the fins due to the risk of injury. For safety around the vessel, make sure the installer has applied
appropriate warning signs prominently on the hull above the waterline above each fin.

NO SLINGS NO SWIMMING

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

IMPORTANT NOTICES
● The following manual is provided for Humphree service workshops, ship-builders, machine manufacturers,
and other authorized workshops that have personnel with qualified professional training. The installation
instructions are only for professionals. If the installation instructions are not followed or if the work is carried
out by non-professional personnel, Humphree will not assume any liability for damage that may incur to
materials or personal injury.
● The information in this document is the property of Humphree and may not be copied or communicated to
a third party, or used for any purpose other than that for which it is supplied, without the express written
consent of Humphree. This information is given in good faith based upon the latest information available to
Humphree, no warranty or representation is given concerning such information, which must not be taken
as establishing any contractual or other commitment binding upon Humphree or any of it subsidiary or
associated companies.
● If the manual is lost or worn, see www.humphree.com or contact your local Humphree dealer.
● The contents of the manual and equipment specifications are subject to change without notice.
● All illustrations in the manual are schematically correct but may not be exact copies of the corresponding
equipment on your vessel.
● The screens shown in the manual may not match in detail the screens you see on the display. The screens you
see depends on software versions, system configuration and system settings.
● Humphree will assume no responsibility for damage caused by improper use or modification of the
interceptor system parts, or claims of loss of profit by a third party.
● The interceptor system is protected by patent.
● Inspect the parts at arrival for damage occurred during transportation.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

COMPONENTS
The Humphree interceptor system includes one or several control panels, one or several control units, interceptors,
servo units, cables for the complete system, mounting plates (optional), special tools for installing, installation manual,
setup manual, and operator manual.

Control Panel (CP) GPS Antenna RCU

2 x Interceptor Servo Unit

Mounting Plate (optional)

Humphree Wrench (70mm / shaft fit) Torque Adater (optional) (36mm /shaft fit)

Example Placement of System Components:

Control Panel

RCU

Fins
Interceptors

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

MOUNTING GUIDELINES
Make sure to place the interceptors as close to each other as possible, but not closer than 1mm.

IMPORTANT!
The interceptor blades must not hit each other when deployed.

H, HA, HE, and HEA-series X-series

H, HA, HE, and HAE-series

On H, HA, HE & HAE-series, the shaft is positioned 150mm from the lower edge of the interceptor.

150

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

X-Series
On X-Series, the shaft is positioned 120mm from the lower edge of the interceptor.

120

The shaft can be positioned on either side of the interceptor (X-600 and X-750).
Remove the four screws that secure the shaft sleeve to the interceptor. Pull firmly and the shaft sleeve will come
loose. Move it to the other side and fasten the screws.

Placement on Flat Transom

If the transom is flat without an angle, install the interceptor flush to the hull bottom edge.

90°

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Placement on Angled Transom

IMPORTANT!
If the transom has an angle, do not place the interceptor flush to the hull bottom.
● It affects the movement of the vessel when the interceptor blade is retracted.
● It causes unnecessary wear on the interceptor.

NOTE!
There is a mounting plate available with a 13° angle adjustment that can be placed flush to the hull bottom.

OPTION 1:
1. Place a board underneath the location of the interceptor.
2. Place the interceptor on the transom and drag it as close as possible to the board.

3. Mark the position of the interceptor.

x mm

OPTION 2:
If the angle of the transom is known, place the interceptor according to the table:

Transom angle (a) Placement above hull bottom (p)

0 0
5 1.5 mm
8 2.5 mm
10 4.5 mm
13 7.5 mm
15 9.5 mm

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Prepare the Transom

Make sure that the transom surface is flat.
1

2000

IMPORTANT!
If the flatness exceeds 1mm, the interceptor may have a higher torque (max 12Nm).

Shaft Sleeve Placement

The shaft sleeve must be installed perpendicular to the interceptor.

90°

SHAFT SLEEVE

If the inside surface has an angle, a spacer (plastic or aluminium) must be produced
to provide a parallel surface. The spacer must be secured to the transom so that it
does not move or glide when the shaft sleeve nut is tightened.

IMPORTANT!
Make sure that the shaft sleeve does not bend during the installation.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

INTERCEPTOR INSTALLATION
Installation without Mounting Plate
NOTE!
See the Installation Drawing for guidance.

Plan the Installation

The preparations suits the following interceptor models:
● Standard (H)
● Extended Asymmetric (HEA)
● X-Series (X)

Tools Needed for the Installation

● Hexagon wrenches (allen keys) 4, 5, and 6mm
● Humphree wrench (included) (70mm / shaft fit)
● Humphree torque adapter (optional) (36mm / shaft fit)
● Socket 36mm
● Torque wrench
● Hole saw Ø
­ 60 (Interceptor shaft) and Ø80mm (control panel)
● Spring scale (for torque measurement)
● Loctite 243
● Marine sealant (sikaflex 291)
● Torx T25, T30, T35
● Screw driver PZ2

General Requirements for the Attachment Area

NOTE!
For best performance, the bottom edge of the interceptor must be flush with the hull and no gaps or recesses can
be in front of the extending blade.

Make sure to install the If the hull has a sandwich core, Hull shows an internal recess.
interceptors and servo units reinforce the area for the mounting
with enough space for service holes and the shaft hole.
and maintenance.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Trial Installation
Before the installation, verify that the interceptor is free to move by
turning the shaft using the included Humphree wrench.

The transom surface must be made flat as described in Plan the

Installation.

4. Mark the position of the Ø60 hole.

5. Drill a pilot hole first.

6. Drill a Ø60 hole with a hole saw for the shaft perpendicular to the
transom.
IMPORTANT!
If the shaft is not perpendicular to the transom, the
interceptor can malfunction.

7. Insert the shaft sleeve into the shaft hole and position the
interceptor in line with the hull bottom. Mark where the passing
bolts are.

8. Remove the interceptor and drill the holes using a 9mm drill. Drill the
holes perpendicular to the transom.

9. Make sure the area on the hull where the O-ring will be located is flat and
smooth without scratches.

10. Find a suitable length M8 A4 (AISI 316) stainless steel bolt to secure the
interceptor to the hull. Use a large M8 washer and a nylock M8 stainless
steel nut on the inside.

O-ring
11. Pre-install the interceptors and check the torque.

12. Position the shaft sleeve’s O-ring in its groove and keep it
in position.

13. Insert the shaft sleeve through the Ø60 hole and
temporary install the M8 bolts for centering/supporting 10 Nm
the interceptor.
NOTE!
Do not apply thread locker (Loctite 243) to the M8 bolts during the trial installation.

14. Tighten the M8 bolts to 10 Nm.

15. Pre-install the shaft sleeve nut.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

16. Tighten the shaft sleeve nut to 16 Nm (9 kg with a spring scale and a
Humphree wrench).

17. Check the shaft torque.

IMPORTANT!
Do not proceed with the trial installation if the
shaft torque exceeds 12Nm. Repeat from Plan the
Installation until the torque is below 12Nm.

18. Use the Humphree wrench and a spring scale to check the
operational torque.

19. Alternatively, push the optional torque adapter onto

the shaft and use a torque wrench with a socket size
36, to check the torque of the shaft.

NOTE!
Make sure that the shaft torque is below 12Nm after the trial
installation before proceeding.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Final Installation
1. Remove the interceptor.
2. Clean all surfaces properly with soaped water.

IMPORTANT!
Do not clean the parts with acid
or strong detergents. It effects Step 4
the strength and lifetime of the
composites and can cause future
malfunction.
Step 3

3. Sand the lower edge of the interceptor.

a. On the surface facing the transom.
b. On the opposite area of the hull to
improve the adhesion of the sealant.

4. Apply marine sealant (sikaflex 291) to the

lower edge of the interceptor.
a. Pre-milled groove for sealant.

b. Gap between the interceptor and mounting plate.

NOTE!
The lower edge gap between the interceptor and the hull must be sealed to achieve maximum water pressure when
the blade extends.
O-ring

5. Insert the shaft sleeve and make sure that the O-ring is in
position. Apply a layer of marine grease in order to keep it
in position.
6. Apply thread locker (Locktite 243) to the M8 mounting
bolts.
7. Make sure that the lower edge of the interceptor is flush
with the hull bottom. 10 Nm
8. Tighten the M8 bolts to 10 Nm.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

9. Apply sealant (Sikaflex 291 or equivalent) to the surface of the

transom where the shaft sleeve nut will meet.

10. Install the shaft sleeve nut.

11. Tighten the shaft sleeve nut to 16 Nm (9 kg with a spring scale and
a Humphree wrench).

12. Install the second shaft sleeve nut and tighten it to lock the first
nut.

13. If the space is limited and does not allow the second nut, lock
the first nut with sealant instead.

14. The sealant, when dried, will lock the nut in position.

IMPORTANT!
Do not proceed with the trial installation if the shaft torque exceeds 12Nm. Repeat from Plan the
Installation until the torque is below 12Nm.

15. Check the operational torque.

a. Use the Humphree wrench and a spring scale.
b. Push the optional torque adapter onto the shaft and use a torque wrench with a socket size 36.
P
U

16. Note the measured torque in the WARRANTY FORM.

W
O
D

17. Place the Humphree key on the shaft and rotate the key counter clockwise until
it stops to retract the blade.
18. Retract the blade fully.
19. Proceed to Servo Installation.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Installation with Mounting Plate

NOTE!
See the Installation Drawing for guidance.

Plan the Installation

The preparations suits the following interceptor models:
● Standard (H)
● Extended Asymmetric (HEA)
● X-Series (X)

Tools Needed for the Installation

● Hexagon wrenches (allen keys) 4, 5 and 6 mm
● Humphree wrench (included) (70mm / shaft fit)
● Humphree torque adapter (optional) (36mm / shaft fit)
● Socket 36mm
● Torque wrench
● Hole saw Ø
­ 60 (Interceptor shaft) and Ø80mm (control panel)
● Spring scale (for torque measurement)
● Loctite 243
● Marine sealant (sikaflex 291)
● Torx T25, T30, T35
● Screw driver PZ2

General Requirements for the Attachment Area

NOTE!
For best performance, the bottom edge of the interceptor must be flush with the hull and no gaps or recesses can
be in front of the extending blade.

● Install the interceptors and servo units with enough space for service and
maintenance.

● If the hull has a sandwich core, reinforce the area for the mounting holes
and the shaft hole.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Mounting Plate Installation

The mounting plate can be installed on the hull in four ways: A, B, C, or D.

A. Holes Through the Transom B.Threaded Inserts for GRP Hulls

Most common for GRP Hulls

C. Screws for GRP Hulls. D. Welding a Plate to the Hull

Most common for Aluminium or Steel Hulls

Install Mounting Plate

NOTE!
Steps 1 to 4 must be performed for all options (A, B, C, and D).

1. Secure the mounting plate in the preferred position.

2. Mark the position of the Ø60 hole.

3. Drill a pilot hole first.

4. Drill a Ø60 hole with a hole saw for the shaft perpendicular to the
transom.

IMPORTANT!
If the shaft is not perpendicular to the transom, the interceptor
can malfunction.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Option A and B
NOTE!
● For Option A, minimum M8 bolts (AISI 316) is required.
● The mounting plate must be assembled to the transom with countersunk head bolts.
● Do not use cutting or milling fluids when drilling the holes in the mounting plate.
● Use the same angle as the bolt head to recess the head and drill the through holes at the same time using a
pillar drill machine. Do not use a hand held machine.

Install the bolts in the marked areas:

Hole area

Hole area

NOTE!
Make sure to have done steps 1 to 4 in Install Mounting Plate before proceeding.

1. Drill the bolt holes through the mounting plate.

2. Secure the mounting plate against the transom.

3. Option A: Mark and drill the holes through the hull.

4. Option B: Mark the position and obtain the instructions from the yard engineering office for the insert
requirements. For design load of 50 knots, use a load per bolt of 19kN.

5. Remove the mounting plate.

6. Pre-mount the M8 bolts to each M8 stainless steel nut to check if the threads are free from particles.

7. Clean all surfaces properly with soaped water.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

8. Apply marine sealant (Sikaflex 291 or equivalent) on the side of the mounting plate so it is facing the transom
and around the drilled holes and bolts.

Through-hull holes

Inserts

NOTE!
Make sure to apply sealant uniformly to retain the planarity of the interceptor mounting surface.
Beware of air pockets that can press out the sealant around the edges.

9. Tighten the bolts from the center and out to 12Nm.

IMPORTANT!
Use bolts with a minimum size of M8 and of A4 (AISI
316) stainless steel.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Option C
NOTE!
Make sure to have done steps 1 to 4 in Install Mounting Plate before proceeding.

1. Install the mounting plate with BUMAX HARD-FTS ST 6,3x50

screws, drill three (3) holes in a triangle pattern around each
nut inserts in the lower row of the mounting plate.

2. Secure the mounting plate against the transom and drill a 5mm
hole for each BUMAX HARD-FTS ST 6,3x50 screw in the hull.

NOTE!
Insert the BUMAX HARD-FTS ST 6,3x50 screw into a minimum of 13 mm solid GRP material of the hull.

3. Remove the mounting plate.

4. Pre-mount the M8 bolts to each M8 stainless steel nut of the mounting plate to check if the threads are free
from particles.

5. Clean all surfaces properly with soaped water.

6. Apply marine sealant (Sikaflex 291 or equivalent) on the side of the mounting plate so it is facing the transom
and around the drilled holes and bolts.

NOTE!
Make sure to apply sealant uniformly to retain the planarity of the Interceptor mounting surface.
Beware of air pockets which can press out the sealant around the edges.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

7. Tighten the bolts from the center and out to 12Nm.

Option D
The mounting plate has pre-drilled holes and attached threads upon arrival. It can then be welded to the hull.
NOTE!
Make sure to have done steps 1 to 4 in Install Mounting Plate before proceeding.

1. Attach the mounting plate to the hull.

If the mounting plate is welded to the hull, consider the following:
● Corrosion problems when combining or using different
materials.
● Feasibility to easily grind the surface in contact with the
interceptor in order to achieve the requested planarity.
● The interceptor must be flush with the hull bottom for best
performance.

If the mounting plate is aluminium, consider the following:

● If the hull plating extends aft past the transom plating, the
aluminium mounting plate can be made so it is possible to weld
it from underneath.
● Make sure to weld watertight inside Ø60 and grind the weld
smooth.
● It is important that the Ø60 hole is placed in the correct
position so the interceptor mount flush with the hull bottom
edge.

2. Fill the open area of the interceptor and transom with marine
sealant to prevent pressure leakage when the interceptor blade extends.

IMPORTANT!
Select plate thickness so that the plate and its threads can manage the load from the M8 bolts. For
a design load of 50 knots, use a load per bolt of 19kN (9 + 10, hydrodynamic force and bolt pre-
tensioning).

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Grind the Mounting Plate

1
1. After the mounting plate installation, use a steel
ruler to check the mounting plate planarity.

If the planarity is not within 1 mm, use a grinding

machine to adjust it.
2000

NOTE!
Do not grind the composite mounting plate more than 2 mm, so the M8 inserts will have enough thickness left in the
mounting plate to withhold the force from the M8 bolt when the interceptor is loaded.

Trial Installation
Before the installation, verify that the interceptor is free to move by turning the shaft with the included Humphree
wrench.

1. Pre-install the interceptors and check the torque. O-ring

2. Position the O-ring of the shaft sleeve in its groove and

keep it in position.

3. Insert the shaft sleeve through the Ø60 hole and

temporary install the M8 A4 (AISI 613) bolts for centering/
supporting the interceptor. 10 Nm

4. Check the position of the interceptor.

5. Verify that the lower edge of the interceptor is flush with the hull bottom.

NOTE!
Do not apply loctite 243 to the M8 bolts during the trial installation.

6. Tighten the M8 bolts to 10 Nm.

7. Pre-install the shaft sleeve nut.

8. Tighten the shaft sleeve nut to a maximum of 16 Nm (9 kg with a

spring scale and a Humphree wrench).

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

9. Check the shaft torque.

IMPORTANT!
Do not proceed with the installation if the
shaft torque exceeds 12Nm. Repeat the steps
described in Plan the Installation until the torque
is below 12Nm.

10. Use the Humphree wrench and a spring scale to

check the operational torque.

11. Alternatively, push the optional torque adapter onto the

shaft and use a torque wrench with a socket size 36 to
check the torque of the shaft.

12. If the shaft torque is below 12Nm after the trial

installation, then proceed.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Final Installation
1. Remove the interceptor.
2. Clean all surfaces properly with soaped water.

IMPORTANT!
Do not clean the Humphree parts with acid or strong detergents as it effects the strength and lifetime
of the composites and can cause a malfunction of the system.

Step 4
3. Sand the lower edge of the interceptor:
a. On the surface facing the transom.
b. On the opposite area of the hull to Step 3
improve the adhesion of the sealant.

4. Apply marine sealant (sikaflex 291) to the

lower edge of the interceptor:
a. Pre-milled groove for sealant.

b. Gap between the interceptor and mounting plate.

NOTE!
The lower edge gap between the interceptor and the mounting plate must be sealed so the water pressure will not
be released when the blade extends.
O-ring
5. Insert the shaft sleeve and make sure that the O-ring is
in position.
6. Apply a layer of marine grease in order to keep it in
position.
7. Apply thread locker (Loctite 243) to the M8 bolts.
8. Check the interceptor position.
9. Verify that the lower edge of the interceptor is flush
with the hull bottom.
10 Nm
10. Tighten the M8 bolts to 10 Nm.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

11. Apply sealant (Sikaflex 291 or equivalent) to the surface of the

transom where the shaft sleeve nut will meet.

12. Install the shaft sleeve nut.

13. Tighten the shaft sleeve nut to a maximum of 16 Nm (9 kg with a

spring scale and a Humphree wrench).

14. Install the second shaft sleeve nut and tighten it to lock the first nut.

15. If the space is limited and does not allow the second nut, lock
the first nut with sealant instead.

16. The sealant, when dried, will lock the nut in position.

Final Shaft Torque Check.

IMPORTANT!
Do not proceed with the installation if the torque
exceeds 12Nm. Repeat the steps described in Plan the
Installation until the torque is below 12Nm.

1. Use the Humphree wrench and a spring scale to check the

operational torque.

2. Alternatively, push the optional torque adapter onto the shaft

and use a torque wrench with a socket size 36 to check the
torque of the shaft.

3. Note the torque in the WARRANTY FORM.

P
U

4. Place the Humphree wrench on the shaft and rotate it counter clockwise until
W
O

it stops to retract the blade.

D

5. Retract the blade fully.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Painting
It is required to paint the external surfaces with antifouling paint. Use a paint cycle recommended for glass reinforced
plastic (GRP).

PREPARATIONS
1. Lightly sand the external surfaces of the interceptor and the mounting plate to increase the adhesion.
2. Clean all surfaces with soaped water.
3. Protect the lower gaps and side gaps of the interceptor from paint.

IMPORTANT!
Do not clean the surface with acid or strong detergents as it effects the strength and lifetime of the
composites and can cause a future malfunction of the system.
Do not paint the moving part of the interceptor. It will extend outside of the interceptor housing.

PAINT

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Servo Installation
The servo flange and stainless steel screws are delivered separated from the interceptor.
Servo Flange Shaft Sleeve

1. Align the servo flange on the shaft sleeve and press it in

position with three (3) stainless steel screws and tighten
to 2Nm.

The servo flange can be rotated in any direction to

avoid that the servo unit interferes with the internal
structures.

2. Connect the male torx of the interceptor to the female

torx of the servo unit.

3. Rotate the servo unit without loosing the connection.

4. Align the three (3) servo flange pins with the holes in
the servo unit.

5. Press the servo unit onto the servo flange pins. Apply
grease to the thread of the three (3) bolts and tighten
to 3Nm to secure the servo unit.

Installed servo unit with strain relief on the cable.

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

FIN INSTALLATION
See installation drawing for all speed fin.

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INSTALLATION MANUAL HCS-5 020311 5.7.x 03

RCU INSTALLATION
Guidelines for Placement
● Mount the RCUs on the inside of the transom or close to the transom.

● Mount the RCU in a place not exposed to vibrations.

● RCU-1 must be placed so that the sensors are aligned with the hull of the vessel.

● Place the RCU-1 anywhere along the center line of the vessel from the center gravity to the transom. If there
are more than one RCU, the other RCUs (RCU-2, RCU-3..) can be placed anywhere on the vessel.

● Place the RCUs high enough to avoid water or other liquids.

● Mount the RCUs with four suitable M8 bolts or equivalent.

● For systems with more than four servo units or catamarans systems, see Connection Diagram.

NOTE!
The orientation of the RCU can be changed, see Setup Manual.

UP
STARBOARD
BOW

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 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

CONTROL PANEL INSTALLATION

The control panel must be installed in a position that gives the operator good access and view at the helm. The
control panel is usually placed on the bridge or on a secondary station.

1. Use the cut out drawing to measure the placement of

the control panel.

The cut out drawing for the control panel can be

found in the APPENDIX. It is also possible to use the
box cut out that the control panel was delivered in.

2. The control panel is mounted from the back with two

M5 bolts and two (2) composite nuts.

If the panel is thicker than 30mm, use extra long M5

bolts.

3. Use the two (2) composite nuts to tighten the seal around the control panel and secure it in place.

4. Place the cover on the control panel.

30
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

GPS INSTALLATION
The GPS can be connected to either a bridge control panel or a secondary station control panel.
IMPORTANT!
Make sure that no electronic units that can disturb the satellite signal are close to the GPS.
Some wind shields with metallic coatings can cause interference with the GPS satellite reception.

Place the GPS in the mast or under nonmetallic super structure that has minimum vibrations.

NOTE!
Maximum panel thickness is 8mm.

The Humphree GPS cable has a total length of 14m.

ø27 mm
1. Drill a 27mm hole and pull the connector, shrink tube, cable,
toothed washer, and nut through the hole.

2. Use the stainless open washer underneath the hole to secure

the GPS with the toothed washer and nut.

NOTE!
Do not over-tighten the nut.

31
 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

CABLE INSTALLATION
IMPORTANT!
The following instructions and images are only examples of how to wire the cables.
Make sure to always follow the Connection Diagram that was included with the system.

GPS Cable Connection

There are two alternative GPS signal sources:
GPS
● The Humphree stand alone GPS antenna (GPS501)
● NMEA 2000 connection

1. Connect the GPS cable or the NMEA 2000 drop cable to the corresponding
connector of the main control panel or the secondary control panel.

With a NMEA 2000 connection, the rudder signal can also be read.

Control Panel and RCU Connection

1. Connect the control panel cable 10,15, 20, 25, 30, 40, or 50m to the RCU adapter.
2. Connect the RCU adapter to RCU-1.
3. Use the same type of cable to connect the secondary station panel.

An optional extension cable of 7 meters is available.

4. If a secondary control panel is installed, remove the termination plug in the main control panel and keep the
termination plug in the secondary control panel.

32
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Servo Cable Installation

RCUs are delivered with sealing plugs in the ports that are not used.
1. Use the servo cables to connect RCU-1 to the servo units.
2. Connect each servo unit to the corresponding port (A, B, C, or D) on the RCU.
3. See Connection Diagram and wire the cables accordingly.
4. Remove three of the color bands on each servo cable saving one unique color
for each cable. Use the marking to know which one of the cables that goes to
which servo during the installation.

NOTE!
For a 12VDC system, cables can only be up to 4m long.

5. Route the cables high enough to avoid water or other liquids.

6. Route the cables from the servo unit in a smooth arc up against the transom toward the control unit.

RCU Cable Installation

See Connection Diagram.

End Termination Plug Installation

IMPORTANT!
Make sure to install the termination plugs to avoid short circuit and/or control bus signal errors.
If the termination plugs are not installed, the control panel may show an alarm for communication
error.

The termination plug is installed upon arrival. If it has been removed, see the Connection Diagram for positioning.

NOTE!
If the system has more than one control panel, remove the end termination plug from the main control panel and
connect the control panel to the secondary control panel using a cable.

33
 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

EXTBUS and Analog Interface Cable Installation

Steering signal, rudder signal, external GPS, or monitoring system can all be connected through an interface cable to
the control panels or the RCU-1. See EXTBUS Manual for details.

EXTBUS Interface Through the Control Panel:

EXTBUS and Analog Interface Through the RCU562:

See External Interfaces PIN-OUT for more details.

NOTE!
The same type of signal can not be connected to both a control unit and to a control panel. Several different signal
types can however be connected to different units.

34
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

Key Switch Installation

The key switch puts the Humphree system in standby mode when a key is switched off (typically engine ignition).
1. Connect the remote key switch cable to a relay.

Closed relay = The system is turned on.

Open relay = The system enters standby mode.

See External Interfaces PIN-OUT for more details.

Power Supply Cable

IMPORTANT!
Mount the cables high enough to avoid areas where water or other liquids may be collected.
When the system is turned off by remote key switch, the system enters standby mode. The standby
mode consumes power so it is important to charge the batteries continuously to avoid draining the
batteries.

In case the vessel has no continuous battery charging, it is recommended to install a circuit breaker and disconnect
the system from the batteries when the vessel is moored for a longer period. This will disable the cleaning function, so
it is important that the interceptor blades are completely retracted into the interceptor housing.

NOTE!
The power supply must be distributed to each RCU with separate fuses.

IMPORTANT!
For fin systems, 24VDC as the power supply is the only option when connecting to an RCU.
See Connection Diagram for details.

Dimensions
● The power cable (8m for 24VDC) must be
cut to a maximum of 3.5 meter on a 12 VDC
system.
● The cable area to the main switches must be
dimensioned to supply a minimum of 12/24
VDC, 10A for 1-2 servos on one control unit,
and 16A for 3-4 servos on each control unit.

35
 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

START UP THE SYSTEM

See Setup Manual.

36
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

APPENDIX
Control panel cutout
Control panel drawing
Humphree GPS drawing
Servo unit drawing
Control Unit RCU561
Control Unit RCU562
External interface pin out

37
 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

38
INSTALLATION MANUAL HCS-5 020311 5.7.x 03

39
 INSTALLATION MANUAL HCS-5 020311 5.7.x 03

NOTES

40
 REV DESCRIPTION DATE APPVD

11,9
O 10

CONTROL PANEL

60
OUTLINE

O 80

48
APPENDIX

O 10

11,9
51 ITEM QTY DESCRIPTION MATERIAL SIZE PART NUMBER REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.

PROJECT FILE NAME 040466.dft

Panel cutout CP512 DIMENSION
TITLE CLIENT
Panel cutout CP512
DRAWN CHKD APPVD SCALE DATE 2022-01-04
BH BH 1:1
SIZE DRAWING NO SHEET REV
HUMPHREE®
www.humphree.com A4 040466 1 OF 1 01
 REV DESCRIPTION DATE APPVD

39,5
38,4 14,2
102 Min 4mm O8
60

132
O 76,2
48
APPENDIX

O5
6 O8
Max 30mm

ITEM QTY DESCRIPTION MATERIAL SIZE PART NUMBER REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.
Specifications:
Power supply 12V ~ 24V DC PROJECT FILE NAME 023636.dft
Control Panel CP512
Front side waterproof IP66 when mounted TITLE CLIENT
Operating temperature -20 to +70 degrees CP 512 DIMENSIONS
Weight 0,3 kg
DRAWN CHKD APPVD SCALE DATE 2021-12-21
JL BH 1:1
SIZE DRAWING NO SHEET REV
HUMPHREE®
www.humphree.com A3 023636 1 OF 1 01
 REV DESCRIPTION DATE APPVD

~ 14m
3

SEAL

O 26,6
2

M16
MOLEX 4-pin TYPE B
2 (GREY)
22,5 16

1
APPENDIX

3 1 GPS-105 010730
O 62,5 2 1 GPS ASSEMBLY PLATE Stain. steel A4 020294 P01
1 1 Extension Cable PS/2 F MOLEX TYPE B 10m 020290
ITEM QTY DESCRIPTION MATERIAL SIZE REFERENCE REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.
Specifications:
Power supply 4.5V ~ 6.5V DC PROJECT FILE NAME 020145-K01_GPS_HCS-5_DIMENSIONS.dft
Power consumption 70mA TITLE CLIENT

Waterproof
GPS HCS-5 DIMENSIONS
Operating temperature -40 to +85 DRAWN CHKD APPVD SCALE DATE
BH JL CW 1:1 2012-12-18
Dimension 62,5mm diameter, 22,5mm height SIZE DRAWING NO SHEET REV

www.humphree.com A3 020145 1 OF 1 K01

 REV DESCRIPTION DATE APPVD

124 121

159
APPENDIX

ITEM QTY DESCRIPTION MATERIAL SIZE PART NUMBER REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.
Specifications:
Power supply 12V ~ 24V DC PROJECT FILE NAME 020165_SU501-DIMENSIONS.dft
Waterproof IP67 (Note: When mounted) TITLE CLIENT
Operating temperature -20 to +100 degrees SU501 DIMENSIONS
Weight 2,3 kg
DRAWN CHKD APPVD SCALE DATE
JL CW 1:2 2012-12-18
SIZE DRAWING NO SHEET REV
HUMPHREE®
www.humphree.com A3 020165 1 OF 1 K01
 REV DESCRIPTION DATE APPVD

343,03

322,79 59

133
160
APPENDIX

4x O 10

20

ITEM QTY DESCRIPTION MATERIAL SIZE PART NUMBER REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.

PROJECT FILE NAME 023785.dft

TITLE CLIENT
Control Unit RCU561
DRAWN CHKD APPVD SCALE DATE 2021-12-22
jg 1:2
SIZE DRAWING NO SHEET REV
HUMPHREE®
www.humphree.com A3 023785 1 OF 1 01
 REV DESCRIPTION DATE APPVD

343,29

322,79 59

133
154,83
4 x O 10
APPENDIX

20

ITEM QTY DESCRIPTION MATERIAL SIZE PART NUMBER REV

This document contains information of a proprietary nature and is delivered on the express condition that it is not to be disclosed, used or
reproduced in whole or in part without the written consent of HUMPHREE AB.

PROJECT FILE NAME 023786.dft

TITLE CLIENT
Control Unit RCU562
DRAWN CHKD APPVD SCALE DATE 2021-12-22
jg 1:2
SIZE DRAWING NO SHEET REV
HUMPHREE®
www.humphree.com A3 023786 1 OF 1 01
 APPENDIX

Dept/Issued by Sven Dahlberg Issue 020554-K01 Last updated 2021-12-20 page 1(1)

External Interfaces: PIN-OUT

1. RCU562
External Interfaces Cable (16 Wires)

COLOUR: NAME: DESCRIPTION:

RED 4TO20_P 4 to 20 mA Sender: Positive

LIGHT BLUE 4TO20_N 4 to 20 mA Sender: Negative
YELLOW 0TO5_IN 0 to 5V Sender: Sensor input to HCU
WHITE 5V_OUT 0 to 5V Sender: +5V supply
GREEN GND 0 to 5V Sender: Ground

DEEP PURPLE TX_H RS422: Transmit from HCU Positive

GREY RX_H RS422: Receive to HCU Positive
BLACK TX_L RS422: Transmit from HCU Negative
PINK RX_L RS422: Receive to HCU Negative
BROWN ISO_GND RS422: Isolated Ground

YELLOW/BROWN RELAY_A1_P System In Service: Relay Positive

YELLOW/WHITE RELAY_A1_N System In Service: Relay Negative
BLUE/RED RELAY_A2_P Steering Acknowledge: Relay Positive
GREY/PINK RELAY_A2_N Steering Acknowledge: Relay Negative
WHITE/GREEN SWITCH_IN_P Steering Request: Switch Positive
BROWN/GREEN SWITCH_IN_N Steering Request: Switch Negative

2. CP512
Extbus Interface Cable including Key Switch

COLOUR: NAME: DESCRIPTION:

YELLOW RX_H RS232/422: Receive to CP Positive

GREY TX_H RS232/422: Transmit from CP Positive
GREEN RX_L RS422: Receive to CP Negative
PINK TX_L RS422: Transmit from CP Negative
WHITE KEY Keyswitch Positive
BROWN GND Keyswitch Negative AND RS232/422 Ground

Extbus Port 6-pin

PIN: NAME: DESCRIPTION:

1 RX_H RS232/422: Receive to CP Positive

2 TX_H RS232/422: Transmit from CP Positive
3 RX_L RS422: Receive to CP Negative
4 TX_L RS422: Transmit from CP Negative
5 KEY Keyswitch Positive
6 GND Keyswitch Negative AND RS232/422 Ground