Torque

KiTorq Stator Type 4542A...

Torque Evaluation Unit (Stator)

for a Torque Measuring Flange
KiTorq Stator Type 4542A... for supplying power to and
­capturing measurement data from torque measuring units in
the KiTorq System, such as the Type 4550A... rotor.

• Combinations of various rotors and stators

• High precision
• Low installation height
• Fieldbus or Industrial Ethernet interface
• Freely scalable voltage and frequency output

Description
The KiTorq Stator Type 4542A... and KiTorq Rotor Type
455xA… make up the torque measuring flange KiTorq System.
The stator supplies power to the rotor, receives and processes Image Stator with PROFIBUS interface
the measurement data, and provides different output signals.
The outputs can be tared via the digital interface or by press-
ing a button. The outputs can be configured via the digital
interface. This makes is possible, for instance, to use the output
for measuring the torque with a different low-pass filter than
a second torque output used for control purposes. It is also
possible to convert the speed into a voltage signal. Different
scaling factors can also be applied to different plugs.

The KiTorq Stator Type 4542A... can be used together with General Technical Data
a rotor from the KiTorq system. Using the ordering key, the The accuracy class is determined by the KiTorq Rotor 455xA...
stator can be purchased individually or as a calibrated torque Linearity error % FSO 0,01
measurement chain, together with a Type 455xA... rotor. Temperature influence on
The standard torque evaluation unit (stator) is shipped the zero point TK0 % FSO/10 K 0,01
­calibrated. Temperature influence on
Calibration of the entire measurement chain, consisting of the the nominal value TKC % FSO/10 K 0,01
KiTorq Rotor and a KiTorq Stator, can be ordered using the Rel. standard deviation of
­rotor ordering key (such as the Type 4550A...). repeatability % FSO 0,003
Zero point stability (48 h) % FSO 0,003
Application Limit frequency –3 dB kHz 10
Applications for the KiTorq Stator are found in test bench Operating temperature range
engineering, such as electric motor, gear, pump, and
­ (Rated temperature range) °C 10 ... 60
4542A_003-057e-08.14

­combustion engine test stands. Special applications for the Service temperature range °C 0 ... 70
individual components of the KiTorq System can be found on Storage temperature range °C −25 ... 80
their ­corresponding data sheets. Protection class IP54

Page 1/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

Technical Data

Noise Immunity (EN 61326-1, Table 2) Vibrational Loads in 3 Directions (EN 60068-2-6)
Electromagnetic field (AM) V/m 10 Frequency range Hz 10 ... 2 000
Magnetic field A/m 100 Duration h 2,5
Electrostatic discharge (ESD) Acceleration (amplitude) m/s2 200
Contact discharge kV 8
Air discharge kV 4 Speed Measuring
Fast transients (burst) kV 1 Pulses/revolution 1x60
Impulse voltage (surge) kV 1
Conducted emissions (AM) V 10 Industrial Ethernet-Interface PROFINET
Sampling rate (values/s) s max. 1 000
Mechanical Shock (EN 60068-2-27) Baud rate Mbit/s 100
Quantity n 1 000 Connector 4 pin M12
Duration ms 3 Encoding D
Acceleration m/s2 650 Max. cable length (X1, X2) m 100

6 5 4 3 2 1
Dimensions

D D
24,4

22,5
76,5

30,5
29,6

10 29,5
4,1

C 29,5 9 10H7 C
44
31

145

B 190 B
210

Fig. 1: Dimensions of Type 4542A... KiTorq Stator torque evaluation unit (stator) (dimensions in mm) with version PROFINET
4542A_003-057e-08.14

Art.Nr: s. Tabelle A
Kanten
Ohne unsere Genehmigung darf diese Zeichnung weder
Maße ohne
ISO 13715 Maßstab 1:1 Format A3 Gewicht 0.647
Toleranzan- Innen +0,1
kopiert noch dritten Personen oder Konkurrenzfirmen gaben Werkstoff
zugängig gemacht werden! DIN ISO 2768 Aussen -0,2
mK Oberfl.
Oberflächen Datum Name
DIN ISO 1302 Erstellt 07.08.12 Roshau Stator 4542A kompl.
A Freig.
A
Norm 4542A
Blatt
2
4030.10-0 von
2
Zust. Änderungen Datum Name Dateiname Vorgänger:

6 5 4 3 2 1

Page 2/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

Electrical Connections

Pin Allocation of the 4 Pin Built-in Connector X1, X2 PROFINET, EtherCAT, EtherNet/IP (M12, D-Encoding)

Function PIN Description

4 3 1 TX+ Transmission cable
Digital Interface 2 RX+ Reception cable
PROFIBUS, EtherCAT,
1 2 3 TX– Transmission cable
EtherNet/IP
4 RX– Reception cable

Pin Allocation of the 5 Pin Built-in Connector X1 PROFIBUS

Function PIN Description

2 1 1 +5 V_BUS +5 V for bus termination
5 2 RX/TX– Sending/reception cable
Connector
3 4 5 pin M12 3 GND_BUS Mass
B-Encoding 4 RX/TX+ Sending /reception cable
5 n.c. Not connected

Pin Allocation of the 5 Pin Flange bushing X2 PROFIBUS

Function PIN Description

1 +5 V_BUS +5 V for bus termination
1 2
2 RX/TX– Sending /reception cable
5 Flange bushing
5 pin M12 3 GND_BUS Mass
4 3
B-Encoding 4 RX/TX+ Sending/reception cable
5 n.c. Not connected

Pin Allocation of the 5 Pin Built-in Connector X1 and X2 CANopen

Function PIN Description

2 1
1 SHIELD In the sensor, on the housing
5 2 n.c. Not connected
Connector
3 4 3 GND_BUS Mass
5 pin M12
A-Encoding 4 CAN_H Sending/reception cable
5 CAN_L Sending/reception cable
4542A_003-057e-08.14

Page 3/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

Pin Allocation of the 7 Pin Built-in Connector X3

Function PIN Description

6 1 3 +UB 18 … 30 VDC, power consumption <20 W
7 Power supply
2 GND Ground for +UB
5 2 4 UA Voltage output
±10 VDC at ±MNom at >2 kΩ
4 3 10 VDC at control signal activation
Torque output
Ri,C = 10 Ω, output short circuit proof
1 AGND Ground for UA
5 Not connected
100 % control 6 Control Off: 0 … 2 VDC
(Floating input) On: 3,5 … 30 VDC
7 GND Opto isolated ground for control
Pin Allocation of the 12 Pin Built-in Connector X4

Function PIN Description

K B
A Supply F +UB 18 … 30 VDC, power consumption <20 W
J C A GND Ground for +UB
L
D Shield M In the sensor, on the housing
H M
Torque output C UA Voltage output Frequency output
G F E ±10 VDC at ±MNom at >2 kΩ FA Frequency signal
10 VDC at control signal activation
Ri,C = 10 Ω, Output short circuit
proof
D AGND Ground for UA AGND Ground for FA
Speed pulses H Track A Active, TTL level
G Not connected
J Not connected
Input K Control Off: 0 ... 2 VDC
100 % control On: 3,5 ... 30 VDC
RS-232C interface B TXD Serial transmission cable
to the CoMo Torque L RXD Serial receiving cable
Digital mass potential E DGND Ground for speed impulses, calibration/control input
and RS-232C interface

8 7 6 5 4
Application Examples Metal-Free Room
Lever arm Coupling Torque
(on request) measuring unit Loading
F
Bearing KiTorq Rotor machine
support Type 455xA...

Torque evaluation unit KiTorq Stator Type 4542A...

4542A_003-057e-08.14

Fig. 2: Possibility for calibration

Fig. 3: Metal-free room for nonconstraining energy transmission

Please note that there should be no piece of metal inside the

„metal-free room“. Any metal could disturb the energy trans-
mission between rotor and stator and could lead into signal
disturbance.

Page 4/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

Calibration The torque measurement chain, consisting of the KiTorq Rotor

Standard Calibration: The stator is calibrated as a standard. and KiTorq Stator, has its own separate calibration certificate
When a torque measurement chain with a KiTorq Rotor, the and a serial number.
­rotor and stator are calibrated to WKS 1 as a measurement If one of the components is replaced (e.g. with a KiTorq Rotor
chain. The measurement chain calibration is specified solely by with a different nominal torque), then the virtual calibration
the ordering key of the KiTorq Rotor. values for the new measurement chain can be calculated from
the individual calibration certificate for the rotor and stator.
The following signals are set as standard:
• Frequency: 240 kHz ±120 kHz All output settings can be changed afterward by the ­customer.
• Analog: ±10 V The calibration certificates apply only to the settings at d
­ elivery,
according to the order.
The following signals are calibrated as standard:
• Analog ±10 V at output X4 Definition of Calibration Terms:
When a second scaling factor is selected (1:5 or 1:10), both • WKS 1: Works calibration at 5 points right, 3 points left
ranges are calibrated at output X4 and can be selected there. • WKS 2: Works calibration at 5 points right and left, and re-
peat series
Special Calibration: Upon request, additional calibrations can • DakkS: Calibration per DIN 51309
be ordered (e.g. second scaling factor, another frequency, ...).

Available Customer-Specific Special Settings/Calibrations

Voltage V Scale
1:1
1:5
10 1:10
1:1 and 1:5
1:1 and 1:10

Voltage: A
Fieldbus/Ethernet X1 X3 Scale:
KiTorq Stator Type 4542A...
Possible configurations
Fieldbus/Ethernet X2 X4 Frequency kHz Voltage 10 V
Scale: —
Frequency: —

Frequency kHz Scale

A Analog output X3 + X4 directly connected 240 ±120 1:1
100 ±40 1:5
10 ±5 1:10
4542A_003-057e-08.14

1:1 and 1:5

Our calibration service DAkkS-K-17650-01 provides traceable 1:1 and 1:10
­calibrations for torque sensors from all manufacturers.

Page 5/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

8 7 6 5 4
Dimensions of the Spacer Plate

F Spacer 100 N·m/ 500 N·m/ 2 000 N·m/

5 000 N·m
Axis 200 N·m Size 1 000 N·m Size 3 000 N·m Size Size
h= 175,5 mm
height h= 133 mm h= 144 mm h= 161 mm

AH Mat. No. T [mm] Size Mat. No. T [mm] Size Mat. No. T [mm] Size Mat. No. T [mm] Size
157,5 18024999 24,5 1
167,5 55114700 23,5 1
Zeichnung für Dokumentation
185,5 55114702/ Iancu
41,5 / 3937.11-029
1 18024999 24,5 1
194,5 18024998 61,5 2
202,5 55114702 41,5 1 55116668 27 1
204,5 55114704 60,5 2
222,5 18024998 61,5 2
E 226,5
239,5 55116667 64 2
263,5

Size1 Size 2
10H7 M8 (2x)
10H7

4
4

12
4 3 2 1
T

D
10

10H7
4

4
M6 (2x) 10H7

h
210

AH
210
190
1900,2
1500,2

10
44
30

44

C
E
9 (2x)

M8 (2x)
Torque
measuring unit
Type 4550A...
12

D
B Torque
evaluation unit 38460
3887
4542A_003-057e-08.14

Type 4542A...
3937.11-029
3937
h
AH

10
44

C
T

A
Dimensions of Type 4542A... with spacer plate (total axis height AH)

Page 6/7
8 7 6 5 4
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler BHolding AG.

38876
3937.11-026

Art.Nr: 038459
Kanten
Ohne unsere Genehmigung darf diese Zeichnung weder
Maße ohne
ISO 13715 Maßstab 1:1 Format A2 Gewicht 1.500
Toleranzan- Innen +0,1
kopiert noch dritten Personen oder Konkurrenzfirmen gaben Werkstoff 3.2315 (AlMgSi1)
zugängig gemacht werden! DIN ISO 2768 Aussen -0,2
K Oberfl.
 KiTorq Stator – Torque Evaluation Unit (Stator) for a Torque Measuring Flange
Type 4542A...

Included Accessories Type/Art. No. Optional Accessories Type/Art. No.

• Calibration certificate • Spacer plate 24,5 mm, AH 157,5/185,5 18024999
• Ferrule resistor PROFIBUS M12 for • Spacer plate 61,5 mm, AH 194,5/222,5 18024998
Type 4542A... with PROFIBUS • Spacer plate 23,5 mm, AH 167,5 55114700
(4542AN1B) 55117425 • Spacer plate 60,5 mm, AH 204,5 55114704
• Ferrule resistor CANopen M12 • Spacer plate 41,5 mm, AH 185,5/202,5 55114702
for Type 4542A... with CANopen • Spacer plate 27 mm, AH 202,5 55116668
(4542AN1C) 5511742 • Spacer plate 64 mm, AH 239,5 55116667
• ControlMonitor CoMo Torque
Optional Accessories Type/Art. No. Evaluation instrument for
• Connection cable, length 5 m, torque sensors 4700B...
7 pin – open ends 18008996 • Adapter flanges (on request) 2305A...
• Connection cable, length 5 m, • Couplings (on request) 2305A...
12 pin – open ends 18008943 • SensorTool 4706...
• Connection cable, length 2,5 m,
12 pin – to CoMo Torque 18008967
• Connection cable Ethernet, length 2 m,
water blue, M12 D-encoding of RJ45 55117503
• Connection cable Ethernet, length 5 m, Ordering Key
water blue, M12 D-encoding of RJ45 55117504 Type 4542A
• Connection cable Ethernet, length 10 m, Speed
water blue, M12 D-encoding of RJ45 18026867 Speed measuring with
• Extension cable PROFIBUS, 1x60 Imp./Rev. N1
length 2 m, violet, M12 B-encoding,
female connector to connector 1:1 55117321 Interface
• Extension cable PROFIBUS, length 5 m, PROFINET A
violet, M12 B-encoding, PROFIBUS B
female connector to connector 1:1 55117500 CANopen C
• Connection cable PROFIBUS, length 2 m, EtherCAT D
violet, M12 B-encoding, EtherNet/IP E
female connector to open ends 18029811
Connection cable PROFIBUS, length 5 m,
violett, M12 B-encoding Order Example: Type 4542AN1A
female connector to open ends 55117502
• Extension cable CANopen, Torque evaluation unit Type 4542A, speed measuring 60
length 2 m, M12 A-encoding, ­impulses/revolution: N1, Interface PROFINET: A
female connector to connector 1:1 18029812
• Extension cable CANopen,
length 5 m, M12 A-encoding,
female connector to connector 1:1 55117501
• Connection cable CANopen, length 2 m,
M12 A-encoding, female connector
4542A_003-057e-08.14

to open ends 55117499

• Connection cable CANopen, length 5 m,
M12 A-encoding female connector
to open ends 55117388
• Cable socket 7 pin (plug X3) 18008363
• Cable socket 12 pin (plug X4) 18008371

Page 7/7
This information corresponds to the current state of knowledge. Kistler reserves ©2012 ... 2014, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting phone +41 52 224 11 11, Fax +41 52 224 14 14, [email protected], www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.