DSP Handle Controller A18 Manual
DSP Handle Controller A18 Manual
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User's manual
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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Thank you for choosing the products!
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This manual helps you be familiar with the company's products, and get information about
systems’ components、configuration,etc.
installation and commissioning, and safety precautions.please read this manual carefully
before using the system and machine, which will help you make use it better.
Cautions:
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environment. Operating ambient temperature 0-70 ℃, working environment humidity
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0-90% (non-condensing).
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2. Insert U disk in the correct direction.Do not pull out 50-pin cable when system run.
3.Perform processing U disk file process, do not pull out the U disk to prevent the
4. Strictly prohibited metal, dust, and other conductive substances get into the controller.
5.The machine shell should connect the ground wire to ensure the safety of the work and
to prevent interference.
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6. Prohibited unauthorized disassembly, no internal user repairable parts.
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7.For long periods of time, please pay attention to the power outage, and retain.
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9. Do not use the corrosive chemical solvents to clean the equipment.
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10. Spindle motor bearing life and its speed is inversely proportional.
11. Graver is very sharp. Do not touch when it is running, in order to avoid injury; Do not
Important Notice:
The Company shall not be responsible for any loss caused by improper using or breaking
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reserves the right to modify all information in this manual, including data, technical details,
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etc..
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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Foreword ............................................................................................. 3
1. RichAuto system composition ............................................................ 4
1.1 System composition .................................................................. 4
1.2 Description of Each Component ................................................. 5
2. Instruction to Handle controller keyboard .......................................... 8
2.1 Introduction ............................................................................. 8
2.2 Usage ...................................................................................... 8
2.3 Detail information for key functions ......................................... 11
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3. Wiring Instructions ......................................................................... 13 NNTT
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PHAA 3.1 RichAuto Stepping wiring P P H H AA
instructions ...................................... 13 H
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EDescription
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3.3 Hardware
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BCommissioning of The Machine and ControlBBSystem.................. 27U
Connection..............................................................
3.4
4. Menu direction ............................................................................... 27
4.1 Menu category ....................................................................... 27
4.2 Menu detail ............................................................................ 27
5. Machine operation........................................................................ 44
5.1 Return home .......................................................................... 44
5.2 Import processing files ........................................................... 44
5.3 Manual processing operation ................................................... 45
5.4 Automatic machining operation ............................................... 48
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5.5 Processing operations ............................................................. 51
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5.6 Advanced Processing ..............................................................
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PS 1. System
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automatically E
update E
......................................................
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61
PS 2. CommonE E
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troubleshooting ........................................................... 62
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Foreword UUE E UUEE
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System Introduction: B
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RichAuto is CNC motion control system independently developed by Beijing ruizhi
engraving machine, laser, flame, plasma cutting machine, and so on in the machine control
field.
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storage card reader,With USB Interface,High speed transfer,Plug and play the full
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realization of all work offline。
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Characteristics:
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1. System deploy standard X, Y, Z,A/C axis motion control method.
2. Multi I / O Point Control,there is eight input and output signals in every basic I / O
3. Support the standard G code, PLT format instructions; support domestic and
international mainstream CAM software, such as: Type3, Art cam, UG, Pro / E, Master
automatically save the current processing of information (file name, current line
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number processing, processing speed, spindle threshold), when power again machine
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moves back, the system automatically prompts the user to restore the processing
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before power down, the processing operations become more humanity.
processing information.
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6. Multi-coordinate memory function. Provide nine working coordinate system, the user
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can switch among the 9 coordinate, each coordinate system can save a process origin
information.
7. Support online adjust spindle operating frequency. The spindle frequency from 0 to
8. Support adjust speed ratio online. Users can adjust the speed ratio, to adjust the
processing speed and empty running speed, speed ratio values from 0.1-1, Ascending
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sports concluding continuous, step (crawl), distance, manual operation became more
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simple and convenient.
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10. Identifies M code, F code and other development commands, can open a special
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code based on user needs.
12. Unique handheld form factor with one hand to hold. Own liquid crystal display and 16
key keyboard , operate intuitive and flexible, no longer dependent on the computer,
13. C omes with USB communications port, file transfer efficiency can be directly read U
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14.
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Self-test function, the system comes with I / O port signal detection capabilities, ease
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of remote maintenance.
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Processing with high-speed and smooth, support high subdivide, make sure
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processing with high accuracy and high speed.
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17. Multi-language display. Support for Simplified Chinese, Traditional Chinese, English,
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Russian, French and other languages, can be customized according to user needs.
18. System can support automatic dynamic upgrades, convenient to remote operation,
remote maintenance.
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EE composition L
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1. RichAuto EE
system EE
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1.1 System composition
cable.
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50-pin data transmission cable BBLLUU USB communication cable
Figure 1-1
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1.2 Description EE
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1. Handle: the core of the lower computer, it contains six modules.
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: external memory access ports to U disk and the memory
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card. The file format can be identified by the external memory is FAT16/32.
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(4).50-pin Data Cable Jack:
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through 50 pin data transmission cable and line
adapter can achieve the connection between system and the machine. The
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(5).Company LOGO.
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(6).USB Communication Port:
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USB data line access port. It is used to connect
2. Interface Board: The operation between the low computer and machine is
completed by the link of the interface boards. It contains 6 parts.
Interface board
(1). 50-pin data cable jack: The connection between the system and the
machine can be completed through 50 pin data transmission cable and
line adapter and then the system can sent the movement signal to
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It can control start and stop of the spindle and
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gear change. Different connection ways refer to different control. You
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can check the details in the menu notes, "spindle set the option" Help.
(3). Input control terminal: The input terminal for the machine origin detection
switch signal.
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EEterminal: L
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(4).Power supply
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the input terminal for system switching Power
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
system functional requirements. Each key has one or more functions under different work
status;
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PPHHAA2.2 Usage:
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RichAuto control system divided the key’s operation into one-touch button operation,
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and the combined-key operation.
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Combined-key operation Press two buttons at the same time to achieve the operation;
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The operation step: press one main function key and meanwhile press a
second accessibility key, and then release the two keys at the same time to
Combined-key Function
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PHAA P H
P HAA for the mechanical coordinate
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― EELLEE
‖ + ―0—9‖ EELLEE
Number keys system , 1 - 9 for the work coordinate
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PP HAA to start the advanced processing
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― ‖ + ―E
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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5 BBLLUU
― ‖ + ―
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To switch gear shaft
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9 Quit buttons check
― ‖ + ― ‖
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― ‖ +NNTT ― ‖NNTT Z axis origin setting
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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2.3 Detail information
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key Function
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Negative movement of Y axis; slowdown process speed; figure 6 inputting
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Negative movement of Z axis, figure 7 inputting, spindle speed adjusting
in process
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A/C axis reversing rotation ; figure 8 inputting
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Spindle startup/stop, decimal point inputting
checking
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Manual move, continue, step and distance modes selection
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Cut process running/pause/inputted words delete/ different property
selecting in Menu
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High/low speed parameter adjust, Cut process stop/selections, inputting
3. Wiring Instructions
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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EEI / O Description L
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3.2 Patch Board EE
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Port label Port
definition
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Pin
Definition
Pin functions
and parameters
Notes
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output port, the output
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PHAA X-axis
P
pulse
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PHAA port
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voltage ≧ 3V drive
current≦ 8mA
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signal
EEE drive signal output port
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output port output voltage ≧ 3V drive
current≦ 8mA
Shield X-axis drive signal output Do not use this port for the
port
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Y-axis direction of the
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PPHHAA signal
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drive signal output port
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port output port
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current≦ 8mA
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Shield
connection
Y-axis drive signal output
grounding port
port
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Port label
EE Port Pin
EE Pin functions Notes
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definition Definition and parameters
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PHAA Shield
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connection Z-axis drive signal output Do not use this port for the
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J5
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Were positive
port
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current≦ 8mA
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L E Shield
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connection
E voltage line terminal shield grounding port
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port
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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Port label
EE Port Pin
EE Pin functions Notes
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definition Definition and parameters
J7
Y1(s0): Connect to FWD of inverter Output Low level signal
Spindle
ON/OFF
1 control speed
Output
Control
Y3(s2):speed Connect to inverter to Output Low level signal
terminal 2 control speed
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EEEE control speed
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Y5(s4):Alarm Lignt when there is Output Low level signal
system
LED
definable
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L E Y8(s7):
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definable
speed mode
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Port label
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Port
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Pin Definition
E Pin functions Notes
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definition and parameters
X4: A/C origin sensor A/C origin sensor Input low level signals
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PHAA terminal
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X6: Definable signal Definable signal input Input low level signals
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X7:Definable signal Definable signal input Input low level signals
terminal
terminal
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negative input terminal
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Sensor signal cable shield Do not use this port as a
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Shield:Shield input
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Port label
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Port
E Pin
EE Pin functions Notes
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definition Definition and parameters
D19 Power LED indicate the interface andinternal Lights after power
indicator
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Status
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Tool-setting Status indicator
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PHAA D16
P H
PHAAindicator
Status
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Definable signal status indicator
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BBLLUUD17 Status
BBLL
indicatorU
U Definable signal status indicator
indicator
indicator
indicator
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indicator
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PPHHAA Status
H HAA
output terminal Y6status indicator
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output terminal Y7 status indicator
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indicator
indicator
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All the pin terminals are for the parties sort the mouth as the first one, the bit serial
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extended direction of the arrow.BBLLUU
3.3 Hardware Connection
interference with the electric field. If origin detecting switch are different power supply
type, the special testing switching power is needed.(24V origin detecting switch is the
best choice)
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RichAuto NNTT NNTT
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control system realizes its control through the connection between the
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interface board and CNC machine. Interface board terminal can be divided into input
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terminal and output terminal
:
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Input terminal includes:
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J3(Y axis pulse signal output terminal)
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J4(Z axis pulse signal output terminal)
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J5(A/C axis pulse signal output terminal)
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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2 NPN(NO): Ordinary axis (Y,Z are the same as X)
○
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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3 PNP(NO) : Ordinary axis (X and Z are the same as Y)
○
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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EE detecting wiring L
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2 Tool-setting input:Tool-setting EE :
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1 Stepper driver:
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2 Servo driver:
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J7 Spindle inverter
2 status:spindle start/stop
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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EEsetting is: L
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The correspondingE E
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spindle
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U
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ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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The corresponding spindle setting is:
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connect Y1 (S0) in such situations, you only need to connect DCM with GND of interface
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board, without having to re-set the spindle gear.
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H
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PP HAA
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You can connect the machine with the control system when the above setting is over.
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EEof The Machine and ControlESystem
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3.4 Commissioning E
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1) ,
After turn on the power you can manually run each axis movement and decide the
direction. If the direction of movement and definition direction are opposite, you can
2) According to the original location of the machine coordinates, you can enter into
3) Double-press ―menu‖-manual voltage setup(the upper arrows stand for input voltage)
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to check whether the home switch is working.
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PHAA P H
P HAA
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The machine is in good connection if all the above setting is ok.
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4. Menu BBLLU
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4.1 Menu category
change this parameter should not change. If machine user need to change,please dell
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to machine producer.
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(1).pulse equiv:
The number of pulses of the system needs to send when machine moves every
1mm.Unit:pulse/mm.
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PP HAA
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Ordinary axis formula = pulses per revolution / distance per revolution
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Pulses per revolution formula: (360 °/stepper angle)* Driver subdivision
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Distance/r formula:
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Screw drive machine = screw pitch * mechanical transmission ratio
transmission ratio
Screw drive:
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Screw pitch(above picture): The distance that the nut moves when the ball screw
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makes one rotation.
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Transmission ratio: The speed ratio or angular velocity ratio of the capstan and the
driven wheel.
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Rack drive: E EE
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Formula Description: step angle is the angle of the motor parameters, motor
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Rack module and gear teeth number are gear parameters. rack module * gear
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teeth number*πequals the perimeter of the reference circle.
Transmission ratio: The speed ratio or angular velocity ratio of the capstan and
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PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
Formula Description: step angle is the angle of the motor parameters, motor
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
Driver subdivison is the parameter set by the driver.
BBLLUU BBLLUU
Transmission ratio: The speed ratio or angular velocity ratio of the capstan and the
driven wheel.
setting:
NNTT ―
NNTT NNTT
‖ move cursor to be modified option,click ― ‖,press the number
P H
PHAA P H
PHAA P H
P HAA
ELLEE EEEELLEE
keys to enter values,press ―
EEEELLEE ‖ to save,cursor auto move to next line,in
BBLLUU BBLLU
U
turn modify the Y, Z, A/C axis equivalent value,press ― ‖,save all value,
2 servo driver:
The pulse equivalent factory default X,Y,Z,A/C are 400,and set the electronic gear
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
The numerator of the electronic gear ratio represents encoder pulse
L
ELEE L
EE E
L E L
EELEE
EE EE
number,you can search it in servo driver manual.
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
The denominator of the electronic gear ratio:
BBLLUU
Ordinary axis:
BBLLUU
1 screw drive: Handle pulse equivalent(400)* screw pitch * mechanical
transmission ratio
RichAuto system make the table size as the soft limit values, in order to prevent
machine move over travel,machine size must be less than or equal to the value of
N
N TT NNTT NNTT
H
PP HAA modified, press ―
PPHHAA H
PP HAA
‖,input modified number,click ― ‖ to save,cursor
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
auto move to next line,in turn change Y、Z、A/C axis values,click ― ‖ to save
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE
(3). Spindle Delay:
EE
BBLLUU BBLLUU
Set spindle starting time, unit : ms;This is also set how long system start spindle
Home speed :set every axis move speed when machine home,system default
Home sequence:○
1 Z, XY, A 2 Z, A, XY
○
ELLEE EEE
○ELLEE
○ EEEE
A home only
○
LLEE
Z home only X home only
BBLLUU 5
BBLLU
U 6 7
Home direction:set every axis move direction when machine home,this setting
depends on the position where home switch in the machine. Such as the return to
zero switch installed in the machine positive direction so that home direction
N
N TT NNTT NNTT
H
PP HAA modified,press ―
PPHHAA H
PP HA
‖ to change home direction,click ―
A ‖ to save
L
ELEE L
EE E
L E
change,back to ―home dir‖。
L
EELEE
EE EE
BBLLUU BBLLUU
(5). Voltage setup:
This used to set input and output signal terminal status,when set ↓means
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
normal open,the same ↑normal closed.
BBLLUU
Upper and under arrows
BBLLUU
Upper Arrows stand for input voltage setup:
Set input voltage signal terminal status. Input voltage top 5(0,1,2,3,4)
corresponding to X zero point, Y zero point, Z zero point, A/C zero point,tool
ELLEE EEELLEE
EEEELLEE
corresponding to spindle on/off, multi-step 1, multi-step 2, multi-step 3 output
E
LLUU
voltage status.
BB BBLLU
U
Setting mode:Get into ―input voltage setup‖ and ―output voltage setup‖,press
terminal status.
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E
(6). C.A.D. Thickness:
L
EELEE
EE EE
BBLLUU BBLLUU
This thickness should input by actual, when above actual Z axis will cut over,
when low to actual Z axis can’t touch workpiece. This parameter can only take
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE
(7). Max Spd Limit:
EE
BBLLUU BBLLUU
Set machine top speed, this set can only take effect when machine processing,
system default max speed X,Y,A/C is ‖60000000‖, ―Z+‖ is ―1800‖, ―Z-‖ is ―3000‖.
Unit:mm/s.
3
If line=3,Spindle Statues=2 =8
NNTT
(9). Spindle Statue:
NNTT NNTT
P H
PHAA P H
PHAA P H
P HAA
ELLEE LLEE LLEE
When system using multi-step speed to control spindle, user should change this
E
parameter.
EEE EEEE
This parameters must corresponding to spindle output signal terminal
BBLLUU BBLLU
U
wiring sequence. Detail setting please see ―spindle setup‖.
1:spindle On/off signal 2-4: Spindle speed signal 5: Driver alarm signal
N
N TT6:work LED signal
NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
(12). Wipe Cache
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
Clear file fragmentation and error,operate it after system update.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE
(13). Distance mode time limit
EE
BBLLUU BBLLUU
You select diatance mode,and if the machine never moves in a certain period of
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE (1) acceleration : EELLEE L
EELEE
E E EE
BBLLUU BBLLUU
This parameter can improve the ability to handling line and curve motion, unit:
Including work speed and fast speed. system default work spd is 6000;fast spd is
3000. unit:mm/min
ELLEE EELLEE
to work origin. Unit: mm.
EE EEEELLEE
LLUU
BBheight:
(4) Lift BBLLU
U
This parameter can tell us the height of the spindle will lift after automatically tool
(5).Auto scale:
Auto pro speed=Auto scale*work speed,it does not affect the fast
speed.
N
N T(6).Fall
T N N TT NNTT
H
PP HAA scale:
PPH H A A H
PP HAA
L
ELEE Include fall EE
down LLE E
scale and fall hight. L
EELEE
system default fall down scale is
E E EE
BBLLUU BBLLUU
0.200,fall hight is 5.000mm. Fall down scale takes effect when the spindle falls to
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L E
L E L
EEstop position after auto pro. EEEELEE
EE
(7).Stop Statue:Setup
BBLLUU BBLLUU
NNTT N
N TT NNTT
P H
PHAA PPH HAA” or “ ”to where to changePPHHAA
ELLEE LLEE LLEE
Setup stop position,press “
E E E E EE E E
BL LU U
Bthenumber,and then press “ LLU
U
BBthe number needed,
”to input
N
N TT NN TT NNTT
H
PP HAA HH AA H
PP”to where to change the statue,andLLEEPP HAA
L
ELEE press “ EE
” L
or L
“
EE EE press
EE E E
BBLLUU
“ ” to save.
BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE (8).G Code Setup:EELLEE L
EELEE
EE EE
BBLLUU BBLLUU
Set special code read configure in G code ,such as M、T、F、I、J、K ,the detail
(9).Circle Limit:
E E EE EEEE
BB L L UU LLU
U
Setup array parameter,including columncount 、 rowcount 、 columnspace 、
BB
rowspace、interval(unit:ms).
(11).Start Speed:
Reduce the noise of the low-frequency vibration of the motor, machine run
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
unit:mm/min, System default X,Y,Z,A/C start speed is 100.000 mm/min.
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE 3.System setup: EELLEE L
EELEE
EE EE
BBLLUU System setup menu structure
BBLLUU
(1). Languages
N
N TT NNTT NNTT
H
PP HAA H
PP HAA H
PP HAA
Change system display language,choose Chinese and English.
L
ELEE EEL L EE L
EELEE
DataE
Backup U E EE
BBLLU BBLLUU
(2). Password
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
parameters when by misoperation or when the system parameters disorder.
BBLLUU BBLLUU
Cancel the password,when the display shows ―input new password‖,do not input
NNTT NNTT
Clear up inner files.
NNTT
P H
PHAA P H
PHAA P H
P HAA
L
E E
L E Function configure E
(5).
E ELLE :
EELLEE
L U U EE L U
U EE
BB L BB L
Set system configure,including ―Spindle lift or not when pause processing‖ ,
―Speed ratio influences fast speed or not‖ , ―Mode-jog or follow‖ , ―Proofread the
scale‖ , ―Z axis reduction scale‖ , ―A/C axis reduction scale‖ . You can choose the
function you need,after changing the function,you need to restart the system.
N
N TT NN TT N TT
The screen will lock when the time reachs to the number you setup,and then input
N
H
PP HAA PPHH A A
the password to unlock the screen. H
PP HAA
L
ELEE EEL L E E EELL EE
EE EE
BBLLUU BBLLUU
Probation password
(7).
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highlights when key take effect, no highlights when key is broken. Press ―ok‖+
―cancel‖ to quit.
4.Operate File
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE L
EELEE L
EELEE
(1) Copy File
EE EE
BBLLUU BBLLUU
Copy files of U disk to Inner.
NNT(4)
T NNTT NNTT
P H
PHAA Processing information
PPH
H AA P H
P HAA
ELLEE E E ELLEE
EEEELLEE
Statistical the number of files processing successfully.
E
BB LLU U BBLLU
U
PS:Plesae pull out the U disk correctly after copying files from computer,if
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE “
L
EE E
L E L
EELEE ”,the U disk pull out
EE
from computer successfully. EE
BBLLUU BBLLUU
2. Win XP system:after copying files,please press“ ”,and then the display
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU BBLLUU
will show “ ”,choose the device to be
5.Version View
Include:○
1 Product ID eg:A0020112 2 Soft Version eg:A1.497
○
EE EE EEEE
5.
BBLLUU
Machine operation
BBLLU
U
5.1 Return home
In some cases, such as after the last normal shutdown, reboot and continue last
operation, users don’t need to reset machine,choose “none axis home”. That is because
N
N TT N
N TT
when system quit, it is auto save coordinate value.
NNTT
HHAA
PP 5.2 Import processing PP HH A
A H
PP HAA
L
ELEE EEL LEEfiles L
EELEE
EE EE
BBLLUU BBLLUU
Before processing,generally we should import files. There is 2 ways : U disk,inner file
process.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
1. Directly import processing files to U disk, we can be run.
BBLLUU BBLLUU
2. Downloading files into handle by U disk.
we can move X axis by pressing button“ ”or“ ” .Also we can change manual
operation speed and slow or fast grid. After return home, system get into manual status,
NNTT
the screen displays:
NNTT NNTT
P H
PHAA P H
PHAA P H
P HAA
ELLEE 1X 0.000
EEEELLEE manual
EEEELLEE
BBLLUU BBLLU
U
1Y 0.000 F2
1Z 0.000 FAST
1A 0.000 continue
N
N T
1.TManual operation speed adjust
N
N TT NNTT
H
PP HAA PPHH A A H
PP HAA
L
ELEE LLE E LLEE
There are two modes: fast speed and slow speed. We can change mode by
EE EE
EE EE
BBLLUU
pressing button “ BBLLUU
”.The screen displays system default processing speed.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
Speed adjust: in manual mode, press ―cannel‖ to set the current speed mode. If
BBLLUU BBLLUU
current speed is low speed, it displays as followed:
Low spd,mm/min
X Slow: 1200.000
Y Slow: 1200.000
NNTT
Z Slow: 1200.000
NNTT NNTT
P H
PHAA P H
PHAA P H
P HAA
ELLEE LLEE LLEE
A Slow: 1200.000
EEEE EEEE
BBLLUU
SlowGrid 0.100
BBLLU
U
The cursor in X axis low speed mode , press “ ” and “ ” move cursor
last number.
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
In order to ensure the accuracy of processing and debugging, the system
L
ELEE L
EE E
L E L
EELEE
E E
introduces the concept of grid. Other systems also call it minimum feed. Its range is:
E E
BBLLUU BBLLUU
0.05mm-1.0mm. when user change mode to step, machine will move by grid.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE LLEE
EE mode L
EELEE
EE
2. Manual processing EE
BBLLUU BBLLUU
In order to meet manual movement in different situation, this system provides 3
This mode is no special data control, in this mode, press direction key( 、
EEEE EEEE
your operation, its speed is decided by current speed mode.
BBLLUU BBLLU
U
Notice :if user press key’s time is too short(shorter than 0.5s)
,immediately lift
buttons,machine will auto move to the nearest grid. It is always stop on grid when
this motion mode is over. This motion mode is suitable for crude regulation machine
coordinate situation.
This mode is always run in low speed, move a grid per 0.5 second ,its grid
N
N TT NNTT NNTT
distance is decided by current speed mode. This motion mode is suitable for tool
H
PP HAA H
PP HAA H
PP HAA
L
ELEE EE LLEE L
EELE
adjust or precise adjust machine coordinate situation.
E
EE EE
BBLLUUmotion mode
3) Distance
BBLLUU
This mode is run by distance which user is set(rotation axis run by angle). When
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU
user press directory key(
BBLLUU 、 、 、 、 、 、 、
Notice: Grid can’t effect to this motion. It will move by set distance, can’t move to
grid point.
If user want to change distance, please change to distance mode, re-enter distance
value is ok.
Steps:
The origin of the coordinate of XYZ in the processing program is the origin of
workpiece. Before processing, we should connect the situation to the actual . The
N
N TT operation is as followed:
NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE E
Move the machine to the situation where the file start processing. Press―
E ‖+
― BBLLUU BBLLUU
‖ to set the work origin of X Y axis.Press ― ‖+ ― ‖ ,you can choose
to set the work origin of Z axis or A/C axis . If you use tool setting function, you
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU
do not need to press ―
BBLLUU‖+ ― ‖ to set work origin of Z axis,the key
appears:
the situation,it will displays the first three files, press “ ”and “ ” to
N
N TT NNTT NNTT
H
PP HAA PPH
move cursor,press “HAA ” and “ H
PP HAA ” to jump 2 lines, press “ ”
L
ELEE L
EE E
L E L
EELEE
to quit.
EE EE
BBLLUU BBLLUU
3) Processing parameters setting
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU BBLLUU
After choosing processing file press “ ” into setting processing parameters,
including processing speed, travel speed, Z down ratio, speed ratio, spindle grad,
select the next. After modifying, press “ ” to save, system start checking
files。It will start processing after checking system. Pulse equivalent there can only
N
N TT NNTT NNTT
display can’t be modified. If need to change, please back to “machine setup”。In
H
PP HAA PPHHAA H
PP HAA
processing , the screen will display current line, current speed, speed ratio,
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
operating time. We can switch these option by pressing “ ” 。
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EE LEE L
EELEE
EE
5.5 Processing operations EE
BBLLUU BBLLUU
1) Adjust speed ratio and spindle grade
P H
PHAA change.
P H
PHAA P H
P HAA
ELLEE EEEELLEE
Adjust spindle grade EEEELLEE
This function can take effect when system set
BBLLUU BBLLU
U
multi-speed. In processing, press “ ” and “ ” to change spindle
N
N TT NNTT NNTT
H
PP HAA In processing,Press “
PPHHAA H
PP HAA
” to pause,top right corner of the screen will change ―run‖
L
ELEE L E
L E LLEE
to ―pause‖ , machine will stop running except spindle. Shown below:
EE EE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L LE
EEpaus E L
EELEE
E E EE
BBLLUU BBLLUU
1X 7.200
1Y 41.300 s-on
1Z -0.200 step
In this time we can adjust situation of 3 axis, the default motion mode is step,
speed is low, users can change situation, that is means machine will move a low
speed grid each click; if we need quickly a large range adjust, change the speed
ELLEE EEEELLEE
EEEELLEE
BBLLUU
After that,press “ LLU
U
BB 7.200 Paus
” ,shown :
1X
1Y 41.300 S-ON
1Z -0.200 Step
Restore Position
System will let users make sure whether to save the modified
N
N TT NNTT NNTT
H
PP HAA PPHHAA Original? H
PP HAA
L
ELEE L
EE E
L E
Situation, press “ ”
L
EELEE
,system will back to situation before modifying;press
EE EE
“
BBLLUU BBLLUU
, system will start processing in modified situation.
”
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE EELLEE EE LLEE
EE
3) Breakpoint processing EE
and power-down protection
BBLLUU BBLLUU
Breakpoint processing if user want to stop processing in middle , press
“ ” ,shown below:
1X 7.200 RUN
1Y 41.300 F2
1Z -0.200 1.0
NNTT NN TT NNTT
P H
PHAA P H
P H AA P H
P HAA
Save break?
ELLEE EEEELLEE
EEEELLEE
BBLLUU BBLLU
System display ―save break?‖,if we want to save breakpoint, press “
U ” , LCD
Original?
displays break list(total 8),press “ ”or“ ” to choose position,and then
the same time press number key(1-8) ,release together,system will restore processing
N
N TT NNTT NNTT
from point 1. If you want to fallback from the breakpoint,press“ ”, input the
H
PP HAA PPHHAA H
PP HAA
L
ELEE L E E
line number,and then press “
EE L L
EELEE”,the system will work from the new line
EE EE
number. Before restore process, system must have a home motion. eg:If we want to
BBLLUU BBLLUU
continue processing from breakpoint , we can choose key combination “ ”+
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
“
BBLLUU
” ,first hold on press “
BBLLUU ”, the same time press “ ” ,release together,
4) Power-down protection
when there is a sudden power failure during processing, system will save current
EEEE EEEE
system must have a home motion, after home, shown as below:
BBLLUU BBLLU
U
Press “ ” to continue unfinished process, it will display the stop line, press
“ ” to cancel process.
N
N TT NNTT NNTT
H
PP HAA PPHHAA H AA
advanced processing is a function which is satisfied for some special request. It
PP H
L
ELEE L E
L E LLEE
contains: Array work, Resume work, Tool changing,Part work,calculate bound,the
EE EE
EE EE
BBLLUU
key combination is “ BBLLUU ” + “ ” ,shown below:
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU BBLLUU
1)Array work
N
N TTenter,press
NNTT
and
NNTT
to select different files;
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
2 . Set process parameters, other operation is the same as general process, system
EE EE
BBLLUU BBLLUU
start multiple processing according to users’ set;
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE
2 ) Resume work
EE
BBLLUU BBLLUU
First we should set multiple process parameters in ―advanced setup ‖,then we can
NNTTpress “ ”
NNTT NNTT
, system will restore processing from the break point.
P H
PHAA P H
PHAA P H
P HAA
ELLEE 3) Tool changing
EEEELLEE
EEEELLEE
BBLLUU BBLLU
U
Achieve manually change the tools in the position you set. Press “ ” get
4) Part work
Part work means users can select start line and end line, so part of the processing
N
N TT NNTT
file can be processed. The step is as below:
NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
1 press “
○
EE E
” to set,press “
E ” and “ ” to move cursor to select
BBLLUU
different file list; BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELE E
EE EE
○
BBLLUU
2 press “
BBLLUU ct file,
” to enter,press “ ” and “ ” to sele
EEEELLEE
EEEELLEE
BBLLUU BBLLU
U
4 Press “
○ ” to the operation of the end line,the screen displays “input
end number”
,P r e s s “ ” he screen displays the changed start number,
“ ” to modification;
N
N TT○ NNTT NNTT
H
PP HAA 5
PPHHAA
Set processing parameters.
H
PP HAA
L
ELEE L
EE E
L E
5) Calculate bound L
EELEE
EE EE
BBLLUU BBLLUU
Calculate area of the file.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
○
BBLLUU
1 Press “
BBLLUU
” to set,press “ ” and “ ” to move cursor to select
2 Press “
○ ”to get into file list,and then press “ ” and “ ”
to choose file;
3 Press “
○ ”,start to read the file,after reading the file,the system will
1 Scan Mill
N
N TT
○1 Press“ ”and“
NNTT NNTT
” to select different type.
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE , E E
BBLLUU BBLLUU
○2 Press
“ ” to get into the milling plane parameters including scantype、
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE EE
BBLLUU BBLLUU
BBLLUU
Press
” “ ” and
BBLLU
U to select different type.
2 Press“
○ ”to get into the milling plane parameters,including scantype、
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE Press― L
EE E
L E
‖and― L
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‖to select the parameter to be setted,Press― ‖to
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select scantype ( clockwise and anticlockwise ) and the parameter ,
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
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EE
7) Step work file
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After setting the work origin,you can choose ―step work file‖ to watch the effct of
the processing,if it is not very well,you can stop the processing,and reset the work
origin.
After choosing ―step work file‖, Press ― ‖ to realize work step by step;Press
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE EELLEE L
EELEE
PS 1. SystemEE
automatically update EE
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In the process of using handle, there may be some minor problems,these problems
U disk update
This method is update by handle operation, don’t need PC. Update files is *.PKG. Step is
as below:
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U
and “ ” move cursor to ―system update‖。
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE EELLEE L
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E
PS 2. CommonEtroubleshooting EE
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Solutions of the faults display on the screen
1 Indefinite screen flicker or automatically restart
1、 Power supply is insufficient. Check power supply if there are problems, and change
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regulator filter device.
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U
3、There are something wrong with the power chip of the handle. This phenomenon also
appears when the handle is powered through the USB cable to the computer,please
1、 You may get into the mechanical coordinate system. Press the button "menu" + "1"
N
N TT NNTT
to back to the first work coordinate system.NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L E
L E LLEE
2、 The buttons are broken.menu-system setup- buttons check,to check the buttons are
EE EE
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normal or not.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE L E
L E
EE operation L
EELEE
Faults inUpractical
EE EE
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1 The file size does not match the size of the actual set
2、 After setting the working origin, the reserved range is less than the actual file
size .Determine the actual file size and set correct working origin.
3、 You set the wrong working origin in the file. Check the path of the file, and re-export
the correct file.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE L
EELEE L
EELEE
EE EE
3、 The lines connect the interface board with the motor drivers has
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disruption. Re-adjust the lines.
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4、 Processing file error. Check processing file, try to download the correct processing file
5、 There is something wrong with the lines connectting Z axis motor and motor
4 Each time repeating the same processing file after backing to the
3、Too much interference in the Z-axis homing process to form a false origin. Re-adjust the
line.
N
N TT and solutions:
Analysises NNTT NNTT
H
PP HAA H
PP HAA H
PP HAA
L
ELEE LLEE LLEE
Double click on the "menu" key,input signal (origin detection switch signal) self-testing,
EE EE
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whether the detection signal is triggered or connect normally.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE L
EELEE L
EELEE
EE EE
2、The distance of the origin detection switch detection sheet beyond the detection range
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of the switch, adjust the position of the test piece.
3、The origin detection switch to the interface board wiring aging or loosening. Again check
the connections.
corresponding level. Modify the level. (Normally open type corresponds to a level
defined the direction of the arrow down, normally closed type corresponds to the
3、The origin detection switch connects interface board not well. Refresh the line to
N
N TT NNTT
determine the wiring is correct.
NNTT
H
PP HAA PPHHAA H
PP HAA
L
ELEE L
EE E
L E L EE
4、Too much interference, resulting in the illusion of the detection switch has been
EEL
EE EE
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triggered. Recalibrated the whole circuit.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE L
EELEE L
EELEE
EE EE
6、50-pin data cable is broken. Replace the data line.
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7 Abnormally working when processing file or the actual file is
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weak current, "GND" of inverter separated from the other components )
P H
PHAA PP H
H AA P H
P HAA
ELLEE 8 Start automatic tool L
E E EE L EE the tool does not stop afterEtouching
setting,
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L L
feeler bolock
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Analysises and solutions:
2、 The "GND" terminal of interface board does not connect with spindle shell or connect
not well.
to this terminal,if it is ok,the motor dirver is ok.Maybe there is something wrong with
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE L
EELEE L
EELEE
EE
corresponding drive and motor.
EE
BBLLUU BBLLUU
If all axises are not moving ,firstly check if there are problems in the 50-pin cable and
interface,secondly check the power supply of the motor drivers. Lastly, you have to check
but when return from that position to the original position is not
normal
N
N TT NNTT NNTT
P H
PHAA Analysises and solutions: PPHHAA P H
P HAA
ELLEE E E E ELLEE
EEEELLEE
Mechanical problems,screw may install not well.
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U
Electrical components and wiring
problem
1 an axis or multi-axis only one-way movement after handle
power-on
N
N TT NNTT NNTT
1、There is something wrong with the lines connect the interface board with the motor
H
PP HAA PPHHAA
driver, check the connection. H
PP HAA
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
2、Interface board is damaged. Replace the interface board.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
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ELEE LLEE
EE motor does not move afterEELLEE
2 The certainEE
axis E E handle
BBL U
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power-on
2、5V common anode end of the motor driver disconnected, check the connection.
3、The motor driver is damaged, operator can promote motor after handle power-on.
NNTT NN TT NNTT
4、 The chip of the interface board damages, no pulse signal output.
P H
PHAA P H
PHAA P H
P HAA
ELLEE 3 Screen is not L
EE EE LEE after handle power-onEE,LLand
bright
EE
EE
BBL
connectedLUU
handle to computer with a USB
BB LLUU
cable the screen
displays normal
1、The handle does not connect to power supply. Check DC24V power supply output
normal or not, if normal please check the cable from the power supply to the interface
board.
N
N TT NNTT
2、The 50-pin cable is damaged or the interface is broken.
NNTT
HHAA
PP 4 Screen is not brightLLE HHAA
PPhandle power-on,and connect PPHHAA
L
ELEE EE E
after
EEL LEE
EE E E
BBLLU
the handle LLUUis also not
Ucomputer by USB cable,theBBscreen
to
bright.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.
L
ELEE EE LLEE L
EELEE
E E
Analysises and solutions:
EE
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1、This phenomenon may due to the handle shocked by external force or fall on the ground,
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LLUU LLU
U
2、The output level definition is wrong. Modification correct output level definition.
BB BB
6 Screen is not bright after handle power-on
1、 The power supply voltage is too big or the chip is broken because operator makes
N
N TT NNTT NNTT
H
PP HAA PPHHAA H
PP HA
3、50-pin data cable damaged. Replace the data line.A
L
ELEE L
EE E
L E L
EELEE
EE EE
BBLLUU BBLLUU
4、 handle 50-pin interface damage. Depot Repair.
ADD.:Beijing haidian district shangdi three street jiahua building A308. P.C.:100085.