Model: PT-R8600NII
Periodic part
exchange
Cycle Block Unit Action 6 12 Contents Parts Part code Q'ty
and
Standard w ork
Air filter element for RH Air filter element
Consumable 6 month 70584840-00 1
unit Filter exchange No.681142
parts
External filter 1000 hours Cleaning or exchange external air filter. Fan filter (5 sheet) 100117130V00 6
ALL Gas spring exchange for
Gas spring 60000 plates Exchange gas springs for transport path. Gas spring kit 100351344V00 1
Regularly transport path
part exchange Exchange the tail clamps unit w hen it operates 1 year or
Tail clamps unit Tail clamps unit exchange 30000 times Tail clamp (8600NII) S100390183V00 1
30,000 times plate loading.
7. Periodical maintenance table
Explain additional w orks to customer if there are
PT-R8600NII Service manual (Ver1.1)
LOG Log check ●
troubles show n on the LOG.
To prevent the temperature error, dust is absorbed w ith
Cover panel Filter cleaning ●
the cleaner.
Rotate the air filter element to the clean area every 6
Air filter element for RH unitRotate filter position ●
ALL month.
Clean punch bit ● Collect all the punch bit.
Clean punch dust chute ● The punch dust shoot is cleaned by alcohol.
Punch block
The oiled paper is punched several times on all punches
Punch cleaning ●
Standard and the dust of aluminum on punch is taken.
Chapter E Reference
w ork
Check exposure before
(every 6 ● Expose Focus & Laser pow er pattern.
cleaning
months)
Re-Calibration Operate Laser calibration w ith output resolution (DPI).
RH unit Optics cleaning
before and after lens ● And compare the current of laser (Iop/IopMax) before
cleaning and after optical cleaning.
Expose Focus & Laser pow er pattern and compare
Check exposure after clean ●
quality before cleaning.
Loading part ●
Plate
Unload part Belt cleaning ● Clean belts using lint free cloth w ith alcohol.
transportation
Conveyor ●
Total Check User job Final Test ● Expose user Job, and confirm the image quality.
E-71
E-72
Periodic part
exchange
Cycle Block Unit Action 6 12 Contents Parts Part code Q'ty
and
Standard w ork
Check the loading path height w hether proper or not.
Transport path Mechanical check ●
Also check the transport condition to centering unit.
Plate Clean the squeeze roller (piece of aluminum w ill damage
Squeeze roller Cleaning ●
transportation plate surface)
If the gear has looseness at the shaft, tighten the screw
Clamp arm driving Attching grease ●
and use 'Loctite'.Put machine oil on the gears.
Cleaning ball screw and
Ball screw ● Clean ball screw by cloth and attach new grease. Albania No.2(S2)
attaching grease
Sub scanning
Clean LM rail and attach new grease on the rail. Insetr
LM fail and bearing Attching grease ● AFB-LF (THK)
grease in LM beairng by grease gun.
Check the damage of the belt and looseness of the
Main drive Belt tension ● fixing screw on the motor pulley. Check the belt tension
using tension meter.
Take the leading clamps and clean the rubber on the
clamp. Also check for cracks or w ear in the
Leading clamp Check clamp rubber ●
rubber.Clean the surface of the drum under leading
Every 12 clamps. (The aluminum pow der is removed. )
months Take the Tailing clamps and clean the rubber on the
Tailing clamp Check clamp rubber ●
clamp. Also check for cracks or w ear in the rubber.
Clean/Remove the dust/aluminum dust on the drum
Chapter E Reference
Drum Cleaning ● surface using lint free cloth w ith alcohol. Clean the
vacuum holes on the drum.
Drum unit
Clean the balancer and the balancer groove. Polish the
Check ● balancer groove w ith the compound if some scratch
Drum balance unit exist or the balancer movement is not smooth.
Cleaning ● Clean the balancer and the balancer groove.
Transport Check tail clamp position ● Check Tail Clamp margin w ithin 5.0+-0.5mm
Readjust the plate floating sensor. Check the parameter
Plate floating sensor Motion check ●
of the plate floating sensor.
Clean up the start sensor and Re-check the setting
Start sensor in groove Cleaning and motion check ●
value.
Expose the internal test pattern (0% 50% on full
Exposure Test Plate floating on the drum ● exposure mode) on customer maximum plate.Confirm
the presence of the no 'banding'.
PT-R8600NII Service manual (Ver1.1)
