JBM AUTO LIMITED (JBM GROUP)
PREDICTIVE MAINTENANCE CHECK SHEET OF ROBOT
MAINTENANCE DEPARTMENT
MONTH-
S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 check all emergency working ok
All push button condition should be ok
All indicator should be
2 Cooling fan of controller & welding machine
3 check air leakage
4 check gas leakage
5 FRL unit oil level
6 Control panel should be close
7 Control panel should be clean
8 Abnormal sound in robot
9 Robot control wire should be dress properly
10 teach pendent cable should be dress properly
11 Robot welding machine should be clean
12 All electrical connection should be proper
CHECKED BY
CHECKED BY SHIFT ENGG.
APPROVED BY :
JBM AUTO LIMITED (JBM GROUP)
M/c NAME : Robot No - DAILY PREDICTIVE MAINTENANCE CHECKSHEET Month -
S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Check feed roller for any wear
3
Check torch body for any skew , missing or
broken part
4 Check conduit cable for any clogging.
5
Check overall apearance for dust spatter or
other residues
7
Check wire feeder cable for any removed
connecting section.
8
Check all Pu & gas pipes for any leakage if
found eliminate them
9 Check for damage & deterioration of leads.
10 Check S- ,L- , u axes for any grease lekage
11
Check allignment mark accordance & damage
at the home position.
12 Check all emergency working ok
13 All push button condition should be ok
14 All indicator should be in working condition.
15 Cooling fan of controller & welding machine
16 FRL unit oil level
17 Abnormal sound in robot
18 All electrical connection should be proper
19 Check wire feed rollers for any damage.
20 Check all reed switch & replace if necessary
CHECKED BY
Verified by
APPROVED BY :
FM-MM0112,REV 02, EFF. DT. 18.01.2018
JBM AUTO LIMITED (JBM GROUP)
M/c NAME : Press no.- DAILY PREDICTIVE MAINTENANCE CHECKSHEET Month
S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Check Main Motor load by Ampere
meter
2 Check control panel for any loose
wiring.
All indicator LED should be ON
3 Control Panel should be clean &
closed.
4 Emergency switch should be
functional.
5 Check for any oil & air leakage.
6 Check for safety/solenoid valve
operation & properly fixed.
7 Check the Safety Guard Sensor
should be Ok.
8 Check for any unusual/ abnormal
sound from motor or press.
9 Check slide lubrication & tank oil
level.
10 HOL tank oil level if required top up.
11 HOL pump should be in charge
condition.
Check the stopping of slide at TDC.
12 The slide should be stop at 0- 10
degree at TDC.
CHECKED BY Charge hand
Verified by Engineer
APPROVED BY :
JBM AUTO LIMITED (JBM GROUP)
MONTHLY PREDICTIVE MAINTENANCE CHECKSHEET
M/C NAME : Press No.-
Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22
S.No. Machine check points 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th
1 Check Main Motor load by Ampere meter.
2 Check proper mounting of solenoid valve.
3 Check the Brake & Clutch GAP with the
filler gauge not more than 4mm.
4 Dismantle the Clutch unit & check the
status of Liner & Adaptor.
5 Dismantle the Brake unit & check the
status of Liner & Adaptor.
6 Check for any air leakage solenoid valve
or hose pipes.
7 Check for safety/solenoid valve operation
& properly fixed.
Check the Fly wheel belt tention &
8 contdition if required replace, Guard
should be tighten on all fastners.
9 Slide adj. motor mounting on all fastners,
no loose concention of motor.
10 Slide adj.motor coupling chain should be
locked, connecting PIN should be lock.
11 Check HOL tank & pump should be
mounted on all fastners .
12 Check there is NO OIL Leakage from the
Pipe line & pump of the HOL unit.
13 Check the Balancer cylinder mounting &
any air leakage.
14 Check the Cushion cylinder mounting &
air leakage
15 Check the cushion adj.motor mounting &
power connection.
Check the stopping of slide at TDC. The
16 slide should be stop at 0- 10 degree at
TDC.
CHECKED BY Charge hand
Verified by Engineer
APPROVED BY :
M/C NAME
S.No. Equip NO
1 10089796
2 10089797
3 10089798
4 10089799
5 10089800
6 10089809
7 10089820
8 10089823
9 10089821
10 10089822
Feb-22
Machine name 1st 2nd
JB1001500 TON PRESS 1
JB1002400 TON PRESS1
JB1003400 TON PRESS2
JB1004200 TON PRESS1
JB1005200 TON PRESS2
JB101412/5 TON CRANE
1200T MECH. PRESS
500T MECH. PRESS - 2
800T MECH. PRESS-1
800T MECH. PRESS-2
CHECKED BY Charge hand
Verified by Engineer
APPROVED BY :
Feb-22 Mar-22 Apr-22
3rd 4th 1st 2nd 3rd 4th 5th 1st
1
JBM AUTO LIMITE
HPS P
Apr-22 May-22
2nd 3rd 4th 1st 2nd 3rd 4th 5th
2
BM AUTO LIMITED (JBM GROUP)
HPS PRESSES MONTHLY PEDICTIVE MAINTENANC
Jun-22 Jul-22
1st 2nd 3rd 4th 1st 2nd 3rd 4th
2
E MAINTENANCE SCHEDULE
Aug-22 Sep-22
1st 2nd 3rd 4th 5th 1st 2nd 3rd
1
-22 Oct-22 Nov-22
4th 1st 2nd 3rd 4th 5th 1st 2nd
1
1
Nov-22 Dec-22
3rd 4th 1st 2nd 3rd 4th 5th
2
M/C NAME
S.No. Equip NO
10089815
1
10089803
2
10089801
3
10089829
4
10089804
5
10089805
6
10089806
7
10089811
8
10089812
9
10089813
10
10089814
11
10089830
12
10089824
13
10089825
14
10089828
15
Feb-22
Machine name 1st 2nd 3rd 4th
110T-L1 1
110T-L2 1
160T-L3 1
200T-L4
110T-L5
80T-L6
80T-L7
80T-L8
110T-L9
110T-L10
110T-L11
160T-L12
160T-L13
160T-L14
160T-L15
APPROVED BY :
JBM AUTO LIMITE
L
Mar-22 Apr-22 May-22
1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd
1
AUTO LIMITED (JBM GROUP)
LPS PRESSES MONTHLY MAINTENANCE SCHEDULE
May-22 Jun-22 Jul-22 Aug-22
4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd
1
1
1
CE SCHEDULE
Aug-22 Sep-22 Oct-22 Nov-22
3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st
1
1
Nov-22 Dec-22
2nd 3rd 4th 1st 2nd 3rd 4th 5th
2
2
