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Manual 3RS2

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0% found this document useful (0 votes)
11 views

Manual 3RS2

Uploaded by

ismael.portonave
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 126

Introduction 1

Safety instructions,
standards 2

ATEX / UKEX 3
Industrial Controls
Analog devices 4
Monitoring and control devices
3RS2 temperature monitoring
Digital devices 5
relay
Digital devices with IO-Link 6
Equipment Manual

Sensor expansion module 7

Thermocouples 8

Resistance sensors 9

Circuit diagrams 10

Connection 11

Mounting 12

Technical data 13

CAx data 14

Spare parts/accessories 15

Process data and data sets 16

10/2023
A5E42462552002A/RS-AC/003
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E42462552002A/RS-AC/003 Copyright © Siemens AG 2020.


Smart Infrastructure Ⓟ 10/2023 Subject to change All rights reserved
Electrical Products
Postfach 10 09 53
93009 Regensburg
GERMANY
Table of contents

1 Introduction ........................................................................................................................................... 7
1.1 Required basic knowledge.................................................................................................... 7
1.2 Scope of the manual ............................................................................................................ 7
1.3 Operating Instructions ......................................................................................................... 7
1.4 Siemens Industry Online Support ......................................................................................... 7
1.5 Siemens Industry Online Support app................................................................................... 9
1.6 Support Request .................................................................................................................. 9
1.7 Cybersecurity information .................................................................................................... 9
1.8 Recycling and disposal ....................................................................................................... 10
2 Safety instructions, standards ............................................................................................................. 11
2.1 Product-specific safety instructions ..................................................................................... 11
2.1.1 Hazardous Voltage ............................................................................................................. 11
2.1.2 Intended use...................................................................................................................... 11
2.1.3 Radio interference.............................................................................................................. 12
2.2 Standards, approvals and certificates .................................................................................. 12
3 ATEX / UKEX ......................................................................................................................................... 15
3.1 Safety and commissioning instructions for hazardous areas ................................................ 15
3.2 Use in areas subject to an explosion hazard due to gases or dust......................................... 16
4 Analog devices..................................................................................................................................... 17
4.1 Applications....................................................................................................................... 17
4.2 General functions .............................................................................................................. 17
4.3 Performance characteristics ............................................................................................... 18
4.4 Connection systems ........................................................................................................... 18
4.5 Sensor types ...................................................................................................................... 19
4.6 Measuring ranges .............................................................................................................. 19
4.7 Temperature monitoring .................................................................................................... 20
4.8 Operator control ................................................................................................................ 21
4.8.1 Operator controls and display elements, settings, measuring ranges................................... 21
4.9 Time diagrams ................................................................................................................... 22
5 Digital devices ..................................................................................................................................... 25
5.1 Applications....................................................................................................................... 25
5.2 General functions .............................................................................................................. 26

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 3
Table of contents

5.3 Standard function .............................................................................................................. 26


5.4 Special functions ............................................................................................................... 27
5.4.1 Safety function .................................................................................................................. 27
5.4.2 Temperature limiter TB ...................................................................................................... 28
5.4.3 Temperature monitor TW ................................................................................................... 30
5.4.4 Communication ................................................................................................................. 31
5.5 Performance characteristics ............................................................................................... 32
5.6 Connection systems ........................................................................................................... 33
5.7 Sensor types ...................................................................................................................... 33
5.8 Measuring ranges .............................................................................................................. 34
5.9 Using sensors .................................................................................................................... 34
5.10 Operator control ................................................................................................................ 35
5.10.1 Operator controls and display elements.............................................................................. 35
5.10.2 Display............................................................................................................................... 37
5.10.3 Menu-based operation....................................................................................................... 38
5.10.4 Reset ................................................................................................................................. 44
5.11 Time diagrams ................................................................................................................... 45
5.12 Diagnostics ........................................................................................................................ 48
6 Digital devices with IO-Link ................................................................................................................. 51
6.1 Performance characteristics ............................................................................................... 51
6.2 Communication ................................................................................................................. 52
6.3 Connection options for IO‑Link ........................................................................................... 52
6.4 Time diagrams ................................................................................................................... 54
6.5 Configuring with STEP 7 ..................................................................................................... 57
6.5.1 Configuring with STEP 7 - prerequisites............................................................................... 57
6.5.2 Configuring with STEP 7 and S7-PCT ................................................................................... 58
6.5.3 Configuring with STEP 7 and S7-PCT /GSD variant) .............................................................. 58
6.6 Configuring without STEP 7................................................................................................ 59
6.6.1 Configuring without STEP 7 - prerequisites.......................................................................... 59
6.6.2 Configuring without STEP 7................................................................................................ 59
6.7 Module replacement.......................................................................................................... 60
6.7.1 Module replacement (replacement of an IO‑Link device)..................................................... 60
6.7.2 Module replacement with PG/PC ........................................................................................ 60
6.7.3 Module replacement without PG/PC ................................................................................... 60
6.8 Integration into the SIMATIC environment .......................................................................... 61
6.9 Acyclic data exchange with the FB IOL_CALL....................................................................... 61
6.10 Diagnostics via IO‑Link ....................................................................................................... 62
7 Sensor expansion module ................................................................................................................... 65
7.1 Versions............................................................................................................................. 65
7.2 Communication ................................................................................................................. 65

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4 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Table of contents

7.3 Connection systems ........................................................................................................... 65


7.4 Sensor types ...................................................................................................................... 65
7.5 Operator control ................................................................................................................ 66
7.5.1 LEDs .................................................................................................................................. 66
7.5.2 Status display..................................................................................................................... 67
8 Thermocouples .................................................................................................................................... 69
8.1 Definition........................................................................................................................... 69
8.2 Characteristic curves of thermocouples .............................................................................. 69
9 Resistance sensors............................................................................................................................... 71
9.1 Definition........................................................................................................................... 71
9.2 Characteristic curves .......................................................................................................... 71
10 Circuit diagrams................................................................................................................................... 73
10.1 Using the 3RS25 analog device to implement a simple 2-step controller.............................. 73
10.2 Using the 3RS26 digital device to implement a simple 2-step controller with simultaneous
output of an alarm value.................................................................................................... 74
10.3 Using the 3RS26 digital device to implement a simple 3-step controller with simultaneous
output of an alarm value.................................................................................................... 75
11 Connection........................................................................................................................................... 77
11.1 Warning notices ................................................................................................................. 77
11.2 General information........................................................................................................... 77
11.3 Connection data for terminals ............................................................................................ 78
11.4 Terminal assignment.......................................................................................................... 78
11.5 Connection tool ................................................................................................................. 80
11.6 Connecting the screw terminals ......................................................................................... 81
11.7 Disconnecting screw terminals ........................................................................................... 82
11.8 Wiring rules for spring-type terminals (with push-in technology)......................................... 82
11.9 Connect the spring-type terminal (push-in) ........................................................................ 83
11.10 Disconnect the spring-type terminal (push-in) .................................................................... 84
11.11 Attaching the terminals...................................................................................................... 85
11.12 Removing the terminals ..................................................................................................... 86
11.13 Connection of thermocouples and resistance sensors ......................................................... 87
12 Mounting ............................................................................................................................................. 91
12.1 Warning notices ................................................................................................................. 91
12.2 Mounting position, installation width/overall depth, layout................................................. 91
12.3 Terminal coding ................................................................................................................. 92
12.4 Mounting on a standard rail ............................................................................................... 92

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 5
Table of contents

12.5 Disassembling from a standard mounting rail ..................................................................... 93


12.6 Mounting on a level surface ............................................................................................... 94
12.7 Disassembling from a level surface ..................................................................................... 95
13 Technical data...................................................................................................................................... 97
13.1 Technical data in Siemens Industry Online Support............................................................. 97
13.2 Insulation concept of the plant........................................................................................... 97
14 CAx data ............................................................................................................................................ 101
14.1 CAx data types................................................................................................................. 101
14.2 CAx data.......................................................................................................................... 101
15 Spare parts/accessories...................................................................................................................... 103
15.1 Overview ......................................................................................................................... 103
15.2 Terminals......................................................................................................................... 104
15.3 Device fusing ................................................................................................................... 104
16 Process data and data sets................................................................................................................. 105
16.1 Overview of process data, identification data and data records.......................................... 105
16.2 Process image output (PIQ) and input (PII)........................................................................ 105
16.3 Identification data............................................................................................................ 106
16.4 Data sets - structure ......................................................................................................... 107
16.5 Data record system command (index) .............................................................................. 108
16.6 Data set 92 - Diagnostics .................................................................................................. 108
16.7 Data set 94 - measured values.......................................................................................... 110
16.8 Data set 95 - measured values (floating-point format) ...................................................... 111
16.9 Data set 131 - parameters ................................................................................................ 112
Glossary ............................................................................................................................................. 119
Index .................................................................................................................................................. 123

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6 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Introduction 1
1.1 Required basic knowledge
Basic knowledge of low-voltage industrial controls is required to understand this manual.

WARNING
Qualified personnel required
All work involved in connecting, commissioning, and maintenance must be performed
by qualified, responsible personnel.
Improper handling may result in serious personal injury and considerable damage to
property.

1.2 Scope of the manual

Scope of the manual


The manual is valid for these monitoring relays. This manual contains a description of the
devices that are valid at the time of publication.

1.3 Operating Instructions


To install and connect the monitoring relays, you require the operating instructions of the
monitoring relays used. You can find the operating instructions under Operating instructions
(https://www.siemens.com/sirius/manuals) in the Industry Online Support.

1.4 Siemens Industry Online Support

Information and service


At Siemens Industry Online Support you can obtain up-to-date information from our global
support database:
• Product support
• Application examples
• Forum
• mySupport

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 7
Introduction
1.4 Siemens Industry Online Support

Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)

Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
• FAQs
Answers to frequently asked questions
• Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
• Certificates
Clearly sorted according to approving authority, type and country.
• Characteristics
For support in planning and configuring your system.
• Product announcements
The latest information and news concerning our products.
• Downloads
Here you will find updates, service packs, HSPs and much more for your product.
• Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
• Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)

mySupport
The following functions are available in your personal work area "mySupport":
• Support Request
Search for request number, product or subject
• My filters
With filters, you limit the content of the online support to different focal points.
• My favorites
With favorites you bookmark articles and products that you need frequently.
• My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
• My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
• My documentation
Configure your individual documentation from different manuals.

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8 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Introduction
1.7 Cybersecurity information

• CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
• My IBase registrations
Register your Siemens products, systems and software.

1.5 Siemens Industry Online Support app

Siemens Industry Online Support app


The Siemens Industry Online Support app provides you access to all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, such as operating instructions, manuals, data sheets, FAQs etc.
The Siemens Industry Online Support app is available for Android and iOS:

Android iOS

1.6 Support Request


After you have registered, you can use the Support Request form in the online support to send
your question directly to Technical Support:

Support Request: Internet (https://www.siemens.com/support-request)

1.7 Cybersecurity information


Siemens provides products and solutions with industrial cybersecurity functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
cybersecurity concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 9
Introduction
1.8 Recycling and disposal

to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial cybersecurity measures that may be implemented,
please visit
https://www.siemens.com/global/en/products/automation/topic-areas/industrial-
cybersecurity.html.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Cybersecurity
RSS Feed under
https://new.siemens.com/global/en/products/services/cert.html.

1.8 Recycling and disposal


These devices can be recycled thanks to their low pollutant content.

Note
For environmentally friendly recycling and disposal of your old device, contact a company
certified for the disposal of electronic waste and dispose of the device in accordance with the
regulations in your country.

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10 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Safety instructions, standards 2
2.1 Product-specific safety instructions

2.1.1 Hazardous Voltage

Hazardous Voltage

WARNING
Hazardous Voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying the system and device before working on the device.

WARNING
Commissioning by electrician required
The 3RS2 temperature monitoring relay has protection class II and must be commissioned only
by an authorized electrician.

2.1.2 Intended use

Intended Use

WARNING
Can Cause Death, Serious Injury, or Property Damage.
The devices may only be used for the applications described in the catalog and the technical
description, and only in conjunction with equipment or components from other manufacturers
which have been approved or recommended by Siemens.
This product can function correctly and reliably only if it is transported, stored, assembled, and
installed correctly, and operated and maintained as recommended.
Before you run any sample programs or programs that you have written yourself, make sure
that running the plant cannot cause injury to anyone else or damage to the machine itself.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 11
Safety instructions, standards
2.2 Standards, approvals and certificates

Note
Safe state
The basis of the safety function is the definition of the safe state.
In the case of temperature monitoring relays, this is the "OFF state", i.e. an open contact for
sensors or shutdown of the actuators.

2.1.3 Radio interference

Radio interference

NOTICE
The 3RS2 devices, except digital devices with IO-Link 3RS2800, are certified as devices of
classes A (industrial environment) and B (residential environment).
The digital devices with IO-Link 3RS2800, are certified as class A devices. The use of these
devices can lead to radio interference in residential areas!

2.2 Standards, approvals and certificates

Applicable standards
The temperature monitoring relays meet the requirements of the following standards:

Table 2-1 Standards ‑ monitoring relays

Device standards • IEC / EN 60947-1 "Low-voltage switchgear and controlgear: General rules"
• IEC / EN 60947-5-1 "Control circuit devices and switching elements: Electromechanical control
circuit devices"; VDE 0660 "Low-voltage switchgear"
• DIN EN 50042 "Terminal marking"
EMC standard • IEC / EN 61000-6-2 "Generic standard Immunity"
• IEC / EN 61000-6-4 "Generic standard emission"
Resistance to extreme cli‐ • IEC 60721-3-3 "Classification of environmental conditions"
mates The monitoring relays are climate-proof according to IEC 60721-3.

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12 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Safety instructions, standards
2.2 Standards, approvals and certificates

Touch protection • IEC / EN 60529 "Degrees of protection provided by enclosures"


Monitoring relays are safe to touch in accordance with IEC / EN 60529.
Safety standards • IEC 61508: Functional safety of electrical/electronic/programmable electronic safety-related
systems
• IEC 62061: Safety of machinery – Functional safety of safety-related electrical, electronic and
programmable electronic control systems
• ISO 13849: Safety of machinery – Safety-related parts of control systems
• IEC 14597: Temperature control devices and temperature limiters for heat generating systems
• IEC 50495: Safety devices required for the safe functioning of equipment with respect to ex‐
plosion risks
• IEC 50156: Electrical equipment for furnaces and ancillary equipment

Approvals and certificates


SIRIUS components have been approved by various different bodies (e.g. shipbuilding). The
current list of approvals is provided in Chapter 10 of the catalog Catalog IC 10 (https://
support.industry.siemens.com/cs/ww/en/view/109747945). You can find more information
and certificates for download at Internet (https://support.industry.siemens.com/cs/ww/en/ps/
16027/cert).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 13
Safety instructions, standards
2.2 Standards, approvals and certificates

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14 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
ATEX / UKEX 3
3.1 Safety and commissioning instructions for hazardous areas
Carefully observe the following information and standards where there is an increased level of
danger in hazardous areas:
• EN 60079-14/VDE 0165-1 for electrical apparatus for explosive gas atmospheres
• EN 60079-17 Inspection and maintenance of electrical installations in hazardous areas
• EN 50495 Safety devices required for the safe functioning of equipment with respect to
explosion risks

Types of protection:
• Dust:
– Protection by enclosure "t", EN 60079-31
– Pressurized enclosure "p", EN 60079-2
– Protection by encapsulation "m", EN 60079-18
– Control of ignition sources "b", EN 80079-37 Liquid immersion "k", EN 80079-37 Special
protection "s", EN 60079-33
• Gas:
– Flameproof enclosures "d", EN 60079-1
– Increased safety "eb", EN 60079-7
– Pressurized enclosure "p", EN 60079-2
– Encapsulation "m", EN 60079-18
– Powder filling "q", EN 60079-5
– Oil immersion "o", EN 60079-6
– Control of ignition sources "b", EN 80079-37 Liquid immersion "k", EN 80079-37 Special
protection "s", EN 60079-33

DANGER
Operate these devices solely outside the ATEX zone!
The devices are related equipment. For this reason, they must only ever be used outside the
hazardous (ATEX) zone.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 15
ATEX / UKEX
3.2 Use in areas subject to an explosion hazard due to gases or dust

Note
The intended use of the devices is permitted in systems for industrial applications in hazardous
areas up to Zone 1 (gas, vapors, fog) or Zone 21 (dust).

ATEX marking:
• Dust: [b1] [Ex h] [pyb] [tb] [mb] [kb] [sb] III C Db
• Gas: [b1] [Ex h] [db] [eb] [pyb] [mb] [ob] [q] [kb] [sb] II C Gb

3.2 Use in areas subject to an explosion hazard due to gases or dust


Requirements for use in hazardous areas
The device is tested in accordance with the ATEX Directive 2014/34/EU, S.I. 2016:1107. It is
also certified for usage in accordance with the Deutsches Institut für Normung e. V. EN 50495
of the ATEX directive.
The device monitors hazardous gas or dust atmospheres. In addition, the device meets the
requirements of DIN EN 61508 and DIN EN 13849 (SIL 1 / PL c).
All components and their corresponding circuitry that belong to the critical sequence of the
analog input 4 mA to 20 mA (exists on the sensor expansion module 3RS29) have ATEX / UKEX
certification.

Note
This means you always need a sensor expansion module 3RS29 to use ATEX applications.

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16 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Analog devices 4
4.1 Applications
The analog devices are used, for example, for shutdown in case specified limit temperatures are
exceeded, for output of alarm messages or simply as a two-step controller.
They are used in the following applications and more:
• Protection of plants and the environment
• Exhaust temperature monitoring
• Temperature monitoring in control cabinets
• Frost monitoring
• Temperature limits for process variables
• Control of plants and machinery
• Motor monitoring
• Bearing monitoring
• Gear oil monitoring
• Monitoring of coolants
• Packaging industry
• Electroplating
• Air-conditioning systems
• Ventilation systems
• Solar collectors
• Heat pumps
• Hot water supply
• Panel building
• Rail
• Shipbuilding

4.2 General functions


The temperature monitoring relays record the temperature with the aid of temperature sensors
immersed in the medium. The temperature is evaluated by the device and monitored for
overshoot or undershoot of a limit.
The analog devices have an adjustable limit value. They are operated according to the
closed-current principle.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 17
Analog devices
4.4 Connection systems

The following settings can be made using a screwdriver on the front panel of the device:
• Tripping value
• Sensor type
• Measuring range
• Hysteresis
• Overshoot / undershoot
See Chapter Operator controls and display elements, settings, measuring ranges (Page 21).

Power supply:
The devices are operated with a control voltage of between 24 V AC/DC and 240 V AC/DC,
depending on the version.

4.3 Performance characteristics

Table 4-1 Performance features of analog device 3RS2500

Adjustable Yes
Connectable sensor type • Thermocouple
• Resistance sensor (two-wire and three-wire measurement)
Resistance sensors (see also Resistance sensors Pt100
(Page 71))
Thermocouples (see also Thermocouples • Type J
(Page 69)) • Type K
Number of sensors that can be monitored 1
Adjustable hysteresis values 5%, 10%, 15%, 20%
Number of adjustable limit values 1
Adjustable trip delay No
Adjustable monitoring Overshoot / undershoot
Restart Auto
Unit °C

4.4 Connection systems


The devices can be supplied with the connection systems detailed below:
• Screw terminals
• Spring-type terminals (push-in)

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18 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Analog devices
4.6 Measuring ranges

4.5 Sensor types


The analogically adjustable temperature monitoring relays support the connection of the
following types of sensor, depending on the version:
• Resistance sensors Pt100 (monitoring for overshoot and undershoot) For more detailed
information, refer to Chapter "Resistance sensors (Page 71)".
• Thermocouples
– Type J (monitoring for overshoot and undershoot)
– Type K (monitoring for overshoot and undershoot)
For more detailed information, refer to Chapter Thermocouples (Page 69).

4.6 Measuring ranges

Table 4-2 Measuring ranges of the analog devices

Measuring Switch position of the potentiometer for setting the measured value ϑ1
range Min 1/2 Max

0 °C ... +100 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C 60 °C 70 °C 80 °C 90 °C 100 °C


0 °C ... +200 °C 0 °C 20 °C 40 °C 60 °C 80 °C 100 °C 120 °C 140 °C 160 °C 180 °C 200 °C
0 °C ... +600 °C 0 °C 60 °C 120 °C 180 °C 240 °C 300 °C 360 °C 420 °C 480 °C 540 °C 600 °C
+500 °C ... +1000 500 °C 550 °C 600 °C 650 °C 700 °C 750 °C 800 °C 850 °C 900 °C 950 °C 1000 °C
°C
-50 °C ... +50 °C -50 °C -40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C

Measuring ranges of the sensors:


• Pt100 resistance sensors:
– -50 °C ... +50 °C
– 0 °C ... +100 °C
– 0 °C ... +200 °C
• Thermocouples:
– 0 °C ... +200 °C
– 0 °C ... +600 °C
– +500 °C ... +1000 °C
Changes in temperature over time can be found in the time diagrams (see Chapter Time
diagrams (Page 22)).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 19
Analog devices
4.7 Temperature monitoring

4.7 Temperature monitoring


Temperature monitoring curve
If the temperature reaches the set limit ϑ1, the output relay K1 (change-over contact) will
change its switching state.
The output relays return immediately to their original state once the temperature reaches the
respective hysteresis value.
The limit ϑ1 is set for overshoot or undershoot to be monitored.
The cable length of the sensors can be compensated for by means of three-wire
measurement.

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20 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Analog devices
4.8 Operator control

4.8 Operator control

4.8.1 Operator controls and display elements, settings, measuring ranges


The analog devices are equipped with the following operator control and display elements on
the front:

56$$
56$$
56$:
56$:

A1(+) A2(-) A2(-)

T1/T- T2/T+ T3

8 5HDG\
7 ˽

6
5

5 9

4 10

3 11

2 12

1 13

12NC 11C 14NO

Figure 4-1 Operator controls and display elements of the analog devices

① Extended hysteresis (+0%)


② Basic hysteresis (5%)
③ Sensor type (resistance sensors Pt100, 2-wire thermocouples type J)
④ Overshoot
⑤ Selection of temperature range (resistance sensors Pt 100)
⑥ Setting of the measured value ϑ1 (see Measuring ranges (Page 19))
⑦ Red diagnostics LED "Theta"
⑧ Green diagnostics LED "Ready"
⑨ Selection of thermocouple temperature measuring range (see table)

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 21
Analog devices
4.9 Time diagrams

⑩ Undershoot
⑪ Sensor type (resistance sensors Pt100, 3-wire thermocouples type K)
⑫ Basic hysteresis (10%)
⑬ Extended hysteresis (+10%)
Status display on analog devices:

Status Green LED "Ready" Red LED "Theta"


No supply voltage OFF OFF
Supply voltage + no overshoot/undershoot ON OFF
Supply voltage + overshoot/undershoot ON ON
Supply voltage + short-circuit ON flickers 1)
Supply voltage + wire break ON flashes 2)
Selected temperature measuring range is at the limit of two setting ranges flickers 1) 3)

Range overshoot or range undershoot ON Flashes

1) with a frequency of 8.0 Hz.


2) with a frequency of 0.5 Hz.
3) Status display depends on the sensor status

Note
In the event of an error (e.g. wire break or short-circuit in a sensor cable), the device enters sleep
mode (change-over contact 11/14 open, 11/12 closed)

4.9 Time diagrams


Monitoring of the upper limit value:

A1(+ ) /A2(-)

ϑ1
hyst.

14NO/ 11C (ϑ LED)

12NC/11NC

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22 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Analog devices
4.9 Time diagrams

Monitoring of the lower limit value:

A1(+ ) /A2(-)

hyst.
ϑ1

14NO/ 11C (ϑ LED)

12NC/11NC

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Analog devices
4.9 Time diagrams

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24 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices 5
5.1 Applications
Digital devices are used for monitoring of set temperature limits, for example, and output of
alarm messages.
In addition to temperature monitoring, digital devices also offer an effective option for
two-step and three-step control. Two-step control allows the devices to be used as heating
thermostats, for example. As three-step controllers, the devices switch over automatically, for
example, between heating and air-conditioning, depending on the temperature.
Digital devices with up to three resistance temperature sensors are designed specifically
to monitor motor windings and motor bearings, but can also be used in all applications
requiring up to three sensors.
The devices are used in the following applications and more:
• Protection of plants and the environment
• Exhaust temperature monitoring
• Temperature monitoring in control cabinets
• Frost monitoring
• Temperature limits for process variables
• Control of plants and machinery
• Motor monitoring
• Bearing monitoring
• Gear oil monitoring
• Monitoring of coolants
• Packaging industry
• Electroplating
• Air-conditioning systems
• Ventilation systems
• Solar collectors
• Heat pumps
• Hot water supply
• Panel building
• Rail
• Shipbuilding

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 25
Digital devices
5.3 Standard function

5.2 General functions


The temperature monitoring relays record the temperature with the aid of temperature sensors
immersed in the medium. The temperature is evaluated by the device and monitored for
overshoot or undershoot of a limit.
For digital devices, the temperature can also be monitored within an adjustable working
range (window monitoring).
The digital device in "standalone" mode is designed for one sensor and can be adjusted by
means of a display menu. In addition to temperature monitoring, this device also offers an
effective option for two- and three-step control. The two-step control allows the devices to
be used as heating thermostats, for example. As three-step controllers, the devices switch
over automatically, for example, between heating and air-conditioning, depending on the
temperature.
The digital device together with the sensor expansion module 3RS2900 (for up to three
sensors with up to two limits) (see Sensor expansion module (Page 65)), is a digitally
adjustable system that evaluates up to three resistance temperature sensors simultaneously.
The devices were developed specifically for motor monitoring (motor windings, motor
bearings), but are also very suitable for other applications with up to three sensors.
Digital devices for one sensor with up to two limits can be used as two-step or three-step
temperature controllers as an alternative to temperature controllers in the low-end area.

Power supply:
The digital device 3RS2600 and the sensor expansion module 3RS2900 (see Sensor
expansion module (Page 65)) are operated with a control voltage of 24 V AC/DC up to
240 V AC/DC, depending on the version.
The digital device with the IO-Link interface 3RS2800 (see Digital devices with IO-Link
(Page 51)) is supplied directly by the IO-Link Master (L+/L-) or via an external 24 V DC
voltage source. This basic unit can also be operated without IO-Link communication.

5.3 Standard function


Temperature monitoring curve
If the temperature reaches the set limit ϑ1, the output relay K1 will change its switching state.
The output relay K2 correspondingly responds to reaching the lower limit value ϑ2. The delay
time is adjustable.
The output relays return immediately to their original state once the temperature reaches the
respective hysteresis value (automatic reset).
Each of the two limit values ϑ1 and ϑ2 is set for overshoot or undershoot to be monitored.
This means that a limit value is used to output a warning indicating that a limit value is about

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26 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.4 Special functions

to be overshot or undershot. The other limit value results in a disconnection. A two-step or


three-step control can also be implemented with digital devices.

Note
Identical setting of the limit values ϑ1 and ϑ2
You can also set the limit values ϑ1 and ϑ2 identically.
In this case both relays switch simultaneously.

The following diagnostic states are displayed:


• Sensor wire break
• Sensor short-circuit (resistance sensors)
• Internal device fault

5.4 Special functions

5.4.1 Safety function


The 3RS2 device is designed as a temperature limiter (see Temperature limiter TB (Page 28))
and for the temperature monitoring as a temperature monitor (see Temperature monitor TW
(Page 30)) according to EN 14597.
The mode of action is type 2.B, 2.K, 2.P, 2V (TB), 2.H (TB).
Only sensors tested in accordance with EN 14597 (EN 60730-2-9) may be used to set up a
complete RS (control device) function in accordance with EN 14597.
The 3RS2 evaluation unit sets a reserve of 2 °C for resistance sensors and 3 °C for
thermocouples, i.e. in the during limit violation monitoring, the device would react 2 °C /
3 °C earlier for safety reasons.

Note
The offset functionality allows calibration of the device.
The calibration of the entire measuring chain, including sensor, must be carried out by the user.

A warning limit value "Overshoot" / "Undershoot" is displayed on an integral LCD. At the same
time the integrated safety-related output switches the system to a safe operating state.
The safety function of the digital device is based on the overshooting and undershooting of
limits and corresponds with:
• SIL 1 (IEC 61508)
• PL c (ISO 13849)

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 27
Digital devices
5.4 Special functions

On a digital device 3RS2600 and on digital device with IO-Link 3RS2800 a 3-digit code
protects the "Parameter change" function.
The safety function is based on the quiescent current principle.

WARNING
Safe state
The basis of the safety function is the definition of the safe state. In the case of temperature
monitoring relays, this is the "OFF state", meaning that an open contact or the shutdown of the
actuators in the case of sensors.
For safety functions you must only use the NO contact!

DEV.MODE = TW DEV.MODE = TW
MON.MODE = Over MON.MODE = Under
A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ1

init init

K1 1 1 K1 1 1

11C/14NO 11C/14NO

Figure 5-1 Safety function temperature monitor

DEV.MODE = TB/ATEX DEV.MODE = TB/ATEX


MON.MODE = Over MON.MODE = Under
A1/A2 A1/A2
ϑ1
hyst hyst.
ϑ1

reset
reset
init init

K1 1 1 K1 1 1

11C/14NO 11C/14NO

Figure 5-2 Temperature limiter safety function

5.4.2 Temperature limiter TB


The temperature limiter (TB) is a device function that locks the device continuously after
tripping. If the sensor temperature overshoots or undershoots the limit by the amount of the
hysteresis, a reset is possible.
This function is only available if at least two sensors are activated and the expansion module
is therefore active. In this case the inputs for the TC sensors and the analog input 4 ... 20 mA
are deactivated.

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28 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.4 Special functions

The following settings can be specified:


• Monitoring for overshoot
• Monitoring for undershoot
• Hysteresis
If the relay output (K1) between the terminals 11C and 14NO is switched off (quiescent
current principle), the device is in the safe state. This status is maintained in the valid range
of the device until manually unlocked.
A parameter change is prevented by a 3-digit code.

DEV.MODE = TB / ATEX DEV.MODE = TB / ATEX


MON.MODE = Over MON.MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2
ϑ1>ϑ2
reset reset
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1

ϑ1<ϑ2 reset reset


init
init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2

11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 5-3 Temperature limiter time diagram

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 29
Digital devices
5.4 Special functions

DEV.MODE = TB/ATEX DEV.MODE = TB/ATEX


MON.MODE = Over MON.MODE = Under
A1/A2 A1/A2
ϑ1
hyst hyst.
ϑ1

reset
reset
init init

K1 1 1 K1 1 1

11C/14NO 11C/14NO

Figure 5-4 Temperature limiter safety function time diagram

5.4.3 Temperature monitor TW


The temperature monitor (TW) is a device function in which the device is automatically reset on
activation, as soon as the sensor temperature has overshot or undershot the set limit by the
hysteresis value.
The possible settings include the monitoring for limit value overshoot and undershoot, as
well as the monitoring of the hysteresis. If the relay output (K1) between terminals 11C and
14NO (quiescent current principle) is switched off, the device is in the safe operating state.
A parameter change is prevented by a 3-digit code.

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Digital devices
5.4 Special functions

DEV. MODE = TW DEV. MODE = TW


MON. MODE = Over MON. MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2

ϑ1>ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1
ϑ1<ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2
11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 5-5 Temperature monitor time diagram

DEV.MODE = TW DEV.MODE = TW
MON.MODE = Over MON.MODE = Under
A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ1

init init

K1 1 1 K1 1 1

11C/14NO 11C/14NO

Figure 5-6 Temperature monitor safety function time diagram

5.4.4 Communication
The communication between the digital basic unit and the sensor expansion module is wireless
by means of an infrared interface integrated in both devices.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 31
Digital devices
5.5 Performance characteristics

5.5 Performance characteristics


• Digital basic unit: 3RS2600
• Digital basic unit with IO-Link: 3RS2800 (see Digital devices with IO-Link (Page 51))
• Sensor expansion module: 3RS2900

Table 5-1 Performance features of digital devices

Performance feature 3RS2600, 3RS2800 3RS2600 + 3RS2900, 3RS2800 + 3RS2900


Adjustable Yes Yes
Connectable sensor type • Thermocouple • Thermocouple
• Resistance sensor (two-wire and • Resistance sensor (two-wire and three-
three-wire measurement) wire measurement)
• Thermistor • Thermistor
• Analog input 4 mA ... 20 mA
Resistance sensor (see also Resist‐ • Pt100/PT1000 • Pt100/Pt1000
ance sensors (Page 71)) • KTY83/KTY84 • KTY83/KTY84
• NTC 3) • NTC 3)
Thermocouple (see also Thermocou‐ • Type J • Type J
ples (Page 69)) • Type K • Type K
• Type T • Type T
• Type E • Type E
• Type N • Type N
• Type S • Type S
• Type R • Type R
• Type B • Type B
Number of sensors that can be moni‐ 1 ≤3
tored
Adjustable hysteresis values 1 ... 999 °C/°F 1 ... 999 °C/°F
Number of adjustable limit values 2 2
Adjustable trip delay time delay Off; 0.1 ... 999 s Off; 0.1 ... 999 s
Adjustable ON-delay time OnDelay Off; 0.1 ... 999 s Off; 0.1 ... 999 s
Adjustable monitoring Overshoot / undershoot / window mon‐ Overshoot / undershoot / window monitoring
itoring
Reset 1) Auto / remote reset / manual reset Auto / remote reset / manual reset
Unit °C/°F °C/°F/ (%, mA) 2)

1) See Reset (Page 44)


2) %, mA - applies only to the universal analog input 4 mA ... 20 mA
3) NTC Type: B57227-K333-A1 (100 °C: 1.8 kΩ; 25 °C: 32.762 kΩ)

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32 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.7 Sensor types

5.6 Connection systems


The devices can be supplied with the connection systems detailed below:
• Screw terminals
• Spring-type terminal (Push In)

5.7 Sensor types


The digitally adjustable temperature monitoring relays support the connection of the following
types of sensor, depending on the version:

Resistance sensors
• Pt100
• Pt1000
• KTY83-110
• KTY84
• NTC 1)
1) NTC type: B57227-K333-A1 (100 °C: 1.8 kΩ; 25 °C 32.762 kΩ)
Details are provided in Chapter Resistance sensors (Page 71).

Thermocouples
• Type J
• Type K
• Type T
• Type E
• Type N
• Type S
• Type R
• Type B
Details are provided in Chapter Thermocouples (Page 69).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 33
Digital devices
5.9 Using sensors

5.8 Measuring ranges


Measuring range of resistance sensors

Sensor type Short-circuit moni‐ Sensor wire break monitor‐ Measuring range in Measuring range in
toring ing °C °F
Pt100 Yes Yes -50 ... +750 -58 ... +1382
Pt1000 Yes Yes -50 ... +500 -58 ... +932
KTY83-110 Yes Yes -50 ... +175 -58 ... +347
KTY84 Yes Yes -40 ... +300 -40 ... +572
NTC 1) Yes 2) Yes 3) +80 ... +160 +176 ... +320

1) NTC type: B57227-K333-A1 (100 °C: 1.8 kΩ; 25 °C 32.762 kΩ).


2) The device does not differentiate between overshoot of the measuring range and short-
circuit. The device signals short-circuit.
3) The device does not differentiate between undershoot of the measuring range and wire
break. The device displays wire break.

Measuring ranges of thermocouples

Thermocouple type Short-circuit moni‐ Sensor wire break monitor‐ Measuring range in Measuring range in
toring ing °C °F
J No Yes -99 ... +1200 -146.2 ... +2192
K No Yes -99 ...+1350 -146.2 ... +2462
T No Yes -99 ... +400 -146.2 ... +752
E No Yes -99 ... +999 -146.2 ... +1830.2
N No Yes -99 ... +1300 -146.2 ... +2372
S No Yes 0 ... +1750 +32 ... +3182
R No Yes 0 ... +1750 +32 ... +3182
B No Yes +400 ... +1800 +752 ... +3272

5.9 Using sensors


• NTC sensors: The following types of NTC sensor are supported: B57227-K333-A1 (100 °C:
1.8 kΩ; 25 °C: 32.762 kΩ).
• Thermocouples: You can use the following types of thermocouple with the digital devices:
E, J, K, R, S, T, B, N.
• Resistance sensors: When using the digital device together with the sensor expansion
module, as many as three resistance sensors of types Pt100, Pt1000 or KTY can be
monitored.
When using the digital device together with the sensor expansion module, the following
sensors can be used:
• As many as three resistance sensors of types Pt100, Pt1000 or KTY.
• Up to three NTC sensors.

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34 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.10 Operator control

Note
Sensor type
A device can only be used to monitor sensors of the same type.

Note
Using the current input 4 ... 20 mA
If you use the 4 ... 20 mA current input (selectable via the operating menu), all other sensor
inputs are inactive.

5.10 Operator control

5.10.1 Operator controls and display elements


The digitally adjustable monitoring relays are equipped on the front with the following operator
controls and display elements:

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 35
Digital devices
5.10 Operator control

56%$ 56%$
56%$ 56%$
56%:
56%:

$  $  < < / &4 /

77 T2/T+ 7 77 T2/T+ 7

RESET ERROR RESET ERROR


≥ 2s: SET MODE ≥ 2s: SET MODE

1& & 12 1& & 12

1& & 12 1& & 12

Figure 5-7 Operator controls and display elements of the digital devices

• The Up / Down keys are used


– for menu navigation
– for changing parameters.
If there are a large number of menu options, further switchover between the values can be
accelerated by holding down the Up / Down button.
• The backspace key is used (in conjunction with the enter key, see below)
– for error reset
– for canceling a selection and returning to the previous level.
All changes remain in effect, unless they are saved or discarded when you exit the setting
mode.
• The Enter key is used
– for selecting a process
– for confirming a process
If the Enter key is held down for more than two seconds, there is a switch to the Set mode.

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36 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.10 Operator control

See also
Menu-based operation (Page 38)

5.10.2 Display

Functions
After 300 seconds, the digital device switches to an ECO mode. The ECO mode is necessary for
saving energy. This means that the backlighting is dimmed (but not switched off completely). If
no buttons are pressed, the ECO mode is activated after 300 seconds. To deactivate ECO mode,
you must press one of the four buttons.

Status display
In the event of a theta 1/2 overshoot / undershoot or an error, the background light of the digital
device changes. The following three states are possible.

Status Display backlighting


OK White (against a black background in normal operation)
Theta 2 overshoot / undershoot Yellow
• Theta 1 overshoot / undershoot or Red
• device error or
• Error mode

See also Menu-based operation (Page 38) for more information.

Exclamation mark

Exclamation mark in RUN MODE


If communication between the basic module and the expansion module is lost, an
exclamation mark is displayed instead of the K3 relay symbol (top right). The backlit display
changes to "red". If an activated T2/T3 input or T4 input is shown on the display, the message
"IRDA ERR" appears.

Exclamation mark in SET MODE


Signals a parameter conflict.
In this case, parameters can only be stored if all parameters have a valid and non-
contradictory value.
Example:
You select an NTC sensor.
As long as the default values ϑ1 are set to 80 °C and ϑ2 to 50 °C, "!" appears on the display, as
the NTC measuring range is 80 °C ... 160 °C.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 37
Digital devices
5.10 Operator control

5.10.3 Menu-based operation

Operating menu of digital devices


The following device modes are available for the digital devices:
• ErrorMode
• ValueMode
• Operating mode (RunMode)
• DeviceError
• SetMode

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38 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.10 Operator control

Run Mode Value Mode 

7 3,1
   GLVDEOHG
7&.

r) ϑ1 ϑ2

r
7: r

3,1 3,1
GLVDEOHG HQDEOHG RQHUURU
(QWHU3,1

<HV <HV
>2s >2s
Error Mode
6DYH" 'LVFDUG" )$&
2) 567
Params Check
1R >2s 1R 3)

Set Mode

DEV. ON
TEACH ϑ1 ϑ2 DELAY HYST PRINCIP
MODE DELAY

INPUT
TEST

FAC. SENSOR
RST
CON- CALIBR PIN ECO UNIT AUTO MON.
MODE RST MEMORY MODE
TRAST

XS EDFN

GRZQ HQWHU

Figure 5-8 Operating menu of digital devices

1) Not for the safety-related operating modes (ATEX, TW, TB)


2) Only applies for the case that no parameter was changed
3) Only applies for the case that a parameter was changed

Setting options/modes of the digital devices

ValueMode
In Value mode, you set the temperature limits ϑ1 and ϑ2: See Measuring ranges (Page 34).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 39
Digital devices
5.10 Operator control

In this mode, the measurement and the evaluation run in the background. A parameter
change has an immediate effect.
The Enter key is used to accept and save the new value.
The Back key is used to reset the changed value to the original value.
See also Operator controls and display elements (Page 35).

SetMode
Set Mode menu options:

Set Mode menu Run mode


option (Descrip‐ Temperature monitor Temperature limiter ATEX / UKEX-certified Standard
tion: see below)
DEV.MODE TW TB ATEX Hour
DELAY off off off • off
• 0.1 ... 999 s
ONDELAY off off off • off
• 0.1 ... 999 s
HYST 1 °C ... 999 °C 1 °C ... 999 °C 0.1 ... 20.0 mA 1 °C ... 999 °C
PRINCIP Quiescent current princi‐ Quiescent current princi‐ Quiescent current princi‐ • Open-circuit princi‐
ple ple ple ple
• Quiescent current
principle
INPUT • T1, T2, T3 • T1, T2, T3 Analog in‐ • T1, T2, T3
put 4 mA ... 20 mA
• Analog in‐ • At least two sensors • Analog in‐
put 4 mA ... 20 mA are active put 4 mA ... 20 mA
SENSOR • J, K, T, R, S, E, B, N • Pt100, Pt1000 4 ... 20 mA • J, K, T, R, S, E, B, N
• Pt100, Pt1000 • NTC • Pt100, Pt1000
• NTC • KTY83, KTY84 • NTC
• KTY83, KTY84 • KTY83, KTY84
MON.MODE Monitoring mode: Monitoring mode: Monitoring mode: Monitoring mode:
• Overshoot • Overshoot • Overshoot • Overshoot
• Undershoot • Undershoot • Undershoot • Undershoot
• Window
MEMORY on on on on / off
AUTO RST on off off on / off
UNIT °C / °F / mA / % °C / °F °C / °F / mA / % °C / °F / mA / %
ECO MODE on / off on / off on / off on / off
PIN on on on on / off
CALIBR Cold Junction: offset: -99 ... +99 °C Cold Junction: Cold Junction:
• Int./ • N/A • Int./
Ext. (-25 °C ... +80 °C) • offset: -10 ... +10 °C Ext. (-25 °C ... +80 °C)
• offset: -99 ... +99 °C • offset: -99 ... +99 °C
CONTRAST ✓ ✓ ✓ ✓
FAC.RST ✓ ✓ ✓ ✓

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40 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.10 Operator control

Set Mode menu Run mode


option (Descrip‐ Temperature monitor Temperature limiter ATEX / UKEX-certified Standard
tion: see below)
TEST ✓ ✓ ✓ ✓
TEACH ✓ ✓ ✓ ✓

• Selection measuring circuit 1 (ϑ1)


• Selection measuring circuit 2 (ϑ2)
• DEV.MODE: Operating mode selection. You can select from the following operating modes:
– Standard (default setting): Mode that enables you to configure the device with an
unlimited combination of parameters and set values
– ATEX (ATEX / UKEX-certified mode)
– TW (temperature monitor)
– TB (temperature limiter)
• DELAY: Operating delay time: On overshooting/undershooting the set temperature, the trip
delay time starts running. As soon as this time has elapsed, the output relay changes its
status. This function is deactivated for TW, TB and ATEX.
– off
– 0.1 ... 999 s
• ONDELAY: ON-delay time: The device starts after restart and reset and after expiration of the
selected ON-delay time.
– off (default setting)
– 0.1 ... 999 s
• HYST: Hysteresis: Setting of the temperature at which the output relay of the sensor switches
to the original state, as soon as the temperature overshoots or undershoots the set hysteresis
value.
– Temperature: 1 °C ... 999 °C, temperature: 1 °F ... 999 °F
– Measured current: 0.1 mA ... 20 mA
• PRINCIP:
– Open:
The device works according to the open-circuit principle.
– Closed (default setting):
The device works according to the quiescent current principle. The operating modes
"ATEX", "TW" and "TB" operate exclusively on the quiescent current principle.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 41
Digital devices
5.10 Operator control

• INPUT: Temperature measuring input (active)


– T1 (default setting)
– EX.UNIT → on/off → ON = 1T. → 2T. → 3T. → 1T. + 2T. → 1T. + 3T. → 2T. + 3T. → 1T. + 2T.
+ 3T. → 4 ... 20 mA
– T1 is the sensor input of the first temperature sensor on the 3RS26/28 with the terminal
markings "T1/T-", "T2/T+" and "T3".
– T2 is the sensor input of the second temperature sensor on the 3RS26/28 with the
terminal markings "2T1", "2T2" and "2T3".
– T3 is the sensor input of the second temperature sensor on the 3RS26/28 with the
terminal markings "3T1", "3T2" und "3T3".
– The active temperature measuring inputs T1, T2 and T3 can be activated/deactivated in
any combination if the 4 mA ... 20 mA input is deactivated. If the 4 mA ... 20 mA input is
activated, you cannot activate any other inputs. The ATEX mode supports only the
4 mA ... 20 mA temperature measuring input.
– Ex.Unit: Activation/deactivation of the sensor expansion module
• SENSOR:
Sensor type selection: Only sensors of the same type can be selected; for the sensor
expansion module, these are resistance sensors.
– Resistance sensors: Pt100 (default setting), Pt1000, NTC, KTY83, KTY84, each 2-wire / 3-
wire
– Thermocouples: Types J, K, T, R, S, E, B, N
– Temperature measuring input 4 mA ... 20 mA
• MON.MODE: Monitoring mode
– Over: Temperature overshoot (default setting)
– Under: Temperature undershoot
– Window: Temperature range monitoring / window monitoring ("Standard" operating
mode only)
• MEMORY: The memory function saves the device status before the supply voltage fails. If the
memory function is selected ("on"), the device returns to the state that is was in before the
supply voltage was lost after the power is restored. With activated memory function, the
setting option Autoreset (AutoRST) is deactivated. With deactivated memory function, the
setting option Autoreset (AutoRST) is activated.
– on (default setting)
– off
• AUTO RST: The automatic reset function activates or deactivates automatic reset of the
device when the selected temperature limit is overshot/undershot.
– on
– off (default setting)

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42 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.10 Operator control

• UNIT: Setting of the measurement unit


– °C (default setting)
– °F
– mA (only when using the 4 ... 20 mA analog input on the sensor expansion module)
– % (only when using the 4 ... 20 mA analog input on the sensor expansion module)
• ECO MODE: Activation/deactivation of the energy-saving mode: The display brightness is
reduced after a certain time
– on (default setting)
– off
• PIN: Password protection to protect the device from unauthorized parameter changes
(default value: 000); change this default value to achieve the protective effect
– use (use password protection): on, off (default setting)
– rst (password reset): oldPIN → newPIN
• CALIBR: Zero point calibration through input of an offset:
– -99 °C ... +99 °C (default setting: 0 °C)
– -99 °F ... +99 °F
– -10 mA ... +10 mA
The offset can be set separately for each active input
When using thermocouples you can select an internal reference integrated in the device or
an external reference.
If the internal reference is selected, the comparison measurement of the cold end of the
thermocouple ("cold junction") takes place in the device. When the external reference is
selected, the cold junction of the thermocouple is assumed to be located outside the device.
The comparison temperature can be set manually on the device in this case. It must be noted
that a discrepancy between the actual temperature at the cold junction of the thermocouple
and the manually selected reference temperature can impair the temperature measurement
in this situation. This means the cold junction of the thermocouple must be at a constant
temperature (e.g. in the laboratory or similar).
– -25 °C ... +80 °C; -13 °F ... +176 °F (default setting: 0 °C)
• CONTRAST: Setting of the display contrast: -10 ... +10 (default setting: 0)
• FAC.RST: Resetting the device and the PIN to the factory default settings
– Yes
– No

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 43
Digital devices
5.10 Operator control

• TEST: Device test in accordance with IEC 60079-17


– Yes
– No
• TEACH: Calibration of measuring circuits 1 and 2
Enables the adaptation of the settings for the values of the overshoot and undershoot
monitoring to the current values of the measured temperature. The setting ranges of the
values depend on the types of sensor selected. You must not exceed the measurement
ranges of the sensors in use.
The limit values are set as follows (referenced in each case to the currently measured sensor
temperature):
– On temperature overshoot: ϑ2 = +5%; ϑ1 = +10%
– On temperature undershoot: ϑ2 = -5%; ϑ1 = -10%
– On temperature overshoot: ϑ1 = +10%; ϑ2 = -10 %
The measured value of the temperature measuring inputs T1/T4 is adopted as a template. If
the temperature measuring input T1 is inactive, the measured value of the temperature
measuring input T2 is adopted. If T1 and T2 are inactive, the measured value of the
temperature measuring input T3 is adopted.

5.10.4 Reset
Reset is only possible if the temperature does not exceed / fall below the set values including the
set hysteresis.
• Automatic reset: The corresponding relays are automatically reset
• Manual reset: Press the Back button → confirm with "yes" or "no"
• Remote reset via IO-Link (3RS2800): The outputs are reset via IO-Link using the "Reset"
control command (see Process image output (PIQ) and input (PII) (Page 105)).
• Remote reset via floating NO contact (Y1+) between Y1/Y2 (3RS2600)

WARNING
Hazardous Voltage
The cables Y1/Y2 are connected directly to the supply voltage.

A reset is carried out when the contacts Y1 and Y2 are closed by a short pulse (300 ms ... 2000
ms) using a NO contact.
A short circuit that lasts > 5 minutes generates an error message. If RESET between Y1/Y2 is
permanently closed, the error message 0xB703 is issued. The error can then only be
remedied by disconnecting the voltage at the terminal.

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44 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.11 Time diagrams

5.11 Time diagrams


Temperature monitor TW

DEV. MODE = TW DEV. MODE = TW


MON. MODE = Over MON. MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2

ϑ1>ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1
ϑ1<ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2
11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 5-9 Temperature monitor time diagram TW

3RS2 temperature monitoring relay


Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 45
Digital devices
5.11 Time diagrams

Temperature limiter TB + ATEX

DEV.MODE = TB / ATEX DEV.MODE = TB / ATEX


MON.MODE = Over MON.MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2
ϑ1>ϑ2
reset reset
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1

ϑ1<ϑ2 reset reset


init
init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2

11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 5-10 Temperature limiter time diagram TB + ATEX

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46 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.11 Time diagrams

Standard function

ϑ1>ϑ2 ϑ2>ϑ1
DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std.
MON.MODE = Over MON.MODE = Over MON.MODE = Under MON.MODE = Under
AUTO RST = off AUTO RST = on AUTO RST = off AUTO RST = on
Memory = on memory = on/off Memory = on memory = on/off

A1/A2 A1/A2
ϑ1 hyst.
hyst. ϑ2
ϑ2 hyst.
hyst. ϑ1

Ini t. Ini t.
Reset Reset
Ini t. Ini t. Delay

K1 1 1 1 1 1 K1 1 1 1 1 1

closed
closed

Delay
Delay Delay Delay
Delay
K2 2 2 2 2 K2 2 2 2 2

principle
principle

K1 1 1 K1 1 1 1

open
open

Delay Delay

K2 2 2 2 K2 2 2 2

DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std.


MON.MODE = Window MON.MODE = Window MON.MODE = Window MON.MODE = Window
AUTO RST = off AUTO RST = on AUTO RST = off AUTO RST = on
Memory = on memory = on/off Memory = on memory = on/off
A1/A2 A1/A2
ϑ1 ϑ2
hyst. hyst.
hyst. hyst.
ϑ2 ϑ1

Ini t. Ini t. Ini t. Ini t.


Reset Reset
Delay Delay Delay
Delay

Delay
K1 1 1 1 1 K1 1 1
closed
closed

Delay
Delay Delay

K2 2 2 K2 2 2 2 2 2
principle
principle

K1 1 1 1 K1 1 1 1 1 1 1
open
open

K2 2 2 2 2 2 2 K2 2 2 2

K1 1 K2 2 K3 3

11C/14NO 21C/24NO 33NO/34NO*)


11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC 33NO 33NO

12NC 14NO 11C 22NC 24NO 21C 34NO 34NO


1) IRDA ERR
2) [
3)
4) U = 0
5) OUT OF RANGE

*) The 33NO/34NO relay output is located on the 3RS29 sensor expansion module
Figure 5-11 Standard function time diagram

1) Infrared connection lost


2) Wire break
3) Short-circuit
4) Voltage drop
5) Measuring range lies outside the specified limits

3RS2 temperature monitoring relay


Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 47
Digital devices
5.12 Diagnostics

ϑ1> ϑ2
ϑ1 e.g. 20 °C
ϑ2 e.g. 30 °C
Example: K2 alarm value at 20 °C (+ delay time):
• In the closed-circuit principle, a cable break is detected if it occurs, and the output relay is
deactivated; the display turns red
– K1 (11/12) is closed
– K2 (21/22) is closed and relay K3 (33/34) is open at the 3RS29
• In the open-circuit principle, a cable break is detected if it occurs, and the output relay is
deactivated; the display turns red
– K1 (11/14) is closed
– K2 (21/24) is closed and relay K3 (33/34) is open at the 3RS29

5.12 Diagnostics

Error display

Error Display Icon on the display


Temperature limit overshoot/undershoot Red display -
Warning message for temperature limit Yellow display -
overshoot/undershoot
Short-circuit in a sensor cable (for resist‐ Red display, the "short-circuit" icon ap‐
ance sensors only) pears

Cable break in a sensor cable Red display, the "cable break" icon ap‐
pears
Sensor outside of measuring range Red display, the "out-of-range" icon ap‐
pears

Communication error between the basic Red display. "IRDA ERR" is indicated on -
unit and the sensor expansion module the display and the "nil" symbol is re‐
placed by "!".
Parameter error After resetting to the factory setting or in -
the event of a parameter error, the de‐
vice enters the safe state (no tempera‐
ture monitoring). The user is prompted
to check the parameters. Pressing
the "Enter" button for longer than 2 sec‐
onds puts the device into "Set Mode".
Device Error 1) Red display, error code (0x...) is displayed -

1)
Interrupt the supply voltage briefly when a Device Error occurs.

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48 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices
5.12 Diagnostics

If this does not solve an error, contact the Siemens Industry Online Support (see section
Introduction (Page 7)).

Status display
In the event of a theta 1/2 overshoot / undershoot or an error, the background light of the digital
device changes. The following three states are possible.

Status Display backlighting


OK White (against a black background in normal operation)
Theta 2 overshoot / undershoot Yellow
• Theta 1 overshoot / undershoot or Red
• Device Error or
• Error Mode

See also Menu-based operation (Page 38) for more information.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 49
Digital devices
5.12 Diagnostics

3RS2 temperature monitoring relay


50 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices with IO-Link 6
6.1 Performance characteristics
The 3RS2800-.BA40 temperature monitoring relays for IO-Link offer the complete functionality
of the 3RS2600 digital devices and many other performance features in addition to monitoring
functions:
• Measured value transmission (including resolution and unit) to the higher-level control.
Local display and transmission of the temperature unit (°C or °F) can be parameterized. The
temperature measured value transferred from temperature monitoring relays with more
than one resistance sensor can be adjusted. Some device versions allow you to set which
value is transferred cyclically.
• Transmission of alarm flags to the higher-level control
• Comprehensive diagnostics capability by querying the precise cause of the error in the
diagnostic data record
• Remote parameterization is also possible (instead of local parameter assignment)
• Fast parameterization of identical devices by duplicating the parameter assignment in the
higher-level control
• Parameter transfer by means of Upload to the higher-level control via IO-Link call or by
parameter server1) (only when using an IO-Link master as of
IO‑Link Communication Specification V1.1 or higher)
• Blocking of local parameterization via IO-Link possible
• To prevent automatic startup after a power failure and to avoid losing diagnostic data, errors
can be configured so that they are saved to non-volatile memory.
• Linking to a higher-level control makes it possible to assign parameters to the monitoring
relays via a display unit. The measured values can be displayed directly in a control room or
at the machine/control cabinet.
• By means of IO-Link the devices can also be connected to the Siemens "MindSphere" open IoT
operating system.
1) The parameter server provides an assurance of consistent central data management in
the event of changes to parameters (made locally or via the control). The "Parameter server"
function supports the automatic backup of parameter data (automatic re-assignment of
parameter data if a device is replaced).
Up until now, using redundant sensors and/or analog signal converters to transfer measured
values to a higher-level control incurred significant additional expense and wiring effort.
Combining the autonomous monitoring relay with IO-Link communication reduces this
wiring effort and lowers costs.
As the availability of up-to-date measured values means that the higher-level control can
take care of the control tasks within the plant, the continued availability of the output relays
on the monitoring relays increases the plant's operational reliability (e.g. by shutting down
the plant if limits are exceeded that should not even be reached under normal operating
conditions).

3RS2 temperature monitoring relay


Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 51
Digital devices with IO-Link
6.3 Connection options for IO‑Link

The monitoring relays continue to function autonomously in spite of the IO-Link connection.
Parameters can be assigned locally at the device, independently of a higher-level control.
As long as the 24 VDC supply voltage is available, the monitoring relays will function if the
controller fails or is not yet available.

6.2 Communication
The communication between the digital basic unit with IO-Link and the sensor expansion
module is wireless by means of an infrared interface integrated in both devices.

6.3 Connection options for IO‑Link


The IO-Link device is connected to the IO-Link master via the removable terminal and supplied
with 24 V DC via this connection.

DANGER
Hazardous voltage!
If voltages are too high, the IO-Link device can be damaged and electric shock can result.
Use only power supplies that comply with the requirements of protective extra-low voltage
(PELV in accordance with IEC EN 50178).

DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out power before working on this equipment.

There are two options for supplying the monitoring relay with voltage via the control circuit:

Option 1: Connection to IO-Link master


Connect the IO-Link device to the master via the three cables L+, C, and L-. The IO‑Link device
is supplied with voltage via the 2 cables L+ and L-. The monitoring relay communicates with
the master via cable C.

3RS2 temperature monitoring relay


52 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices with IO-Link
6.3 Connection options for IO‑Link

,2/LQN0DVWHU ,2/LQN'HYLFH
56
/ /
&4 &
/ /

Option 2: Direct voltage supply with 24 V DC


If no master is available, you can operate the IO-Link device with a 24 V DC voltage source.
For this purpose, connect the IO-Link device with the voltage source via the two cables L+
and L-. Since cable C is not used in this case, communication via IO-Link is not possible.
The pin assignments of the available IO-Link devices are described in the relevant product
chapters.

9'& ,2/LQN'HYLFH
56
 /
&
 /

3RS2 temperature monitoring relay


Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 53
Digital devices with IO-Link
6.4 Time diagrams

6.4 Time diagrams


Temperature monitor TW

DEV. MODE = TW DEV. MODE = TW


MON. MODE = Over MON. MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2

ϑ1>ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1
ϑ1<ϑ2
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2
11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 6-1 Temperature monitor time diagram TW

3RS2 temperature monitoring relay


54 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices with IO-Link
6.4 Time diagrams

Temperature limiter TB + ATEX

DEV.MODE = TB / ATEX DEV.MODE = TB / ATEX


MON.MODE = Over MON.MODE = Under

A1/A2 A1/A2
ϑ1
hyst. hyst.
ϑ2 ϑ1
hyst. hyst.
ϑ2
ϑ1>ϑ2
reset reset
init init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

A1/A2 A1/A2
ϑ2
hyst. hyst.
ϑ1 ϑ2
hyst. hyst.
ϑ1

ϑ1<ϑ2 reset reset


init
init

K1 1 1 K1 1 1

K2 2 2 K2 2 2

K1 1 K2 2

11C/14NO 21C/24NO
11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC

12NC 14NO 11C 22NC 24NO 21C

Figure 6-2 Temperature limiter time diagram TB + ATEX

3RS2 temperature monitoring relay


Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 55
Digital devices with IO-Link
6.4 Time diagrams

Standard function

ϑ1>ϑ2 ϑ2>ϑ1
DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std.
MON.MODE = Over MON.MODE = Over MON.MODE = Under MON.MODE = Under
AUTO RST = off AUTO RST = on AUTO RST = off AUTO RST = on
Memory = on memory = on/off Memory = on memory = on/off

A1/A2 A1/A2
ϑ1 hyst.
hyst. ϑ2
ϑ2 hyst.
hyst. ϑ1

Ini t. Ini t.
Reset Reset
Ini t. Ini t. Delay

K1 1 1 1 1 1 K1 1 1 1 1 1

closed
closed

Delay
Delay Delay Delay
Delay
K2 2 2 2 2 K2 2 2 2 2

principle
principle

K1 1 1 K1 1 1 1

open
open

Delay Delay

K2 2 2 2 K2 2 2 2

DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std. DEV.MODE = Std.


MON.MODE = Window MON.MODE = Window MON.MODE = Window MON.MODE = Window
AUTO RST = off AUTO RST = on AUTO RST = off AUTO RST = on
Memory = on memory = on/off Memory = on memory = on/off
A1/A2 A1/A2
ϑ1 ϑ2
hyst. hyst.
hyst. hyst.
ϑ2 ϑ1

Ini t. Ini t. Ini t. Ini t.


Reset Reset
Delay Delay Delay
Delay

Delay
K1 1 1 1 1 K1 1 1
closed
closed

Delay
Delay Delay

K2 2 2 K2 2 2 2 2 2
principle
principle

K1 1 1 1 K1 1 1 1 1 1 1
open
open

K2 2 2 2 2 2 2 K2 2 2 2

K1 1 K2 2 K3 3

11C/14NO 21C/24NO 33NO/34NO*)


11C/12NC 21C/22NC

11C 14NO 12NC 21C 24NO 22NC 33NO 33NO

12NC 14NO 11C 22NC 24NO 21C 34NO 34NO


1) IRDA ERR
2) [
3)
4) U = 0
5) OUT OF RANGE

*) The 33NO/34NO relay output is located on the 3RS29 sensor expansion module
Figure 6-3 Standard function time diagram

1) Infrared connection lost


2) Wire break
3) Short-circuit
4) Voltage drop
5) Measuring range lies outside the specified limits

3RS2 temperature monitoring relay


56 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices with IO-Link
6.5 Configuring with STEP 7

ϑ1> ϑ2
ϑ1 e.g. 20 °C
ϑ2 e.g. 30 °C
Example: K2 alarm value at 20 °C (+ delay time):
• In the closed-circuit principle, a cable break is detected if it occurs, and the output relay is
deactivated; the display turns red
– K1 (11/12) is closed
– K2 (21/22) is closed and relay K3 (33/34) is open at the 3RS29
• In the open-circuit principle, a cable break is detected if it occurs, and the output relay is
deactivated; the display turns red
– K1 (11/14) is closed
– K2 (21/24) is closed and relay K3 (33/34) is open at the 3RS29

6.5 Configuring with STEP 7

6.5.1 Configuring with STEP 7 - prerequisites

Procedure when configuring IO-Link master and IO-Link devices


Configuration takes place in two steps with STEP 7, V5.4 SP5 or higher:
1. In HW Config, configure the IO-Link master (with GSD if necessary), e.g. the 4SI SIRIUS
electronics module or 4SI IO-Link (both require at least firmware version 1.0.1).
2. With the Port Configuration Tool S7-PCT (V2.0 or higher) you configure the connected
monitoring relay for IO-Link (IO-Link Device).

Requirements
• STEP 7 V5.4 SP5 or higher
• The Port Configurator Tool S7-PCT (V2.0 or higher) is installed on the PG/PC. You can either
install S7-PCT together with STEP 7 V5.4 SP5 or higher, or you can download it from Internet
(https://support.automation.siemens.com/WW/view/en/33102519/133100).
• The associated IO-Link IODD file (IO Device Description) is installed in S7-PCT. You can
download the IODD files for the SIRIUS Devices from Internet (https://
support.automation.siemens.com/WW/view/en/29801139/133100).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 57
Digital devices with IO-Link
6.5 Configuring with STEP 7

• Optional: The GSD files are installed in HW Config. You can download the GSD files for the
ET 200SP from Internet (http://www.siemens.com/comdec).
• Optional: Install the function block FB "IOL_CALL" for backing up/restoring IO-Link master
parameters and IO-Link device parameters. You can download the function block from the
Internet. You can find more information on the function block in Chapter Module
replacement (Page 60).

6.5.2 Configuring with STEP 7 and S7-PCT

Configure IO device with SIMATIC Manager


1. Start the SIMATIC Manager and configure the project as described in the STEP 7 online help.
2. In the hardware catalog of HW Config, select the IO-Link master (e.g. in the distributed I/O
system ET 200SP or ET 200eco PN).
3. Drag-and-drop the IO-Link master (e.g. the 4SI SIRIUS electronics module) from the hardware
catalog to the configuration table.
4. Select the IO-Link master in the configuration table.
5. Click the right mouse button and select "Object Properties" from the shortcut
menu. Result: The "Properties" window of the IO-Link master opens.
6. On the "Addresses" tab, set the length of the inputs and the length of the outputs to 16 Bytes
and confirm with "OK".
7. Parameterize the IO-Link master.

Configuring the I/O device with the Port Configurator tool


1. In the Configuration table, select the IO-Link master (e.g. the 4SI SIRIUS electronics module).
2. Right-click and select "Launch IO-Link Configurator" in the shortcut menu. Result: S7-PCT
is started.
3. Select the SIRIUS IO-Link monitoring relay in the hardware catalog of S7-PCT.
4. Start by parameterizing the SIRIUS IO-Link monitoring relay (IO-Link device). Additional
information is available in the S7-PCT online help.

6.5.3 Configuring with STEP 7 and S7-PCT /GSD variant)

Configuring the IO-Link master in HW Config with GSD


1. Start the SIMATIC Manager and configure the project as described in the STEP 7 online help.
2. In the hardware catalog of HW Config, select the IO-Link master (e.g. in the distributed I/O
system ET 200SP or ET 200eco PN).

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58 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Digital devices with IO-Link
6.6 Configuring without STEP 7

3. Drag-and-drop the IO-Link master from the hardware catalog to the configuration table.
4. Parameterize the IO-Link master.

Configuring the I/O device with the Port Configurator tool


1. In the Configuration table, select the IO-Link master (e.g. the 4SI SIRIUS electronics module).
2. Right-click and select "Start Device Tool" in the shortcut menu. Click on "S7-PCT" in the
submenu.
Result:S7-PCT is started.
3. Select the SIRIUS IO‑Link monitoring relay in the hardware catalog of the S7-PCT.
4. Start by parameterizing the SIRIUS IO-Link monitoring relay (IO‑Link device). Additional
information is available in the S7-PCT online help.

6.6 Configuring without STEP 7

6.6.1 Configuring without STEP 7 - prerequisites

Requirements
• The Port Configurator tool S7-PCT (V2.0 or higher) is installed on the PG/PC. You configure the
connected monitoring relay (IO-Link device) with the Port Configurator tool S7-PCT (V2.0 or
higher).
You can either install S7-PCT together with STEP 7 V5.4 SP5 or higher, or you can download
it from Internet (https://support.automation.siemens.com/WW/view/en/
33102519/133100)
• The associated IO-Link IODD file (IO-Link Device Description) is installed in S7-PCT. You can
download the IODD files for the SIRIUS devices from Internet (https://
support.automation.siemens.com/WW/view/en/29801139/133100).
Note
Configuring with S7-PCT standalone
Configuring with S7-PCT standalone is not possible for the CPU versions of the ET 200.

6.6.2 Configuring without STEP 7

Configuring the I/O device with the Port Configuration tool


1. Start the S7-PCT Port Configurator Tool.
2. Create a new project or open an existing project as described in the online help.
3. Select an IO-Link master.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 59
Digital devices with IO-Link
6.7 Module replacement

4. Select the SIRIUS IO-Link monitoring relay in the hardware catalog of the S7-PCT.
5. Load the configuration into the IO-Link master before parameterizing the monitoring relay.
6. Start by parameterizing the SIRIUS IO-Link monitoring relay (IO‑Link device). Additional
information is available in the S7-PCT online help.
Note
Online access to the IO‑Link master or to an IO-Link device
To be able to access the IO‑Link master or an IO-Link device online, communication between
the ET 200 and the higher-level controller must be active (BF-LED on ET 200 interface module
is off).

6.7 Module replacement

6.7.1 Module replacement (replacement of an IO‑Link device)


Parameter data and configuration data specially optimized for a specific application are stored in
an IO‑Link Device. This data deviates in many cases from the default values stored in the
IO‑Link Device.
In the event of replacement of an IO-Link Device (referred to below as "module"), the
optimized data must be transferred to the new module.
Data can be transferred via two channels:
• Module replacement with PG/PC
• Module replacement without PG/PC

6.7.2 Module replacement with PG/PC


In the event of a replacement, a PG/PC is available with the SIMATIC project of the plant.
With the data stored in the SIMATIC project, and the S7-PCT, you transfer the parameters
belonging to the replaced Device to the new Device.

6.7.3 Module replacement without PG/PC

Requirements
Install the demo project "IOL-CALL". You can download the "IOL-CALL" and the description from
the Internet (https://support.automation.siemens.com/WW/view/en/33102519/133100) .
• Copy the IO-Link Call function block FB1 (including data block DB10) to a STEP 7 project.
• Use the IO-Link Call function block FB1 as described in the demo project.

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Digital devices with IO-Link
6.9 Acyclic data exchange with the FB IOL_CALL

Procedure
On completion of commissioning, a PG/PC with the project is no longer available. For backing up
and restoring the parameter data and configuration data from or to a module, the function block
(FB) "IOL_Call" is available for the SIMATIC controllers of the S7-300 and S7-400 families.
With this function block, you back up all relevant data sets of a module after commissioning,
in a data block (DB), for example. In the event of a replacement, you write the relevant data
from the data block to the replaced module with the IOL_Call.
Refer to Chapter Process data and data sets (Page 105) for data sets to be backed up for a
module.

Note
An IO-Link Device is a module that communicates with the IO-Link master via its communication
connection. With the special cases "SIRIUS 3RA64/65 compact starter " and "SIRIUS
3RA2711 function modules", where group formations of up to four starters are possible, the
above information refers to the replacement of the first load feeder. Replacement of load feeders
2 to 4 of a group of four does not require any supplementary measures.

Automatic saving of parameter data


If IO-Link masters meeting IO‑Link Communication Specification V1.1 are available, the
"Parameter server" function can be used to back up parameter data from the devices
automatically on the server. When devices are replaced, this parameter data is written back to
the new device automatically on system startup. The monitoring relay for IO-Link supports this
functionality as standard.

6.8 Integration into the SIMATIC environment

Integration of the IO-Link device into the SIMATIC environment


Faceplates embedded in a demo project are offered for download for human machine
interfacing and diagnostics for Siemens IO‑Link Devices in conjunction with a SIMATIC and
WinCC flexible 2008.
The faceplates can be transferred from the demo project to your own WinCC flexible 2008
project.
Faceplates are available for the process data and the diagnostics data.

6.9 Acyclic data exchange with the FB IOL_CALL

Tasks of the IO-Link Call function block FB1


For acyclic data exchange, the function block "IOL-CALL" is available as a download for
controllers of the S7-1200 and S7-1500 families.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 61
Digital devices with IO-Link
6.10 Diagnostics via IO‑Link

The block supports you in the following tasks:


• Parameter assignment of the monitoring relay for IO-Link during operation
• Executing IO‑Link port functions
• Backing up/restoring IO-Link device parameters
• Backing up/restoring IO-Link master parameters

Use of the IO-Link Call function block FB1


• Install the demo project "IOL-CALL". You can obtain the demo project on the Internet (https://
support.automation.siemens.com/WW/view/en/33102519/133100).
• Copy the IO-Link Call function block FB1 (including data block DB10) to a STEP 7 project.
• Use the IO-Link Call function block FB1 as described in the demo project.

6.10 Diagnostics via IO‑Link


Temperature monitoring relays for IO‑Link also support diagnostics via IO‑Link in addition to
diagnostics via LEDs and via the display.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostic
mechanism of IO‑Link. The table below provides information on possible causes and remedial
measures:

Table 6-1 Diagnostics via IO‑Link - possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure


Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in Chapter ... .
Self-test error / internal error Fault in internal test. Return the device to the manufacturer.
Limit for overshoot exceeded The temperature set is higher than the lim‐ • Reduce the temperature.
it value set for overshoot. • Set a higher limit.
Limit for undershoot violated The temperature set is lower than the limit • Increase the temperature.
value set for undershoot. • Set a lower limit.
Temperature sensor 1, 2, or 3 - meas‐ The temperature is outside the permissible Install and configure a suitable tempera‐
uring range overshoot temperature range of the temperature sen‐ ture sensor.
sor used.
Temperature sensor 1, 2, or 3 - wire • The cable to the temperature sensor • Check the connection to the temper‐
break has a short-circuit. ature sensor.
• The temperature sensor is defective. • Use a new temperature sensor.
Temperature sensor 1, 2, or 3 - short- • The connection to the temperature • Check the connection to the temper‐
circuit sensor has been interrupted. ature sensor.
• The temperature sensor is defective. • Use a new temperature sensor.

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Digital devices with IO-Link
6.10 Diagnostics via IO‑Link

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 6-2 Diagnostics via IO‑Link - Diagnostics and messages

Diagnostics and messages PII 1) Data set 92


SF 2)
SW 3)

Invalid parameter x — x
Self-test error / internal error x — x
Limit for overshoot exceeded x — x
Limit for undershoot violated x — x
Temperature sensor 1, 2, or 3 - measuring range overshoot x — x
Temperature sensor 1, 2, or 3 - wire break x — x
Temperature sensor 1, 2, or 3 - short-circuit x — x

1) With the "process image input" (see Chapter "Process image output (PIQ) and input (PII)
(Page 105)"), you can determine via the group error (SF) bit or group warning (SW) bit in
the user program whether detailed information on diagnostics or messages is present in
diagnostic data set 92. If bit (= 1) is set, you can obtain detailed information on what caused
a "group error" or "group warning" by reading data set 92.
2) SF = group error: You can find detailed information in diagnostics data set 92 (see Chapter
"Data set 92 - Diagnostics (Page 108)").
3) SW = group warning: You can find detailed information in diagnostics data set 92 (see
Chapter "Data set 92 - Diagnostics (Page 108)").
x: Bit set
○: Not relevant

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Digital devices with IO-Link
6.10 Diagnostics via IO‑Link

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64 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Sensor expansion module 7
7.1 Versions
The sensor expansion module is an optional module for expanding the input and output
capacity of the system.
It provides two additional temperature inputs for resistance sensors, one relay output for
output of the sensor status and an additional 4 mA ... 20 mA current input.

Note
If the current input 4 ... 20 mA is selected, the other inputs are inactive.

The power supply for the external temperature sensor with current output 4 ... 20 mA must
be provided externally.
A maximum of two resistance sensors can be connected to the sensor expansion module. In
connection with the digital device, up to three resistance sensors can then be connected.
The sensor expansion module is positioned directly to the right of the digital device. See
Chapter Mounting position, installation width/overall depth, layout (Page 91).

7.2 Communication
The communication between the sensor expansion module and the digital basic unit is wireless
by means of an infrared interface integrated in both devices.

7.3 Connection systems


The devices can be supplied with the connection systems detailed below:
• Screw terminals
• Spring-type terminals (push-in)

7.4 Sensor types

Resistance sensors
• Pt100 (monitoring for overshoot/undershoot)
• Pt1000 (monitoring for overshoot/undershoot)
• KTY83‑110 (monitoring for overshoot/undershoot)

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 65
Sensor expansion module
7.5 Operator control

• KTY84 (monitoring for overshoot/undershoot)


• NTC 1) (monitoring for overshoot)
1) NTC type: B57227-K333-A1 (100 °C: 1.8 kΩ; 25 °C: 32.762 kΩ)
For more detailed information, refer to Chapter Resistance sensors (Page 71).

Note
Using the current input 4 ... 20 mA
If you use the 4 ... 20 mA current input (selectable via the operating menu), all other sensor
inputs are inactive.

7.5 Operator control

7.5.1 LEDs
The following LEDs are mounted on the front of the sensor expansion modules:

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66 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Sensor expansion module
7.5 Operator control

56$$
56$$
56$:
56$:

A1(+) A2(-) AI-

33NO 34NO AI+

'HYLFH
&20

7 7 7

7 7 7

Figure 7-1 LEDs of the sensor expansion modules

7.5.2 Status display

Status Green LED "Device" Red LED "COM"


Device ready + communication set up ON OFF
Device ready + communication error ON Flickering
Device not ready / internal fault / no power supply OFF OFF

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 67
Sensor expansion module
7.5 Operator control

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68 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Thermocouples 8
8.1 Definition
A thermocouple is a sensor for electrical temperature monitoring. It is made from two different
interconnected metals. A difference in temperature between the points where the two metals
come into contact (measuring junction) and the evaluation unit produces a thermal e.m.f. that
is directly dependent on this difference (Seebeck effect). As well as the difference in
temperature, the types of metal used also determine the thermal e.m.f. Different types of metal
can be combined to create thermocouples with different measuring ranges.
A typical example is the type K thermocouple, which is made from a nickel/chrome wire and a
nickel/aluminum wire. The thermal e.m.f. is approx. 4 mV/100 K.
The main advantage of thermocouples is the wide temperature range they are able to cover.

8.2 Characteristic curves of thermocouples


The following characteristic curves show the temperature ranges of the thermocouples:

P9

r&

Figure 8-1 Thermocouples J, K, T, E, N


˩9 7\S5

7\S6


7\S%





       
r&

Figure 8-2 Thermocouples S, R, B

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 69
Thermocouples
8.2 Characteristic curves of thermocouples

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70 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Resistance sensors 9
9.1 Definition
A resistance sensor is an electrical component which uses the temperature dependency of the
electrical resistance of a conductor to measure temperature.
Different types of resistance sensors are available: PTC (positive temperature coefficient) and
NTC (negative temperature coefficient).
PTC thermistors (e.g. Pt100/Pt1000 or KTY83/KTY84) are most commonly used in industrial
temperature measurement applications.
The characteristic curve of KTY type resistance sensors is considerably less linear than that
of Pt sensors. However, it exhibits a change in resistance in the event of temperature
fluctuations that is approximately twice as high. KTY type resistance sensors are, therefore,
highly sensitive but have a relatively small temperature measuring range.

9.2 Characteristic curves


The following characteristic curves show the temperature ranges of resistance sensors:

r&

Figure 9-1 Temperature ranges of the resistance sensors

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 71
Resistance sensors
9.2 Characteristic curves

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72 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Circuit diagrams 10
10.1 Using the 3RS25 analog device to implement a simple 2-step
controller

Example of wiring: Two-step heating control


The analog device 3RS25 can be used to implement a simple two-step controller.

9 /Ù
9 1Ù

.
6

$  $ 

&
.
5HDG\

7&-. 12
77
77

1&
7
37

Figure 10-1 Simple two-step heating control

Terminals:
• Supply voltage: A1, A2
• Resistance sensors: T1, T2, T3
• Thermocouples: T+, T-
• Output/actuator: 14 NO, 11 C (change-over contact's NO contact)
• Signaling output: 12 NC, 11 C (change-over contact's NC contact)
Operating principle:
If the temperature set on the device is undershot, the output relay connects the heating.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 73
Circuit diagrams
10.2 Using the 3RS26 digital device to implement a simple 2-step controller with simultaneous output of an
alarm value

10.2 Using the 3RS26 digital device to implement a simple 2-step


controller with simultaneous output of an alarm value

Example of wiring: Simple two-step control


The digital device can be used to implement a simple two-step controller with simultaneous
output of an alarm value.

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9 1Ù

5HPRWH
UHVHW

.
.

$  $  <
&
12

1&

77
77 &
12

1&
7

Figure 10-2 Two-step control (here with sensor expansion module)

NOTICE
1) A current limitation at the relay contact is required for the safety use.
The maximum current at the relay contact (output 11C/14NO) must be limited to max. 2 A, e. g.
through the use of a fuse.

Terminals:
• Supply voltage: A1, A2
• Manual reset: Push-button on Y1, A2 or on display
• Resistance sensors: T1, T2, T3
• Thermocouples: T+, T-
• Output/actuator: 14 NO, 11 C (change-over contact's NO contact)
• Signaling output: 12 NC, 11 C (change-over contact's NC contact)

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74 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Circuit diagrams
10.3 Using the 3RS26 digital device to implement a simple 3-step controller with simultaneous output of an
alarm value

Operating principle:

If the temperature set on the device is undershot, the output relay connects the heating.

10.3 Using the 3RS26 digital device to implement a simple 3-step


controller with simultaneous output of an alarm value

Example of wiring: Simple three-step control (heating/cooling)


The digital device can also be used to implement a simple three-step control with simultaneous
output of an alarm value.

56

& $ 5HPRWH
. .
. UHVHW
12 $
+HDWLQJ 1& <

& 7
.
12 7
&RROLQJ 1& 7
,5
$ 7
$ 7
7
,1
,1 7
7
12
6\VWHPVWDWXV 12 7

56

Figure 10-3 Three-step control (here with sensor expansion module)

NOTICE
1) A current limitation at the relay contact is required for the safety use.
The maximum current at the relay contact (output 11C/14NO) must be limited to max. 2 A, e. g.
through the use of a fuse.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 75
Circuit diagrams
10.3 Using the 3RS26 digital device to implement a simple 3-step controller with simultaneous output of an
alarm value

Terminals:
• Supply voltage: A1, A2
• Manual reset: Push-button on Y1, A2 or on display
• Resistance sensors: T1, T2, T3
• Thermocouples: T+, T-
• Output/actuator: 14 NO, 11 C (change-over contact's NO contact)
• Signaling output: 12 NC, 11 C (change-over contact's NC contact)
Operating principle:
If the temperature set on the device is undershot, the output relay connects the heating.
If the set temperature is exceeded, the cooling is connected.

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76 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Connection 11
11.1 Warning notices

WARNING
Hazardous voltage
Causes electric shock and burns when touched.
Turn off and lock out all power supplying the system and device before working on the device.

Note
The following figures are schematic representations
The figures below show a 22.5 mm enclosure. The overall width, overall depth, terminals (type
and number of terminals) and accessories and mounted components are similar and may differ
from the actual product.

11.2 General information


Special feature of the spring-type terminal:
Spring-type terminals are used for fast, vibration-proof wiring without the need for tools and
with cable routing and terminal operation from the same direction.

Replacement of terminals:
Individual terminals can be replaced not only in the case of screw-type connections, but also
in the case of spring-type connections (with push-in function). This process minimizes the
wiring overhead – only the individual terminal concerned needs to be rewired, not the entire
device.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 77
Connection
11.4 Terminal assignment

11.3 Connection data for terminals

Specification and value for removable ter‐ Specification and value for removable ter‐
minals with screw terminals minals with spring-type terminals (push-in
terminals)
Screwdriver Cross-tip screwdriver Flat-head screwdriver (3RA2908-1A)
Size: PZ 1 x 80 (∅ 4.5 mm) Size: 3 mm for operating the springs DIN 5264-
Torque: 0.6 … 0.8 Nm (5.2 ... 7.0 lb/inch) A; 0.5 x 3
Rigid cable A = 10 mm A = 10 mm
$ 1 x 0.5 ... 4.0 mm 2
1 x 0.5 ... 4.0 mm2
2 x 0.5 ... 2.5 mm 2

Flexible conductor with end A = 10 mm A = 10 mm


sleeve 1 x 0.5 ... 4.0 mm 2
1 x 0.5 ... 2.5 mm2
$ 2 x 0.5 ... 1.5 mm 2 1)
2 x 0.5 … 1.5 mm2 in shared ferrule 1)

Flexible cable Not permissible A = 10 mm


$ 1 x 0.5 ... 4.0 mm2

AWG 1 x 20 … 12 1 x 20 … 12
2 x 20 … 14

1) When 2 x 1.0 mm2 end sleeves with a plastic sleeve are used, space problems may arise with the sleeves; as an alternative, you
are advised to use end sleeves without plastic sleeves.

11.4 Terminal assignment

Location of the connections


The inside faces of the terminal covers are labeled with the designations of the relevant
terminals. The position of the label corresponds to the position of the respective terminal.

NOTICE
Risk of property damage
When using the terminals, you must observe the correct position of the terminals (see inside
of cover).

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78 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Connection
11.4 Terminal assignment

Terminal cover

Note
Terminal cover/article number
The complete article number is engraved on each terminal cover (upper and lower) via laser. The
article numbers permit correct assignment of the terminal cover to the unit if you have removed
the terminal cover. If a terminal cover is lost or damaged, you can simply print out the figures of
the following table in their original size, and glue them into a neutral replacement terminal
cover. You can obtain replacement terminal covers from Siemens Support.
You can use the terminal labels for modules with screw terminals and spring-type terminals.
Parts of the article numbers that are not necessary for assignment to the terminal functions are
represented by periods as placeholders.

The following tables shows the terminal assignments in the terminal covers of the
3RS2 temperature monitoring relays:

Module version Inscription of the terminal covers


Upper terminal cover Lower terminal cover
Analog devices 3RS2500-1AA30 1& & 12
3RS2500-2AA30
56[$[
3RS2500-1AW30
56[$[
3RS2500-2AW30 $  $  $ 
77 77 7

Digital devices 3RS2600-1BA30 1& & 12


1& & 12
3RS2600-2BA30
56[%[
3RS2600-1BW30
56[[%[[
3RS2600-2BW30 $  A2(-)/Y2 <
77 77 7

Digital devices with IO- 3RS2800-1BA40 1& & 12


Link 1& & 12
3RS2800-2BA40
56[%$

56[[%[[
/ &4 /
77 77 7

Sensor expansion mod‐ 3RS2900-1AA30 7 7 7


ule 7 7 7
3RS2900-2AA30
56[$[
3RS2900-1AW30
56[$[
3RS2900-2AW30 $  $  $,
12 12 $,

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 79
Connection
11.5 Connection tool

The table below contains an explanation of the terminal cover designations used:

Terminal designation Explanation


A1(+) Power supply (+)
Connection of 24V AC/DC or 24-240V AC/DC
A2(-) Power supply (-)
Connection of 24V AC/DC or 24-240V AC/DC
A2(-)/Y2 Power supply (-) Common terminal for power supply and reset input
Connection of 24V AC/DC or
24-240V AC/DC
Y1 Reset input
Connection of floating NO contact between Y1 and Y2
T1/T2/T3 Sensor input 1
Connection of resistance sensors
2T1/2T2/2T3 Sensor input 2
Connection of resistance sensors
3T1/3T2/3T3 Sensor input 3
Connection of resistance sensors
T+ Connection of thermocouples
T- Connection of thermocouples
AI+ Analog input (+)
Connection 4 mA ... 20 mA
AI- Analog input (-)
Connection 4 mA ... 20 mA
L+ Power supply IO-Link device (+)
L- Power supply IO-Link device (-)
C/Q Serial communication interface IO-Link interface
11C/21C Root of the change-over relay
14NO/24NO NO contacts of the change-over contacts
12NC/22NC NC contacts of the change-over contacts
33NO/34NO NO contacts relay 3

11.5 Connection tool

The devices are equipped with either screw terminals or spring-type terminals.
The temperature monitoring relays can be adjusted with the following tool options:

Screw terminals
Screw terminals with ergonomic handling when using a standard screwdriver.

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Connection
11.6 Connecting the screw terminals

Spring-type terminals
Spring-type terminals for fast, vibration-proof wiring without the need for tools and with cable
routing and terminal operation from the same direction.

11.6 Connecting the screw terminals

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

Tool
Cross-tip screwdriver size PZ 1 x 80

Requirements
For suitable connection cross-sections of the cables, see chapter Connection data for terminals
(Page 78)

Connecting

Step Instructions Figure


1 Insert the relevant cable into the rectangular
opening on the screw terminal until it engages.
Hold the cable in the screw terminal. 

2 Tighten the screw with a torque of 0.6 to 0.8 N.


3 Pull on the cable to ensure it is screwed tight.


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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 81
Connection
11.8 Wiring rules for spring-type terminals (with push-in technology)

11.7 Disconnecting screw terminals

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

Tool
Cross-tip screwdriver size PZ 1 x 80

Disconnecting

Step Instructions Figure


1 Unscrew the screw of the screw terminal.
2 Remove the cable from the unscrewed screw ter‐

minal.

11.8 Wiring rules for spring-type terminals (with push-in technology)

Notes on handling spring-type terminals with push‑in technology


The terminal space for the spring-type terminals is rectangular. The maximum overall
dimensions of the conductor to be wired must not exceed 2.4 x 2.8 mm.
PP

PP

Take note of the orientation of the terminal space, which may require vertical fitting of
rectangular-crimped conductors.

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Connection
11.9 Connect the spring-type terminal (push-in)

To make optimum use of available terminal space, you are advised to choose a form of
crimping that creates a corresponding rectangular contour. Trapezoidal crimping is highly
suitable in this case.
When a conductor is used that utilizes the full overall height, the terminal spring is deflected
to the maximum. It may therefore be difficult to remove this conductor because it requires
further deflection of the spring.

11.9 Connect the spring-type terminal (push-in)

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

The spring-type (push-in) connections allow wiring without tools for rigid conductors or
conductors equipped with end sleeves.
For wiring finely-stranded or stranded conductors without end sleeves on spring-type (push-
in) terminals, a screwdriver is required to open the spring terminal.

Tool
DIN 5264 screwdriver with size 0.5 x 3 mm (for finely-stranded conductors only). (Article
number of the screwdriver: 3RA2908-1A)

Requirements
For suitable connection cross-sections of the cables, see chapter Connection data for terminals
(Page 78).

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 83
Connection
11.10 Disconnect the spring-type terminal (push-in)

Connecting spring-loaded terminal

Table 11-1 Rigid conductors or conductors equipped with end sleeves

Step Instructions Figure


1 Insert the cable into the oval open‐
ing as far as it will go.
2 Pull on the cable to ensure it is tight.

Table 11-2 Finely stranded cables without end sleeve

Step Instructions Figure


1 Insert the screwdriver in the rectan‐
gular opening to open the terminal
spring (oval opening).
2 Insert the cable as far as it will go
into the oval opening and remove 
the screwdriver.
3 Pull on the cable to ensure it is tight.

11.10 Disconnect the spring-type terminal (push-in)

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

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84 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Connection
11.11 Attaching the terminals

Tool
DIN 5264 screwdriver with size 0.5 x 3 mm (article number of the screwdriver: 3RA2908-1A)

Disconnecting spring-loaded terminal

Step Instructions Figure


1 Insert the screwdriver into the rec‐
tangular opening of the spring-type
terminal until it engages.
2 Remove the cable from the oval
opening. 
3 Remove the screwdriver.

11.11 Attaching the terminals

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

Requirements
You must have removed the terminals, for the purpose of replacing a device, for example.

Attaching the terminals

Note
Screw terminals/push-in terminals
Screw and push-in terminals are inserted into the module using the same principle.

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Connection
11.12 Removing the terminals

Step Instructions Figure


1 Insert the detachable terminals into 
the guide rail of the device.
click
2 Slide the detachable terminals back
until they audibly engage.

11.12 Removing the terminals

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

Removing the terminals

Note
Screw terminals/push-in terminals
Screw and push-in terminals are removed from the module on the same principle.

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Connection
11.13 Connection of thermocouples and resistance sensors

Step Instructions Figure


1 Press the clip of the terminals up‐
wards.

2 Pull the terminals out to the front.
3 Lift the terminals out of the guide
rail of the device.

11.13 Connection of thermocouples and resistance sensors

NOTICE
Connection of thermocouples and resistance sensors
Connect the thermocouples and resistance sensors before switching on the device.

Selection of the temperature range and the sensor type

Analog variants 3RS25


With an analog device you can use not only Pt100 sensors, but also thermocouples (J, K).
Overshoot/undershoot, hysteresis and the measuring range are adjustable. You can use
Pt1000 sensors only with the digital devices.
The maximum cable length for resistance sensors with a cable diameter of 1.5 mm² is 500 m.

Digital versions 3RS26 and 3RS28 with display


Digital versions are suitable for all common resistance sensors and thermocouples (see
Sensor types (Page 33)).

Sensor expansion module


You can connect the two additional resistance sensors with the sensor expansion module.
This results in a total of three usable resistance sensors in combination with a 3RS26/3RS28
digital device.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 87
Connection
11.13 Connection of thermocouples and resistance sensors

Two-wire and three-wire measurement with resistance sensors at analog device 3RS25

Two-wire measurement
• Sensor resistance and cable resistance accumulate. Systematic error (depending on cable
length and thickness)
• DIP switch must be on the left ("2w")

7
7

3W

7

Figure 11-1 Two-wire measurement

Three-wire measurement
• Influence of the cable resistance is compensated through reference measurement of the
additional measuring circuit: Systematic error is eliminated
• DIP switch must be on the right ("3w")
• Additional cable to the sensor required

7
7

3W

7

Figure 11-2 Three-wire measurement

Two-wire and three-wire measurement with resistance sensors for digital devices 3RS26, 3RS28
and 3RS29

Two-wire measurement
• Sensor resistance and cable resistance accumulate. Systematic error (depending on cable
length and thickness)

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Connection
11.13 Connection of thermocouples and resistance sensors

7
7

3W

7

Figure 11-3 Two-wire measurement

Three-wire measurement
• Influence of the cable resistance is compensated through reference measurement of the
additional measuring circuit: Systematic error is eliminated
• Additional cable to the sensor required

7
7

3W

7

Figure 11-4 Three-wire measurement

Increase of the measurement accuracy through use of reference measurements at


thermocouples

Calibration for digital devices 3RS26, 3RS28, 3RS29

Internal reference measurement for thermocouples:


• By default, all digital devices have an internal temperature compensation
• If you make no other setting, the devices work with this internal reference

External reference measurement for thermocouples:


Alternatively, you can also use an external reference. To do this you have to select
"CALIB" → "EXT.REF" in the menu and set the corresponding value manually.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 89
Connection
11.13 Connection of thermocouples and resistance sensors

Note
The constancy of the external reference must be ensured.

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Mounting 12
12.1 Warning notices

WARNING
Hazardous voltage
Causes electric shock and burns when touched.
Turn off and lock out all power supplying the system and device before working on the device.

Note
The following figures are schematic representations
The figures below show a 22.5 mm enclosure. The overall width, overall depth, terminals (type
and number of terminals) and accessories and mounted components are similar and may differ
from the actual product.

12.2 Mounting position, installation width/overall depth, layout


Mounting position
The devices are designed for the following mounting positions:
• Horizontal
• Vertical
• Horizontal.

Installation width/overall depth


The SIRIUS industrial enclosure has the following dimensions:
• Width of 22.5 mm
• Overall depth of 90 mm.

Arrangement of the modules


Position the sensor expansion module immediately to the right of the digital basic unit.

NOTICE
Visual contact necessary
Ensure that there is a visual contact between the sensor expansion module and the digital basic
unit.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 91
Mounting
12.4 Mounting on a standard rail

12.3 Terminal coding


You can provide the terminals with coding pins. This helps you to avoid errors when replacing
the terminals.

12.4 Mounting on a standard rail

WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Turn off and lock out all power supplying this device before working on this device.

Requirements
A horizontal 35-mm wide mounting rail in accordance with EN 60715 has been properly secured
at the installation location.

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92 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Mounting
12.5 Disassembling from a standard mounting rail

Mounting on a standard rail

Step Instructions Figure


1 Place the back of the device onto the upper edge
of the standard mounting rail.
2 Press the lower half of the device against the
standard mounting rail until the device engages.

12.5 Disassembling from a standard mounting rail

WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Turn off and lock out all power supplying this device before working on this device.

Requirements
The terminals have been removed or disconnected.

Disassembling from a standard mounting rail

Step Instructions Figure


1 Press the device downwards.
2 Pull the lower half of the device away from the
standard mounting rail.
3 Lift the device from the upper edge of the stand‐
ard mounting rail.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 93
Mounting
12.6 Mounting on a level surface

12.6 Mounting on a level surface

WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Turn off and lock out all power supplying this device before working on this device.

Requirements
Please note the following requirements for mounting on a level surface:
• A vertical mounting surface is recommended for the enclosure.
• Two correctly drilled holes, threaded or with plug on the level surface
Refer to the dimension drawings in Chapter (see CAx data (Page 101)) for the distances
between the drill holes.
• Two screws to fit the M4 x 12 holes in accordance with DIN 784.
• Two mounting lugs. You will find the article numbers in Chapter Spare parts/accessories
(Page 103).

Mounting on a level surface

Step Instructions Figure


1 Insert the securing brackets into the openings
provided on the device until they engage.
2 Hold the device up to the level surface prepared
for screw fastening.
3 Insert the head screws through the correspond‐
ing elongated holes in the fixing lugs.
4 Screw the device securely onto the level surface.
Tightening torque: 1 Nm

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94 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Mounting
12.7 Disassembling from a level surface

12.7 Disassembling from a level surface

WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Turn off and lock out all power supplying this device before working on this device.

Requirements
The terminals have been removed or disconnected.

Disassembling from a level surface

Step Instructions Figure


1 Hold the device firmly.
2 Unscrew the cap screws.
3 Lift the device from the level surface.
4 Remove the securing brackets from the device.

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Mounting
12.7 Disassembling from a level surface

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96 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Technical data 13
13.1 Technical data in Siemens Industry Online Support

Technical data sheet


You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.

13.2 Insulation concept of the plant

WARNING
Design of the isolation concept
When designing the insulation concept, note the dielectric properties of the devices.
See the following circuit diagrams.

=: Reinforced insulation (3RS2800)


-: Basic insulation (all variants)

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 97
Technical data
13.2 Insulation concept of the plant

XXj X[uv XYuj

{X

{Y |dZWW}

|d]W}
{Z

€X hY hX

Y[}GhjVkj
Figure 13-1 Isolation circuit diagram 3RS2500-..A..

XXj X[uv XYuj

{X

{Y

|d]W} |dZWW}

{Z |dZWW}

€X hY hX

Y[GTGY[WG}GhjVkj
Figure 13-2 Isolation circuit diagram 3RS2500-..W..

& 12 1&

7

7 8L 9 &

8L 9 8L 9 12


1&

7

< $ $

9$&'&

Figure 13-3 Isolation circuit diagram 3RS2600-.BA30

3RS2 temperature monitoring relay


98 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Technical data
13.2 Insulation concept of the plant

& 12 1&

7

7 8L 9 &

8L 9 8L 9 12


1&
7 8L 9

< $ $

9$&'&

Figure 13-4 Isolation circuit diagram 3RS2600-.BW30

&12 1&

7

7 8L 9 &

8L 9 8L 9 12


1&
8L 9
7

&4 / /ಣ

9'&

Figure 13-5 Isolation circuit diagram 3RS2800

7 7 7 $, $,

7

7
12
8L 9 8L 9
12

7

$ $

9'&

Figure 13-6 Isolation circuit diagram 3RS2900-.AA30

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 99
Technical data
13.2 Insulation concept of the plant

7 7 7 $, $,

7

7
12
8L 9 8L 9
12

7 8L 9

$ $

9$&'&

Figure 13-7 Isolation circuit diagram 3RS2900-.AW30

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100 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
CAx data 14
14.1 CAx data types
You can choose from the following information for products:
• Reduced 3D model
• 2D dimension drawing
• 3D rendering
• Connection diagram
• Wiring diagram
• EPLAN macro files
• Pro Panel macro files
• AutoCAD electrical data
• GSP in ANSI
• ecl@ss functional structure

14.2 CAx data


You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 101
CAx data
14.2 CAx data

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Spare parts/accessories 15
15.1 Overview
The table below shows the accessories available for the SIRIUS 3RS2 temperature monitoring
relays:

Designation Graphic Article number


SIRIUS terminal 2-pin screw-type 3ZY1122-1BA00

SIRIUS terminal, 2-pole, push-in, 1 mm² x 4 mm² 3ZY1122-2BA00

SIRIUS push-in lugs for wall mounting (contents: 12 units) 3ZY1311-0AA00

Coding pins for SIRIUS terminals 3ZY1440-1AA00

Hinged lid: Replacement cover, without terminal labeling 3ZY1450-1AB00


(22.5 mm wide)

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 103
Spare parts/accessories
15.3 Device fusing

15.2 Terminals

WARNING
Hazardous voltage
Can cause death, serious injury, or property damage.
Turn off and lock out all power supplying this device before working on this device.

In the SIRIUS industrial enclosure, individual terminals can be replaced. When replacing a
terminal, it is only necessary to renew the wiring to this terminal.
You can assign the terminals on the basis of the labeled terminal covers.
See also Connection (Page 77).

15.3 Device fusing


The 3RS26/3RS28 digital devices can be protected by a PIN to protect the buttons against
unauthorized or unintentional actuation.

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Process data and data sets 16
16.1 Overview of process data, identification data and data records
• Process image output (PIQ) and input (PII) (Page 105)
• Identification data (Page 106)
• Data record system command (index) (Page 108)
• Data set 92 - Diagnostics (Page 108)
• Data set 94 - measured values (Page 110)
• Data set 95 - measured values (floating-point format) (Page 111)
• Data set 131 - parameters (Page 112)

16.2 Process image output (PIQ) and input (PII)

Process image output (PIQ)


The process image outputs contains the control commands for the temperature monitoring
relays ...

Table 16-1 PIQ - Control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

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Process data and data sets
16.3 Identification data

Process image input (PII)


The process image input contains the most important status information of the temperature
monitoring relay ....

Table 16-2 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K1
• 1: 14NO / 11C closed and 12NC / 11C open
• 0: 12NC / 11C closed and 14NO / 11C open
DI0.5 Status output relay K2
• 1: 24NO / 21C closed and 22NC / 21C open
• 0: 22NC / 21C closed and 24NO / 21C open
DI0.6 Status output relay K3
• 1: 33NO / 34NO closed
• 0: 33NO / 34NO open
DI0.7 ---
DI1.0 - DI1.4 Analog value coding bits 0 to 4
DI1.5 ---
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value1)

1) The analog value is a 16-bit integer value. The complete measured value is produced together with the
analog value coding (DI1.0 - DI1.4), which defines the unit and resolution of the analog value.

16.3 Identification data


Identification data refers to data stored in a module that supports you in the following areas:
• When checking the system configuration
• When locating modified system hardware
• When troubleshooting a system.

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Process data and data sets
16.4 Data sets - structure

Modules can be uniquely identified using the identification data.

Table 16-3 Identification data

DPP 1) Data set Access Parameter Lengt Default setting


Index (dec) Index (dec) h
(bytes
)
0x07 (7) — r Vendor ID 2 0x00
0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x07
0x0B (11) — r 0x30
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text max. 6 Vendor text (http://
4 support.automation.siemens.com/WW/
view/en/29801139/130000)
— 0x12 (18) r Product Name max. SIRIUS temperature monitoring relays 3RS2800
64
— 0x13 (19) r Product ID 14 3RS2800-.BA40
— 0x17 (23) r Firmware Revision 7 Firmware Version 2)
— 0x18 (24) r / rw Application Specific Tag 32 —
max.

1) Direct Parameter Page


2) Value varies for each temperature monitoring relay

16.4 Data sets - structure

Table 16-4 Device-independent data sets

Data set Name Access Value Length


Address Subindex (r = readable, (bytes)
(dec) supported w = writable)
0x00 (0) Yes Parameter Page 0 r — 16
0x10 (16) No Vendor Name r SIEMENS AG 11
0x11 (17) No Vendor Text r Vendor text (http:// max. 64
support.automation.siemens.com/WW/
view/en/29801139/130000)
0x12 (18) No Product Name r Device name 1) (e.g. SIRIUS Line Monitor‐ max. 64
ing Relay for IO-Link)
0x13 (19) No Product ID r Article number 1) (e.g. 3RS2800-1BA40) 14
0x17 (23) No Firmware Revision r Firmware version 1)
7
0x18 (24) No Application Specific Tag r/w — max. 32

1) This value is different for each device

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 107
Process data and data sets
16.6 Data set 92 - Diagnostics

16.5 Data record system command (index)

Data record Access Parameter Length (bytes) Default setting


Index (dec)
0x02 (2) w System com‐ 1 -
mand 1)

Confirm the new parameter setting with "Confirm parameter" (writing 0xA1 (161) to
Index 0x02 (2)).
1) 3RS2 supports the following system commands:
• 0x80 (128) for Device Reset
• 0x82 (130) for Factory Reset
• 0xA0 (160) for Teach
• 0xA1 (161) for Confirm Parameters
• 0xA2 (162) for Change PIN

16.6 Data set 92 - Diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table 16-5 Data set 92 - Diagnostics

Byte.Bit Description
Operating system functions 3RS2
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Sensor expansion module - communication error
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error / internal error
17.0 Parameter confirmation required
18.0 ... 19.7 Incorrect parameter number
Temperature monitoring
26.0 ON-delay time running

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Process data and data sets
16.6 Data set 92 - Diagnostics

Byte.Bit Description
26.1 Tripping delay time running (limit value ϑ1)
26.2 Tripping delay time running (limit value ϑ2)
27.0 Limiting value ϑ1 overshot/undershot
27.1 Limiting value ϑ2 overshot/undershot
27.2 Warning limit ϑ1 overshot/undershot
27.3 Warning limit ϑ2 overshot/undershot
27.4 Reserved
Temperature sensor 1
28.0 Temperature sensor 1 - Measuring range overshoot
28.1 Temperature sensor 1 - Wire break
28.2 Temperature sensor 1 - Short-circuit
28.3 Reserved
29.0 Temperature sensor 1 - Measured value is above the two limit values (monitoring for overshoot)
29.1 Temperature sensor 1 - Measured value is above the first limit value (monitoring for overshoot)
29.2 Temperature sensor 1 - Measured value is within range of limit values
29.3 Temperature sensor 1 - Measured value is below the first limit value for overshoot (monitoring for under‐
shoot)
29.4 Temperature sensor 1 - Measured value is below the two limit values (monitoring for undershoot)
30.0 Temperature sensor 1 - Measured value is above the two warning limits (monitoring for overshoot)
30.1 Temperature sensor 1 - Measured value is above the first warning limit (monitoring for overshoot)
30.2 Temperature sensor 1 - Measured value is within range of warning limits
30.3 Temperature sensor 1 - Measured value is below the first warning limit for overshoot (monitoring for un‐
dershoot)
30.4 Temperature sensor 1 - Measured value is below the two warning limits (monitoring for undershoot)
Temperature sensor 2
32.0 Temperature sensor 2 - Measuring range overshoot
32.1 Temperature sensor 2 - Wire break
32.2 Temperature sensor 2 - Short-circuit
32.3 Reserved
33.0 Temperature sensor 2 - Measured value is above the two limit values (monitoring for overshoot)
33.1 Temperature sensor 2 - Measured value is above the first limit value (monitoring for overshoot)
33.2 Temperature sensor 2 - Measured value is within range of limit values
33.3 Temperature sensor 2 - Measured value is below the first limit value for overshoot (monitoring for under‐
shoot)
33.4 Temperature sensor 2 - Measured value is below the two limit values (monitoring for undershoot)
34.0 Temperature sensor 2 - Measured value is above the two warning limits (monitoring for overshoot)
34.1 Temperature sensor 2 - Measured value is above the first warning limit (monitoring for overshoot)
34.2 Temperature sensor 2 - Measured value is within range of warning limits
34.3 Temperature sensor 2 - Measured value is below the first warning limit for overshoot (monitoring for un‐
dershoot)
34.4 Temperature sensor 2 - Measured value is below the two warning limits (monitoring for undershoot)

Temperature sensor 3
36.0 Temperature sensor 3 - Measuring range overshoot

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 109
Process data and data sets
16.7 Data set 94 - measured values

Byte.Bit Description
36.1 Temperature sensor 3 - Wire break
36.2 Temperature sensor 3 - Short-circuit
36.3 Reserved
37.0 Temperature sensor 3 - Measured value is above the two limit values (monitoring for overshoot)
37.1 Temperature sensor 3 - Measured value is above the first limit value (monitoring for overshoot)
37.2 Temperature sensor 3 - Measured value is within range of limit values
37.3 Temperature sensor 3 - Measured value is below the first limit value for overshoot (monitoring for under‐
shoot)
37.4 Temperature sensor 3 - Measured value is below the two limit values (monitoring for undershoot)
38.0 Temperature sensor 3 - Measured value is above the two warning limits (monitoring for overshoot)
38.1 Temperature sensor 3 - Measured value is above the first warning limit (monitoring for overshoot)
38.2 Temperature sensor 3 - Measured value is within range of warning limits
38.3 Temperature sensor 3 - Measured value is below the first warning limit for overshoot (monitoring for un‐
dershoot)
38.4 Temperature sensor 3 - Measured value is below the two warning limits (monitoring for undershoot)
Current input 4 ... 20 mA
40.0 Current input - measuring range overstepping
40.1 Reserved
40.2 Reserved
40.3 Reserved
41.0 Current input - Measured value is above the two limit values (monitoring for overshoot)
41.1 Current input - Measured value is above the first limit value (monitoring for overshoot)
41.2 Current input - Measured value is within range of limit values
41.3 Current input - Measured value is below the first limit value for overshoot (monitoring for undershoot)
41.4 Current input - Measured value is below the two limit values (monitoring for undershoot)
42.0 Current input - Measured value is above the two warning limits (monitoring for overshoot)
42.1 Current input - Measured value is above the first warning limit (monitoring for overshoot)
42.2 Current input - Measured value is within range of limit values
42.3 Current input - Measured value is below the first warning limit for overshoot (monitoring for undershoot)
42.4 Current input - Measured value is below the two warning limits (monitoring for undershoot)

16.7 Data set 94 - measured values

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

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Process data and data sets
16.8 Data set 95 - measured values (floating-point format)

Table 16-6 Data set 94 - measured values

Byte.Bit Description
Temperature monitoring
16.0 … 17.7 Temperature in °C (temperature sensor 1)
18.0 … 19.7 Temperature in °F (temperature sensor 1)
20.0 ... 21.7 Temperature in °C (temperature sensor 2)
22.0 ... 23.7 Temperature in °F (temperature sensor 2)
24.0 ... 25.7 Temperature in °C (temperature sensor 3)
26.0 … 27.7 Temperature in °F (temperature sensor 3)
28.0 … 29.7 Temperature Tmin in °C
30.0 … 31.7 Temperature Tmin in °F
32.0 … 33.7 Temperature Tmax in °C
34.0 … 35.7 Temperature Tmax in °F
36.0 … 37.7 Temperature Tavg in °C
38.0 … 39.7 Temperature Tavg in °F
40.0 ... 41.7 Current input

16.8 Data set 95 - measured values (floating-point format)

Table 16-7 Data set 95 - measured values (floating-point format)

Byte.Bit Description
Temperature monitoring
16.0 … 19.7 Temperature in °C (temperature sensor 1)
20.0 … 23.7 Temperature in °F (temperature sensor 1)
24.0 ... 27.7 Temperature in °C (temperature sensor 2)
28.0 ... 31.7 Temperature in °F (temperature sensor 2)
32.0 ... 35.7 Temperature in °C (temperature sensor 3)
36.0 … 39.7 Temperature in °F (temperature sensor 3)
40.0 … 43.7 Temperature Tmin in °C
44.0 … 47.7 Temperature Tmin in °F
48.0 … 51.7 Temperature Tmax in °C
52.0 … 55.7 Temperature Tmax in °F
56.0 … 59.7 Temperature Tavg in °C
60.0 … 63.7 Temperature Tavg in °F
64.0 to 67.7 Current input

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 111
Process data and data sets
16.9 Data set 131 - parameters

16.9 Data set 131 - parameters

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table 16-8 Data set 131 - parameters

Byte.Bit Description
Operating system functions
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local limit change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [1]
[0] disabled
[1] enabled

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112 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Process data and data sets
16.9 Data set 131 - parameters

Byte.Bit Description
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 5
Min: 1
Max: 160
Temperature monitoring
24.0 Reset
Default: [0]
[0] manual
[1] auto
24.1 Reserved
24.2 ... 24.4 Monitoring mode
Default: [0]
[0] Overshoot
[1] Undershoot
[2] Window monitoring
24.5 ... 24.7 Temperature unit
Default: [0]
[0] °C (degrees Celsius)
[1] °F (degrees Fahrenheit)
[2] mA
[3] %
25.0 ON-delay time (at Power ON)
Default: [0]
[0] disabled
[1] enabled
25.1 Reserved
25.2 ON-delay time (at manual reset)
Default: [0]
[0] disabled
[1] enabled
25.3 ... 25.7 Reserved
26.0 ... 27.7 Startup Delay
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 113
Process data and data sets
16.9 Data set 131 - parameters

Byte.Bit Description
28.0 ... 29.7 Tripping delay time (if the temperature is overshot or undershot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Reserved
32.0 Sensor 1 enabled
Default: [1]
[0] disabled
[1] enabled
32.1 Sensor 2 enabled
Default: [0]
[0] disabled
[1] enabled
32.2 Sensor 3 enabled
Default: [0]
[0] disabled
[1] enabled
32.3 Current input 4...20 mA enabled
Default: [0]
[0] disabled
[1] enabled
32.4 Sensor expansion module / output relay K3
Default: [0]
[0] disabled
[1] enabled
33.0 ... 33.7 Sensor type
Type: BYTE
Default: 128
128 = Pt100 (2-wire) 1=J
129 = Pt1000 (2-wire) 2=K
130 = KTY83 (2-wire) 3=T
131 = KTY84 (2-wire) 4=E
132 = NTC (2-wire) 5=N
136 = Pt100 (3-wire) 6=S
137 = Pt1000 (3-wire) 7=R
138 = KTY83 (3-wire) 8=B
139 = KTY84 (3-wire) 160 = current input 4 ... 20 mA
140 = NTC (3-wire)

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114 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Process data and data sets
16.9 Data set 131 - parameters

Byte.Bit Description
34.0 ... 35.7 Limit ϑ1
Type: INT
Default: 80
Min: -50 °C (resistance sensors) / -99 °C (thermocouples)
Max: 750 °C (resistance sensors)/1800 °C (thermocouples)
36.0 ... 37.7 Limit ϑ2
Type: INT
Default: 50
Min: -50 °C (resistance sensors) / -99 °C (thermocouples)
Max: 750 °C (resistance sensors)/1800 °C (thermocouples)
38.0 ... 39.7 Warning limit for ϑ1
Type: INT
Default: 75
Min: -50 °C (resistance sensors) / -99 °C (thermocouples)
Max: 750 °C (resistance sensors)/1800 °C (thermocouples)
40.0 ... 41.7 Warning limit for ϑ2
Type: INT
Default: 45
Min: -50 °C (resistance sensors) / -99 °C (thermocouples)
Max: 750 °C (resistance sensors)/1800 °C (thermocouples)
46.0 ... 47.7 Hysteresis
Type: INT
Default: 5 °C / 5 °F
Min: 1 °C/1 °F
Max: 999 °C / 999 °F
48.0 Relay switching behavior
Default: [0]
[0] Quiescent current principle
[1] Open-circuit principle
49.0 ... 49.7 Reserved
50.0 ... 51.7 Current input 4 ... 20 mA - minimum range 1)
Type: INT
Default: 40
Selected unit °C / °F %
Min: -200 0
Max: 9999 150
52.0 ... 53.7 Current input 4 ... 20 mA - maximum range 1)
Type: INT
Default: 80
Selected unit °C / °F %
Min: -200 0
Max: 9999 150

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Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003 115
Process data and data sets
16.9 Data set 131 - parameters

Byte.Bit Description
54.0 ... 55.7 Offset Sensor 1
Type: INT
Default: 0
Min: -99
Max: 99
56.0 ... 57.7 Offset Sensor 2
Type: INT
Default: 0
Min: -99
Max: 99
58.0 ... 59.7 Offset Sensor 3
Type: INT
Default: 0
Min: -99
Max: 99
60.0 ... 61.7 Offset current input 4 ... 20 mA
Type: INT
Default: 0
Min: -10.0 mA / - 99 °C / °F
Max: 10.0 mA / 99 °C / °F
Reading always returns 0
62.0 ... 63.7 Comparison measuring point in °C / °F
Type: INT
Default: 0
Min: -25 °C / -13 °F
Max: 80 °C / 176 °F
Reading always returns 0
64.0 Eco mode
Default: [1]
[0]: Deactivated
[1]: Activated
64.1 PIN protection
Default: [0]
[0]: Deactivated
[1]: Activated
64.2 External comparison measuring point
Default: [0]
[0]: Deactivated
[1]: Activated
65.0 ... 65.7 Reserved

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116 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Process data and data sets
16.9 Data set 131 - parameters

Byte.Bit Description
66.0 ... 67.7 PIN
Type: UINT
Default: 0
Min: 0
Max: 999
Reading always returns 0
68.0 ... 69.7 New PIN
Type: UINT
Default: 0
Min: 0
Max: 999
Reading always returns 0
70.0 ... 70.7 Device mode
Type: BYTE
Default: [0]
[0] standard
[1] ATEX
[2] Temperature monitor TW
[3] Temperature limiter TB
71.0 ... 71.7 Reserved

1) If the unit is mA, this parameter has no effect

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Process data and data sets
16.9 Data set 131 - parameters

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118 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Glossary

ECO mode
Energy-saving display mode. The display therefore goes dark after an idle time, thereby
reducing the energy consumption.

Infrared communication
Wireless communication between individual devices for data transmission using light in the
infrared waveband.

IO-Link
Point-to-point connection to conventional and intelligent sensors/actuators by unshielded
standard cables using 3-wire technology.

Open-circuit principle
The mode of operation of electrically operated functional parts, whereby the function is
guaranteed when current is flowing ("working current").

Output relay
Relay in the output (of the control circuit).

Quiescent current principle


The mode of operation of electrically operated functional parts, whereby the function is
guaranteed not by the presence of a voltage, but by the absence of current ("quiescent
current principle").

Resistance sensor
Sensor that contains a resistor for recording the measured variable.

Screw terminal
Device for the connection and/or coupling and subsequent release of one or more
conductors, the connection being established either directly or indirectly by means of any
types of screw or nut.

Screw-type connection system


Connection technology in which an electrical cable is clamped by a screw.

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Glossary

Sensor expansion module


Additional module for the digitally adjustable temperature monitoring relay. This has two
additional inputs for the connection of temperature sensors of types Pt100, Pt1000,
KTY83-110, KTY84 and NTC, as well as an analog value input (4 … 20 mA) and an output
relay for sensor monitoring.

SIRIUS industrial enclosure


Enclosure with certain standardized dimensions (e.g. width of 22.5 or 45 mm) for various
devices intended for control cabinet installation.

Spring-type connection system


Screwless and vibration-resistant connection technology for single, multiple and finely
stranded electrical connecting cables in which the electrical conductors are clamped by
spring force.

Standard mounting rail


Mounting rail for snap-on installation, e.g. C-rail (35 mm), which is used preferentially for
mounting components in the control cabinet. In addition to the function as a carrier of
components, standard mounting rails are very often used as grounding bars.

Standard rail mounting


Fixing to a standard mounting rail provided for this purpose, which is designed in accordance
with DIN EN 50022.

Temperature limiter
Device function that locks the device permanently after tripping. If the sensor temperature
overshoots or undershoots the limit by the amount of the hysteresis, a reset is possible.

Temperature monitor
Device function in which the device is automatically reset on activation, as soon as the
sensor temperature has overshot or undershot the set limit by the hysteresis value.

Temperature monitoring
Control function for detecting, evaluating, and reporting temperature deviations which
trigger an intended response when a limit value is reached.

Temperature monitoring relay


Relay which, together with an evaluation unit, monitors a temperature and, if this
temperature is exceeded, switches a setpoint value.

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120 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Glossary

Terminal coding
Attachment of coding pins to the individual terminals, to prevent mistakes when replacing
the terminals.

Terminal cover
Device for covering terminal strips in a control cabinet.

Thermistor connection
Connection for a PTC sensor (PTC = positive temperature coefficient).

Thermocouple
Temperature sensor, made of two different, but permanently joined materials (usually
metal), at the shared interface of which a thermoelectric voltage arises that is evaluated
to determine the temperature.

Three-step controller
Discrete controller in which the output quantity cannot assume any required setting, but only
one of three switch positions.

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Glossary

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122 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Index

D
Radio interference, 12 Data set 131 - parameters, 112
Data set 92 - Diagnostics, 108
Data set 94 - measured values, 111
A Data set 95 - measured values (floating-point
format), 111
Accessories, 103
Data sets, 107
Acyclic data exchange with the FB IOL_CALL, 61
DELAY, 40
Applications, 17, 25
DEV.MODE, 40
Approvals, 13
Device fusing, 104
Arrangement of the modules, 91
DeviceError, 38
Attaching the terminals, 85
Diagnostics via IO‑Link, 62
AUTO RST, 40
Diagnostics via IO‑Link - Diagnostics and
Automatic saving of parameter data, 61
messages, 63
Diagnostics via IO‑Link - possible causes and remedial
measures, 62
B Digital devices, 25
Basic knowledge, 7 Disassembling from a level surface, 95
Disassembling from a standard mounting rail, 93
Disconnecting screw terminals, 82
C Disconnecting spring-loaded terminal, 85
CALIBR, 40
Calibration for digital devices 3RS26, 3RS28,
3RS29, 89
E
Certificates, 13 ECO MODE, 40
Characteristic curves of resistance sensors, 71 Error display of digital devices, 48
Characteristic curves of thermocouples, 69 ErrorMode, 38
Communication, 31, 52, 65 Exclamation mark, 37
Configure IO device with SIMATIC Manager, 58 External reference measurement for
Configuring the I/O device with the Port Configuration thermocouples, 89
tool, 59
Configuring the I/O device with the Port Configurator
tool, 58, 59 F
Configuring the IO-Link, 57
FAC.RST, 40
Configuring the IO-Link master in HW Config with
GSD, 58
Configuring with STEP 7 - prerequisites, 57
Connecting, 81
H
Connecting spring-loaded terminal, 84 Hazardous Voltage, 11
Connection, 78 HYST, 40
Connection options for IO-Link, 52
Connection system, 77
Connection systems, 18, 33, 65 I
Connections, 78
Identification data, 107
CONTRAST, 40
Increase of the measurement accuracy through use of
reference measurements at thermocouples, 89

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Index

Infrared interface, 31 Performance features of the digital devices with IO-


INPUT, 40 Link 3RS2800-.BA40, 51
Installation width/overall depth, 91 PII, 106
Integration of the IO-Link device into the SIMATIC PII - status information, 106
environment, 61 PIN, 40
Intended use, 11 PIQ, 105
Internal reference measurement for PIQ - Control commands, 105
thermocouples, 89 Power supply, 18, 26
IO-Link device, 57 PRINCIP, 40
IO-Link master, 57 Process image input, 106
Isolation concept, 97 Process image output, 105
Push-in technology, 82

L
LEDs of sensor expansion module, 67
Q
Quiescent current principle, 28, 29, 30

M
Measuring range of resistance sensors, 34
R
Measuring ranges, 39 Removing the terminals, 86
Measuring ranges of the analog devices, 19 Replacement of terminals, 77
Measuring ranges of the sensors, 19 Requirements for use in hazardous areas, 16
Measuring ranges of thermocouples, 34 Resistance sensors, 33, 65, 71
MEMORY, 40 Resistance sensors Pt100, 19
Module replacement (replacement of an IO-Link RunMode, 38
device), 60
Module replacement with PG/PC, 60
Module replacement without PG/PC, 60 S
Module version, 79
Safety and commissioning instructions for hazardous
MON.MODE, 40
areas, 15
Mounting on a level surface, 94
Safety function, 28
Mounting on a standard rail, 92
Safety function temperature monitor, 28
Mounting position, 91
Scope of validity
Manual, 7
Screw terminals, 80
O SENSOR, 40
ONDELAY, 40 Sensor expansion module, 65
Operating instructions, 7 Sensor short-circuit, 27
Operating menu of digital devices, 38 Sensor type, 87
Operator controls and display elements of digital Sensor types, 19, 33
devices, 35 Sensor wire break, 27
Operator controls and display elements of the analog Set Mode menu options, 40
devices, 21 SetMode, 38
Output relay, 20 Setting options/modes of the digital devices, 39
settings, 18
Spare parts, 103
P Spring-type terminal
Wiring rules, 82
Parameter change, 28
Spring-type terminals, 81
Performance features of analog device 3RS2500, 18
Standard function, 47, 56
Performance features of digital devices, 32
Standard function time diagram, 47, 56

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124 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003
Index

Standards, 12 Using NTC sensors, 34


Status display of digital devices, 37, 49 Using resistance sensors, 34
Status display of sensor expansion module, 67 Using thermocouples, 34
Status display on analog devices, 22

V
T ValueMode, 38
TEACH, 41
Temperature limiter, 27, 29
Temperature limiter safety function, 28
Temperature limiter safety function time diagram, 30
Temperature limiter TB + ATEX, 46, 55
Temperature limiter time diagram, 29
Temperature limiter time diagram TB + ATEX, 46, 55
Temperature monitor, 27, 30
Temperature monitor safety function time
diagram, 31
Temperature monitor time diagram, 31
Temperature monitor time diagram TW, 45, 54
Temperature monitor TW, 45, 54
Temperature monitoring curve, 20, 26
Temperature range, 87
Temperature ranges of the resistance sensors, 71
Terminal assignment, 78
Terminal coding, 92
Terminal cover, 79
Inscription, 79
Terminal designations, 80
Terminals, 104
Connection data, 78
Screw terminals, 78
Spring-type terminals, 78
TEST, 41
Thermocouple, 33, 69
Thermocouples, 19
Three-step control, 27
Three-wire measurement, 88, 89
Time diagram of the analog devices, 22
Tool, 81, 82, 83, 85
Tool for connecting and setting, 80
Two-step control, 27
Two-wire and three-wire measurement with
resistance sensors at analog device 3RS25, 88
Two-wire and three-wire measurement with
resistance sensors for digital devices 3RS26, 3RS28
and 3RS29, 88
Two-wire measurement, 88

U
UNIT, 40

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Index

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126 Equipment Manual, 10/2023, A5E42462552002A/RS-AC/003

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