OPERATING INSTRUCTIONS

NOVA-S

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YOUR #1 PARTNER IN RADIO REMOTE CONTROLS

OPMN_NO_001.0
November 2007
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Practices and Laws . . . . . . . . . . . . . . . . . . . . . 1
Required Operator Training . . . . . . . . . . . . . . 1
Possible Sources of Danger . . . . . . . . . . . . . . 1
Protective Features . . . . . . . . . . . . . . . . . . . . . 1
To Stop In An Emergency . . . . . . . . . . . . . . . . 1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Your Manuals . . . . . . . . . . . . . . . . . . . . . . . . . 2
Production and System Numbers . . . . . . . . . . 2
Before Operating Your System . . . . . . . . . . . . 2
About Your Transmitter . . . . . . . . . . . . . . . . . . . 3
Description and Features . . . . . . . . . . . . . . . . 3
General Description . . . . . . . . . . . . . . . . . 3
Nova-S Features . . . . . . . . . . . . . . . . . . . . 3
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . 4
Changing Your Battery . . . . . . . . . . . . . . . . . . . . 5
Disposable Batteries: . . . . . . . . . . . . . . . . 5
Rechargeable Batteries: . . . . . . . . . . . . . . 5
Recharging Your Batteries (Optional) . . . . . . . 5
Fast Charge . . . . . . . . . . . . . . . . . . . . . . . 5
Battery disposal . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Your Transmitter . . . . . . . . . . . . . . . . 7
Before Operation . . . . . . . . . . . . . . . . . . . . . . 7
Holding Your Transmitter . . . . . . . . . . . . . . . . 7
Starting Your Transmitter . . . . . . . . . . . . . . . . 7
Emergency Stopping . . . . . . . . . . . . . . . . . . . 8
Understanding the Operation LED . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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SAFETY
SAFETY ALERTS POSSIBLE SOURCES OF DANGER
The safety alert symbol is used in decals on the unit This device is part of a system that makes remote
and with proper operation procedures in this control via radio signals possible. However, the
manual. transmission of control commands can take place
Understand the safety message. It contains around obstacles and out of the operator’s direct
important information about personal safety on or sight. Take the following precautions to prevent
near the unit. accidental start-up and possible injury or damage:
1. Switch "OFF" the transmitter when it is not in
DANGER:IMMINENTLY HAZARDOUS use. If equipped, remove the key if the unit is
! SITUATION! If not avoided, WILL placed any distance away from the operator.
RESULT in death or serious injury. 2. Disconnect the power supply from the receiver
before any assembly, maintenance or repair
work is done.
WARNING: POTENTIALLY HAZARDOUS
! SITUATION! If not avoided, COULD IMPORTANT: AVOID SYSTEM DAMAGE -
RESULT in death or serious injury. ALWAYS disconnect receiver power
supply and control wiring before
welding on any part of the machine
CAUTION: POTENTIALLY HAZARDOUS
! SITUATION! If not avoided, MAY RESULT
3. Never remove or alter any of the safety
features.
in minor or moderate injury. It may also be
4. ALWAYS confirm that the machine and radio
used to alert against unsafe practices.
remote control Stop functions work properly
NOTATIONS BEFORE beginning any machine operation.
NOTE: General reference information for proper PROTECTIVE FEATURES
operation and maintenance practices.
This system is equipped with electronic and
IMPORTANT: Specific procedures or information mechanical safety features. Control signals from
required to prevent damage to unit or other transmitters cannot be processed because
attachment. transmission coding is unique to each system
PRACTICES AND LAWS TO STOP IN AN EMERGENCY
Practice usual and customary safe working 1. Press the red STOP pushbutton.
precautions for the benefit of yourself and others. 2. If equipped, turn the key to "OFF".
Be alert to unsafe conditions and the possibility of
3. Wait for all moving machine parts to stop.
minor, moderate, or serious injury or death. Learn
applicable rules and laws in your area. 4. Refer to machine’s operator manual for further
instructions.
REQUIRED OPERATOR TRAINING
MAINTENANCE
Original purchaser of this unit was instructed by the
seller on safe and proper operation. If unit is to be Always shut off power to the machine, transmitter
used by someone other than original purchaser; and receiver before any assembly, maintenance or
loaned, rented or sold, ALWAYS provide this repair.
manual and any needed safety training before NOTE: Operation is subject to the following two
operation. conditions:(1) this device may not cause interference,
and (2) this device must accept any interference, including
ALWAYS read and understand the documentation
interference that may cause undesired operation of the
for any machine to be controlled by radio remote
control. device. NOTE: The user is cautioned that changes or
modifications not expressly approved by the party
responsible for compliance could void the user’s authority
to operate the equipment.

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INTRODUCTION
Thank you for purchasing the Hetronic radio remote Before start up, ALWAYS confirm that the machine
control system. Hetronic radio remote controls and radio remote control Stop functions work
provide outstanding remote control value, quality, properly.
performance, and safety. Understand all Safety Precautions provided in the
YOUR MANUALS manuals and review control functions and operation
of the machine and this radio remote control
Before operating your machine and radio remote system.
control system, read and understand the manuals
for all of your system components. When not in use, turn the transmitter off and store in
a safe place to prevent unauthorized use.
PRODUCTION AND SYSTEM NUMBERS If the machine does not respond properly,
Before contacting your dealer or Hetronic about immediately stop operation. Turn off the transmitter
service, repair or replacement parts, note the and report the condition to your supervisor.
equipment Production and System numbers. These Turn off the transmitter and remove the key (if so
numbers are located on the label affixed to the unit. equipped) before any maintenance work is done.
BEFORE OPERATING YOUR SYSTEM Always have fresh batteries on hand or an optional
rechargeable battery pack in the battery charger to
Confirm that installation of all your system
ensure the availability of a fully charged battery.
components has been properly completed.
Installation, setup and service must be performed by
authorized and qualified personnel only.

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1
Unit Label Areas and Meanings
1. Specific approvals, such
2 as BTZ, FCC, CE, etc.
2. Type of transmitter or receiver.
Type: Channel: 3. Frequency and RF unit.
3 4. Eleven-digit Production Number.
Production-No.: 5. Eleven-digit System Number.
00000000000 4
System-No.:
00000000000 5

Figure 1: Unit Label Areas and Meanings

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ABOUT YOUR TRANSMITTER
DESCRIPTION AND FEATURES Standard equipment includes a battery charger and
2 rechargeable batteries. For your convenience
GENERAL DESCRIPTION there is an optional battery adapter case for 3 AA
The Nova-S is a radio control transmitter, that is batteries available.
specifically configured for your application.
NOVA-S FEATURES
For configuration details, see the documentation • Five 3-position momentary spring return to
provided with your transmitter. center function toggle switches
Your transmitter is encased in a rugged IP65 rated • STOP pushbutton
housing, is battery-powered, and comes equipped
• Internal Antenna
with built-in low battery detection.
• Low battery detection
• Operational LED

2
2

Figure 1: Nova-S Transmitter

Table 1: Nova-S Transmitter

1 Operational LED (location varies per application)

2 Toggle Switches (number and location vary per application)
3 STOP Pushbutton

NOTE: Operation is subject to the following two

conditions:(1) this device may not cause interference,
and (2) this device must accept any interference, including
interference that may cause undesired operation of the
device. NOTE: The user is cautioned that changes or
modifications not expressly approved by the party
responsible for compliance could void the user’s authority
to operate the equipment

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THEORY OF OPERATION
Your transmitter works with a receiving device to STOP FUNCTION
transfer machine control commands via radio
The most important feature of the radio remote
frequency to your machine.
control system is the Stop function. When the
The transmitter electronically generates a carrier transmitter is turned on, it performs a self-test to
frequency that allows it to communicate with the confirm that communications are within designated
receiver without the use of cables or wires. The parameters. If an error is detected, the transmitter
receiver then converts the carrier frequency will not transmit any signals.
information into discrete machine control outputs
The transmitter sends the STOP pushbutton status
that interface with your machine’s controls.
along with the specified machine functions. This
Each transmitter and receiver that comprises a method confirms that ongoing operations are safe.
system is programmed with a unique address code.
If the STOP pushbutton is pressed, the data
This code ensures that machine operations are
telegram changes so that only the stop command is
safe, and that other remote control equipment
transmitted. No other motion command data is sent.
cannot unintentionally control your machine.
This special data telegram places the receiver in
The receiver only accepts commands from the
Safe Mode, and the E-Stop relay in the receiver
transmitter with the same address code. The
opens. All other machine functions are disabled in
receiver and transmitter have the address code set
the receiver.
at the factory.
When the receiver is properly installed the STOP
pushbutton will shut down the machine.

NOTE: Operation is subject to the following two DANGER:Pressing the STOP pushbutton
conditions:(1) this device may not cause interference,
! does not ensure the machine will stop.
and (2) this device must accept any interference, including ALWAYS test the STOP function at the
interference that may cause undesired operation of the beginning of ever operation session or
device. NOTE: The user is cautioned that changes or when there is change of operator.
modifications not expressly approved by the party
responsible for compliance could void the user’s authority
to operate the equipment

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CHANGING YOUR BATTERY
You may power your transmitter with rechargeable
or disposable batteries. Both types use adapter
cases that are inserted into the battery compartment
located on the bottom of the transmitter.
Follow the instructions below for your battery type. CHARGE
FAST CHARGE
READY

DISPOSABLE BATTERIES:
1. Insert 3 AA batteries into the back of the
Standard Battery Adapter Case.
NOTE: Battery positions are shown in the battery
slots on the back of the Standard Battery
Adapter Case housing.
2. Slide the loaded Standard Battery Adapter
Battery
Case into the battery compartment on the Compartment
bottom of the transmitter housing and snap into
place.
RECHARGEABLE BATTERIES:
1. Confirm that your batteries are fully-charged.
See “Recharging Your Batteries (Optional)” on
page 5. Rechargeable
2. Slide a fully-charged battery into the battery Battery
compartment on the bottom of the transmitter,
and snap into place.
Figure 1: Charger and Rechargeable Battery
RECHARGING YOUR BATTERIES Adapter Case
(OPTIONAL) The LED labeled “CHARGE” flashes for two
seconds, then stays lit during the charging process.
DANGER:EXPLOSIVE GASES AND FLYING When the battery is fully charged, the “READY” LED
! DEBRIS can cause death or serious injury. lights up and the “CHARGE” LED goes off.
Use only Hetronic replacement rechargeable
NOTE: Charging time could take up to 5 hours,
batteries. Use of unauthorized replacement
depending on the condition of the battery.
batteries can cause a battery explosion,
resulting in injury or death of the operator or Leave the battery in the charger until it is needed.
other people in the work area. The charger supplies a “trickle” charge but will not
over-charge the battery.
1. Insert the spent optional rechargeable battery FAST CHARGE
adapter case into the battery charger and snap Insert the battery into the charger as described
into place as shown. above. The LED labeled “CHARGE” flashes for two
seconds, then stays lit.
Press the “FAST CHARGE” button. The FAST
CHARGE LED lights also and stays lit during the
charge process.
When the battery is fully charged, the “READY” LED
lights up and the “CHARGE” and “FAST CHARGE”
LEDs turn off.

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BATTERY DISPOSAL
AVOID ENVIRONMENTAL POLLUTION. Recycle
your rechargeable batteries according to local
recycling rules and regulations.
If you have questions or problems operating your
battery charger, please contact your dealer or
Hetronic.
Standard Hetronic rechargeable batteries are the
nickel metal hydride type. These batteries have no
“memory effect” when charging a battery that is not
fully discharged.

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OPERATING YOUR TRANSMITTER
BEFORE OPERATION
STOP
WARNING: Test the STOP function.
! NEVER operate the machine if the STOP
Pushbutton
function does not work properly.

Check the condition of your transmitter once a day,

before the start of an operation and at shift changes:
• Visually check the transmitter for any
physical wear or damage.
• Confirm that you can read and understand
all of the safety labels.

WARNING: Never operate a transmitter

! with worn or damaged parts. 6. Test the machine functions to ensure that the
machine responds as expected.

HOLDING YOUR TRANSMITTER WARNING: Machine functions operate

! during this test. Confirm that it is safe to
To reduce stress and increase safety, use the belt
test the functions and there are no
or strap (if provided).
obstacles near the machine.
Position the transmitter upright with the front facing
away from you. 7. Push in the STOP pushbutton and test the
Confirm that you are able to easily read and machine functions again to confirm that they
understand all text and symbols. DO NOT function.

WARNING: Holding the transmitter WARNING: If any machine functions

! improperly while operating your machine ! operate with the STOP pushbutton
could result in unexpected machine depressed, STOP IMMEDIATELY,
response remove the batteries, and see your
supervisor for next steps.
STARTING YOUR TRANSMITTER
8. Twist and pull out the STOP pushbutton.
1. Confirm that all equipment manufacturer safety
9. Turn ON the transmitter by pressing and
measures have been followed.
releasing one of the switches.
2. Confirm batteries are fresh or fully-charged.
Your system is ready for operation.
3. Confirm that all controls for your application are
in the OFF (neutral) position.
NOTE: This is usually the center position.
4. Turn ON the transmitter by pressing and
releasing one of the switches.
5. Twist and pull out the STOP pushbutton.

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STOPPING YOUR TRANSMITTER
Press the STOP pushbutton.
EMERGENCY STOPPING
Press the STOP pushbutton. Confirm that all
dangerous situations are corrected before restarting
the transmitter.
NOTE: The STOP function responds faster than
any other function. When the STOP is
engaged, the system ignores any other
signal that is transmitted
STOP must be disengaged before the
system will respond to any other signal
UNDERSTANDING THE OPERATION LED
NOTE: The Operation LED exact location is not
specified because placement varies per
application.
The Operation LED indicates the following
operational condition and status.
• Flashing Green - transmitter is operational.
• Steady Green - low battery power.
NOTE: If the battery is low, the transmitter
automatically shuts down in 30 seconds,
To restart your transmitter, replace the
discharged batteries, and see the Starting
Your Transmitter procedure for next steps.

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TROUBLESHOOTING
If the system does not operate after normal start-up, If you need more information, contact your dealer or
follow the recommended troubleshooting sequence Hetronic.
to help isolate the cause and determine corrective
action.

PROBLEM PROBABLE CAUSE CORRECTION

Batteries not charging No power to the Charger Supply power
STOP pushbutton engaged Disengage STOP pushbutton
System not initializing after Replace battery with a fully charged
Battery is discharged
normal START battery
Receiver not powered ON Power ON the receiver

The transmitter is activated, but Battery is discharged Replace battery with a fully charged
does not transmit (Operational battery
LED not flashing) Internal failure Contact your supervisor
Out of range Restart the transmitter within range
Toggle switch not in OFF Place all toggle switches in the OFF
(neutral) position (neutral0 position
Receiver power off Turn on power to receiver
Unit is transmitting, but the
machine not responding Blown fuse in receiver Check all fuses and replace if needed
Transmitter/receiver frequency
Contact your supervisor
channels do not match
Transmitter/receiver addresses
Contact your supervisor
do not match
Receiver antenna connection is
Tighten or replace antenna
loose or missing
External antenna (if used) has Tighten antenna and ground
loose connection, poor grounding connection. Contact Hetronic or your
or interference Dealer for more information
All machine motions operate
Control wiring too close to high
intermittently Contact your supervisor
power machine wiring
Connector inside receiver is Check all connectors, reseat if
loose needed
Another frequency may be
Contact your supervisor
interfering with the system
Check wiring from receiver to plug
Loose machine motion wiring
and plug to machine motion actuator
Some machine motions operate Check all connectors, reseat if
Loose connector inside receiver
intermittently needed
Control wiring too close to high Control wiring must be run separately
power machine wiring from high power machine wiring

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SPECIFICATIONS
Housing: PA + 30% glass fill
Environmental Protection: IP 65 (Exceeds Nema 12/13)
Weight: 1.3 lbs, 575 g, including battery
Dimensions: Height: 125 mm (4.9 in.)
Width: 160 mm (6.3 in.)
Depth: 70 mm (2.8 in.)
Antenna: Internal
Power Supply: 3.6V NiMH rechargeable battery
Optional: 3 AA batteries (3 Mignon LR6-AA 1.5V)
Diagnostics: Operational LED and low battery detection
Operation Time: Up to 20 h continuous transmission
Control Configuration: Five 3-position momentary spring return to center function toggle switches
Frequency Range: 419 MHz, 429 MHz, 434 MHz, 447 MHz, 458 MHz, and 868 MHz
RF Unit: Type CS synthesized with selectable frequencies
Power (RF Output): < 10 mW
Typical Operating Range: Approximately 100 m. (328 ft.)
Safety: 20-bit programmable address concept with up to 1 million combinations
Hamming Distance 3
Temperature Range: -25 to +70 degrees C (-11 to +158 degrees F)
Humidity Range: 0 - 97% maximum non-condensing
Response Time: Approx. 100 msec.
Baud Rate: 4800 Kbps
Standard Features: Five 3-position momentary spring return to center function toggle switches
STOP pushbutton
Low battery detection
Operational LED

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© 2007 Hetronic
All rights reserved. No part of this publication may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any
language in any form by any means without the written permission of
Hetronic.
Technical information subject to change without notice.
Hetronic reserves the right to discontinue, make changes to, and add
improvements upon its products at any time without public notice or
obligation. Hetronic disclaims liability for any claims or damages, whether
regarding property, personal injury or death arising out of the use of
unauthorized replacement parts or service.

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