Check valve
Poppet Type, Pilot-to-Open
Cartridge – 350 bar
ERVE 08021, ERVE 16021 and
ERVE 20021
Up to 300 l/min
Up to 350 bar
FUNCTION FEATURES
zz To prevent creeping of loaded cylinders which are controlled by spool valves
zz To prevent uncontrolled movement of loaded consumers
zz Hardened and ground internal valve components to ensure minimal wear and
extended service life
zz Low pressure drop by CFD optimized flow path
zz Consumer is held in position leak-free
zz External surfaces zinc-plated and corrosion-proof
SPECIFICATIONS
Operating pressure: max. 350 bar
Nominal flow: ERVE 08021 max. 30 l/min
ERVE 16021 max. 150 l/min
ERVE 20021 max. 300 l/min
Cracking pressure: 1 bar (from port 2 to port 1)
Leakage: Leakage-free
(max. 5 drops ≙ 0,25 cm³/min at 350 bar)
Control volume: ERVE 08021 0.3 cm³
ERVE 16021 1.55 cm³
(direct-operated) (two-stage)
ERVE 20021 3.3 cm³
Pilot ratio ϕ: A3
ϕ=
A1
ERVE 08021-01X ϕ = 3.4
ERVE 16021-01X ϕ = 13.0
ERVE 20021-01X ϕ = 13.4
Control pressure pctrl: Pressure required to cancel shut-off function of the
valve across port 3 (flow from 1 to 2)
p2 = pressure across port 2
p1 = pressure across port 1
∆p = pressure differential from performance
curves
The pilot-to-open check valve ERVE 08021
is a direct-acting poppet valve. Its function Cancellation Cancellation Keep open
main stage first stage
is to hold the consumer in position leak- ERVE 08021-01X pctrl = 0.3 x p1 + 2.5 bar not available pctrl = p2 + ∆p + 4.5 bar
free (5 drops per minute). The valve allows ERVE 16021-01X pctrl = 0.55 x p1 + 2.5 bar pctrl = 0.08 x p1+ 3 bar pctrl = p2 + ∆p + 5.0 bar
flow from port 2 to port 1. In the opposite ERVE 20021 01X pctrl = p1 + 3.5 bar pctrl = 0.08 x p1+ 4 bar pctrl = p2 + ∆p + 6.0 bar
direction, the ball is pressed onto the seat
Media operating temperature range: min. -20 °C to max. +120 °C
by the closing spring and the pressure Ambient temperature range: min. -20 °C to max. +120 °C
at port 1, and blocks flow from 1 to 2. Operating fluid: Hydraulic oil to DIN 51524 Part 1 and 2
If a sufficiently high control pressure is Viscosity range: min. 2.8 mm²/s to max. 380 mm²/s
introduced at port 3, the ball is pressed Filtration: Class 21/19/16 according to ISO 4406 or
against the closing spring and oil flows cleaner
from 1 to 2. In this case port 2 must not be MTTFd: 150 years (see "Conditions and instructions for
pressurized. valves" in brochure 5.300)
Installation: No orientation restrictions
The check valves ERVE 16021 and Materials: Valve body: high tensile steel
ERVE 20021 function according to Piston: hardened and
the same principle but with first stage ground steel
decompression. The first stage only opens Seals: FKM (standard)
when the control pressure is introduced
E 5.172.9/01.13
Back-up rings: PTFE
providing damped relief of the pressurized Cavity: 08021, 16021, 20021
fluid. A further stroke of the control piston Weight: ERVE 08021 0.1 kg
then causes the main stage to open, ERVE 16021 0.45 kg
permitting flow from 1 to 2. ERVE 20021 1.4 kg
254
MODEL CODE PERFORMANCE
ERVE – R½ – 01 X Measured at n = 36 mm²/s, To il = 50 °C
Basic model
Pilot-to-open check valve ERVE 08021
Size
R½, R1 and R1½
Type
01 = standard pilot ratio ϕ 3.4 (08021) and
13.0 (16021) and 13.4 (20021) - phosphated
06 = pilot ratio ϕ 2.7 for (08021), hardened seat, zinc-plated
∆p in bar
11 = pilot ratio ϕ 6 for (08021), phosphated
18 = pilot ratio ϕ 3.4 for (08021), nickel-plated,
cracking pressure po = 11 bar
Series
(determined by manufacturer)
Standard models
Model code Part No.
ERVE 08021-01X 710000 Q in l/min
ERVE 16021-01X 710001
ERVE 20021 -01X 710002
Other models on request
Standard in-line bodies
Code Part No. Material Ports Pressure
ERVE 16021
R08021-01X-01 275033 Steel, zinc-plated G3/8, G1/4 420 bar
R08021-10X-01 283841 Steel, zinc-plated G3/8, G1/4 420 bar
R16021-01X-01 277051 Steel, zinc-plated G1, G1/4 420 bar
Other line bodies on request
Seal kits
Code Part No.
∆p in bar
SEAL KIT ERVE 08021...FKM 715394
SEAL KIT ERVE 16021...FKM 715932
SEAL KIT ERVE 20021...FKM 715885
CIRCUIT DIAGRAM EXAMPLE
Q in l/min
ERVE 20021
∆p in bar
E 5.172.9/01.13
Q in l/min
255
DIMENSIONS CAVITY
16021 (ERVE 16021)
fitting depth
fitting depth
Millimeter
Subject to technical modifications Form tools 16021
Tool Part No.
Nom. size d3 A B C ØM SW Torque Countersink 170035
ERVE 08021 G½ 8 56 2 24 24 25+ 5 Nm Reamer 169965
ERVE 16021 G1 16 100 3 40 41 150+10 Nm Tap 1002661
Millimeter
ERVE 20021 G 1½ 20 125 3 54 55 150+10 Nm Plug gauge 174879 Subject to technical modifications
CAVITY CAVITY
08021 (ERVE 08021) 20021 (ERVE 20021)
fitting depth
fitting depth
fitting depth
fitting depth
Form tools 08021 Form tools 20021
Tool Part No. Tool Part No.
E 5.172.9/01.13
Countersink 170031 Countersink 170034
Reamer 169962 Reamer 169966
Tap 1002667 Tap 1002524
Millimeter Millimeter
Plug gauge 169939 Subject to technical modifications Plug gauge 174880 Subject to technical modifications
256
NOTE HYDAC Fluidtechnik GmbH
E 5.172.9/01.13
The information in this brochure relates to the Justus-von-Liebig-Str.
operating conditions and applications described. D-66280 Sulzbach/Saar
For applications or operating conditions not
described, please contact the relevant technical Tel: 0 68 97 /509-01
department. Fax: 0 68 97 /509-598
Subject to technical modifications. E-Mail:
[email protected] 257
