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Ball Screw

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0% found this document useful (0 votes)
26 views41 pages

Ball Screw

Uploaded by

Mustafa ŞEN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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6

Ball Screw
6.1 Technological description of Ball Screws
6.1.1 Lead / Travel Accuracy

Accuracy
1 Lead accuracy of ABBA Ball screws (grade C0~C5) is specified in 4 basic terms (E, e, e300, e2π). There are
defined in Fig.6.1.1.1 Tolerance of deviation (± E) and variation (e) of accumlated reference travel are shown
in Table 6.1.1.1~ 6.1.1.3
2 Accumulated travel deviations for grade C7 and C10 are specified only by the allowable value per 300mm
measured within any portion of the thread length as e300 of table 6.1.1.3 They are 0.05mm for C7 and 0.21mm
for C10.
Travel length

Nominal Travel

Specified Travel
Lead deviation

Acutual Travel

Mean Travel

Fig. 6.1.1.1 Diagram of Lead Accuracy

Table 6.1.1.1 Definition of Terms of Lead Accuracy

Cumulative It’s a straight line, it represents the tendency of actual cumulative lead. This is the
T+E
Traval lead data after laser detection calculated by the method of least squares.

Allowable value

Actual measured value.

Travel compensation is the difference between specified and nominal travel within the useful
travel. A slightly smaller value compared to nominal travel is often selected by the customer to
Travel compensate for an expected elongation caused by temperature rise or external load.
Compensation Therefore “ T ” is usually a negative value.
Note: If no compensation is needed, specified travel is the same as nominal travel.

Mean Travel Mean Travel deviation is the difference between Mean Travel and
Deviation Specified travel within travel length

Maximum width of variation over the travel length.

Actual width of variation for the length of 300mm taken anywhere within the
Travel travel length.
Variations
Wobble error, actual width of variation for one revolution(2π radian)

86
線性滑軌

Table 6.1.1.2 Mean Travel Deviation (± E) and Travel Variation (e) (JIS B 1192)

Grade

Standard
Over Incl.

Ball Caged

Linear Guide
Miniature
Travel Length(mm)

Cam Roller
Round Shaft
32

Ball Screw
62

Ball Screw
Table 6.1.1.3 Variation per 300mm (e300) and Wobble Error (e2π) (JIS B 1192) Support Unit
Unit : µm

Grade
Other components
Self-lubricated Linear Bearing

87
6.1.2 Backlash in the Axial direction ( customer demand )

The preload grade of the axial clearance of the standard ball screw

6.1.2.1 Maximum Backlash in the Axial direction (P0) 6.1.2.2 Maximum Backlash in the Axial direction (P1)

Unit : mm Unit : mm

Maximum Backlash in the Axial direction Maximum Backlash in the Axial direction
Maximum Backlash in Maximum Backlash in
Screw Shaft OD the Axial direction Screw Shaft OD the Axial direction
of Rolled Ball Screw of Rolled Ball Screw
4mm~14mm 0.05 4mm~80mm 0
15mm~50mm 0.08
50mm~80mm 0.12

6.1.3 Definition of the geometric tolerance of the ball screw

To use a ball screw properly dimensional accuracy and tolerances are most important
1 With respect to the axis A of the thread groove surface, the radial runout value of the screw support part is measured.

2 Measure the coaxiality of the part mounting part with respect to the axis F of the screw support part.

3 The right angle of the end surface of the supporting part is measured with respect to the axis E of the supporting part of the screw shaft.

4 With respect to the screw axis G, measure the right angle of the reference surface of the nut or the mounting surface of the flange.

5 With respect to the screw axis A, the coaxiality of the outer periphery of the nut (cylindrical type) is measured.

6 Measure the parallelism of the outer edge of the nut (flat-head type mounting surface) with respect to the screw axis C.

7 The total yaw value in the radial direction of the screw shaft axis.

The accuracy items mentioned here are based on JIS B1192~1997. .

Mounting accuracy and tolerances

88
線性滑軌

6.1.4 Preload torque

Terms in relation to the preload torque generated during the rotation of the preload ball screws are shown in 6.1.4.1.

Standard
Permissible ranges of torque variation rates is shown in 6.1.4.2.

6.1.4.1 Descriptions of preload torque

Ball Caged
Actual starting torque
Negative variation values
of actual torque (5)

Linear Guide
Actual torque (3)

Miniature
Torque variation values (2)
Forward

Average actual torque (4)

Cam Roller
Reference
torque (1)
Friction Torque

Actual torque Effective moving distance of nut


(min.)
Average actual torque (4)

Round Shaft
Effective moving distance of nut
Reference Actual torque
torque (1) (max.)
Reverse

Actual torque (3)

Ball Screw
Positive variation values of actual torque (5)
Torque variation values (2)

Ball Screw
Actual starting torque

Glossary

Support Unit
Preload Torque variation rate
The stress generated inside the screws when inserting a The rate of variation values in relation to the reference
set of steel balls of one gage (approximately 2µ) larger torque.
into the nut or using them on the 2 nuts which exercise
Actual torque
mutual displacements along the screws axis in order to
eliminate the gaps of the screw or upgrade the rigidity of The actually measured preload dynamic torque of the
the screw. ball screws.
Preload dynamic torque Average actual torque
Other components
Self-lubricated Linear Bearing

The dynamic torque required for continously rotating the The arithmetic average of the maximal and minimal
screws shaft or the nuts under unload condition after the actual torque values measured when the nuts are
specified preload has been applied upon the ball exercising reciprocating movements.
screws. Actual torque variation values
Reference The maximum variation values measured within the
effective length of the threads when the nuts are
The targeted preload dynamic torque. exercising reciprocating movements, the positive or
negative values relative to the actual torque are
Torque variation values adopted.

The variation values of the targeted preload torque Actual torque variation rate
variation rates are specified generally based on JIS The rate of actual torque variation values in relation to
standard as. the average actual torque.

89
6.1.4.2 Permissible ranges of torque variation rates

Effective threading length (mm)


Reference Below 4000 4000~10000
torque
kgf˙cm Slenderness 1 : below 40 Slenderness 1 : 40 ~ 1 : 60
Grade Grade Grade
Over Incl. C5 C5 C5

±50% ±60% -

±40% ±45% -

±35% ±40% ±45%

±30% ±35% ±40%

±25% ±30% ±35%

±20% ±25% ±30%

Note:
1. Slenderness is the value of dividing the screws shaft outside diameter with the screws shaft threading length.
2. For reference torque less than 2 kgf • cm, ABBA specifications will apply.

Calculation of reference torque Tp


The formula for computing reference torque (kgf • cm) of the ball screws
is given in following :

Where, Preload (Kgf)


Lead angle
Lead (cm)

Measurement conditions
The preload dynamic torque Tp is determined first by adopting the
following measurement conditions together with the method illustrated in
the right diagram for measuring the force F needed to rotate the screws
shaft without bringing the nuts to rotate along with the shaft after the
screws shaft has started rotating, then multiplying the measured value of
F with the arm of force L, the product is Tp.

Measure conditions
(1) Measurement is executed under the condition of not attaching with
scraper.
(2) The rotating speed during measurement maintains at 100 rpm.
(3) According to JSK 2001 (industrial lubrication oil viscosity classificaiton
standards), the lubrication oil used should be in compliance with ISO VG68.

Preload dynamic torque measuring method

90
6.2 Screw shaft design
6.2.1 Mounting methods

Standard
Both the critical speed and column bucking load depend upon the method of mounting and the unsupported
length of the shaft, the most common mounting methods for ball screws are shown below.

Ball Caged
Most common mounting methods for ball screws

Linear Guide
Miniature
Slide Slide

Cam Roller
Fixed Fixed Fixed Support

Round Shaft
Slide Slide

Free
Support

Ball Screw
Fixed Support

Ball Screw
Support Unit
Slide
Slide

Load

Free
Support
Support
Fixed
Other components
Self-lubricated Linear Bearing

Slide Slide
Slide

Free
Fixed Fixed Fixed

91
Most machines mounting methods for ball screws

Most common mounting methods for ball screws

Thread adjust
Shim adjust Thread adjust

92
6.2.2 Buckling load

1 Buckling load
The safety of the screw shaft against buckling needs to be

Standard
checked when the shaft is expected to receive buckling loads. Where,
The diagram below summarizes the allowable compressive Safety factor (0.5)
load for buckling for each nominal outside diameter of screw
shaft. (Calculation with the equation shown right when the
Vertical elastic modules

Ball Caged
nominal outside diameter of the screw shaft exceed 125mm.) Min. secondary moment of screw shaft
Select the graduation of allowable axial load according to the sectional area
method of ball screw support.

Linear Guide
2 Allowable tensile compressive stress

Miniature
When the mounting distance is short, please check the following Screw shaft root diameter (mm)
two items which are irrelevant to the mounting method.
Mounting distance (mm)
Check the allowable tensile / buckling load (the formula
Coefficient determined from mounting
shown below)

Cam Roller
method of ball screw
Allowable load of the ball groove

Support - Support
Fixed - Support
Where, Fixed - Fixed

Round Shaft
Allowable tensile compressive stress Fixed - Free
Sectional area (mm ) of screw shaft root bottom diameter
Screw shaft root diameter (mm)

Ball Screw

Ball Screw
Mounting distance (mm)

Support Unit

Other components
Self-lubricated Linear Bearing

Support - Support
Fixed - Support
Fixed - Fixed
Fixed - Free

Axial Load ( kgf )


Mounting method
Fig. 6.2.2.1 Allowable buckling load for frustration
93
6.2.3 Allowable rotation

1 Critical speed
It is necessary to check if the Ball Screw rotation speed is
Where,
resonant with the natural frequency of the screw shaft.
ABBA has determined 80% or less of this critical speed as an Allowable rotation speed (rpm)
allowable rotation speed. The diagram below summarizes the Safety factor (0.8)
allowable rotation speed of shaft nominal diameters up to Vertical elastic modules
outside diameter of the screw shaft exceeds 125mm. )
Min. secondary moment of screw shaft sectional area
Select the graduation of allowable rotation speed according to
the method of supporting the Ball Screw.
Where the working rotation speed presents a problem in terms Screw shaft root diameter (mm)
of critical speed, it would be best to provide an intermediate
support to increase the natural frequency of the screw shaft. Acceleration of gravity
Density
2 dm.n value Screw shaft sectional area
Mounting distance (mm)
The allowable rotation speed is regulated also by the dm.n
Coefficient determined from the Ball Screw
value (dm: diameter of central circle of steel ball, n: revolution mounting method
speed rpm) which expresses the peripheral speed.
Support - Support
Generally; Fixed - Support
For general industry (Ground) dm.n50,000 Fixed - Fixed
High lead seires dm.n 130,000
Fixed - Free
Product exceeding the above limits can be produced, please
contact ABBA.
Mounting distance (mm)

Support - Support
Fixed - Support
Fixed - Fixed
Fixed - Free

Mounting method
Speed (rpm)

Fig. 6.2.3.1 Critical speed V.S. Shaft Dia.


94
6.3 Nut design
6.3.1 Selection of nut

Standard
The mounting method is an important item when selecting the appropriate Ball Screw specifications. The
following are installation examples. When the conditions of use need to be judged under stricter conditions or
whenjudgment conditions are unknown due to special mounting method is used , please contact ABBA.

Ball Caged
1 Series
When making selection of series, please take into consideration of demanded accuracy, intended delivery
time, dimensions ( the outside diameter of the screw, ratio of lead / the outside diameter of the screw),
preload load, etc.
2 Circulation type

Linear Guide
Miniature
Selection of circulation type; please focus on the economy of space for the nut installation portion.
External circulation type
Economy

Cam Roller
Suitable for mass production
Applicable to those with larger lead / the outside diameter of the screw
Internal circulation type
With nuts of finely crafted outside diameter (occupying small space)

Round Shaft
Applicable to those with smaller lead / the outside diameter of the screw
High lead type
High Speed, High DN Value
Low Noise, Environmental protection
Small size, Space saving
3 Number of loop circuits

Ball Screw
Performance and life of service should be considered when selecting number of loop circuits.
4 Shape of flanges

Ball Screw
Please make selection based on the available space for the installation of nuts.
5 Oil hole
Oil holes are provided for the precision Ball Screws, please use them during machine assembling and

Support Unit
regular furnishing.

6.3.1.1 External ball circulation nuts

Feature
1 Offers smoother ball running
2 Offers better solution and quality for long lead or large diameter Ball Screws
Other components
Self-lubricated Linear Bearing

Fig. 6.3.1.1 Immersion type Fig. 6.3.1.2 Enternal ball circulation’s nut
95
6.3.1.2 Internal ball circulation nuts

Feature
The advantage of internal ball circulation nut is that the outer diameter is smaller than that of
external ball circulation nut (Fig.6.3.1.3). Hence it is suitable for the machine with limit space for Ball
Screw installation.
It is strictly required that there is at least one end of screw shaft with complete threads. Also the rest
area next to this complete thread must be with smaller diameter than the nominal diameter of the
screw shaft. Above are required for easy assembling the ball nut onto the screw shaft.

Fig. 6.3.1.3 Internal ball circulation’s side view Fig. 6.3.1.4 Internal ball circulation’s nut

6.3.1.3 High lead Ball Screws

Feature
It is important for a high lead Ball Screw to be with characteristics of high rigidity, low noise and
thermal control. ABBA designs and treatments are taken for following:
1 High DN value
The DN value can be 130,000 in normal case. For some special cases,
for example in a fixed ends case, the DN value can be as high as
140,000. Please contact our engineers for this special application.
2 High speed
ABBA high speed Ball Screws provide 100 m/min and even higher
traverse speed for machine tools for high performance cutting.
3 High rigidity
Both the screw and ball nut are surface hardened to a specific hard-
ness and case depth to maintain high rigidity and durability. Low noise circulation’s nut
Multiple thread starts are available to make more steel balls loaded in
the ball nut for higher rigidity and durability.
4 Low noise
Special design of ball circulation tubes (patent pending) offer smooth
ball circulation inside the ball nut. It also makes safe ball fast running
into the tubes without damaging the tubes.
Accurate ball circle diameter (BCD) through whole threads for consistent
drag torque and low noise.

96
6.3.2 Axial Rigidity

Excessively weak rigidity of the screw's peripheral structure is one of Axial rigidity KN and displacement of nut
the primary causes that result in lost motion. Therefore in order to

Standard
achieve excellent positioning accuracy for the precision machines
such as NC working machine, etc., axial rigidity balance as well as
torsional rigidity for the parts at various portions of the transmission In case of single nut
screw have to be taken into consideration at time of designing.

Ball Caged
Static rigidity K
The axial elastic deformation and rigidity of the transmission screw
system can be determined from the formula below.

Linear Guide
Miniature
each
Axial load borne by the transmission screw system ( kgf )
Axial flexural displacement (mm) Load of one steel ball ( kgf )
Number of steel ball
Constant determined based on material, shape, dimensions

Cam Roller
Axial rigidity of screw shaft (1)
Angle of contact
Axial rigidity of nut (2)
Axial load ( kgf )
Axial rigidity of bracing shaft (3)
Steel ball diameter ( mm )

Round Shaft
Axial rigidity of installation portions of nuts
and bearings (4) Accuracy, internal structure coefficient

Axial rigidity Ks and displacement of screw shaft Effective number of balls


Steel ball center diameter (mm)
Lead (mm)
Axial load ( kgf ) Lead angle

Ball Screw
For places of Fixed - Fixed installation

Ball Screw
In case of double nuts

For places other than Fixed - Fixed installation

Nut B Nut A

Support Unit
Direction displacement at places of fixed-fixed installation
Fig. 6.3.2.1 Preloaded for the double nuts
Direction displacement at places other than fixed-fixed
installation
When an axial load P of approximately 3 times of the preload
Cross-sectional area of the screw shaft tooth root diameter (mm 2 )
load PPL is exerted, for the purpose of eliminating the preload
Longitudinal elastic modulus PPL on nut B, please set the preload load PPL at no more than
1/3 of the maximal axial load (0.25 Ca should be taken as the
Distance between installations (mm)
standard maximal preload load). With respect to the displace-
Other components
Self-lubricated Linear Bearing

Distance between load applying points (mm) ment value, it should be of 1/2 of the single nut displacement
when axial load is 3 times of the preload.

97
mm

Displacement of single nut ( mm )


Displacement of double nuts ( mm )
( Explanation of the rigidity of double nuts )
As shown in diagram Fig. 6.3.2.1 and 6.3.2.2, when a preload PPL ts
nu
is applied on the 2 nuts A, B, both nuts A & B would produce le
ub
flexural deformations that will reach point X. If an external force P Do
is exerted from here, nut A would move from point X to point X1,
while nut B would move from X to X2. Then, based on the
computing formula for displacement of the single nut, we can
nut
obtain: gle
Sin

While displacements of nuts A & B are

since displacements of nuts A & B generated due to exertion of Fig. 6.3.2.3


external force P are equal, therefore

or if P is the only external force P that exerts on nuts A, B, if PA


increases
Axial rigidity KB and displacement of bracing shaft

mm
for preventing the external force applied on nut B being absorbed
by nut A thus decreasing, so
The rigidity of the assembled diagonal thrust ball bearing
When that is used as the bracing bearing for the Ball Screw and
is widely utilized in the field of precision machines can be
found from the following formula.

or based on

thus it can also be judged from Fig. 6.3.2.3 that, when axial load is 3 Load of one steel ball ( kgf )
times of preload laod, for a single nut with 1/2 displacement, the rigidity
is 2 times as high. Angle of contact
Steel ball diameter ( mm )
Effective distance of scroll
Axial load ( kgf )
Number of steel ball

Axial rigidity KH and displacement of installation


portions of nuts and bearings.
In early stage of machine development, special
Nut A attentions should be paid to the requirement of high
rigidity for the installation portion.

Nut B

Fig. 6.3.2.2

98
6.3.2.1 Horizontal reciprocating moving mechanism

Motion direction

Standard
Axial load

Sliding resistance

Ball Caged

Linear Guide
Miniature
Cam Roller
Horizontal reciprocating moving mechanism

For reciprocal operation to move work horizontally ( back and forth )


in an conveyance system, the axial load (Fa) can be gotten using the Here

Round Shaft
following equations: Acceleration
Acceleration ( leftward ) Rapid feed speed

Constant speed ( leftward ) Acceleration time

Deceleration ( leftward ) Total weight (table weight + work piece weight )


Acceleration ( rightward ) Sliding surface friction coefficient
Constant speed ( rightward ) Non-load resistance

Ball Screw
Deceleration ( rightward )

Ball Screw
6.3.2.2 Vertital reciprocating moving mechanism

Support Unit
For reciprocal operation to move work vertically ( back and forth ) in
an conveyance system, the axial load (Fa) can be gotten using the
following equations:

Acceleration ( upward )
Motion direction

Constant speed ( upward )


Deceleration ( upward )
Acceleration ( downward )
Constant speed ( downward )
Deceleration ( downward )
Other components
Self-lubricated Linear Bearing
Sliding resistance

Vertital reciprocating
Axial load

Here moving mechanism


Acceleration
Rapid feed speed
Acceleration time
Total weight (table weight + work piece weight )
Sliding surface friction coefficient
Non-load resistance

99
6.4 Preload and effect
6.4.1 Ball Screw’s preload and effect

In order to get high positioning accuracy, there are two


ways to reach it. One is commonly known as to clear
axial play to zero. The other one is to increase Ball
Screw rigidity to reduce elastic deformation while taking
axial load. Both two ways are done by preloading.

1 Methods of preloading

Double-nut method: Single-nut method:


A spacer inserted between two nuts exerts a As that illustrated on Fig. 6.4.1.2 using
preload. There are two ways for it. oversize balls onto the space between Ball
nut and screw to get required preload. The
One is illustrated in Fig. 6.4.1.1 That is to use a balls shall make four-point contact with
spacer with thickness complies with required grooves of Ball nut and screw.
magnitude of preload. The spacer makes the gap
between Nut A and B to be bigger, hence to
produce a tension force on Nut A and B. it is called Lead Lead
“extensive preload”.
Nut
Direction of tension Direction of tension
Nut A Spacer Nut B

Screw

Screw

Fig. 6.4.1.2 Four point contact preload


Fig. 6.4.1.1 Extensive preload

2 Relation between preload force and


Nut A Spacer Nut B
elastic deformation
Fig. 6.4.1.3 Nuts A and B are assembled with
preloading spacer. The preload forces on Nut A and B
are ,but with reversed direction. The elastic in Fig.
6.4.1.4 deformation on both Nuts are .

The load in nut A and nut B are:

Note: and have opposite directions

Fig. 6.4.1.3 Double-nut positioning preload

100
It means Fa is offset with an amount Fa’ because of Displacement of Nut B Displacement of Nut A

the deformation of Nut B decreases. As a result,


the elastic deformation of Nut A is reduced. This
effect shall be continued until the deformation of

Axial load
Nut B becomes zero, that is, until the elastic

Standard
deformation caused by the external axial force
equals , and the preload force applied to Nut B
is completely released. The formula related the
external axial force and elastic deformation is

Ball Caged
Displacement

Nut A Nut B

Linear Guide
Miniature
Therefore, the preload amount of a Ball Screw is Fig. 6.4.1.4 Positioning preload diagram
recommended to set as 1/3 of its axial load. Too
much preload for a Ball Screw shall cause Non preload
temperature raise and badly affect its life. Howev-

Cam Roller
er, taking the life and efficiency into consideration,
Parallel
the maximum preload amount of Ball Screw is
commonly set to be 10% of its rated basic dynam- Preload

Elastic displacement
ic load.
Shown on Fig. 6.4.1.5 with the axial load to be

Round Shaft
three times as the preload, the elastic displace-
ment for the non-preloaded ball nut is two times as
that of the preloaded nut.

Axial load

Fig. 6.4.1.5 Elastic displacement curve

Ball Screw
6.4.2 Positioning accuracy

Ball Screw
6.4.2.1 Causes of error in positioning accuracy

Support Unit
Lead error and rigidity of feed system are common causes of feed accuracy error. Other causes like thermal deformation and feed
system assembly are also playing important roles in feed accuracy.

6.4.2.2 Considering thermal displacement


If the screw-shaft temperature increases during operation, the heat
elongates the screw shaft, thereby reducing the positioning (1) To control temperature :
accuracy. Expansion and shrinkage of a screw shaft due to heat can ● Selecting appropriate preload
be calculated using equation as below. ● Selecting correct and appropriate lubricant
Other components
Self-lubricated Linear Bearing

● Selecting larger lead for Ball Screw and decrease the


rotation speed
Here
Thermal displacement ( μm ) (2) Compulsory cooling:
Thermal-expansion coefficient ( 12μm/m˚C ) ● Ball Screw with hollow cooling
Screw-shaft temperature change ( ˚C ) ● Lubrication liquid or cooling air can be used to cool down
Ball screw length (mm) external surface of Ball Screw.

(3) To keep off effect upon temperature raise:


That is to say, an increase in the screw shaft temperature of 1 ● Set a negative cumulative lead target value for the Ball Screw
expands the shaft by 12μm per meter. The higher the Ball Screw ● Warm up the machine to stable machine's operating tempera-
speed, the greater the heat generation. Thus, temperature increases ture
reduce positioning accuracy. Where high accuracy. Where high ● Pretension by using on Ball Screw while installing onto the
accuracy is required, anti-temperature- elevation measures must be machine
provided as follows: ● Positioning by closed loop
Note: refer to Appendix (2) for examples of Ball Screws classes for
different uses.
101
6.5 Life
6.5.1 Life of the Ball Screw

Even though the Ball Screw has been used with correct manner, it shall naturally be worn out and
can no longer be used for a specified period. its life is defined by the period from starting use to
ending use caused by nature fail.
a. Fatigue life - Time period for surface flaking off happened either on balls or on thread grooves.
b. Accuracy life - Time period for serious loosing of accuracy caused by wearing happened on thread
groove surface, hence to make Ball Screw can no longer be used.

6.5.2 Fatigue life

The basic dynamic rate load (Ca) of the Ball Screw is used to calculate its fatigue life.

6.5.2.1 Basic dynamic rate load Ca

The basic dynamic rate load (Ca) is the revolution of 106 that 90% of identical Ball Screw units in a
group, when operated independently of one another under the same conditions, can achieve without
developing flaking.

6.5.2.2 Fatigue life

1 Calculation life:
There are three ways to show fatigue life: Load factor fw
a. Total number of revolutions
b. Total operating time
c. Total travel Vibration and impact Velocity (V)

Light

Medium

Heavy

Too long or too short fatigue life are not suitable for Ball Screw
selection. Using longer life make the Ball Screw selection.
Using longer life make the Ball Screw's dimensions too large.
Here
It's an uneconomical result. Following table is a reference of
Fatigue life ( total number of revolutions ) rev Ball Screw's fatigue life.
Fatigue life ( total operating time ) (hr)
Machine center hrs
Fatigue life ( total travel ) (km)
Production machine hrs
Basic dynamic rate load (kgf)
Automatic controller hrs
Axial load (kgf)
Surveying instruments hrs
Rotation speed (rpm)
Lead (mm)
Load factor ( refer to Table 6.1 )

102
2 Mean load
When axial load change constantly. It is required to calculate the mean axial load (Fm) and the mean rotational
speed (Nm) for fatigue life. Setting axial load (Fa) as Y-axis; rotational number (n.t) as X-axis. Getting three kind
curves or lines.

Standard
a. Gradational variation curve (Fig. 6.5.2.1)
Mean load can be calculated by using equation : Axial load Rotation speed Time ratio

Ball Caged
Mean rotation speed can be calculated by using equation :

Linear Guide
Miniature
b. Similar straight line (Fig. 6.5.2.2)
When mean load variation curve is like similar straight line Fig.6.5.2.2.
Mean rotational speed can be calculated by using equation.

Cam Roller
Round Shaft
Ball Screw

Ball Screw
Fig. 6.5.2.1 Gradational variation curve’s load Fig. 6.5.2.2 Similar straight line’s load

c. There are two cases when it display as Sine curve :

Support Unit
1. When mean load variation curve is shown as the diagram below ( Fig.6.5.2.3 )
Mean rotational speed can be calculated by using equation.

2. When mean load variation curve is shown as the diagram below ( Fig.6.5.2.4 )
Mean rotational speed can be calculated by using equation.

Other components
Self-lubricated Linear Bearing

Fig. 6.5.2.3 Variation like Sine’s curve load (1) Fig. 6.5.2.4 Variation like Sine’s curve load (2)

103
6.5.3 Material and Hardness

Material and Hardness of ABBA Ball Screws

Denomination Material Heat treating Hardness (HRC)


Rolled S55C Induction hardening
Nut SCM415H Carburized hardening

6.5.4 Lubrication

Lithium base lubricants are used for Ball Screw lubrication.


Their viscosity are 30~40 cst ( 40˚C ) and ISO grades of 32~100.
Selecting:
1. Low temperature application : Using the lower viscosity lubricant.
2.High temperature, high load and low speed application : Using the higher viscosity lubricant.

Checking and supply interval of lubricant

The following table shows the general indicators of lubricant inspection and replenishment intervals.
Wipe off the old lubricant attached to the screw shaft during replenishment before replenishing

Manner Checking interval Checking item Supply or replacing interval


Automatic interval Every week To supply on each check, its volume depends on
oil supply Oil volume and purity oil tank capacity
Within 2-3 months after
Lubricating grease starting operation of machine Foreign matter Normally supply once a year as per the result of check
Everyday before
Oil bath operation of machine Oil surface To supply as per wasting condition

6.5.5 Dustproof

Same as the rolling bearings, if there is the particles such as chips or water get into the Ball Screw, the
wearing problem shall be deteriorated. In some serious cases, Ball Screw shall then be damaged. In
order to prevent these problems from happening, there are wipers assembled at both ends of ball nut to
scrape chips and dust. There is also the “O-Ring” at the wipers to seal the lubrication oil from leaking
from ball nut.

104
6.5.6 Key points for Ball Screws selection and calculation

Key points for Ball Screws selection Calculation for Ball Screws selection

Standard
When Ball Screws are subjected to selection,
it is a most fundamental rule that you must
clearly find out what the operation conditions

Ball Caged
are before going ahead with the final design.
Moreover, the elements of your selection
include load weight, stroke, torque, position
determination accuracy, tracking motion,

Linear Guide
hardness, lead stroke, nut inside diameter, Design conditions

Miniature
etc., all elements are mutually related, any Working table weight
change to one of the elements are mutually
Working object weight
related, any change to one of the elements,
special attention should always be paid to Maximum stroke

Cam Roller
the balance among the elements. Fast feed speed
Minimal disassembly ability stroke
Driving Motor DC Motor
Guiding surface friction coefficeint
60%

Round Shaft
Running rate
Accuracy review items
Inertia generated during acceleration/deceleration
can be neglected because the time periods
involved are comparatively small.

1. Setting of operation conditions 1. Setting of operation conditions

Ball Screw
Machine service life time reckoning of H (hr) Machine service life time reckoning of H (hr)
H = 12hr X 250 days X 10 years X 0.6 Running

Ball Screw
hours/day days/year life years Running =18000hr
Mechanical conditions
Mechanical conditions
Calculation Calculation
Date Cutting Sliding Time Date Cutting Sliding Time
Speed/rotations Speed/rotations

Support Unit
Difference resistance resistance used Difference resistance resistance used
Operations Operations

Fast feed Fast feed

Light cutting Light cutting

Medium cutting Medium cutting

Heavy cutting Heavy cutting

Sliding resistance
Position determination accuracy
Feed accuracy error factor includes load
Other components
Self-lubricated Linear Bearing

accuracy and system rigidity. Thermal


displacement due to heat generation and
positional error of the guide system is also
important factors.

105
Key points for Ball Screws selection Calculation for Ball Screws selection
2.Ball Screws lead stroke 2.Ball Screws lead stroke

Fast feed stroke (m/min)


Max. Rotating speed
Minimal disassembly stroke
stroke

3.Computation of average load Pe ( kgf ) 3.Computation of average load Pe ( kgf )

4.Average number of rotation nm 4.Average number of rotation nm

5.Calculation of required dynamic rated 5.Calculation of required dynamic rated


load Ca ( kgf ) load Ca ( kgf )

6.Calculation of required static rated 6.Calculation of required static rated


load Coa ( kgf ) load Coa ( kgf )

7.Selection of nut type 7.Selection of nut type


Choose SFI 4010 on the catalogue
Select the nut types with basic dynamic rated
load and basic static rated load as specified
above.

106
Key points for Ball Screws selection Calculation for Ball Screws selection

8. Calculation of life confirmation Lt (h) 8. Calculation of life confirmation Lt (h)

Standard
Ball Caged
9. Determination of screw length 9. Determination of screw length

Screw length = Screw length = 700 + 93 + 2 x 81 = 874 mm

Linear Guide
Miniature
Maximal stroke + Nut length + 2 X reserved length at shaft end

10. Mounting distance of screw length 10. Mounting distance of screw length (Fixed - Fixed)

Cam Roller
Round Shaft
11. Permissible axial load 11. Permissible axial load
Omitted because of Fixed - Fixed

Ball Screw
12. Permissible revolution speed n and dm 12. Permissible revolution speed n and dm

Ball Screw
dm = Shaft dia. X Maximal speed

Support Unit
13. Countermeasure against thermal 13. Countermeasure against thermal

It is estimated there would be a temperature rise of


Here 2~5˚C with the Ball Screws of the general machin-
Thermal displacement ( μm ) ery, take temperature rise of 2˚C to computer the
Thermal-expansion coefficient ( 12μm/m˚C )
extension of Ball Screw.
Other components
Self-lubricated Linear Bearing

Screw-shaft temperature change ( ˚C )


Ball screw length (mm)

Deviation can be corrected by estimating the


temperature rise per extension of 0.0168mm, and
taking into consideration of the pre-tension of 481
kgf.

107
Key points for Ball Screws selection Calculation for Ball Screws selection

14. Rigidity review 14. Rigidity review

(1) Axial rigidity Ks and displacement of screw shaft Rigidity

Ks = ( kgf / mm )
s
P = Axial load ( kgf )
For places of Fixed - Fixed installation
( mm )

(2) Axial rigidity KN and displacement of nut Rigidity of steel ball and nut groove

KN = ( kgf / mm )
s
In case of single nut

mm

( each )

(3) Axial rigidity KB and displacement of Support bearing Rigidity of brancing bearings
Where, nut rigidity 50 kgf/mm
KB = ( kgf / mm )
B

15. Confirmation of the Ball Screw life 15. Confirmation of the Ball Screw life

108
6.6 Driving torque
4 Friction torque TF
Driving torque Ts of the transmission shaft

Standard
Friction torque of bracing shaft
(in fixed speed) Friction torque of free shaft

Ball Caged
(when accelerating) Friction torque motor shaft
Acceleration torque (1) The friciton torque of the bracing shaft would be affected by
Load torque (2) the lubrication oil. Or special attention has to be paid to
Preload torque (3) unexpected excessive friction torque which may be generat-

Linear Guide
Miniature
Friction torque (4) ed when oil seal is overly tight, or may result in temperature
rise.

1 Acceleration torque TG

Cam Roller
Moment of inertia

Round Shaft
Angular acceleration
Revolutions
Starting time
Moment of inertia of load

2 Load torque TP

Ball Screw
For referenceMoment of inertia of load

Ball Screw
Axial load Moment of inertia Ball Screws shaft
lead Moment of inertia coupler
Positive efficiency Moment of inertia linear motion part

Support Unit
The efficiency when rotating motion is Moment of inertia Roller shaft part of
altered to linear motion motor shaft
Cutting force
Friction coefficient
Mass of moving object Conversion formula for moment of inertia of load
Acceleration of gravity Formula
Moment of inertia
converted from motor shaft

Cylinder load
Reverse efficiency
Other components
Self-lubricated Linear Bearing

The efficiency when linear motion returns Linearly moving object


to rotating motion
Unit

3 Preload torque TD Moment if inertia during deceleration

Density The moving magnitude of the linearly moving object


Cylinder length per every rotation of the motor (m)
Cylinder diameter Rotations in longitudinal moving direction
Mass of linear motion part Moment of inertia in load direction

Internal coefficient (0.05 is usually Velocity of linearly moving object Moment of inertia in motor direction

adopted) Motor shaft revolutions

Preload
Lead
Lead angle

109
6.7 Selecting correct type Ball Screw
Condition
Load, speed acceleration, max. travel length, positioning accuracy, required
life, load condition (vibration, impact and atmosphere), lubrication
Accuracy

Travel accuracy

Precision Ball Screw Industrial Ball Screw

Screw shaft design


Length of shaft Shaft dia. lead

Drive torque Shaft end design Drive torque


Shaft end design

Travel Length of shaft

Nut design Nut dimension

Rigidity Rigidity of system

Positioning Positioning Accuracy


Accuracy

Life design Forecast of life

Lubrication and safety design Lubrication • Dust proofing

ABBA Ball Screw size list

Lead
Dia.

Rolled Ball Screw

110
6.8 Ordering key of Ball Screw

Standard
2R25-25A2-2-FSED-2000-2500-0.05-R-P0

Ball Caged
Preload : P0 With backlash P1 Non-backlash

R: Rolled

Linear Guide
Miniature
Accuracy grade 0.05 : C7
0.018 : C5

Screw Overall length

Cam Roller
Screw length
Flange type N: Non-cutting
S: Single-cutting
D: Double-cutting

Round Shaft
Circulation type H : Convex tube outer circulation
U : European regulations DIN69051
I : Inner loop
E : High lead
C : Low noise

Ball Screw

Ball Screw
Y : Cylindrical keyway
K : Miniature

Nut type S : Single nut


D : Double nut

Support Unit
Flange type (F:With flange, R:Without flange,
X:Special flange)

Number of nuts on a single screw


Number of ball return caps per nut
No. of Turn (circuits) or Turn x Row
T : 1 circuit
A : 1.8 circuits
Other components
Self-lubricated Linear Bearing

B : 2.5 circuits
C : 3.5 circuits
Lead

Shaft dia.

Direction of helix R : Right / L : Left


Number of thread teeth
(single thread is not marked)

111
6.9 Dimension of Ball Screw
6.9.1 FSU (DIN69051)

22.5 45

90

Unit : mm
Dimensions
Model No.

1204-4 12 4 2.381 24 40 10 40 32 4.5 A 30 M6 T4 816 1489


1604-4 16 4 2.381 28 48 10 45 38 5.5 A 40 M6 T4 939 2048
1605-3 16 5 3.175 28 48 10 42 38 5.5 A 40 M6 T3 1063 1957
1605-4 16 5 3.175 28 48 10 50 38 5.5 A 40 M6 T4 1361 2609
2005-3 20 5 3.175 36 58 10 47 47 6.6 A 44 M6 T3 1192 2542
2005-4 20 5 3.175 36 58 10 53 47 6.6 A 44 M6 T4 1527 3390
2006-3 20 6 3.969 36 58 10 52 47 6.6 A 44 M6 T3 1589 3062
2010-3 20 10 3.969 36 58 10 68 47 6.6 A 44 M6 T3 1603 3122
2504-4 25 4 2.381 40 62 11 46 51 6.6 A 48 M6 T4 1173 3350
2505-3 25 5 3.175 40 62 10 47 51 6.6 A 48 M6 T3 1340 3268
2505-4 25 5 3.175 40 62 10 53 51 6.6 A 48 M6 T4 1716 4357
2510-3 25 10 4.762 40 62 12 75 51 6.6 A 48 M6 T3 2260 4657
2510-4 25 10 4.762 40 62 12 85 51 6.6 A 48 M6 T4 2894 6210
3205-4 32 5 3.175 50 80 12 53 65 9 A 62 M6 T4 1932 5705
3206-4 32 6 3.969 50 80 12 58 65 9 A 62 M6 T4 2592 6979
3210-3 32 10 6.35 50 80 16 77.5 65 9 A 62 M6 T3 3721 7924
3210-4 32 10 6.35 50 80 16 90 65 9 A 62 M6 T4 4765 10565
4005-4 40 5 3.175 63 93 16 56 78 9 B 70 M8 T4 2147 7250
4006-4 40 6 3.969 63 93 14 60 78 9 B 70 M6 T4 2880 8862
4010-4 40 10 6.35 63 93 18 93 78 9 B 70 M8 T4 5331 13636
5006-4 50 6 3.969 75 110 15 62 93 11 B 85 M8 T4 3208 11324
5010-4 50 10 6.35 75 110 18 93 93 11 B 85 M8 T4 5986 17502
6310-4 63 10 6.35 90 125 18 98 108 11 B 95 M8 T4 6727 22820
6320-3 63 20 9.525 95 135 20 138 115 13.5 B 100 M8 T3 8931 24831
8010-4 80 10 6.35 105 145 20 98 125 13.5 B 110 M8 T4 7519 29386
8020-3 80 20 9.525 125 165 25 143 145 13.5 B 130 M8 T3 10076 32217
Note: with sign can produce left helix

112
6.9.2 FDU (DIN69051)

Standard
Ball Caged

Linear Guide
Miniature
Cam Roller
Unit : mm

Dimensions
Model No.

Round Shaft
1063 1957

1527 3390

1716 4357

Ball Screw
2896 6210

Ball Screw
1932 5705

4765 10565

Support Unit
2147 7250

5331 13636

5986 17502
Other components
Self-lubricated Linear Bearing

6727 22820

8931 24831

7519 29386

10076 32217

Note: with sign can produce left helix

113
6.9.3 FSI

Unit : mm
Dimensions
Model No.

1404-4 14 4 2.381 26 46 10 47 36 4.5 8 4.5 A 34 M6 T4 880 1769


1405-3 14 5 3.175 26 46 10 45 36 4.5 8 4.5 A 34 M6 T3 995 1686
1604-4 16 4 2.381 30 49 10 45 39 4.5 8 4.5 A 34 M6 T4 939 2048
1605-3 16 5 3.175 30 49 10 42 39 4.5 8 4.5 A 34 M6 T3 1063 1957
1605-4 16 5 3.175 30 49 10 50 39 4.5 8 4.5 A 34 M6 T4 1361 2609
1610-3 16 10 3.175 34 58 10 65 45 5.5 9.5 5.5 A 36 M6 T3 1490 3207
2005-4 20 5 3.175 34 57 12 53 45 5.5 9.5 5.5 A 40 M6 T4 1527 3390
2010-3 20 10 3.969 46 74 13 54 59 6.6 11 5.5 A 46 M6 T3 1648 3554
2504-4 25 4 2.381 40 63 11 46 51 5.5 9.5 5.5 A 46 M6 T4 1173 3350
2505-4 25 5 3.175 40 63 12 53 51 5.5 9.5 5.5 A 46 M8 T4 1716 4357
2510-4 25 10 4.762 46 72 12 85 58 6.5 11 6.5 A 52 M6 T4 2894 6210
3205-4 32 5 3.175 46 72 12 53 58 6.5 11 6.5 A 52 M8 T4 1932 5705
3206-4 32 6 3.969 62 89 12 63 75 6.5 11 6.5 B - M8 T4 2592 6897
3210-4 32 10 6.35 54 88 16 90 70 9 14 8.5 A 62 M8 T4 4765 10565
4005-4 40 5 3.175 56 90 16 56 72 9 14 8.5 A 64 M8 T4 2147 7250
4010-4 40 10 6.35 62 104 18 93 82 11 17.5 11 A 70 M8 T4 5331 13636
5010-4 50 10 6.35 72 114 18 93 92 11 17.5 11 A 82 M8 T4 5986 17502
6310-4 63 10 6.35 85 131 22 100 107 14 20 13 B - M8 T4 6727 22820
6320-3 63 20 9.525 95 153 23 130 123 18 26 17.5 B - M8 T3 8931 24831
8010-4 80 10 6.35 105 150 22 92 127 14 20 13 B - M8 T4 7519 29386
8020-3 80 20 9.525 115 173 23 130 143 18 26 17.5 B - M8 T3 10076 32217
Note: with sign can produce left helix

114
6.9.4 FDI

Standard
Ball Caged

Linear Guide
Miniature
Cam Roller
Unit : mm
Dimensions
Model No.

Round Shaft
1605-3 16 5 3.175 30 49 10 80 39 4.5 8 4.5 A 34 M6 T3 1063 1957

2005-4 20 5 3.175 34 57 12 92 45 5.5 9.5 5.5 A 40 M6 T4 1527 3390

2504-4 25 4 2.381 40 63 11 80 51 5.5 9.5 5.5 A 46 M6 T4 1173 3350

Ball Screw
2505-4 25 5 3.175 40 63 12 92 51 5.5 9.5 5.5 A 46 M8 T4 1716 4357

Ball Screw
2510-4 25 10 4.762 46 72 12 156 58 6.5 11 6.5 A 52 M6 T4 2894 6210

3205-4 32 5 3.175 46 72 12 92 58 6.5 11 6.5 A 52 M8 T4 1932 5705

Support Unit
3210-4 32 10 6.35 54 88 16 160 70 9 14 8.5 A 62 M8 T4 4765 10565

4005-4 40 5 3.175 56 90 16 96 72 9 14 8.5 A 64 M8 T4 2147 7250

4010-4 40 10 6.35 62 104 18 162 82 11 17.5 11 A 70 M8 T4 5331 13636


Other components
Self-lubricated Linear Bearing

5010-4 50 10 6.35 72 114 18 162 92 11 17.5 11 A 82 M8 T4 5986 17502

6310-4 63 10 6.35 85 131 22 182 107 14 20 13 B - M8 T4 6727 22820

6320-3 63 20 9.525 95 153 23 253 123 18 26 17.5 B - M8 T3 8931 24831

8010-4 80 10 6.35 105 150 22 182 127 14 20 13 B - M8 T4 7519 29386

8020-3 80 20 9.525 115 173 23 253 143 18 26 17.5 B - M8 T3 10076 32217

Note: with sign can produce left helix

115
6.9.5 FSC

Unit : mm

Dimensions
Model No.

1205-3 12 5 2 24 40 8 30 32 3.6 - - D 25 - T3 513 1051

1210-2 12 10 2 30 50 10 40 40 4.5 8 4.5 C 32 M6 T2 347 657

1520-2 15 20 3.175 34 55 12 57 45 6 - - D 34 M6 T2 729 1353

1610-3 16 10 3.175 28 48 12 43 38 5.5 - - A 40 M6 T3 1097 2245

1616-4 16 16 3.175 28 48 12 61 38 5.5 - - A 40 M6 T4 1361 2886

2010-3 20 10 3.969 46 74 13 54 59 6.6 11 5.5 C 46 M6 T3 1648 3554

2525-4 25 25 3.969 47 74 12 67 60 6.6 - - A 56 M6 T4 2236 5590

3220-3 32 20 3.969 50 80 13 78 65 9 - - A 62 M6 T3 2013 5522

3232-4 32 32 4.762 56 86 16 82 71 9 - - A 65 M6 T4 3197 8612

4020-3 40 20 5.556 63 93 15 83 78 9 - - B 70 M8 T3 3530 9793

4040-4 40 40 6.35 65 95 18 100 80 9 - - B 72 M8 T4 5225 14404

5020-5 50 20 6.35 75 110 18 121 93 11 - - B 85 M8 T5 7401 23822

6310-6 63 10 6.35 90 135 20 94 108 13.5 - - B 100 M8 T6 8170 31750

Note: Steel balls 3.5mm, please order 3.5mm shaft to meet

116
6.9.6 FSS

Standard
M8X1PX10dp
7-X thru

Ball Caged
PCD=Ø80
8-Ø9thru

Linear Guide
Miniature
72

Q Oil Hole

Cam Roller
Round Shaft
Unit : mm

Dimensions
Model No.

Ball Screw
1205-2.8 12 5 2 24 40 8 30 32 4.5 A 30 - B1 513 1051

Ball Screw
1210-1.8 12 10 2 24 40 8 34 32 4.5 A 30 - A1 347 657

1605-3.8 15 5 2.778 28 48 10 36 38 5.5 A 40 M6 C1 1159 2514

Support Unit
1610-2.8 15 10 2.778 28 48 10 46 38 5.5 A 40 M6 B1 891 1852

1616-1.8 15 16 2.778 28 48 10 45 38 5.5 A 40 M6 A1 609 1191

1520-1.8 15 20 2.778 28 48 10 54 38 5.5 A 40 M6 A1 609 1191

2005-3.8 20 5 3.175 36 58 10 36 47 6.6 A 44 M6 C1 1584 3867

2010-3.8 20 10 3.175 36 58 10 56 47 6.6 A 44 M6 C1 1584 3867


Other components
Self-lubricated Linear Bearing

2020-3.6 20 20 3.175 36 58 10 55 47 6.6 A 44 M6 A2 1497 3581

2510-3.8 25 10 3.5 40 62 10 64 51 6.6 A 48 M6 C1 1978 5157

2525-1.8 25 25 3.175 40 62 10 65 51 6.6 A 48 M6 A1 920 2266

3232-3.6 32 32 4.762 50 80 16 82 65 9 A 62 M6 A2 3197 8612

4040-3.6 40 40 6.35 63 93 18 100 78 9 B 70 M8 A2 5225 14404

117
6.9.7 FSE

Unit : mm
Dimensions
Model No.

1616-3.6 16 16 3.175 32 53 10 10.5 48 42 4.5 38 M6 A2 1361 2886


2020-3.6 20 20 3.175 39 62 10 10.8 55 50 5.5 46 M6 A2 1497 3581
2520-3.6 25 20 3.5 47 74 12 11 65 60 6.6 49 M6 A2 1888 4885
2525-3.6 25 25 3.969 47 74 12 11.2 67 60 6.6 56 M6 A2 2236 5590
3232-3.6 32 32 4.762 58 92 15 14 82 74 9 68 M6 A2 3197 8612
4040-3.6 40 40 6.35 73 114 17 17 100 93 11 84 M6 A2 5225 14404
5050-3.6 50 50 7.938 90 135 20 21.5 125 112 14 92 M6 A2 7838 22704
Note: with sign can produce left helix

118
6.9.8 FSB

Standard
Ball Caged

Linear Guide
Miniature
Cam Roller
Round Shaft
Ball Screw

Ball Screw
Unit : mm

Dimensions
Model No.

Support Unit
1404-3 14 4 2.381 31 50 10 40 40 4.5 37 M6 T3 687 1327
1405-3 14 5 3.175 32 50 10 45 40 4.5 38 M6 T3 995 1686
1605-3 16 5 3.175 34 54 10 42 44 4.5 40 M6 T3 1063 1957
2005-3 20 5 3.175 40 60 10 47 50 4.5 46 M6 T3 1192 2542
2505-3 25 5 3.175 43 67 10 47 55 5.5 50 M6 T3 1340 3268
Other components
Self-lubricated Linear Bearing

2510-3 25 10 4.762 60 96 15 75 78 9 72 M6 T3 2260 4257


2510-4 25 10 4.762 60 96 15 97 78 9 72 M6 T4 2894 6210
3210-3 32 10 6.35 67 103 15 78 85 9 78 M6 T3 3721 7924
3210-4 32 10 6.35 67 103 15 97 85 9 78 M6 T4 4765 10565
4010-4 40 10 6.35 76 116 17 100 96 11 88 M6 T4 5331 13636

119
6.9.9 FSK

Unit : mm
Dimensions
Model No.

0601-3 6 1 0.8 12 24 3.5 18 18 3.4 16 T3 111 201


0801-3 8 1 0.8 14 27 4 20 21 3.4 18 T3 126 272
0802-3 8 2 1.2 16 29 4 26 23 3.4 20 T3 215 398
0825-3 8 2.5 1.2 16 29 4 26 23 3.4 20 T3 215 397
1002-3 10 2 1.2 18 35 5 28 27 4.5 22 T3 241 508
1003-3 10 3 1.8 24 44 8 32 34 4.5 27 T3 401 700
1004-3 10 4 2 26 46 10 35 36 4.5 28 T3 468 798
1202-3 12 2 1.2 20 37 5 28 29 4.5 24 T3 263 617
1204-3 12 4 2.381 28 48 6 35 39 5.5 30 T3 645 1117
1205-3 12 5 2 28 48 6 35 39 5.5 30 T3 506 952
1402-3 14 2 1.2 21 40 6 28 31 5.5 26 T3 282 724
1602-3 16 2 1.2 25 43 10 32 35 5.5 29 T3 301 837

120
6.9.10 FPA

Standard
ØA
E Q Oil Hole

M6X1PX6dp

Ball Caged
F
H2

Linear Guide
Miniature
ØY*Z dp H1

Cam Roller
Round Shaft
Ball Screw

Ball Screw
Unit : mm
Dimensions
Model No.
E F Y Z H1 H2

Support Unit
1205-4 12 5 2 30 50 10 6 15 43 40 4.5 8 4.4 32 45 M4 T4 667 1426
1210-3 12 10 2 30 50 10 6 15 44 40 4.5 8 4.4 32 45 M4 T3 507 1022
1520-2 15 20 3.175 34 57 12 6 17 57 45 6 9.5 5.4 34 50 M6 T2 729 1353
1605-3 16 5 3.175 34 57 10 6 17 42 45 5.5 9.5 5.4 34 50 M6 T3 1063 1957
1610-3 16 10 3.175 34 57 11 6 17 44 45 5.5 9.5 5.4 34 50 M6 T3 1097 2245
2005-3 20 5 3.175 44 67 11 6 22 48 55 5.5 9.5 5.4 44 60 M6 T3 1192 2542
2010-3 20 10 3.969 46 74 13 6.5 24 54 59 6.6 11 6.5 46 66 M6 T3 1648 3554
Other components
Self-lubricated Linear Bearing

2020-4 20 20 3.175 46 74 13 6.5 24 55 59 6.6 11 6.5 46 66 M6 T4 1497 3581

121
6.9.11 RSK( without wipers )

Unit : mm
Dimensions
Model No.

0825-3 8 2.5 1.2 17.5 M15X1P 8 26 T3 215 397


1003-3 10 3 1.8 21 M18X1P 9 29 T3 401 700
1204-3 12 4 2.381 25.5 M20X1P 10 34 T3 637 1117
1205-3 12 5 2 25.5 M20X1P 10 39 T3 506 952
1605-3 16 5 3.175 32.5 M26X1.5P 12 42 T3 1063 1957

122
6.9.12 RSY

Standard
Ball Caged

Linear Guide
Miniature
Unit : mm
Dimensions

Cam Roller
Model No.

1202-3 12 2 1.2 24 30 9 3 1.5 12 Ø3 4 T3 263 617


1204-3 12 4 2.381 24 35 11.5 3 1.5 12 Ø3 5 T3 637 1117

Round Shaft
1205-3 12 5 2 24 40 14 3 1.5 12 Ø3 5 T3 506 952
1205-4 12 5 2 24 36 10 3 1.5 12 Ø3 5 T4 667 1426
1210-2 12 10 2 24 40 14 3 1.5 12 Ø3 5 T2 380 730
1602-3 16 2 1.2 28 40 10 5 2 20 Ø3 5 T3 301 837

Ball Screw
1604-4 16 4 2.381 28 45 12.5 5 2 20 Ø3 7 T4 939 2048
1605-3 16 5 3.175 28 45 12.5 5 2 20 Ø3 7 T3 1063 1957

Ball Screw
1605-4 16 5 3.175 28 50 15 5 2 20 Ø3 7 T4 1361 2609
1610-3 16 10 3.175 28 45 12.5 5 2 20 Ø3 7 T3 1164 2405
1616-2 16 16 3.175 28 45 12.5 5 2 20 Ø3 7 T2 821 1603

Support Unit
2005-3 20 5 3.175 36 47 13.5 5 2 20 Ø3 7 T3 1192 2542
2005-4 20 5 3.175 36 53 16.5 5 2 20 Ø3 7 T4 1527 3390
2010-3 20 10 3.969 36 68 24 5 2 20 Ø3 7 T3 1749 3808
2020-4 20 20 3.175 36 55 17.5 5 2 20 Ø3 7 T4 1639 3979
2505-4 25 5 3.175 40 53 16.5 5 2 20 Ø3 7 T4 1716 4357
2510-3 25 10 3.5 40 54 17 5 2 20 Ø3 7 T3 1614 4071
Other components
Self-lubricated Linear Bearing

3205-4 32 5 3.175 50 53 11.5 6 2.5 30 Ø3 7 T4 1932 5705


3210-3 32 10 6.35 50 70 20 6 2.5 30 Ø3 7 T3 3721 7924
3220-3 32 20 3.969 50 78 24 6 2.5 30 Ø3 7 T3 2136 5917
4005-4 40 5 3.175 63 56 13 6 2.5 30 Ø3 7 T4 2147 7250
4010-3 40 10 6.35 63 80 25 6 2.5 30 Ø3 7 T3 4163 10227
4020-3 40 20 5.556 63 83 26.5 6 2.5 30 Ø3 7 T3 3746 10492
5010-3 50 10 6.35 75 82 23 6 2.5 36 Ø3 7 T3 4674 13126
6310-4 63 10 6.35 85 90 29 6 3.5 32 Ø5 14 T4 6727 22820

Note: 1. with sign can produce left helix


2. Steel balls 3.5mm, please order 3.5mm shaft to meet
123
6.9.13 RSU

Unit : mm

Dimensions
Model No.

1604-3 16 4 2.381 29 M22X1.5P 8 32 - - T3 733 1536


1605-4 16 5 3.175 32 M30X1.5P 16 56 M6 6.5 T4 1361 2609
2005-4 20 5 3.175 38 M35X1.5P 16.5 59.5 M6 7 T4 1527 3390
2505-4 25 5 3.175 42 M40X1.5P 17 60 M6 7 T4 1716 4357
2510-4 25 10 4.762 42 M40X1.5P 17 90 M6 10 T4 2894 2610
3205-4 32 5 3.175 52 M48X1.5P 19 60 M6 7 T4 1932 5705
3210-4 32 10 6.35 52 M48X1.5P 19 93 M6 12 T4 4765 10565
4005-4 40 5 3.175 58 M56X1.5P 19 59 M8 6 T4 2174 7250
4010-4 40 10 6.35 65 M60X1.5P 27 102 M8 12 T4 5331 13636
5010-4 50 10 6.35 78 M72X1.5P 29 104 M8 12 T4 5986 17502
Note: ▲without wipers

124
16H5-3.5
12H2-1.5
Model No.
6.9.14

16
12
RSH

5.08
12.7

3.175
2.381

25.4
29.5
M25x1.5P

15/16”x16un
12
Dimensions

12.7
50

43.43
A1

C1
391

1328
711

2805
Unit : mm

125
Self-lubricated Linear Bearing Support Unit Ball Screw Round Shaft Cam Roller Miniature Ball Caged Standard

Other components Ball Screw Linear Guide

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