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Yard-Man 31AE643E401 8 HP 24 Electric Start Two Manual

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0% found this document useful (0 votes)
181 views28 pages

Yard-Man 31AE643E401 8 HP 24 Electric Start Two Manual

Uploaded by

Mike
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operator’s Manual

Snow Thrower
Models E643E
E663H

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY


Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131
Cleveland, Ohio 44136-0019.

MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019


PRINTED IN U.S.A. FORM NO. 770-10020E.fm
(6/2003)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices ........................................................................ 3
Loose Parts ............................................................................................................. 5
Assembling Your Snow Thrower ............................................................................. 5
Know Your Snow Thrower....................................................................................... 7
Operating Your Snow Thrower ................................................................................ 8
Making Adjustments ................................................................................................ 11
Maintaining Your Snow Thrower ............................................................................. 13
Service .................................................................................................................... 13
Troubleshooting ...................................................................................................... 17
Parts List ................................................................................................................. 18

FINDING MODEL NUMBER


This Operator’s Manual is an important part of your new Snow Thrower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on the
model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
• You can locate the model number by looking at the lower frame cover in the rear of your snow thrower. A
sample model plate is explained below. For future reference, please copy the model number and the serial
number of the equipment in the space below.

(Model Number)
(Serial Number) Copy the model number here:

MTD LLC
P. O. BOX 361131 Copy the serial number here:
CLEVELAND,OH 44136
www.yardman.com 330-220-4683
800-800-7310

ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regard to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed
separately with your unit for more information.

CALLING CUSTOMER SUPPORT


Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.
Should you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative.
Please have your unit’s model number and serial number ready when you call. See previous section
to locate this information. You will be asked to enter the serial number in order to process your call.

For more details about your unit, visit our web site at www.yardman.com
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
This symbol points out important safety instructions, which if not followed, could endanger the personal
safety and/or property of yourself and others. Read and follow all instructions in this manual before
attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer, birth defects or
other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

TRAINING 6.
7.
Disengage all clutch levers before starting the engine.
Never attempt to make any adjustments while engine is
1. Read, understand, and follow all instructions on the running, except where specifically recommended in the
machine and in the manual(s) before attempting to operator’s manual.
assemble and operate. Keep this manual in a safe place 8. Let engine and machine adjust to outdoor temperature
for future and regular reference and for ordering before starting to clear snow.
replacement parts. 9. To avoid personal injury or property damage use extreme
2. Be familiar with all controls and their proper operation. care in handling gasoline. Gasoline is extremely
Know how to stop the machine and disengage them flammable and the vapors are explosive. Serious
quickly. personal injury can occur when gasoline is spilled on
3. Never allow children under 14 years old to operate this yourself or your clothes, which can ignite. Wash your skin
machine. Children 14 years old and over should read and and change clothes immediately.
understand the operation instructions and safety rules in a. Use only an approved gasoline container.
this manual and should be trained and supervised by a b. Extinguish all cigarettes, cigars, pipes and other
parent. sources of ignition.
4. Never allow adults to operate this machine without c. Never fuel machine indoors.
proper instruction. d. Never remove gas cap or add fuel while the
5. Thrown objects can cause serious personal injury. Plan engine is hot or running.
your snow-throwing pattern to avoid discharge of material e. Allow engine to cool at least two minutes before
toward roads, bystanders and the like. refueling.
6. Keep bystanders, helpers, pets and children at least 75 f. Never over fill fuel tank. Fill tank to no more than
feet from the machine while it is in operation. Stop ½ inch below bottom of filler neck to provide space
machine if anyone enters the area. for fuel expansion.
7. Exercise caution to avoid slipping or falling, especially g. Replace gasoline cap and tighten securely.
when operating in reverse. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
PREPARATION minutes before starting the engine.
i. Never store the machine or fuel container inside
1. Thoroughly inspect the area where the equipment is to
where there is an open flame, spark or pilot light
be used. Remove all doormats, newspapers, sleds,
(e.g. furnace, water heater, space heater, clothes
boards, wires and other foreign objects, which could be
dryer etc.).
tripped over or thrown by the auger/impeller.
j. Allow machine to cool at least 5 minutes before
2. Always wear safety glasses or eye shields during
storing.
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes. OPERATION
3. Do not operate without wearing adequate winter outer 1. Do not put hands or feet near rotating parts, in the auger/
garments. Do not wear jewelry, long scarves or other impeller housing or discharge chute. Contact with the
loose clothing, which could become entangled in moving rotating parts can amputate hands and feet.
parts. Wear footwear which will improve footing on 2. The auger/impeller clutch lever is a safety device. Never
slippery surfaces. bypass its operation. Doing so makes the machine
4. Use a grounded three-wire extension cord and unsafe and may cause personal injury.
receptacle for all units with electric start engines. 3. The clutch levers must operate easily in both directions
5. Adjust collector housing height to clear gravel or crushed and automatically return to the disengaged position when
rock surfaces. released.

3
4. Never operate with a missing or damaged discharge assistance and the name of your nearest servicing
chute. Keep all safety devices in place and working. dealer.
5. Never run an engine indoors or in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
MAINTENANCE AND STORAGE
6. Do not operate machine while under the influence of 1. Never tamper with safety devices. Check their proper
alcohol or drugs. operation regularly. Refer to the maintenance and
7. Muffler and engine become hot and can cause a burn. Do adjustment sections of this manual.
not touch. 2. Before cleaning, repairing or inspecting machine
8. Exercise extreme caution when operating on or crossing disengage all clutch levers and stop engine. Wait until the
gravel surfaces. Stay alert for hidden hazards or traffic. auger/impeller come to a complete stop. Disconnect the
9. Exercise caution when changing direction and while spark plug wire and ground against the engine to prevent
operating on slopes. unintended starting.
10. Plan your snow-throwing pattern to avoid discharge 3. Check bolts and screws for proper tightness at frequent
towards windows, walls, cars etc. Thus, avoiding possible intervals to keep the machine in safe working condition.
property damage or personal injury caused by a ricochet. Also, visually inspect machine for any damage.
11. Never direct discharge at children, bystanders and pets 4. Do not change the engine governor setting or over-speed
or allow anyone in front of the machine. the engine. The governor controls the maximum safe
12. Do not overload machine capacity by attempting to clear operating speed of the engine.
snow at too fast of a rate. 5. Snow thrower shave plates and skid shoes are subject to
13. Never operate this machine without good visibility or light. wear and damage. For your safety protection, frequently
Always be sure of your footing and keep a firm hold on check all components and replace with original
the handles. Walk, never run. equipment manufacturer’s (OEM) parts only. “Use of
14. Disengage power to the auger/impeller when parts which do not meet the original equipment
transporting or not in use. specifications may lead to improper performance and
15. Never operate machine at high transport speeds on compromise safety!”
slippery surfaces. Look down and behind and use care 6. Check clutch controls periodically to verify they engage
when in reverse. and disengage properly and adjust, if necessary. Refer to
16. If the machine should start to vibrate abnormally, stop the the adjustment section in this operator’s manual for
engine, disconnect the spark plug wire and ground it instructions.
against the engine. Inspect thoroughly for damage. 7. Maintain or replace safety and instruction labels, as
Repair any damage before starting and operating. necessary.
17. Disengage all clutch levers and stop engine before you 8. Observe proper disposal laws and regulations for gas, oil,
leave the operating position (behind the handles). Wait etc. to protect the environment.
until the auger/impeller comes to a complete stop before 9. Prior to storing, run machine a few minutes to clear snow
unclogging the discharge chute, making any from machine and prevent freeze up of auger/impeller.
adjustments, or inspections. 10. Never store the machine or fuel container inside where
18. Never put your hand in the discharge or collector there is an open flame, spark or pilot light such as a water
openings. Always use the clean-out tool provided to heater, furnace, clothes dryer etc.
unclog the discharge opening. Do not unclog discharge 11. Always refer to the operator’s manual for proper
chute while engine is running. Shut off engine and remain instructions on off-season storage.
behind handles until all moving parts have stopped WARNING — YOUR RESPONSIBILITY:
before unclogging.
Restrict the use of this power machine to persons who
19. Use only attachments and accessories approved by the
read, understand and follow the warnings and
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual, instructions in this manual and on the machine. The
use care and good judgment. safety labels are shown below for your reference..
Contact your dealer or telephone 1-800-800-7310 for

DANGER

NEVER PUT HAND IN CHUTE. CONTACT WITH


ROTATING PARTS CAN AMPUTATE FINGERS
AND HANDS.
DO NOT UNCLOG DISCHARGE CHUTE WHILE
ENGINE IS RUNNING.
SHUT OFF ENGINE AND REMAIN BEHIND
HANDLES UNTIL ALL MOVING PARTS HAVE
STOPPED BEFORE UNCLOGGING.

4
SECTION 2: LOOSE PARTS
The snow thrower is shipped with following loose parts in the carton. Please remove all loose parts from the carton
before discarding it. See Figure 1 to identify the parts noting that these parts may be referred to again in the
following sections of this manual. Part numbers are shown in parentheses.

Shear Bolts
AUGER SHEAR BOLTS
(710-0890A) The augers are secured to the auger shaft with two shear bolts and
hex lock nuts. If you hit a foreign object or ice jam, the snow thrower
is designed so that the bolts may shear. Two replacement shear
bolts and nuts are provided for your convenience. Store in a safe
Hex Lock Nuts place until needed.
(712-0429)
IMPORTANT: NEVER replace the auger shear bolts with standard
hex bolts. Any damage to the auger gearbox or other components
as a result of doing so will NOT be covered by your snow thrower’s
warranty.
Figure 1

SECTION 3: ASSEMBLING YOUR SNOW THROWER


NOTE: Any reference in this manual to the left or right • Raise the upper handle assembly until it locks over
side of the snow thrower is observed from the the lower handle. See Figure 2 and Figure 3.
operator’s position. • Look at the lower rear of snow thrower frame to be
sure both cables are aligned with roller guides.
IMPORTANT: Make any final adjustments as instructed • Secure the upper handle and lower handle with the
later on in this section BEFORE operating your snow two plastic wing knobs, cupped washers and
thrower. carriage bolts previously removed. See Figure 3.
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent
unintended starting.
• Remove the lower two plastic wing knobs, cupped
washers and carriage bolts from the lower handle. Connector
See Figure 2.

Wing Knobs,
Washers and Bolts

Wing Knobs

Figure 3
• Slide the shift rod connector down over the end of
the lower shift rod. See Figure 3. Tap the connector
until it locks on the lower shift rod.
NOTE: If the connector is not properly assembled, the
shift rod will pivot and you will not be able to change
speeds or change directions.
Figure 2

5
Attaching Chute Directional Control Chute Clean-Out Tool
For packaging purposes, the two-piece chute • This tool is fastened with a cable tie to the rear of
directional control was attached to the snow thrower on the auger housing for shipping purposes. Cut the
the two ends, but was kept loose at the middle. cable tie and remove tool before operating the
Assemble as follows: snow thrower.
• Remove the hairpin clip from the chute directional
control. Align holes on the upper and lower pieces Final Adjustments
of the chute directional control before reinserting Traction Control and Shift Lever Adjustment
the hairpin clip. See Figure 4. To check the adjustment of the traction control and shift
lever, proceed as follows:
• Move the shift lever into sixth (6) position.
a. With the traction control (refer to Figure 6)
released, gently push the snow thrower
forward, then pull it back. Disregarding the
overall weight of the snow thrower, the
machine should otherwise move freely.
b. Engage the traction control, and attempt to
move the machine both forward and
rearward. You should experience resistance
as the wheels should not be turning.
• Move the shift lever into the fast reverse (R2)
Hairpin Clip position and repeat the previous steps (a & b).
If you experienced resistance either when repositioning
the shift lever from 6 to R2 or when attempting to move
the machine forward or rearward with the traction
Figure 4 control released, your snow thrower’s traction control is
in need of adjustment and you should NOT operate the
• If not already attached, slip the cables that run from
machine before completing the adjustment as follows:
the handle panel to the chute into the cable guide
located on top of the engine. See Figure 5. • Loosen the jam nut on the traction control cable
and UNTHREAD the cable one full turn.
Cable Guide
• Recheck the adjustment.
• Retighten the jam nut to secure the cable when
correct adjustment is reached.
If the machine can be moved freely both forward and
rearward when the traction control fully depressed,
proceed as follows:
• Loosen the jam nut on the traction drive cable and
THREAD the cable in one full turn.
• Recheck the adjustment and repeat as necessary.
• Retighten the jam nut to secure the cable when
correct adjustment is reached.
If you are unsure that you have reached the correct
adjustment, refer to Traction Control Adjustment on page.
11 of this manual.
Tire Pressure Adjustment
Figure 5 The tires are over-inflated for shipping purposes.
• Unwrap the headlight wire which is attached to the Check tire pressure and reduce to between 15 psi and
headlight, beneath the handle panel. Wind the 20 psi.
headlight wire around the right handle until excess
NOTE: If the tire pressure is not equal in both tires,
slack is removed.
the unit may pull to one side or the other.
• Plug the headlight wire into the wire lead found on
the right side of the engine, beneath the fuel tank.

6
SECTION 4: KNOW YOUR SNOW THROWER
WARNING: Be familiar with all the controls IMPORTANT: Always release tractional control before
on the snow thrower and their proper changing speeds.
operation. Know how to stop the machine and Chute Tilt Control
disengage them quickly.
The distance snow is thrown can be varied by adjusting
Auger Control the pitch of the chute assembly. Move the chute tilt
The auger drive clutch is located on the left handle. control forward to decrease the distance, or toward the
Squeeze the clutch grip to engage the augers. Release rear to increase the distance. See Figure 6.
to stop the snow throwing action. (Traction control must Fuel Shut-off Valve
also be released.) See Figure 6. (if so equipped)
Chute Directional Control The fuel shut-off valve, located under fuel tank, controls
The chute directional control is located on left side of fuel flow from the tank. Always make certain it is in the
the snow thrower. Open (vertical) position before attempting to start the
engine. See Figure 6.
To change the direction in which snow is thrown, turn
chute directional control as follows: Headlight
• Crank clockwise to discharge to the left. The headlight is on whenever the engine is running.
• Crank counterclockwise to discharge to the right. Throttle Control
Traction Control / Auger Control Lock The throttle control is located on the engine. It regulates
The traction control is located on the right handle. the speed of the engine.
Squeeze the traction control to engage the wheel drive. Ignition Key
Release to stop. The ignition key must be fully inserted in the switch
This lever also locks the auger control so you can turn before the unit will start. Remove the ignition key when
the chute directional control without interrupting the snow thrower is not in use.
snow throwing process. If the auger control is engaged IMPORTANT: Do NOT attempt to turn the key.
along with the traction control, the operator can
release the auger control (the left handle) and the Chute Clean-out Tool
augers will remain engaged. Release the traction
WARNING: Never use your hand to clear a
control to stop both the augers and wheel drive.
clogged discharge chute. Shut off engine and
IMPORTANT: Always release tractional control before remain behind handles until all moving parts
changing speeds. have stopped before unclogging.
Shift Lever IMPORTANT:The chute clean-out tool (see Figure 6) is
The shift lever is located in the center of designed to clear a clogged discharge chute. Refer to
the handle panel and is used to establish Operating Your Snow Thrower on page 10 for detailed
both ground speed and direction of instructions on how to properly use the chute clean-out
travel. It can be moved into any of eight tool.
positions. See Figure 6.
Forward
Your snow thrower has six forward (F)
speeds. Position number one (1) is the
slowest. Position number six (6) is the
fastest.
Reverse
Your snow thrower has two reverse (R)
speeds. R1 is the slower, while R2 is the
faster of the two.

7
Traction/Auger Shift Lever Chute Tilt
Control Lock Control Fuel Shut-Off Valve
(If So Equipped) Closed
Auger Control
Open
Discharge Chute

Chute
Chute Directional
Clean-Out Tool Control Primer
Choke

Rope
Ignition Key Starter
Auger
Throttle Control Handle

Figure 6

SECTION 5: OPERATING YOUR SNOW THROWER


Before Starting the boot) is fastened securely over the metal tip on
the spark plug.
WARNING: Read, understand, and follow • Make certain the fuel cut-off valve, if your snow
all instructions and warnings on the machine thrower is so equipped, is in OPEN position.
and in this manual before operating. • Make certain the auger and drive clutch levers are
in the disengaged (released) position.
• Move throttle control to FAST (Rabbit) position.
Gas And Oil Fill-up Insert ignition key into slot. Be certain it snaps into
• Check oil level and add oil if necessary. Service the place. Do not turn key.
engine with gasoline as instructed in the separate
engine manual packed with your snow thrower. NOTE: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely Electric Starter
flammable and the vapors are explosive. • Determine that your house wiring is a three-wire
Never fuel the machine indoors or while the grounded system. Ask a licensed electrician if you
engine is hot or running. Extinguish cigarettes, are not certain.
cigars, pipes and other sources of ignition. • If your house wiring system is not a three-wire
grounded system, do not use this electric starter
Starting Engine under any conditions.

IMPORTANT: Prior to operating your snow


WARNING: The electric starter is
thrower, read, understand and follow ALL equipped with a grounded three-wire power
instructions to perform adjustments found cord and plug and is designed to operate on
under the heading Auger Control Test on 120 volt AC household current. It must be
page 9 of this manual. used with a properly grounded three-prong
receptacle at all times to avoid the possibility
• Attach spark plug wire to spark plug. Make certain of electric shock. Follow all instructions
the metal loop on end of the spark plug wire (inside carefully prior to operating the electric starter.

8
• If your home electrical system is grounded, but a starter will not harm engine or starter. Disconnect
three-hole receptacle is not available, one should the power cord from receptacle first, and then from
be installed by a licensed electrician before using snow thrower’s switch box.
the electric starter. Recoil Starter
• If you have a grounded three-prong receptacle,
• With engine running, pull starter rope with a rapid,
proceed as follows:
continuous full arm stroke three or four times.
• Connect power cord to switch box on engine. Plug
Pulling the starter rope will produce a loud clattering
the other end of power cord into a three-hole,
sound, which is not harmful to the engine or starter.
grounded 120 volt AC receptacle.
• Remove the ignition key. Do not turn key.
• Rotate choke knob to FULL position.
Disconnect the spark plug wire from the spark plug
• Move throttle control to FAST (Rabbit) position.
to prevent accidental starting while equipment is
• Fully depress the primer three times, making sure
unattended.
to cover the vent hole went pushing.
NOTE: Keep the ignition key in a safe place. The
NOTE: Do NOT use the primer when restarting a engine will not start without the ignition key.
warm engine. Doing so will cause the engine to “flood.”
• Wipe all the snow and moisture from the carburetor
• Push starter button on top of the engine.
cover in the area of the control levers. Also, move
• When engine starts, release starter button, and
the control levers back and forth several times.
move choke gradually to OFF. If engine falters,
move choke momentarily to FULL and then
gradually to OFF. To Engage Drive
• When disconnecting the power cord, always unplug
from the three-prong receptacle first and then from
NOTE: Use the slower speeds until you are familiar
the snow thrower. with the operation of the snow thrower.

Recoil Starter • With the engine running near top speed, move shift
• Rotate choke knob to FULL choke position (cold lever into one of the six FORWARD positions or two
engine start). If engine is warm, place choke in OFF REVERSE positions. Select a speed appropriate
position instead of FULL. for the snow conditions that exist.
• Push primer button two or three times. If engine is • Squeeze the traction control against the right
warm, push primer button once only. handle and the snow thrower will move. Release it
and the drive motion will stop.
NOTE: Always cover vent hole in primer button when IMPORTANT: NEVER move shift lever without first
pushing. Additional priming may be necessary for first releasing the traction control. Doing so will cause
start if temperature is below 15°F. premature wear to drive system’s friction wheel rubber.
• Grasp starter handle and pull rope out slowly, until
it pulls slightly harder. Let rope rewind slowly. To Engage Augers
• Pull starter handle rapidly. Do not allow handle to
• To engage the augers and start the snow throwing
snap back. Allow it to rewind slowly while keeping a
action, squeeze the auger control against the left
firm hold on the starter handle.
handle.
• As engine warms up and begins to operate evenly,
To disengage power to the augers, release both the
rotate choke knob slowly to OFF position. If engine
auger control and the traction control, if engaged,
falters, return to FULL choke, then slowly move to
OFF position. Auger Control Test
IMPORTANT: Perform the following test before
To Stop Engine operating the snow thrower for the first time and at the
• Run engine for a few minutes before stopping to start of each winter season.
help dry off any moisture on the engine. Check the adjustment of the auger control as follows:
• Move the throttle control to the STOP or OFF • When the auger control is released and in the
position. disengaged “up” position, the cable should have
To help prevent starter freeze-up: very little slack, but should NOT be tight.
Electric Starter WARNING: Do not over-tighten the cable.
• Connect power cord to switch box on engine, then Over-tightening may prevent the auger from
to 120 volt AC receptacle. With the engine running, disengaging and compromise the safety of the
push starter button and spin the starter for several snow thrower.
seconds. The unusual sound made by spinning the

9
• In a well-ventilated area, start the snow thrower • Remove the clean-out tool from the clip which
engine as instructed earlier in this section under the secures it to the rear of the auger housing.
heading Starting Engine. Make sure the throttle is set • Use the shovel-shaped end of the clean-out tool to
in the FAST position. dislodge and scoop any snow and ice which has
• While standing in the operator’s position (behind formed in and near the discharge chute.
the snow thrower) engage the auger.
• Allow the auger to remain engaged for WARNING: Never use your hands to clean
approximately ten (10) seconds before releasing snow and ice from the discharge chute or
the auger control. Repeat this several times. auger housing
• With the engine running in the FAST position and • Refasten the clean-out tool to the mounting clip on
the auger control lever in the disengaged “up” the rear of the auger housing, reinsert the ignition
position, walk to the front of the machine. key and start the snow thrower’s engine.
• Confirm that the auger has completely stopped • While standing in the operator’s position (behind
rotating and shows NO signs of motion. the snow thrower), engage the auger clutch lever
IMPORTANT: If the auger shows ANY signs of rotating, for a few seconds to clear any remaining snow and
immediately return to the operator’s position and shut ice from the discharge chute.
off the engine. Wait for all moving parts to stop before
readjusting the auger control cable. Drift Cutters (if so equipped)
• To readjust the control cable, loosen the hex jam Drift cutters should be used when operating the snow
nut on the auger control cable “Z” fitting. thrower in heavy drift conditions.
• Rotate the coupling end of the cable On models so equipped, drift cutters are assembled to
counterclockwise to provide more slack. the auger housing inverted, for shipping reasons.
• Retighten the hex jam nut. See Figure 7. Remove the carriage bolts by unthreading the hex nuts
which secure them, and reinstall the drift cutters in their
proper position before operating the snow thrower. See
Figure 8.
If your unit is not equipped with drift cutters, contact
Customer Support as instructed on page 2 for
"Z" Fitting information regarding price and availability.

Jam Nut

Make sure cable is straight

Figure 7
• Repeat Auger Control Test to verify proper
adjustment has been achieved. Drift
Cutter

Chute Clean-Out Tool Carriage Screws /


Hex Nuts
The chute clean-out tool is conveniently fastened to the
rear of the auger housing with a mounting clip. Should
snow and ice lodge itself in the discharge chute during Figure 8
operation, proceed as follows to safely clean the chute
and chute opening: Tire Chains (if so equipped)
• Release both the Auger Control Lever and the Tire chains should be used whenever extra traction is
Traction/Auger Control Lock Lever. needed. If your unit is not equipped with tire chains,
• Stop the engine by removing the ignition key. contact Customer Support as instructed on page 2 for
information regarding price and availability.

10
Operating Tips • Set the skid shoes 1/4" below the shave plate for
normal usage. The skid shoes may be adjusted
NOTE: Allow the engine to warm up for a few minutes upward (to lower the shave plate) for hard-packed
as the engine will not develop full power until it reaches snow. Adjust downward (to raise the shave plate)
operating temperature. when using on gravel or crushed rock.
• Remove snow immediately after it falls.
WARNING: Muffler, engine and surrounding • Discharge snow downwind whenever possible.
areas become hot and can cause a burn. Do • Slightly overlap each previous cleared path.
not touch. • Follow the precautions found under the heading To
Stop Engine to prevent possible freeze-up.
• Clean the snow thrower thoroughly after each use.

SECTION 6: MAKING ADJUSTMENTS


WARNING: Never attempt to make any Traction Control Adjustment
adjustments while the engine is running, Refer to the information found under the heading Final
except where specified in operator’s manual. Adjustments in Section 3 of this manual to adjust the
traction control. If you are uncertain that you have
Chute Assembly Adjustment reached the correct adjustment, proceed as follows:
The distance snow is thrown can be varied by adjusting • Tip the snow thrower forward, allowing it to rest on
the pitch of the chute assembly. Refer to Chute Tilt Control the auger housing.
on page 7 of this manual. • Remove the frame cover underneath the snow
thrower by removing six self-tapping screws.
Chute Directional Control With the traction control released, there must be
clearance between the friction wheel and the drive plate
Support Bracket Adjustment in all positions of the shift lever.
If the spiral at the base of the chute directional control With the traction control engaged, the friction wheel
isn’t fully engaging with the notches in the lower chute must contact the drive plate. See Figure 10.
assembly, the support bracket can be adjusted inward
If adjustment is necessary:
or outward as follows:
• Loosen the jam nut on the traction drive cable and
• Loosen, but do NOT remove the two hex nuts
thread the cable in or out as necessary.
which secure the chute directional control support
• Retighten the jam nut to secure the cable when
bracket to the snow thrower housing. See Figure 9.
correct adjustment is reached.
• Reassemble the frame cover.

Friction
Wheel

Spiral

Gear Shaft
Hex Nuts Support Bracket

Drive
Figure 9
Plate
• Adjust the support bracket inward or outward so
that the spiral is fully engaged in the notches on the
chute before retightening the hex nuts.
Figure 10

11
Shift Rod Adjustment • Adjust skid shoes by loosening the four hex nuts
and carriage bolts and moving skid shoes to
To adjust the shift rod, proceed as follows. desired position. Make certain the entire bottom
• Remove the hairpin clip and slide the connector up surface of skid shoe is against the ground to avoid
to separate the upper shift rod from the lower shift uneven wear on the skid shoes. Retighten nuts and
rod. See Figure 11. bolts securely. See Figure 12.
• Place shift lever in the sixth (6) Forward position.
• Rotate the shift arm counterclockwise (from the
operator’s position) as far as it will go.
• Thread the upper shift rod downward until the
elbow on its lower end aligns with the hole found in
the lower shift rod.
• Reconnect the upper shift rod to the lower shift rod
by reinserting the hairpin clip removed earlier and
sliding the connector back down into place.
IMPORTANT: Make certain to check for correct
adjustment of the shift rod as instructed under the
heading Final Adjustments on page 8 of this manual, Carriage Bolts
before operating the snow thrower. Hex Nuts

Skid Shoe
Shift Lever Figure 12
WARNING: Do not operate this snow
thrower on gravel as loose gravel can be
easily picked up and thrown by the auger
causing injury to the operator and/or damage
Ferrule
to the snow thrower.

Connector Drive Wheels


Upper Shift Rod The wheels may be adjusted for two different methods
Hairpin
of operation. The adjustment is made by placing the
Clip click pins in one of two different holes on the right side
of the unit.
One Wheel Driving—Insert the click pin only through
Shift Arm the outside hole of the axle (NOT the rim) on the
right side of the snow thrower. This position gives
power drive to the left wheel only, making the unit
easier to maneuver.
Both Wheels Driving—Insert the click pin through the
Lower Shift Rod hole in the hub of the rim and the INSIDE hole on
the snow thrower’s right axle. This position is good
Figure 11
for heavy snow as there is power drive in both
wheels.
Auger Control Adjustment
IMPORTANT: NEVER operate the snow thrower with the
Refer to Auger Control Test on page 9 of this manual to
click pin inserted through both the RIM and the
adjust the auger control.
OUTSIDE HOLE in the axle. Doing so can result in
serious damage to the drive system.
Skid Shoes
The space between the shave plate and the ground can
be adjusted. For close snow removal, place skid shoes
in the low position. Use middle or high position when
area to be cleared is uneven.

12
SECTION 7: MAINTAINING YOUR SNOW THROWER
Lubrication Drive and Shifting Mechanism
At least once a season or after every 25 hours of
WARNING: Before lubricating, repairing, or operation, remove rear cover. Lubricate any chains,
inspecting, disengage all clutch levers and sprockets, gears, bearings, shafts, and shifting
stop engine. Wait until all moving parts have mechanism at least once a season. Use engine oil or a
come to a complete stop. Disconnect spark spray lubricant.
plug wire and ground it against the engine to IMPORTANT: Avoid getting oil on rubber friction wheel
prevent unintended starting. and aluminum drive plate. Refer to Figure 10.
Chute Directional Control Auger Shaft
• The worm gear on the chute directional control • Once a season, remove the shear bolts and oil or
should be greased with multipurpose automotive spray lubricant inside the shear bolt holes while
grease. rotating the augers by hand to lubricate the shaft.
IMPORTANT:Keep all grease and oil off friction wheel See Figure 14. Also lubricate the bushings at the
and drive plate. ends of the augers.
Gear Shaft Shear Bolts
Lubricate the gear shaft with good all weather multi-
purpose light grease at least once a season or after
every 25 hours of operation.
Wheels
• Oil or spray lubricant into plastic wheel bearings
inside the wheel hubs at least once a season.
Remove wheels, clean and coat axles with a multi-
purpose automotive grease. See Figure 13.

Click Pin

Axle

Bearings Bearings

Figure 14

Oil or use Spray Lubricant

Figure 13

SECTION 8: SERVICE
WARNING: Before servicing, repairing, or Augers
inspecting, disengage all clutch levers and
The augers are secured to the spiral shaft with two
stop engine. Wait until all moving parts have
shear bolts and hex lock nuts. If the snow thrower hits a
come to a complete stop. Disconnect spark
foreign object or ice jam, hex bolts will shear.
plug wire and ground it against the engine to
prevent unintended starting. • If the augers will not turn, check to see if the bolts
have sheared.
IMPORTANT: NEVER replace the auger shear bolts with
standard hex bolts. Any damage to the auger gearbox
or other components as a result of doing so will NOT be
covered by your snow throwers warranty
13
Shave Plate and Skid Shoes • Back out the stop bolt until the support bracket
rests on the auger pulley. See Figure 18.
The shave plate and skid shoes on the bottom of the
snow thrower are subject to wear. They should be NOTE: Loosening the six nuts that connect the frame
checked periodically and replaced when necessary. To to the auger housing may aid in belt removal.
remove the skid shoes, proceed as follows:
• Lift the auger belt from the auger pulley, and slip
• Remove the four carriage bolts, bell washers and belt between the support bracket and the auger
hex nuts which attach them to the snow thrower. pulley. See Figure 18. Repeat this step for the front
Reassemble new skid shoes with the four carriage auger belt.
bolts, bell washers (cupped side goes against skid
Drive
shoes) and hex nuts. Make certain the skid shoes Auger Pulley Belt
are adjusted to be level.
• To remove shave plate, remove the carriage bolts, Engine
belleville washers and hex nuts which attach it to Pulley
the snow thrower housing.
• Reassemble new shave plate, making sure heads Auger
of the carriage bolts are to the inside of the housing. Belt
Tighten securely.

Belt Removal And Replacement Engine


Pulley
WARNING: Disconnect spark plug wire
and ground it against the engine to prevent Idler
Pulley Idler
unintended starting. Drain fuel into an Pulley
approved container or place a piece of plastic Figure 16
film underneath the gas cap to prevent
• Replace the auger drive belt by following
gasoline from leaking.
instructions in reverse order.
Auger Belt Drive Belt
• Remove the plastic belt cover by removing the two • Follow the first four steps of the instructions for
self-tapping screws. See Figure 15. servicing the auger belt.
• Pull idler pulley up, and lift the belt off the engine
pulley and friction wheel disc. See Figure 16.
• Back out the stop bolt until the support bracket
rests on the auger pulley. See Figure 18.
Self-Tapping
Screw
Friction
Wheel

Support
Bracket Support
Bracket
Spring
Belt Cover

Figure 15
• Drain the gasoline from the snow thrower.
• Tip the snow thrower forward so that it rests on its
auger housing and remove six self-tapping screws Auger Pulley Auger Housing
from the frame cover underneath the snow thrower. Idler Spring
• Roll the belt off the engine pulley. See Figure 16. Figure 17
• Unhook the idler spring from the hex bolt on the
auger housing. See Figure 17.

14
• Slip belt between friction wheel and friction wheel • Remove six self-tapping screws from the frame
disc. See Figure 18. Remove and replace belt. cover underneath the snow thrower.
• Remove the click pins which secure the wheels,
Friction and remove the wheels from the axle.
Wheel • Using a 7/8" wrench to hold the shaft, loosen, but
do not completely remove, the hex nut and bell
Drive Plate washer on the left end of gear shaft. See Figure 18.
• Lightly tap the hex nut to dislodge the ball bearing
from the right side of frame before removing the hex
Stop Bolt nut and bell washer from left end of shaft.
• Move the gear shaft to the right and slide the friction
wheel assembly from the shaft.
• Remove the four screws from the friction wheel
assembly. Remove the friction wheel rubber from
between the friction wheel plates. See Figure 20.
Support Bracket Auger Pulley
Plates
Figure 18
• Reassemble following the instructions in reverse Bearing
order.
Screws
NOTE: The support bracket must rest on the stop bolt
after the new belt has been assembled. See Figure 18. Hub

Servicing Friction Wheel Rubber Friction Wheel Rubber

WARNING: Disconnect the spark plug wire


and ground it against the engine to prevent
Figure 20
unintended starting. Drain fuel into an
approved container or place a piece of plastic • Reassemble new friction wheel rubber to the
film underneath the gas cap to prevent friction wheel plates and hub, tightening the four
gasoline from leaking. screws in rotation and with equal force.
• Position the friction wheel assembly up onto the pin
The rubber on the friction wheel is subject to wear and
of the shift rod assembly, and slide the shaft
should be checked after 25 hours of operation, and
through the assembly. Reassemble in reverse
periodically thereafter. Replace the friction wheel
order.
rubber if any signs of wear or cracking are found.
• Drain the gasoline from the snow thrower.
• Tip the snow thrower up and forward, so that it rests
on the housing. See Figure 19.

Hex Nut and


Chute Bell Washer

Note: The unit is


shown resting on
its auger housing
Auger

Figure 19

15
Off-season Storage • Drain carburetor by pressing upward on bowl drain,
located below the carburetor cover.
WARNING: Never store the machine or • Remove all dirt from exterior of engine and
fuel container indoors where there is an open equipment.
flame, spark or pilot light such as on a water • Remove spark plug and pour one ounce of engine
heater, furnace, clothes dryer or other gas oil through spark plug hole into cylinder. Cover
appliances. spark plug hole with rag. Crank engine several
times to distribute oil. Replace spark plug.
If unit is to be stored over 30 days, prepare for storage • Follow lubrication recommendations on page 13.
as follows:
• Remove gasoline from carburetor and fuel tank to NOTE: When storing any type of power equipment in
prevent gum deposits from forming on these parts an unventilated or metal storage shed, care should be
and causing possible malfunction of engine. taken to rust proof the equipment. Using a light oil or
• Run engine until fuel tank is empty and engine silicone, coat the equipment, especially any chains,
stops due to lack of fuel. springs, bearings and cables.

16
SECTION 9: TROUBLESHOOTING
Problem Cause Remedy
Engine fails to start 1. Fuel tank empty, or stale fuel present in gas 1. Fill tank with clean, fresh gasoline.
tank. Fuel becomes stale after thirty days
unless a fuel stabilizer is used.
2. Blocked fuel line. 2. Clean the fuel line.
3. Choke not in ON position 3. Move switch to ON position
4. Faulty spark plug. 4. Clean, adjust gap or replace.
5. Safety key not in ignition switch on engine. 5. Insert the key fully into the switch.
6. Spark plug wire disconnected. 6. Connect spark plug wire.
7. Primer button not being used properly. 7. Refer to the engine manual for proper
priming instructions.
8. Fuel shut-off valve (if so equipped) closed. 8. Open fuel shut-off valve.
Engine runs erratic 1. Unit running on CHOKE. 1. Move choke lever to OFF position.
2. Blocked fuel line or stale fuel. 2. Clean fuel line. Refill with fresh fuel.
3. Water or dirt in fuel system. 3. Drain fuel tank and carburetor. Refill
with fresh fuel.
4. Carburetor out of adjustment. 4. Refer to the engine manual packed
with your unit or have carburetor
adjusted by an authorized MTD
service dealer.
Loss of power 1. Spark plug wire loose. 1. Connect and tighten spark plug wire.
2. Gas cap vent hole plugged. 2. Remove ice and snow from gas cap.
Be certain vent hole is clear.
3. Exhaust port plugged. 3. Refer to the engine manual packed
separately with your unit.
Engine overheats 1. Carburetor not adjusted properly. 1. Refer to the engine manual or have
the carburetor adjusted by an
authorized MTD service dealer.
Excessive vibration 1. Loose parts or damaged auger. 1. Stop engine immediately and
disconnect spark plug wire. Tighten all
bolts and nuts. If vibration continues,
have unit serviced by an authorized
MTD service dealer.
Unit fails 1. Traction control cable in need of 1. Adjust traction control cable. Refer to
to propel itself adjustment. Section 6 of this manual.
2. Drive belt loose or damaged. 2. Replace drive belt. Refer to Section 8
of this manual.
Unit fails 1. Discharge chute clogged. 1. Stop engine immediately and
to discharge snow disconnect spark plug wire. Clean
chute area and auger housing.
2. Foreign object lodged in auger. 2. Stop engine immediately and
disconnect spark plug wire. Remove
object from auger.
3. Auger control cable in need of adjustment. 3. Adjust auger control cable. Refer to
Section 6 of this manual.
4. Auger belt loose or damaged. 4. Refer to the Service section of this
manual.
5. Auger shear bolts have sheared. 5. Replace auger shear bolts. Refer to
Figure 1 on page 5 of this manual.

17
SECTION 10: MODEL E663H & E643E PARTS LIST

27
20

39 38

Drive Clutch Cable

37 5 4 Auger Clutch Cable


13 30
7
52 40 6 3
4
2 30
14
26 15 5
36
16

44
51

7 9 10
31 25 11*
28 23 12

41 17
8
18 4
32 24 1
22
33 1
21 42 20
29 5
8
34 Auger Clutch Cable
43 19
35
46 45

48

49 49

50
47

* Add a second washer here, if needed, to reduce axle play.

18
Models E663H & E643E

Ref. Ref.
Part No. Part Description Part No. Part Description
No. No.
1 710-1652 Self-tapping Screw, 1/4-20 x .625 29 684-0013B Wheel Shift Rod Assembly
2 784-5688 Drive Cable Guide Bracket 30 710-0599 Self-tapping Screw, 1/4-20 x .5
3 784-5687A Auger Clutch Cable Bracket 31 748-0190 Spacer
4 756-0625 Cable Roller 32 684-0021 Friction Wheel Bracket Assembly
5 738-0924 Hex Screw 1/4-28 33 732-0264 Extension Spring
6 784-5630B Frame Assembly 34 712-0711 Jam Nut 3/8-24
7 741-0563 Ball Bearing 35 746-0898B Drive Cable
8 736-0105 Bell Washer 36 738-0830 Axle (E663H)
9 712-0116 Lock Jam Nut 738-0869 Axle (E643E)
10 741-04026 Hex Flange Bearing 37 790-00010 Friction Plate
11 736-0188 Flat Washer† 38 735-0243B Friction Wheel Rubber
12 784-5689A Front Support Guide Bracket 39 718-0301A Friction Wheel Hub
13 710-0538 Lock Hex Screw 40 618-0063A Friction Wheel Bearing
14 736-0242 Bell Washer .340 ID x .872 OD 41 711-1364 Clevis Pin, 1/4 x 1.3725
15 714-0474 Cotter Pin 42 736-0142 Flat Washer, .281 x .5 x .063
16 736-0160 Flat Washer .536 ID x .930 OD 43 714-0507 Cotter Pin, .75
17 710-0809 Self-tapping Screw, 1/4-20 x 1.25 44 712-0703A Insert Nut, 5/16-18
18 784-5590 Frame Shift Bracket 45 746-0897 Drive Cable
19 784-5638A Frame Cover 46 784-5232A Auger Idler Arm
20 710-1652 Hex Washer Screw 1/4-20 47 734-0255 Air Valve
21 736-0351 Flat Washer .760 ID x .50 OD 48 734-1712A Wheel Assembly (E663H)
22 717-1445 Gear 634-0140A Wheel Assembly (E643E)
23 714-0126 Key 49 741-0401 Sleeve Bearing, .75 x .87 x 1
24 717-04094 7-Tooth Shaft 50 734-1525 Tire Only, 16 x 6.5 x 8 (E663H)
25 715-0249 Roll Pin 734-1859 Tire Only, 15 x 5 x 6 (E643E)
26 714-0143 Klik Pin 51 716-0102 Snap Ring
27 684-0042C Friction Wheel Assembly 52 790-00011 Friction Plate
28 656-0012A Friction Disc Wheel

19
Models E663H & E643E

3 2 1

44 4
5
43

11 10
9
18 15
14 12 7 6
13 8

9 18
19
20
16 22
23 21

27 10 13
34 28 25 23
18
13

38 26
35 31

30 22

18
31 32
33

16
41

36
37

17
39 40
29 24
40

42
39

20
Models E663H & E643E

Ref. Ref.
Part No. Part Description Part No. Part Description
No. No.
1. 712-0116 Lock Jam Nut 3/8-24 25. 710-0703 Carriage Screw 1/4-20 x .75
2. 756-0178 Flat Idler, 2.75 w/o Flanges 26. 710-0726 Hex Screw 5/16-18 x .75
3. 784-5632B Auger Idler Arm 27. 736-0169 Lock Washer 3/8
4. 710-0459A Hex Cap Screw 3/8-24 x 1.50 28. 712-0798 Hex Nut 3/8-16
5. 738-0281 Shoulder Screw 29. 741-0245 Hex Flange Bearing
6. 736-0167 Flat Washer 30. 784-5580 Skid Shoe
7. 732-0611 Extension Spring 31. 736-0242 Bell Washer
8. 712-3068 Hex Nut 5/16-18 32. 712-3010 Hex Nut 5/16-18
9. 712-3010 Hex Nut 5/16-18 33. 784-5575 Shave Plate, 29.66” (E663H)
10. 736-0119 Lock Washer 5/16 784-5581A Shave Plate, 23.66” (E643E)
11. 05931A Bearing Housing, 1.85 34. 710-0260 Carriage Bolt 5/16-18 x .62
12. 741-0309 Ball Bearing, .75 x 1.85 35. 684-0065 Impeller Assembly, 12
13. 710-0451 Carriage Bolt 5/16-18 x .75 36. 715-0114 Spiral Pin, .25 x 1.5
14. 705-5226 Chute Reinforcement 37. 618-0160A Gearbox Assembly (E663H)
15. 684-0055C 30” Housing Assembly (E663H) 618-0120A Gearbox Assembly (E643E)
684-0039D 24” Housing Assembly (E643E) 38. 605-5248B RH Spiral Ass’y (E663H)
16. 712-3010 Hex Nut 5/16-18 605-5188A RH Spiral Ass’y (E643E)
17. 712-0429 Lock Nut 5/16-18 39. 736-0188 Flat Washer
18. 736-0242 Bell Washer 40. 741-0493A Flange Bushing
19. 741-0475 Plastic Bushing, .380 41. 605-5249B LH Spiral Ass’y (E663H)
20. 784-5647 Chute Crank Bracket 605-5189A LH Spiral Ass’y (E643E)
21. 731-1379C Chute Adapter, 5.0 42. 710-0890A Shear Bolt 5/16-18 x 1.5

22. 712-3027 Hex Lock Nut 1/4-20 43. 731-2635 Mount: Chute Clean-out Tool

23. 736-0463 Flat Washer 44. 731-2643 Chute Clean-out Tool

24. 784-5618 Bearing Housing

21
Models E663H & E643E

3
5
27 4

9 8

11
13 10
12
15

16

4
16 7
6
20
22

20
14
17
18
23
19 26
24
21

21
25

22
Models E663H & E643E

Ref.
Part No. Part Description
No.
1. 710-1652 Hex Washer Screw 1/4-20 x.625
2. 731-1324 Belt Cover
3. 732-0710 Extension Spring
4. 710-0627 Hex Screw 5/16-24 x .75
5. 710-3005 Hex Cap Screw 3/8-16 x 1.25
6. 05896A Drive Clutch Bracket
7. 748-0234 Shoulder Spacer
8. 756-0987 Pulley Half
9. 754-0346 V-Belt
10. 756-0986 Pulley Half
11. 736-0270 Bell Washer
12. 710-0230 Hex Cap Screw 1/4-28 x .50
13. 756-0313 Flat Idler
14. 710-1245B Lock Cap Screw 5/16-24 x .875
15. 712-0181 Lock Jam Nut 3/8-16
16. 756-0569 Pulley Half
17. 736-0242 Bell Washer
18. 736-0505 Flat Washer
20. 754-0430B Belt
21. 756-0967 Auger Pulley
22. 736-0247 Flat Washer
23. 736-0331 Bell Washer
24. 710-0696 Hex Cap Screw 3/8-24
25. 748-0360 Pulley
26. 710-0654A Hex Washer Screw 3/8-16 x 1.0
27. 629-0071 Extension Cord

IMPORTANT: For a proper working machine, use Factory


Approved Parts.
V-BELTS are specially designed to engage and disengage
safely. A substitute (non OEM) V-Belt can be dangerous by
not disengaging completely

23
Models E663H & E643E

67
70
73
10
13 3
44
32 45 19
32 45 46
38 33
68 32
49
55 72 3
51
41 42
32
39 36 35
48
43 44
4 30 69
18 34 41
71 (for ground wire
of light ass’y) 54
62
47
27 39
40
55 42 55
37 43 76
59 76
5 12 20 31 53
11 9 66
8
23 B 16
29 14
55 A
64 A B 15
25
63 28
65 22
21
35
60
24
59 78
6 1
26

52 20

4
54 12 41
7
58 2
61 74
56
75

17
12
57

24
Models E663H & E643E

Ref. Ref.
Part No. Part Description Part No. Part Description
No. No.
1. 684-0008A Shift Arm Assembly 40. 736-0105 Bell Washer, .401 x .87 x .063
2. 684-0053B Lower Chute Crank Assembly 41. 736-0119 Lock Washer, 5/16
3. 714-0507 Cotter Pin, 3/32 x .75 42. 736-0509 Special Washer, .35 x .72 x .13
4. 710-0458 Carriage Bolt, 5/16-18 x 1.75 43. 746-0778 Cable “Z” Fitting
5. 710-0449 Carriage Bolt, 5/16-18 x 2.25 44. 747-0877 Cam Rod
6. 710-0788 Self Tapping Screw, 1/4-20 x 1 45. 748-0362 Cam Handle Lock
7. 710-0643 Hex Cap Screw, 5/16-18 x 1.0 46. 748-0363 Handle Lock Pawl
8. 710-3015 Hex Cap Screw, 1/4-20 x .75 47. 784-5619A Shift Handle
9. 711-0677 Ferrule, 5/16-18 x .312 48. 784-5679 LH Handle Support Bracket
10. 747-1136 Headlamp Retainer 49. 784-5680 RH Handle Support Bracket
11. 712-3010 Hex Nut, 5/16-18 50. 784-5681 LH Handle Support Bracket
12. 714-0104 Internal Cotter Pin 51. 784-5682 RH Handle Support Bracket
13. 725-1672 Lens Assembly / Lamp Housing 52. 710-0451 Carriage Bolt, 5/16-18 x .75
14. 720-0201A Chute Crank Knob 53. 710-0805 Hex Cap Screw, 516-18 x 1.5
15. 720-0284 Wing Knob, 5/16-18 54. 710-0896 Screw, 1/4-14 x .625
16. 726-0100 Push Cap, 3/8 55. 712-0429 Hex Lock Nut, 5/16-18
17. 736-0185 Flat Washer, .375 x .738 x .063 56. 712-3027 Hex Flange Lock Nut, 1/4-20
18. 736-0242 Bell Washer, .34 x .872 57. 731-0851A Lower Chute Flange Keeper
19. 731-1545B Handle Panel, Yellow 58. 731-1300B Lower Chute
20. 736-0275 Flat Washer, .344 x .688 x .065 59. 731-1313C Chute Tilt Cable Guide
21. 736-0451 Saddle Washer, .32 x .93 60. 731-04426 Upper Chute
22. 741-0475 Plastic Bushing 61. 736-0159 Washer, 5/16
23. 747-0620A Upper Shift Rod 62. 736-0506 Special Washer, .28 x 1.2 x .06
24. 747-0621 Lower Shift Rod 63. 746-0896 Chute Deflector Control Cable
25. 705-5266 Chute Crank Bracket 64. 746-0901 Chute Deflector Cable w/ Clip
26. 749-0951 Lower Handle 65. 784-5594 Cable Bracket
27. 749-0954 RH Handle (Upper), C-style 66. 784-5604 Chute Tilt Handle
28. 749-0955 LH Handle (Upper), C-style 67. 629-0059 Halogen Light Harness
29. 750-0963 Shift Rod Connector 68. 684-0036A RH Engagement Handle Ass’y
30. 684-0102 Handle Panel Assembly 69. 684-0037B LH Engagement Handle Ass’y
31. 710-0459A Hex Cap Screw, 3/8-24 x 1.5 70. 710-1003 Special Screw, #10-16 x .625
32. 710-0599 Self Tapping Screw, 1/4-20 x .5 71. 712-0271 Hex Sems Nut, 1/4-20
33. 711-0653 Clevis Pin 72. 720-0232 Plastic Knob
34. 712-0116 Jam Nut, 3/8-24 73. 725-1658 Halogen Lamp, 12-volt, 27 Watt
35. 714-0104 Cotter Pin, .072 x 1.0 74. 710-1880 Hex Cap Screw, 5/16-18 x .75
36. 732-0145 Compression Spring, .36 x 1.0 75. 712-3068 Hex Nut 5/16-18
37. 732-0193 Comp. Spring, .39 x .6 x .88 76. 736-0270 Bell Washer, .265 x .75 x .062
38. 732-0746 Torsion Spring, .44 x .8 77. 712-0287 Hex Nut, 1/4-20
39. 735-0199A Rubber Bumper 78. 747-0737 Upper Chute Crank

25
Models E663H & E643E

4
17

11

9
16
13
8

1 15 10
5 14

6
3
7

12

3
2

Ref.
Part No. Part Description
No.
1. 618-0123 RH Housing
2. 618-0124 LH Housing w/Fitting Hole
3. 710-0642 Self Tapping Screw, 1/4-20 x .75
4. 711-1024A Spiral Axle, 30” (E663H)
711-0908A Spiral Axle, 24” (E643E)
5. 714-0161 Hi-Pro Key, 3/16 x 5/8
6. 715-0143 Spring Spirol Pin, .25 x 1.25
7. 717-0528A Worm Gear, 20-tooth
8. 717-0526 Worm Shaft
9. 718-0186 Thrust Collar
10. 721-0325 Grease Plug
11. 721-0327 Grease Seal
12. 736-0351 Flat Washer, .76 x 1.5 x .030
13. 736-0369 Flat Washer, .508 x 1.0 x .020
14. 736-0445 Flat Washer, .76 x 1.5 x .060
15. 741-0662 Flange Bearing, .75 x 1.0 x .59
16. 741-0663 Flange Bearing, .503 ID x .75 OD
17. 618-0160A Gear Assembly Complete, 30” (E663H)
618-0120A Gear Assembly Complete, 24” (E643E)
— 737-0168A Grease (1-½ oz.)

26
NOTES

27
MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with d. MTD LLC does not extend any warranty for products
respect to new merchandise purchased and used in the sold or exported outside of the United States, its
United States, its possessions and territories. possessions and territories, except those sold through
MTD LLC’s authorized channels of export distribution.
MTD LLC warrants this product against defects for a period of
e. Parts that are not genuine MTD parts are not covered
two (2) years commencing on the date of original purchase
by this warranty.
and will, at its option, repair or replace, free of charge, any
f. Service completed by someone other than an
part found to be defective in materials or workmanship. This
authorized service dealer is not covered by this
limited warranty shall only apply if this product has been
warranty.
operated and maintained in accordance with the Operator’s
g. Transportation charges and service calls are not
Manual furnished with the product, and has not been subject
covered.
to misuse, abuse, commercial use, neglect, accident,
improper maintenance, alteration, vandalism, theft, fire, No implied warranty, including any implied warranty of
water, or damage because of other peril or natural disaster. merchantability of fitness for a particular purpose,
Damage resulting from the installation or use of any applies after the applicable period of express written
accessory or attachment not approved by MTD LLC for use warranty above as to the parts as identified. No other
with the product(s) covered by this manual will void your express warranty, whether written or oral, except as
warranty as to any resulting damage. mentioned above, given by any person or entity,
Normal wear parts or components thereof are subject to including a dealer or retailer, with respect to any product,
separate terms as follows: All normal wear parts or shall bind MTD LLC. During the period of the warranty,
component failures will be covered on the product for a period the exclusive remedy is repair or replacement of the
of 90 days regardless of cause. After 90 days, but within the product as set forth above.
two year period, normal wear part failures will be covered The provisions as set forth in this warranty provide the
ONLY IF caused by defects in materials or workmanship of sole and exclusive remedy arising from the sale. MTD
OTHER component parts. Normal wear parts and LLC shall not be liable for incidental or consequential
components include, but are not limited to: batteries, belts, loss or damage including, without limitation, expenses
blades, blade adapters, grass bags, rider deck wheels, seats, incurred for substitute or replacement lawn care services
snow thrower skid shoes, shave plates, auger spiral rubber, or for rental expenses to temporarily replace a warranted
and tires. product.
HOW TO OBTAIN SERVICE: Warranty service is available, Some states do not allow the exclusion or limitation of
WITH PROOF OF PURCHASE, through your local authorized incidental or consequential damages, or limitations on how
service dealer. To locate the dealer in your area, check your long an implied warranty lasts, so the above exclusions or
Yellow Pages, or contact MTD LLC at P.O. Box 361131, limitations may not apply to you.
Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log
on to our Web site at www.mtdproducts.com. In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
This limited warranty does not provide coverage in the of safety features of the product shall void this warranty.
following cases: You assume the risk and liability for loss, damage, or injury to
a. The engine or component parts thereof. These items you and your property and/or to others and their property
carry a separate manufacturer’s warranty. Refer to arising out of the misuse or inability to use the product.
applicable manufacturer’s warranty for terms and This limited warranty shall not extend to anyone other than the
conditions. original purchaser or to the person for whom it was purchased
b. Log splitter pumps, valves, and cylinders have a as a gift.
separate one year warranty.
c. Routine maintenance items such as lubricants, filters, HOW STATE LAW RELATES TO THIS WARRANTY: This
blade sharpening, tune-ups, brake adjustments, clutch limited warranty gives you specific legal rights, and you may
adjustments, deck adjustments, and normal also have other rights which vary from state to state.
deterioration of the exterior finish due to use or
exposure.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310

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