Electronic Curemaster

SERVICE MANUAL

ETS2d (S214d, S221d, S240d)

ETS3d (S310d, S321d)
ETS5d (S516d, S521d)

IF IN ANY DOUBT CONTACT:

EDWIN TRISK LIMITED.

FORM FM 339

ISSUE 09 (VALID FROM 20/10/06)

© Edwin Trisk Ltd.2006

FM 339
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 IMPORTANT
PLEASE READ THESE INSTRUCTIONS THOROUGHLY
BEFORE COMMENCING ASSEMBLY OR OPERATION OF
THE UNIT. FAILURE TO DO SO COULD RESULT IN
DAMAGE OR INJURY FOR WHICH EDWIN TRISK LIMITED
WILL ACCEPT NO RESPONSIBILITY OR LIABILITY.

ISOLATE MAINS SUPPLY BEFORE REMOVING COVERS.

THE SUPPORT ARM EXTENDS FIERCELY WHEN CASSETTE ASSEMBLY

IS NOT FITTED.

THIS MANUAL (ISSUE 05) IS ONLY INTENDED FOR THE SERVICING OF

THE MODELS MENTIONED ON THE FIRST PAGE.

THIS MANUAL IS AN UNCONTROLLED DOCUMENT. TRISK RESERVE

THE RIGHT TO UPDATE UNIT SPECIFICATIONS WITHOUT PRIOR
NOTICE OR CONSULTATION.

PLEASE READ THE RELEVANT REPAIR PROCEDURE THOROUGHLY AT

LEAST ONCE BEFORE COMMENCING ANY SERVICING OPERATION.

SERVICING OPERATIONS SHOULD ONLY BE CARRIED OUT BY

QUALIFIED SERVICE PERSONNEL WHO MUST USE TRISK APPROVED
COMPONENTS.

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 CONTENTS
INTRODUCTION ...........................................................................................................................4
Servicing Tools.............................................................................................................................4
TECHNICAL SPECIFICATIONS..................................................................................................5
MAJOR COMPONENTS................................................................................................................6
Base – (All Units).........................................................................................................................7
Arm & Upright Assemblies (S214d, S221d, S240d) ...................................................................8
Arm & Upright Assemblies (S310d)..........................................................................................10
Arm & Upright Assemblies (S321d)..........................................................................................11
Arm & Upright Assemblies (S321d)..........................................................................................12
Arm & Upright Assemblies (S516d)..........................................................................................14
Arm & Upright Assemblies (S521d)..........................................................................................16
Cassette Assembly (S221d, S240d, S214d) ...............................................................................18
Cassette Assembly (S310d, S321d) ...........................................................................................19
Cassette Assembly (S516d, S521d) ...........................................................................................20
I R Cassette Assembly (S214d, S221d, S240d, S516d, S521d).................................................22
I R Cassette Assembly (S310d, S321d)......................................................................................24
Distance Indicator Exploded Assembly .....................................................................................26
FAULT FINDING GUIDE ...........................................................................................................27
FAULT FINDING FLOW DIAGRAM ........................................................................................28
REPAIR PROCEDURES ..............................................................................................................32
Procedure 1- FRONT PANEL REMOVAL...............................................................................32
Procedure 2 – MAINS CABLE REPLACEMENT....................................................................32
Procedure 3 – CASSETTE CORD REPLACEMENT*.............................................................32
Procedure 4 – UPM REPLACEMENT (UNIVERSAL POWER MODULE)...........................33
Procedure 5 – MAIN CONTROL PCB REPLACEMENT........................................................33
Procedure 6 – IEC SOCKET REPLACEMENT........................................................................33
Procedure 7 – GAS STRUT REPLACEMENT .........................................................................33
Procedure 8 – I.R EMITTER REPLACEMENT .......................................................................34

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 INTRODUCTION
This manual is intended to aid the servicing of the TRISK branded products listed on the cover.
Servicing operations should only be carried out by qualified service personnel, who must use
TRISK approved components. Although every effort has been made to ensure that the following
information is accurate, it is only intended to help service personnel rather than direct them in
their every step. It is vitally important that any problems encountered when servicing units are
referred to your importer or Edwin Trisk Ltd.

PLEASE NOTE THAT WHEN SERVICING THE UNIT, REFER TO SECTION 5 - FAULT
FINDING GUIDE, BEFORE COMMENCING ANY REPAIR PROCEDURE.

Servicing Tools
The following tools are the minimum required to service the range of products listed on the front
cover:

No. Required Description

1 Round, Parallel Tipped 3mm, Screwdriver

1 Round, Parallel Tipped 5mm, Screwdriver
1 Round, Supadrive No. 1, Screwdriver
2 19mm Combination Spanners
2 17mm Combination Spanners
1 Hand Drill
1 Drill 3mm diameter
1 Combination Pliers
1 Wire Strippers / Cutters
1 Allen Key (6mm AF)
1 Crimp Tool for Crimping Red, Blue and Yellow Insulated Crimp Connections
1 Hand Rivet Gun with nozzle for 3mm rivets.
1 Heyco Hand-pliers

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 TECHNICAL SPECIFICATIONS
All units use quartz, tungsten filament ruby sleeved Infra-Red Emitters.
All units can operate from a 50Hz or 60Hz mains supply.

ETS214d & ETS240d

Rated Voltage 240V, Single Phase
Maximum Power Consumption (Nominal) 3000W

ETS221d
Rated Voltage 230V, Single Phase
Maximum Power Consumption (Nominal) 3300W

ETS310d
Rated Voltage 240V, Single Phase
Maximum Power Consumption (Nominal) 4500W

ETS321d
Rated Voltage 400V, Three Phase
Maximum Power Consumption (Nominal) 4500W

ETS516d
Rated Voltage 240V, Single Phase
Maximum Power Consumption (Nominal) 6000W

ETS521d
Rated Voltage 400V, Three Phase
Maximum Power Consumption (Nominal) 6600W

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 MAJOR COMPONENTS

1 BASE
2 UPRIGHT/ARM ASSEMBLY
3 IR CASSETTE/BACKBAR ASSEMBLY
4 IR CASSETTE – TOP
5 IR CASSETTE – CENTRE & BOTTOM

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Base – (All Units)
PART NUMBER DESCRIPTION

1 E214.01 BASE (S214d)

E221.01 (S221d, S240d, S310d)
E321.01 (S321d, S516)
E521.01 (S521d)

2 S8031 WASHER, M10

3 S0293A LOCKNUT, M10 – NYLOC

4 S0075D END CAP – PLASTIC

5 S0065 BRAKED CASTOR

6 S0064 UNBRAKED CASTOR

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Arm & Upright Assemblies (S214d, S221d, S240d)
1 D220-03-20 Front Panel Fascia Label 23 108.04 M10 x 15 Button Head Screw (x4)
2 S0227 Timer Knob 24 PDD003X Column U-Channel
3 121.07 No.6 x 3/8” Self Tapping Screw 25 S8027A Spiral Pins Ø10 x 50
4 S0161 15A MCB – Single Pole 26 T1040 Plastic Handle (Large)
5 S0256 M3 X 8 Taptite P021 Screw 27 S0330 Rivet Ø4.8 x 15
6 E221.04.05 Front Panel Fascia Metalwork 28 PDD040Y Top End Cap (Socket Housing)
7 E214.04.04 (214) 29 E221.06.02 Single Socket Housing (221,240)
E221.04.04 Mains Cable Input Plate Assembly (221) D310.02.01 Single Socket Housing (214)
E240.04.04 (240) 30 D320.06.18 Distance Indicator Arm Cable
8 S0191 Cable 14AWG 3 Core Cable (214) 31 372.03 IEC Outlet Socket (x3)
370.08 Cable – Schuko Cord Set (221) 32 S0275 M12 x 90 Bolt
S0195A Cable 1.5 mm 3 Core (240) 33 PDD 040X Bottom End Cap (Skt. Housing)
9 350.01 Stress Relief Gland (214) 34 PDD 131 Pivot Bolt Assembly
S0512 (221,240) 35 S0294A Nut, M12, Nyloc
10 351.01 Gland Nut (214) 36 S0076 Nut Cap M12
S0513 Con Clamp (221,240) 37 T1011 Ratchet Lever M12 (Female)
11 E221.04.01 Main Control PCB (221,240) 38 177.01 5/16” Capped Starlock
E214.04.01 (214) 39 S0112 800N Gas Strut (214, 221, 240)
12 126.10 M4 x 10 Pan-head Screws 40 S0117 Gas Strut Lever
13 S0173C Connector Block 20A 41 E221.02.01 Gas strut End
S0174 Connector Block 30A 42 S0118 Lever Grip
14 S0308A M5 Star Washer 43
15 S0308 M5 Plain Washer 44
16 S0291 M5 Nut 45
17 E221.03.03 Transformer PCB Assembly (Note 1) 46 PDD 011 Pivot Bracket Assembly
18 121.07 No.6 x 3/8 “ Self Tapper 47 PDD033 Gas Strut Pin
19 321.06 Single Phase 16A Filter (221,240) 48 194.01 Spacer
20 E221.03.25 Top plate – (US units only) (214) 49 D320.03.36 Gas Strut Arm Pin
21 D320.03.15 Universal Power Module (UPM) 50 E221.02.21 Top Cap
22 S0269 M5 x 16 Bolt
Note On S214d item 17 is to be found at top of upright.

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 FM339
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Arm & Upright Assemblies (S310d)
1 D220-03-20 Front Panel Fascia Label 28 PDD040Y Top End Cap (Socket Housing)
2 S0227 Timer Knob 29 D310.02.01 Single Socket Housing
3 121.07 No.6 x 3/8” Self Tapping Screw 30 D320.06.18 Distance Indicator Arm Cable
4 S0162 30A MCB – Single Pole 31 372.03 IEC Outlet Socket (x3)
5 S0256 M3 X 8 Taptite P021 Screw 32 S0275 M12 x 90 Bolt
6 E310.04.05 Front Panel Fascia Metalwork 33 PDD 040X Bottom End Cap (Skt. Housing)
7 E310.04.04 Mains Cable Input Plate Assembly 34 PDD 131 Pivot Bolt Assembly
8 S0191A Cable 10 AWG 3 Core Cable 35 S0294A Nut, M12, Nyloc
9 350.02 Stress Relief Gland 36 S0076 Nut Cap M12
10 351.02 Gland Nut 37 T1011 Ratchet Lever M12 (Female)
11 E221.04.01 Main Control PCB 38 177.01 5/16” Capped Starlock
12 126.10 M4 x 10 Pan-head Screws 39 550.03 1200N Gas Strut
13 S0174 Connector Block 30A 40 S0117 Gas Strut Lever
14 S0308A M5 Star Washer 41 E221.02.01 Gas strut End
15 S0308 M5 Plain Washer 42 S0118 Lever Grip
16 S0291 M5 Nut 43
17 E221.03.03 Transformer PCB Assembly (Note 1) 44
18 121.07 No.6 x 3/8 “ Self Tapper 45
19 46 PDD 011 Pivot Bracket Assembly
20 E221.03.25 Top plate 47 PDD033 Gas Strut Pin
21 D320.03.15 Universal Power Module (UPM) 48 194.01 Spacer
22 S0269 M5 x 16 Bolt 49 D320.03.36 Gas Strut Arm Pin
23 108.04 M10 x 15 Button Head Screw (x4) 50 E221.02.21 Top Cap
24 PDD003X Column U-Channel 51 PDD220 Label ‘Fuse Rating’
25 S8027A Spiral Pins Ø10 x 50 52 320.01 Fuse Holder 30A 250Vac
26 T1040 Plastic Handle (Large) 53 S0180A Fuse, 15A time delay
27 S0330 Rivet Ø4.8 x 15
Note On S310d item 17 is to be found at top of upright.

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 FM339
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Arm & Upright Assemblies (S321d)
1 D320.03.20 Front Panel Fascia Label 27 108.04 M10 x 15 Button Head Screw
2 S0227 Timer Knob 28 T1040 Plastic Handle Large
3 121.07 No.6 x 3/8” Self Tapping Screw 29 S0330 Rivet Ø4.8 x 15
4 S0163 10A 3 phase MCB 30 PDD040Y Top End Cap (Socket Housing)
5 E521.03.22 Breaker Bracket 31 E221.06.02 Single Socket Housing
6 E321.04.06 Front Panel Fascia Metalwork 32 D320.06.18 Distance Indicator Arm Cable
7 E214.04.04 Mains Cable Input Plate Assembly 33 S0275 M12 x 90 Bolt
8 S0173C Terminal Block 20A 34 PDD040X Bottom End Cap (Socket Housing)
9 T1050A Plug – 16A 5Pin CEE17 35 PDD131 Pivot Bolt Assembly
10 300.10 Cable 1.5mm 4 – Core 36 S0294A Nut M12, Nyloc
11 S0512 Stress Relief Gland 37 S0076 Nut Cap M12
12 S0513 Con Clamp 38 T1011 M12 Ratchet Lever (Female)
13 E321.04.01 S321d Main Control PCB 39 372.03 IEC Socket (x3)
14 126.10 M4 x 10 Pan Head Screws 40 177.01 5/16” Capped starlock
15 S0291 M5 Nut 41 550.03 1200N Gas Strut
16 S0308 M5 Plain Washer 42 S0117 Gas Strut Lever
17 S0308A M5 Star Washer 43 E221.02.01 Gas Strut End
18 E321.03.03 Transformer Assembly 44 194.01 Spacer
19 121.07 No.6 x 3/8 “ Self Tapping Screw 45 D320.03.36 Gas Strut Arm Pin
20 321.02 3 Phase 16A Mains Filter 46
21 E221.02.21 Top Cap 47 PDD033 Pin
22 D320.03.15 Universal Power Module (UPM) 48 S0118 Lever Grip
23 S0269 M5 x 16 Bolt 49
24 S8027A Spiral Pins Ø10 x 50 50
26 PDD 003X Column U-Channel 51

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 FM339
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Arm & Upright Assemblies (S516d)
1 E521.04.23 Front Panel Fascia Label 26 PDD040Y Top End Cap (Socket Housing)
2 S0227 Timer Knob 27 E516.06.03 Socket Housing Cover
3 121.07 No.6 x 3/8” Self Tapping Screw 28 D320.06.18 Distance Indicator Arm Cable
4 S0162 MCB 1 Phase 30A 29 372.03 IEC Outlet Socket (x6)
5 S0256 M3 x 8 Taptite Pozi Screw 30 S0275 M12 x 90 Bolt
6 E516.04.05 Front Panel Fascia Metalwork 31 01.04.07 Bottom End Cap (Socket Housing)
7 E516.04.04 Mains Cable Input Plate Assembly Inc Cable 32 S0294A M12 Nut, Nyloc
8 S0240B Plug Hubble Twist Lock 30A 33 S0076 M12 Nut Cap
9 S0191A Cable – 10AWG 3 Core 34 177.01 5/16” Capped Starlock
10 350.08 Stress Relief Gland 35 S0115 1500 N Gas Strut
11 351.02 Gland Nut 36 S0117 Gas Strut Lever
12 E221.04.01 Main Control PCB 37 E221.02.01 Gas Strut End
13 126.10 M4 x 10 Panhead Screws 38 S0118 Lever Grip
14 E221.03.03 Transformer PCB Assembly 39
15 S0291 M5 Nut 40
16 S0308A M5 Star Washer 41
17 S0308 M5 Plain Washer 42
18 320.01 Fuse Holder, 30A 250V 43 PDD033 Pin
19 S0180A Fuse 15A Time Delay 44 194.01 Spacer
20 S0217B Heatshrink Sleeving 6.4dia 45 D320.03.36 Gas Strut Arm Pin
21 E221.02.21 Top Cap 46 S8027A Spirol pin
22 D320.03.15 Universal Power Module (UPM) 47 PDD003X Column U-Channel
23 S0269 M5 x 16 Bolt 48 108.04 M10 x 15 Button Head Screw (x4)
24 T1040 Plastic Handle (Large) 49 S0174 Connector block 30A
25 S0330 Rivet Ø4.8 x 15

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 FM339
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Arm & Upright Assemblies (S521d)
1 E521.04.23 Front Panel Fascia Label 25 S8027A Spiral Pin Ø10 x 50
2 S0227 Timer Knob 26 T1040 Plastic Handle (Large)
3 121.06 No.6 x 3/8” Self Tapping Screw 27 S0330 Rivet Ø4.8 x 15
4 S0163 MCB 3 Phase 10A 28 PDD040Y Top End Cap (Socket Housing)
5 E521.03.22 MCB Bracket 29 E521.06.02 6 Outlet Socket Housing
6 E521.04.06 Front Panel Fascia Metalwork 30 D320.06.18 Distance Indicator Arm Cable
7 E521.04.04 Mains Cable Input Plate Assembly, Inc Cable 31 372.03 IEC Outlet Socket (x6)
8 T1050A Plug 5 Pin CEE17 32 S0275 M12 x 90 Bolt
9 300.10 Cable 1.5mm² 3-core H05-VV-F4 33 PDD040X Bottom End Cap (Socket Housing)
10 S0512 Stress Relief Gland 34 S0294A M12 Nut, Nyloc
11 S0513 Con Clamp 35 S0076 M12 Nut Cap
12 E521.04.01 E521 Main Control PCB 36 177.01 5/16” Capped Starlock
13 126.10 M4 x 10 Panhead Screws 37 S0115 1500 N Gas Strut
14 E521.03.03 Transformer PCB Assembly 38 S0117 Gas Strut Lever
15 S0291 M5 Nut 39 E221.02.01 Gas Strut End
16 S0308A M5 Star Washer 40 S0118 Lever Grip
17 S0308 M5 Plain Washer 41
18 121.06 No.6 x 3/8” Self Tapping Screw 42
19 321.08 3Phase 16A Mains Filter 43
20 E221.02.21 Top Cap 44
21 D320.03.15 Universal Power Module (UPM)(x2) 45 PDD033 Pin
22 S0269 M5 x 16 Bolt 46 194.01 Spacer
23 108.04 M10 x 15 Button Head Screw (x4) 47 D320.03.36 Gas Strut Arm Pin
24 PDD003X Column U-Channel 48 S0173C Terminal Block (20A)

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 FM339
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Cassette Assembly (S221d, S240d, S214d)

FM339
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Cassette Assembly (S310d, S321d)

FM339
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Cassette Assembly (S516d, S521d)

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This page left blank intentionally

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I R Cassette Assembly (S214d, S221d, S240d, S516d, S521d)
1 PDD 072 Die Cast End Cap 2 20 S8008 Cable clip 2
2 S0251 Screw, Pozi-pan, Self-tapping 8 21 S0561H Tube packer 3
3 PDD 006Y Cassette Side Extrusion 2 22 S0220A Snap-in Cable Tie 4
4 PDD 006W Cassette Back 1 23 395.02 Cable Tie Base 1
5 PDD 007X Back Reflector, long 1 24 S0220 Cable Tie 1
6 CM01.05.20 Strain Relief Plate 1 25 PDD 196 Label – ‘ISOLATE MAINS’ 1
7 350.05 Flexi-strain Relief Grommet 1 26 S0211B Male Insulated Coupler 2
8 S0173C Terminal Block, 3-way, 20A 1 27 S0212 Shrouded Receptacle - red 2
9 S0256 Screw, Pozi-taptite 3 28 301.24 Cable 1.0mm Brown, High Temp. 600mm
10 PDD 082 Cassette Cable Tray 1 (S226d, S240d, S521d)
11 PDD 021 Side Reflector 2 S0206 Cable 1.0mm Brown Tri-Rated.
12 370.05 Plug/Cordset (S221d, S240d) 1 (S214d, S516d)
370.20 Plug/Cordset (S214d, S516d, S521d) 29 301.25 Cable 1.0mm Blue High Temp. 390mm
13 S0321A Washer, M8, Shakeproof (NUT FIX ONLY) 1 (S226d, S240d, S521d)
14 380.08 Infrared Emitter Tube, 230V, 1100W 1 S0205 Cable 1.0mm Blue Tri-Rated
(S221d, S521d) (S214d, S516d)
380.07 Infrared Emitter Tube, 240V, 1000W 30 301.26 Cable 1.0mm Grn/Yel High Temp. 600mm
(S214d, S240d, S516d) (S226d, S240d, S521d)
15 PDD 161 Grille (S221d 1 S0205B Cable 1.0mm Grn/Yel Tri-Rated
PDD 005X Grille (S214d (S226d, S240d, S521d)
16 S 8049 Socket head cap Screw, M8x50 2 31 S0210 M3 Red Ring Crimp Terminal 7
(NUT FIX ONLY) 32 S0217 Heatproof Sleeving 100mm
17 S0332 Rivet Ø3.2 x 8 4 33 S0215 Red Blade Crimp Terminal 4
18 S0328A Rivet Ø3.2 x 8 (Black) 6 34 S0349 Terminal Block Retaining Pin 1
19 S0309 Shakeproof Washer M3 4 35 385.01 Heatproof Sleeving 3Ø 450mm
36 PDD 166 Label – ‘CAUTION, REMOVE 1
PACKING’

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I R Cassette Assembly (S214d,S221d,S240d,S516d,S521d)

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I R Cassette Assembly (S310d, S321d)
1 S330.05.20 Cassette back 1 22 S0332 Rivet Ø3.2x8 2
2 S330.05.21 Back Reflector 1 23 S0328A Rivet Ø 3.2 x 8 (Black) 6
3 S330.05.22 Grille (S310d) 1 24 S0321A Washer, shakeproof M8 2
S320.05 20 Grille (S321d) (NUT FIX ONLY)
4 S330.05.23 Cassette Cable Tray 1 25 S0309 Washer shakeproof M3 4
5 S330.05.24 Cassette Side Extrusion 2 26 395.02 Cable Tie Base 1
6 PDD 021 Side Reflector 2 27 S0220 Cable Tie 1
7 PDD 072 Die Cast End Cap 2 28 S8008 Cable Clip 1
8 CM01.05.20 Strain Relief Plate 1 29 S0220A Snap-in Cable Tie 6
10 PDD 026 Label – ‘INSPECTED BY’ 1 30
11 PDD 167 Label – ‘CAUTION, REMOVE 1 31
PACKING’ 32 S0211B Red Male Coupler 2
12 PDD 041 Label - “ISOLATE MAINS” 1 33 S0212 Red Shrouded Receptacle 2
13 34 S0210 M£ Red Ring
14 380.11 Infrared Emitter Tube, 240V 1 35 S0215 Red Blade
1500W 36 S0206 Cable 1.0mm Brown Tri-Rated (S310d) 730mm
15 370.05 Plug/Cordset 1 301.24 Cable 1.0mm Brown High Temp (S321d)
16 S0173C Terminal Block, 3-way, 20A 1 37 S0205 Cable 1.0mm Blue Tri-Rated (S310d) 520mm
17 S0349 Terminal block retaining pin 1 301.25 Cable 1.0mm Blue High Temp (S321d)
18 350.05 Flexi-strain Relief Grommet 1 38 S0205B Cable 1.0mm Grn/Yel Tri-Rated (S310d) 730mm
19 S0256 Screw, Pozi-taptite M3x8 3 301.26 Cable 1.0mm Grn/Yel High Temp (S321d)
20 S0251 Screw, Pozi-pan, Self Tapping 8 39 385.01 Heatproof Sleeve Ø3 450mm
21 S8049 Socket headcap Screw 2 40 S0217 Heatproof SLeeve Ø6 100mm
(NUT FIX ONLY)

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I R Cassette Assembly (S310d,S321d)

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Distance Indicator Exploded Assembly
1 D220.05.18 Distance indicator cable assembly

2 D220.05.20 Distance indicator label

3 S8007 Cable strain relief gland

4 D320.05.12 Back-plate assembly (inc. items 1,2,3,4) (S214, S221, S240, S516, S521)
D321.05.02 Back-plate assembly (Inc items 1,2,3,4) (S310, S321)

5 D320.05.03 Distance indicator PCB

6 D320.05.25 Sensor mounting plate

7 D320.05.10 Sliding cover assembly

8 D220.05.22 Distance indicator extrusion (S214, S221, S240, S516, S521)

D320.05.22 Distance indicator extrusion (S310, S321)

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 FAULT FINDING GUIDE
Fault:
INFRA RED EMITTERS WILL NOT TURN OFF or INFRA RED EMITTERS TURN ON
IMMEDIATELY THE MAIN POWER SWITCH IS TURNED ON.
The Universal Power Module (UPM) has failed. See procedure 1 - Front Panel Removal and
procedure 4 - UPM Replacement.

Fault:
ARM WILL NOT RAISE OR LOWER
Gas Strut Locknut slack, causing unit to jam. To reset, rotate Gas Strut Shaft one half turn clockwise
and check operation with release arm. Continue this operation until a position is obtained which
allows the arm to move freely up and down when the Gas Strut Lever is depressed. Tighten Locknut.

If examination of the Gas Strut reveals damage to the unit e.g. Bent Shaft, see procedure 7, Gas Strut
Replacement.

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 FAULT FINDING FLOW DIAGRAM
Does main timer Does the unit display time Do all Infra Red lamps illuminate
display light up? setting and stay silent when when timer enabled?
switched on?

Go to page 30 Go to page 32
Go to page 31

Hints and Tips

When checking for connection or wiring faults, try moving and bending the wire around. An insecure connection will give an
intermittent fault.
If all the wiring seems to be good, check the circuit boards for dry or cracked solder joints.
Severe bends and kinks in cables are prone to snapping interior wiring. Melted outer shielding of the mains cable may also be a cause of
malfunction.
When checking IEC cable for continuity, the resistance across the Live and Neutral of the cable and lamp set should read ≥3.5Ω when
cold and ≤16.0Ω just after use.
The Universal Power Module (UPM) is the black component situated approximately 1/3 of the way down the interior of the upright,
marked D320.03.15 on reverse of board.

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Does main timer display light up?

Check continuity from mains plug to transformer board in

upright: Check continuity from SP3 &
E pin on plug to E point in upright SP4 on transformer board in
L pin on plug to ON/OFF switch upright to main control board
Other side of ON/OFF switch to SP2 on transformer board fixed to fascia
N pin on plug to SP1 on transformer board
Swap main
control board

Correct wiring and/or

Check following connections and connection faults
continuity:
>Fuse on transformer board in upright
>Transformer windings
>L IN to L OUT in filter Replace faulty
>N IN to N OUT in filter components
Also check for short circuit between all L
and N in filter

Correct wiring and/or

connection faults

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Does the unit display time setting and stay silent when switched on?

Check distance Timer shows lines across Check continuity

indicator is connected centre between distance
Inspect distance indicator indicator socket on
cable and its plug and end of arm and CON1
socket for damage on main control board

Connect distance
indicator
Correct wiring and/or
connection faults

Change distance
indictor cable set

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Do all Infra Red lamps illuminate during Flashoff?

Check visually that Check continuity of IEC cable

Do any lamps
tubes are intact of OFF lamp:
illuminate?
Unplug corresponding cable and
plug back in to alternative
socket on end of arm
Check continuity of IEC cable
between L and N in cable socket

Change tubes

Check continuity between:

>Input N and end of arm Change UPM Change IEC
>Input L and 1,2 & 3 IN cable
on UPM in upright
>OUT 1, 2 & 3 on UPM
in upright and L out at end
of arm
>C on UPM in upright Correct wiring and/or
and SP4 on main control connection fault
board
>S1, S2 & S3 on UPM
and SP5, SP6 & SP7 on
main control board in
upright

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 REPAIR PROCEDURES
Procedure 1- FRONT PANEL REMOVAL

Ensure unit is disconnected from mains supply.

Remove cassette assembly.
Remove upright from base to allow the plastic side strips to be removed. Undo the four screws
holding the top cap in position. Remove the four remaining screws holding the front fascia in position.
The front fascia can now pivot forward allowing access to the components inside.

Procedure 2 – MAINS CABLE REPLACEMENT

Ensure unit is disconnected from mains supply (remove mains plug from the supply).
Remove the six screws that hold the cable gland cover to the upright column. The cover can be eased
away from the column exposing the connections to the mains cable. Disconnect the mains input cable
from the terminal block.
Release the clamping screws on the cable clamps and cut the tie wrap holding the cable to the terminal
block. Disconnect the earth cable from the cover earth stud. Undo the clamping nut on the spiral
gland to release the old mains lead.

To refit the new mains cable, ensure the new cable is the same type as the original. Strip the sheath
270mm back from the end before inserting into the cable gland. Fasten the cable clamp onto the
sheath of the mains cable allowing a minimum of 5mm to extend beyond the clamp. Refit the cable tie
to tidy cables. Tighten nut of spiral gland. Connect as below:

(S221d, S240d)
Brown - Live (Terminal marked L)
Blue - Neutral (Terminal marked N)
Green/Yellow - Earth (Terminal marked E)

(S321d, S521d)
Brown - Phase 1 (Terminal marked L1)
Black - Phase 2 (Terminal marked L2)
Blue - Phase 3 (Terminal marked L3)
Green/Yellow - Earth (Terminal marked E)

(S214d, S310d, S516d)

Black - Live (Terminal marked L)
White - Neutral (Terminal marked N)
Green - Earth (Terminal marked E)

Procedure 3 – CASSETTE CORD REPLACEMENT*

*The Cassette Cord is usually supplied as part of a spares package, complete with Strain Relief Plate
and associated components. The following procedure details the steps of replacing just the Cassette
Cord itself.
Ensure unit is disconnected from the mains supply.

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Disconnect Cassette Cords from IEC Sockets. Remove the affected I.R. Cassette Assembly from the
end of the arm by removing the ratchet lever. Carefully support I.R. Cassette Assembly and slide this
unit off the pivot bolt.
Examination of the rear of the affected I.R Cassette will show the cord entering the unit via a spiral
gland mounted on a Strain Relief Plate. Drill out the four rivets which hold the Strain Relief Plate to
the Back Mesh, and the central rivet that holds the Earth Terminal to the Strain Relief Plate.
A record should be made of the connections to the Terminal Block before removing old cable.
A pair of Heyco hand pliers are usually required for removing and fitting the Spiral Gland but normal
can be used if necessary. Fit new cord. Re-attach the cassette earth terminal. Rivet the Strain Relief
Plate onto Back Mesh. The unit is now ready for re-assembly

Procedure 4 – UPM REPLACEMENT (UNIVERSAL POWER MODULE)

Ensure unit is disconnected from the mains supply.

See procedure 1 for removal of front panel.
Do not disconnect the old UPM until the new one is in place. The UPM can be swapped by first
removing the two securing screws. The new UPM can then be fixed into position, (once thermally
conductive paste has been applied). The cabling can then be swapped over, being careful to connect
correctly.

Procedure 5 – MAIN CONTROL PCB REPLACEMENT

Ensure unit is disconnected from the mains supply.

See procedure 1 for removal of front panel.
Do not disconnect the old control PCB until the new one is in place. Undo the M3 nut located near the six pin connector.
Undo the six screws fixing the control PCB to the front panel. Remove knobs on front of panel. Fix new control PCB in
position and carefully swap the interconnections from the old control PCB to the new.

Procedure 6 – IEC SOCKET REPLACEMENT

Ensure unit is disconnected from mains supply.

Remove cassette assembly / pivot bolt assembly.
To remove the plastic covers at the end of the arm undo the 8 screws fixing them.
Remove Plastic Caps, which cover bolts that attach socket housing to arm ‘U’ Channel. Slacken M10
Lock-nuts sufficiently to allow the Socket Housing to slide off and give access to the sockets. Do not
use excessive force or the wires will be damaged.
Take a note of the wiring connections to the damaged socket then remove wires and unclip socket.
Clip the new socket into housing and refit cables. Refit Socket Housing to arm.

Procedure 7 – GAS STRUT REPLACEMENT

Ensure unit is disconnected from mains supply.

Check rating of replacement Gas Strut is correct (if in doubt, check rating on old gas strut).
Remove cassette assembly, remove upright from base and remove side strips.
Remove the self – tapping screws that secure the Plastic Cap on the top of Upright. Remove the 2
plastic covers from the side of the Upright.
Carefully support the cassette assembly on a stand or bench.

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Remove the capped starlock from one side of the pin assembly that fasten the Gas Strut to the support
arm. (A new capped starlock will probably be needed)
Push out the lower Gas Strut Pivot Pin. Rotate the Gas Strut and remove from the Upright.
Replace with a TRISK pre-prepared Gas Strut. Replace the lower Gas Strut Pivot Pin.
Adjust the support arm height to suit the new Gas Strut setting. Reassemble holding collar arrangement
and fix in place with new split pin.
CAUTION: Once fitted, Gas Strut should only be tested with I.R. Cassettes in place.
Check that Gas Strut operation is satisfactory.

Procedure 8 – I.R EMITTER REPLACEMENT

Check that replacement emitter has correct voltage and wattage ratings.. Check old emitter end caps if
in doubt.
Ensure unit is disconnected from mains supply.
Remove wire Grille from front of I.R Cassette.
Remove Self Tapping Screws which hold Side Reflectors onto cassette. A small screwdriver will be
necessary to lift the side reflector from the cassette.
When the Side Reflectors are removed, take note of the cable positions before removing old emitter.
The In-Line connector can be separated by hand, but a better solution is to use two pairs of pliers. One
to hold each connector when separating the wires.
Fit new Infra-Red Emitter to sockets in cassette. To avoid touching the ruby sleeve with bare hands
use tissue paper when handling the emitter.
Reconnect Infra-Red Emitter to cassette wiring, taking care to replace the wires in the original
positions.
Fit side reflectors then clean ruby sleeve and Reflectors with IPA or Methylated Spirits.
Refit Grille.
Allow 15 minutes for the solvent to dissipate before switching on.

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 FM 339
ISSUE 9
© Edwin Trisk Ltd 2006
EDWIN TRISK LTD
8 – 9 BLEZARD BUSINESS PARK
SEATON BURN
NEWCASTLE UPON TYNE
TYNE & WEAR
NE13 6DS
UNITED KINGDOM

TEL: +44 (0) 845 113 5522

FAX: +44 (0) 845 113 5511
E-mail: [email protected]
Web: www.trisk.co.uk

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