Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02-Annexture B, For Ordinary & Standard Grade

Concrete
82A, Bondel Road, Kolkata. Pin: 700
Trans Concrete Pvt. Ltd Phone No: 2289 2970; email: [email protected]
019
Date of
Ashoka Projects Pvt TCPL / QAQC/ TT / CMD/
Customer Project World Trade Centre Design No Design 04 January 2025
Ltd M50N-4H
Submission
Design Stipulations:

1 Grade M 50 Normal

2 Cement Type OPC 53 Confirming IS 269-2015-R-06

3 Chemical Admixture Type Super plasticizer PCE Based Confirming IS 9103-1999-Reaffirmed-2018-R-01

4 Max. Nominal Size of Aggregate 20 mm

5 Workability required at site 180 mm (+/-) 25 mm

6 Required Retention Time 4 Hours

7 Expouser Condition Moderate

Test Data For Materials

Silica
Materials Cement Fly Ash GGBFS Water Admixture VMA River Sand 10 mm 20 mm
Fume
Sp. Gr 2.99 2.14 2.91 2.23 1 1.090 2.60 2.79 2.82

Water
1.14 0.91 0.80
Absoption
Brand / Plant
Ramco Mezia Rashmi Elkem Fosroc / TCPL Damodar Birbhum Birbhum
Source Bore

Auramix 400
Type/ Product OPC 53 Grade 1 920D Zone 3 Crushed Angular
/ WRK 0111
Calculations for Target Mean Strength
M10 to M20 to M30 to M65 &
Grade Range
M15 M25 M60 Above
S 3.5 4 5 6 Refer IS 10262-2019-R2- Clause 4.2.1.3

X 5 5.5 6.5 8 Refer IS 10262-2019-R2- Clause 4.2

'
f ck = fck + (1.65 x S) = 58.25 N/mm2 Whichever
Hence, adopted f ' ck = 58.25 N/mm 2
'
fck + X is greater
f ck = = 56.50 N/mm2
Selection of Water Cement Ratio
Refer, IS 456-2000-R-04-Table-5-Clause 6.1.2, 8.2.4.1 & 9.1.2
Mild Moderate Severe Very Severe Extreme
Expouser
Condition
PCC RCC PCC RCC PCC RCC PCC RCC PCC RCC

Max. W/C Ratio 0.6 0.55 0.6 0.5 0.5 0.45 0.45 0.45 0.4 0.4

Min.
Cementitious 220 300 240 300 250 320 260 340 280 360
Content
Refer, IS 10262-2019-R-02-Table4-Clause 5.3
Nominal Max
Size of 10 20 40 For this case, as 20 mm max.
Aggregate (mm) Slump
size aggregate is used. Hence,
Maximum Water
Range 25 To 50 186 Kg/m3
adopted max. water content
(mm)
Content (Kg/m3) 208 186 165 for 25 to 50 mm slump =

Refer IS 10262-2019-R02-Clause-5.3, required water conent may be increased or decresed by about 3 % for each increase or decrease of 25 mm slump

Hence Required Water As super plasticizer is used, this value may further be
Estimated initial slump = 205 mm 220.60
(Kg/m3) = decreased

Achived percentage of water Hence, Actual water

27.0 % 161 < 186 Hence OK
reduction using superplasticizer = required (Kg/m 3 ) =
 Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02-Annexture B, For Ordinary & Standard Grade
Concrete
82A, Bondel Road, Kolkata. Pin: 700
Trans Concrete Pvt. Ltd Phone No: 2289 2970; email: [email protected]
019
Date of
Ashoka Projects Pvt TCPL / QAQC/ TT / CMD/
Customer Project World Trade Centre Design No Design 04 January 2025
Ltd M50N-4H
Submission
Calculations for Cement Content
Refer IS 456-2000-R-04-Clause 8.2.4.2, maximum cement content excluding other mineral admixtures shall be limited to 450 Kg/m3

Considering Water Cement Ratio = 0.29 < 0.5 Hence Ok Refer, IS 456-2000-R-04-Table-5-Clause 6.1.2, 8.2.4.1 & 9.1.2

Hence, Required Cementitious

555 Kg/m3 > 300 Kg/m
3
Hence OK
Material Content =

Refer IS 10262-2019-R-02-Table-9-Clause-6.2.6, Recommended dosage of mineral admixtures materials percentage by mass of total cementitious materials =

Fly Ash 15 To 30 GGBFS 25 to 50 Silica Fume 5 To 10

Replacing cement by Fly Ash = 20 % Hence Fly Ash Content = 110 Kg/m3

Replacing cement by GGBFS = 0 % Hence GGBFS Content = 0 Kg/m3

Replacing cement by Micro Silica = 0 % Hence Micro Silica Content = 0 Kg/m3
Hence, Cement Content = 445 Kg/m3 > 300 Kg/m3 & < 450 Kg/m3
Hence, OK
Considering dosage of chemical
Hence, amount of chemical
admixture by percentage of cementitious 0.75 % 4.15 Kg/m3 Admixture dosage
admixture =
materials may varry depending
upon the weather
Considering dosage of VMA by
0 % Hence, amount of VMA = 0.00 Kg/m3 conditions
percentage of cementitious materials

Calculation for proportion of volume of coarse aggregate and fine aggregate content

Refer IS 10262-2019-R02-Table-5- Clause-5.5

Nominal Volume of coarse aggregate , per unit volume of total aggregate, for different zone of fine aggregate, for water - cementitious
maximum size of 0.5
materials ratio =
aggregate (mm)
Zone I Zone II Zone III Zone IV

10 0.48 0.50 0.52 0.54

20 0.60 0.62 0.64 0.66
40 0.69 0.71 0.72 0.73

for every decrease in water/ cemntitious The proportion of volume of coarse aggregate to that of total aggregate
Case 1 0.05 0.01
materials ratio by is increased @

for every increase in water/ cemntitious The proportion of volume of coarse aggregate to that of total aggregate
Case 2 0.05 0.01
materials ratio by is decreased @
For this case, adopted water cementitious ratio = 0.29
Hence amount
Decrease in water cement ratio = 0.21
of
Hence, required adjustment in volume of coarse aggregate = 0.042
Hence, volume of coarse aggregate = 0.68

Refer IS 10262-2019-R02-Clause-5.5.2, for pumpable concrete, the volume of coarse aggregate can further be reduced upto 10%. From the experience of different
internal trials, coarse aggregate content requires to be reduced further to achive cohessive mix =

Considering reduction (%) = 9.8 < 10% Hence OK

Hence, actual volume of coarse aggregate = 0.615 m3

Hence, volume of fine aggregate = 0.385 m3

 Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02-Annexture B, For Ordinary & Standard Grade
Concrete
82A, Bondel Road, Kolkata. Pin: 700
Trans Concrete Pvt. Ltd Phone No: 2289 2970; email: [email protected]
019
Date of
Ashoka Projects Pvt TCPL / QAQC/ TT / CMD/
Customer Project World Trade Centre Design No Design 04 January 2025
Ltd M50N-4H
Submission
Mix Calcultion
Refer IS 10262-R02-Table-3-Clause-5.2,
Nominal maximum size of aggregate (mm) 10 20 40
Entrapped Air as percentage of volume of concrete (%) 1.5 1 0.8
3
In this case, volume of entrapped air in wet concrete (m )= 0.01
Volume of Volume of Volume of Volume of Volume of Volume of Volume of all in Considered Weight of 20 Considered Weight of Weight of
Cement Fly Ash GGBFS Silica Chemical Water aggregate percentage mm Aggregate percentage of 10 mm River Sand
Fume Admixture of 20 mm in 3
(Kg/m ) 10 mm in Aggregate (Kg/m3)
Total Total
Aggregate Aggregate

0.149 0.051 0.000 0.000 0.0038 0.1610 0.625 53.94 585 46 494 625

Required
Summary of mix Ashoka Projects World Trade
M 50 Normal Retention 4 Hours
design Pvt Ltd Centre
Time
Silica
Cement Fly Ash GGBFS Water Admixture VMA River Sand 10 mm 20 mm
Fume
Kg/m3
445 110 0 0 161 4.15 0 625 495 585
Designed Weight = 2425 Kg/m3

Detailed corrections for Moisture Content and Water Absorption and necessary adjustments in water content and aggregate weight
1
is furnished in Moisture Correction Sheet.

2 Design is subjected to corrections if there is any change in any ingradient, with prior intimation to the concerned client.
Note:
Admixture dosage may vary depending upon weather conditions but shall be abided by as per IS 456-2000-R-04-Ammendment-4-
3
clause 10.3.3

4 Redosing of admixture @0.2% is allowed at site if required and the number of redosing shall be resticted to two times.
 Trans Concrete Pvt. Ltd
82A, Bondel Road, Kolkata-700 019

Phone No- 2289 2970, Fax- 2283 3108, e-mail- [email protected]

Trial Mix Conduction Report

Document No: TCPL/QAQC/TCR/F/03/Rev-02, Dated: 12/08/2021

Customer Ashoka Projects Pvt Ltd Site World Trade Centre

Trial Serial
TCPL / TT / QAQC / M50N-4H / ITR Trial Conducted At Taratala Plant Date of Trial 16 November 2024
No:
Details of
Details of Fly Ash Details of
Cement Ramco OPC 53 Kolaghat Bulker Mezia Gate 5 25% Rashmi Medinipur W
GGBFS
Used
Details of
Admixture Fosroc / TCPL Auramix 400 / WRK 0111 Details of Silica Fume Elkem
Used
Grade of Water
M 50 Normal Required retention time 4 Hrs 10 30 Hrs
concrete adding time

Trial Batch 3
0.02531 m Admixture Dosage 0.60 % By Weight of Cementitious Material Purpose: Mix Performance Internal Trial
Volume
Material % Water % of Fileld % of Free SSD Different % Weight Corrected Trial Batch
(Kg/m 3) Absorption Moisture Moisture Designed Qty Correction Weight Weight (Kg)
3 3 3 Mix Rheology
(Kg/m ) (Kg/m ) (Kg/m )

Serial No Test Initial 1 Hrs 2 Hrs 3 Hrs 4 Hrs

Cement 445 80.18 445 11.264 Parameter

Fly Ash 110 19.82 110 2.784 1 Slump (mm) Collapse Collapse 190 175 150

GGBFS 0 0 0.000
Remarks :
Sillica Fume 0 0 0.000
Mix found ok. 06 nos cubes were cast.
PP Fibre 0 0 0.000

Steel Fibre 0 0 0.000

Water 161 16.31 177.31 4.488

W/C Ratio 0.29

River Sand 1.14 0.00 -1.14 625 36.66 -7.12 617.87 15.640 Signature

10 mm C.A. 0.91 0.00 -0.91 495 29.03 -4.50 490.50 12.416 Trialed By (TCPL) Witnessed By (Client) Witnessed By (Client)

20 mm C.A. 0.80 0.00 -0.80 585 34.31 -4.68 580.32 14.689

Chemical
3.33 3.33 0.084
Admixture

Total Weight 2424 8.182 2424 61.37

Cube Compressive Strength Test Record

Serial No Date of Age of Cube Date of Test Weight (g) Density Crushing Load Crushing Average Equivalent ACT ACT Average Remarks Signature
Casting (kg/m 3) (KN) Strength Crushing Strength Strength
(N/mm 2) Strength (N/mm 2) (N/mm 2) TCPL Client Client
2
(N/mm )

1 16-11-24 7 23-11-24 8189 2426 830 36.89 68.59

2 16-11-24 7 23-11-24 8195 2428 850 37.78 37.48 70.05 69.56

3 16-11-24 7 23-11-24 8202 2430 850 37.78 70.05

7 16-11-24 28 14-12-24 8226 2437 1410 62.67

8 16-11-24 28 14-12-24 8216 2434 1400 62.22 62.67

9 16-11-24 28 14-12-24 8239 2441 1420 63.11