Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02 Section -4 - Self Compacting Concrete

82A, Bondel Road, Kolkata. Pin: 700 Phone No: 2289 2970; email: [email protected],
Trans Concrete Pvt. Ltd
019 [email protected]

Date of
TCPL / QAQC / TT / CMD/
Customer Project Design No design 06-01-2025
M40SCC-4H
submission
Design Stipulations:
1 Grade M 40 SCC
2 Cement Type OPC 53 Confirming IS 269-2015-R-04
3 Chemical Admixture Type Super plasticizer PCE Based Confirming IS 9103-1999-Reaffirmed-2018
4 Max. Nominal Size of Aggregate 10 mm
5 Flowability (Ref: IS 10262-2019-R2-Clause-7.2.1) Flow mm Class: SF2 660 to 750
6 Passing ability (Ref: IS 10262-2019, Cl. 7.2.2) H2/H1 0.8 to 1
7 Stability (Ref: IS 10262-2019, Cl. 7.2.3) SR-2 < 15 %
8 Viscocity (Ref: IS 10262-2019-R2-Clause-7.2.4) V2 Sec 8 to 25
9 Required Retention Time 4 Hours
10 Exposuer Condition Severe
11 Mode of placing By Pump Bucket Boom Placer
Test Data For Materials
Silica
Materials Cement Fly Ash GGBFS Water Admixture VMA River Sand 10 mm 20 mm
Fume
Sp. Gr 2.99 2.14 2.91 2.23 1 1.105 2.6 2.79 2.82

Water
1.14 0.91 0.80
Absoption
Plant Fosroc /
Brand / Source Ramco Mezia Rashmi Damodar Birbhum Birbhum
Bore TCPL
Auramix 450
Type/ Product OPC 53 Grade 1 920D Zone 3 Crushed Angular
/ HRA1111
Calculations for Target Mean Strength
M10 to M20 to M30 to M65 &
Grade Range
M15 M25 M60 Above
S 3.5 4 5 6 Refer IS 10262-2019-R2- Clause 4.2.1.3

X 5 5.5 6.5 8 Refer IS 10262-2019-R2- Clause 4.2

'
f ck = fck + (1.65 x S) = 48.25 N/mm 2
Whichever
Hence, adopted f ' ck = 48.25 N/mm 2
'
fck + X is greater
f ck = = 46.50 N/mm2
Selection of Water Cement Ratio
Refer, IS 456-2000-R-04-Table-5-Clause 6.1.2, 8.2.4.1 & 9.1.2
Mild Moderate Severe Very Severe Extreme
Exposuer
Condition
PCC RCC PCC RCC PCC RCC PCC RCC PCC RCC

Max. W/C Ratio 0.6 0.55 0.6 0.5 0.5 0.45 0.45 0.45 0.4 0.4

Min. Cementitious
220 300 240 300 250 320 260 340 280 360
Content

Refer, IS 10262-2019-R-02-Table4-Clause 5.3

Nominal Max Size
of Aggregate
(mm) 10 20 40
Slump For this case, as 10 mm max.
Range 25 To 50 size aggregate is used. Hence, 208 Kg/m3
Maximum Water (mm) adopted max. water content =
Content (Kg/m3) 208 186 165
 Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02 Section -4 - Self Compacting Concrete

82A, Bondel Road, Kolkata. Pin: 700 Phone No: 2289 2970; email: [email protected],
Trans Concrete Pvt. Ltd
019 [email protected]

Date of
TCPL / QAQC / TT / CMD/
Customer Project Design No design 06-01-2025
M40SCC-4H
submission
Designfor
Calculations Stipulations:
Cement Content
3
Refer IS 456-2000-R-04-Clause 8.2.4.2, maximum cement content excluding other mineral admixtures shall be limited to 450 Kg/m
From the experince based on previously conducted internal trials, adopting water 3 3
185 Kg/m < 208 Kg/m
content =
Considering Water Cementitious Ratio
0.31 < 0.45 Hence Ok Refer, IS 456-2000-R-04-Table-5-Clause 6.1.2, 8.2.4.1 & 9.1.2
=
Hence, Required Cementitious Material
Content =
590 Kg/m3
As per IS 456-2000 Ammendment:3, Annex: J3B, Refer IS 10262-2019-R-02-Table-9-Clause-6.2.6, Recommended dosage of mineral admixtures materials
Recommended dosage of Mineral Admixture for SCC percentage by mass of total cementitious materials =
=
Fly Ash 25 To 50 GGBFS 25 to 50 Silica Fume 5 To 10

Replacing cement by Fly Ash = 32 % Hence Fly Ash Content = 190 Kg/m
3

Replacing cement by GGBFS = 0 % Hence GGBFS Content = 0 Kg/m3

Replacing cement by Micro Silica = 0 % Hence Micro Silica Content = 0 Kg/m
3

Hence, Cement Content = 400 Kg/m3 > 320 Kg/m3 & < 450 Kg/m3
Hence, OK

Considering dosage of chemical admixture Hence, amount of chemical

by percentage of cementitious materials
0.65 %
admixture =
3.85 Kg/m3

Considering dosage of VMA by percentage

0 % Hence, amount of VMA = 0.00 Kg/m3
of cementitious materials

Calculation for proportion of volume of coarse aggregate and fine aggregate content

Refer IS 10262-2019-R02-Table-5- Clause-5.5

Nominal Volume of coarse aggregate , per unit volume of total aggregate, for different zone of fine aggregate, for water - cementitious
maximum size of 0.5
materials ratio =
aggregate (mm)
Zone I Zone II Zone III Zone IV

10 0.48 0.50 0.52 0.54

20 0.60 0.62 0.64 0.66
40 0.69 0.71 0.72 0.73

for every decrease in water/ cemntitious The proportion of volume of coarse aggregate to that of total
Case 1 0.05 0.01
materials ratio by aggregate is increased @

for every increase in water/ cemntitious The proportion of volume of coarse aggregate to that of total
Case 2 0.05 0.01
materials ratio by aggregate is decreased @
For this case, adopted water cementitious ratio = 0.31

Hence amount of Decrease in water cement ratio = 0.186

Hence, required adjustment in volume of coarse aggregate = 0.037

Hence, volume of coarse aggregate = 0.56

Refer IS 10262-2019-R02-Clause-5.5.2, for pumpable concrete, the volume of coarse aggregate can further be reduced upto 10%. From the experience of different
internal trials, coarse aggregate content requires to be reduced further to achive the high workability requirement =

Considering reduction (%) = 7.14 < 10% Hence OK

Hence, actual volume of coarse aggregate = 0.518 m3

Hence, volume of fine aggregate = 0.482 m3

 Concrete Mix Design Calculations As Per IS 456-2000-R04 & IS 10262-2019 R-02 Section -4 - Self Compacting Concrete

82A, Bondel Road, Kolkata. Pin: 700 Phone No: 2289 2970; email: [email protected],
Trans Concrete Pvt. Ltd
019 [email protected]

Date of
TCPL / QAQC / TT / CMD/
Customer Project Design No design 06-01-2025
M40SCC-4H
submission
Design Stipulations:
Mix Calcultion
Refer IS 10262-R02-Table-3-Clause-5.2,
Nominal maximum size of aggregate (mm) 10 20 40
Entrapped Air as percentage of volume of concrete (%) 1.5 1 0.8
3
In this case, volume of entrapped air in wet concrete (m )= 0.015
Volume of Cement Volume of Volume of Volume of Volume of Volume of Volume of all in Considered Weight of 20 Considered Weight of Weight of
Fly Ash GGBFS Silica Chemical Water aggregate percentage mm Aggregate percentage of 10 mm River Sand
Fume Admixture of 20 mm in 3
(Kg/m ) 10 mm in Aggregate (Kg/m3)
Total Total
Aggregate Aggregate

0.134 0.089 0.000 0.000 0.0035 0.1850 0.574 0 0 100 829 720

Summary of mix design Required

0 0 M 40 SCC Retention 4 Hours
Time
Silica
Cement Fly Ash GGBFS Water Admixture VMA River Sand 10 mm 20 mm
Fume
3
Kg/m
400 190 0 0 185 3.85 0 720 830 0
Designed Weight = 2329 Kg/m3

Detailed corrections for Moisture Content and Water Absorption and necessary adjustments in water content and aggregate
1
weight shall furnished in Moisture Correction Sheet seperately if required.

2 Design is subjected to correction in case of any change in any ingredient with prior intimation to concerned client
Note:
Admixture dosage may vary depending upon weather conditions but shall be abided by as per IS 456-2000-R-04-Ammendment-4-
3
clause 10.3.3

Re Dosing of admixture of 0.2% of the total cementitious content is to be allowed at site if required. The maximum number of
4
redosing shall be limited to two times.