GBC III Temporary Works
GBC III Temporary Works
FORM WORK
Requirements for Formwork
The requirements for formwork in construction typically include:
1. Strength and Stability: Formwork must be capable of supporting the weight of fresh concrete,
reinforcement, and construction loads without distortion or failure=2400kg/m 3
2. Durability: Formwork should be durable enough to withstand repeated use and exposure to
weather conditions.
3. Accuracy and Dimensional Control: Formwork must be able to maintain the desired shape,
dimensions, and alignment of the concrete structure.
4. Safety: Formwork should be designed and installed to ensure the safety of workers during
construction activities.
5. Ease of Handling and Assembly: Formwork components should be lightweight and easy to
handle, transport, and assemble on-site.
6. Surface Finish: Formwork should produce the desired surface finish on the concrete, whether
smooth, textured, or patterned.
7. Cost-Effectiveness: Formwork solutions should be cost-effective, considering both initial
investment and potential reuse.
8. Compatibility: Formwork should be compatible with the chosen construction materials and
methods, including concrete mixes and reinforcement types.
9. Environmental Considerations: Formwork materials should be environmentally friendly, and
their disposal or reuse should be considered in the construction process.
10. Regulatory Compliance: Formwork design and installation must comply with relevant building
codes, standards, and regulations in the construction jurisdiction.
Common terminologies in Formwork
1. Brace: A member usually diagonal which acts in tension or compression and stiffens.
2. Carcassing timber: Timber used for any structural purpose in the support of forms but not in
direct contact with concrete.
3. Kicker/ kicker frame: is a small concrete up stand cast above floor level to position wall and
column forms for the next lift and to assist the prevention of grout loss.
4. Panel: prefabricated form of limited size designed for respected re-use, a number of which may
be fixed together to form a large surface.
5. Plucking: This appears as surface material lost upon striking the formwork. Normally occurs
when the concrete surface is not of sufficient strength when striking the formwork. Could be due
to cold weather, retarded surface, high cement replacement or a combination thereof.
b) Column formwork
Proper care must be followed while establishing column formwork because while concreting it is
subjected to lateral pressure. The formwork must have sufficient stiffness to withstand the lateral force
and control deflection. It consists of side & end planks, a yoke, nuts & bolts.
c) Wall formwork
The shuttering shall be fixed at the required distance equal to the required wall thickness.
After establishing one side of the formwork, reinforcement is provided and then the other side of the
formwork is established.
d) Beam formwork & Slab formwork
Beam formwork rests on the head tree and the slab formwork rests on battens and joists.
If the props exceed the height of 8 feet, provide horizontal bracing.
Methods of striking formwork
1. Hand Stripping: In this method, workers manually remove the formwork components by
loosening and unscrewing the fasteners, such as bolts, wedges, or nails, used to secure the
formwork to the structure. Hand stripping is suitable for small-scale projects or areas where
access is limited and requires manual labor.
2. Crank System: A crank system utilizes mechanical devices or tools to release and retract the
formwork components automatically. This method is efficient for large-scale projects where
repetitive formwork stripping is required and helps reduce manual labor and time.
3. Hydraulic Stripping: Hydraulic systems are used to apply pressure to the formwork
components, releasing them from the concrete surface and allowing for easy removal. Hydraulic
stripping systems are particularly useful for formwork systems with large panels or where high
stripping forces are required.
4. Pneumatic Stripping: Pneumatic tools, such as air hammers or chisels, are used to break the
bond between the concrete and formwork, facilitating the removal of the formwork components.
Pneumatic stripping is suitable for formwork systems with tight clearances or where mechanical
or hydraulic methods are impractical.
5. Formwork Jacks: Formwork jacks are used to raise the formwork slightly, creating a gap
between the formwork and concrete surface, which facilitates the removal process. Formwork
jacks are particularly useful for removing large panels or heavy formwork components.
6. Gravity Stripping: Gravity stripping relies on the weight of the formwork components to release
them from the concrete surface once the concrete has cured sufficiently. This method is suitable
for formwork systems with simple designs and where the weight of the formwork itself is
sufficient to overcome the bond with the concrete.
7. Chemical Release Agents: Chemical release agents are applied to the formwork surface before
concrete placement to prevent the concrete from bonding to the formwork. This helps facilitate
the stripping process by reducing the adhesion between the concrete and formwork components.
Load distribution
Load distribution in formwork for construction is essential to ensure the structural integrity and stability
of the formwork system. Here's how load distribution is typically managed:
1. Proper Design: Load distribution begins with the initial design of the formwork system.
Engineers calculate the anticipated loads from fresh concrete, construction materials, equipment,
and workers, and design the formwork components to distribute these loads efficiently.
2. Supporting Structure: Formwork is supported by a framework of props, braces, and other
support elements that transfer the loads to the ground or to structural members such as columns or
walls. The supporting structure must be adequately designed and spaced to distribute loads evenly
and prevent overloading of individual components.
3. Even Distribution: Formwork panels, frames, and supporting elements are arranged to distribute
loads evenly across the entire system. This helps prevent localized stress concentrations that
could lead to deformation or failure of the formwork.
4. Adjustable Props: Adjustable props are used to provide vertical support for the formwork,
allowing for precise adjustment of height and load-bearing capacity. Props are spaced at regular
intervals along the length of the formwork to evenly distribute loads and minimize deflection.
5. Bracing and Reinforcement: Bracing elements such as diagonal struts, cross braces, and
horizontal supports help reinforce the formwork system and distribute lateral loads, such as wind
or concrete pressure, to adjacent components. Properly placed reinforcement helps maintain the
stability and alignment of the formwork during construction.
6. Form Ties: Form ties connect formwork panels together and help distribute the lateral pressure
exerted by fresh concrete. Ties are spaced at regular intervals along the perimeter of the
formwork to ensure uniform pressure distribution and prevent bulging or deformation of the
panels.
7. Load Testing: Before pouring concrete, the formwork system is inspected and load-tested to
ensure that it can safely support the anticipated loads. Any deficiencies or weaknesses are
identified and addressed before concrete placement begins.
8. Monitoring: During concrete pouring and curing, the formwork system is monitored to ensure
that loads are distributed evenly and that there are no signs of excessive deflection or stress.
Adjustments may be made as needed to maintain stability and structural integrity.
By carefully designing and implementing load distribution strategies, construction teams can ensure the
safe and efficient execution of formwork operations, minimizing the risk of accidents and structural
failures.
SCAFFOLDING
Scaffolding in construction refers to a temporary structure erected at a building site to provide support for
workers and materials during the construction, maintenance, or repair of buildings and other structures.
Scaffolding typically consists of a framework of metal tubes, poles, or boards that are interconnected to
form a stable platform for workers to access elevated areas safely.
The primary functions of scaffolding include:
1. Access: Scaffolding provides safe access for workers to reach elevated areas of a building or
structure, such as walls, ceilings, or roofs, where ladders or other means of access are impractical
or unsafe.
2. Work Platform: Scaffolding serves as a stable platform for workers to perform construction,
maintenance, painting, plastering, or other tasks at height. It provides a level surface for working
with tools, equipment, and materials.
3. Support: Scaffolding supports construction materials n , tools, and equipment needed for the job,
allowing workers to efficiently perform their tasks without the need to repeatedly climb up and
down.
4. Safety: Scaffolding helps prevent falls and other accidents by providing guardrails, toe boards,
and other safety features to protect workers from hazards at height. It also allows for the
installation of safety nets, harnesses, and other fall protection systems.
5. Structural Support: Scaffolding can be used to support temporary structures such as temporary
roofs, bridges, or platforms, allowing for safe and efficient construction activities.
Technical terms for parts of a scaffold
1. Standards (Uprights): Vertical tubes or poles that form the main vertical supports of the
scaffold structure. Standards are typically positioned at regular intervals along the length of the
scaffold.
2. Ledgers (Ledging): Horizontal tubes or beams that connect the standards horizontally, providing
lateral stability to the scaffold structure. Ledgers are positioned perpendicular to the standards.
3. Transoms: Horizontal tubes or beams that are placed parallel to the ledgers, providing additional
support for scaffold boards or platforms. Transoms are often used in conjunction with ledgers to
create a grid-like framework for the scaffold deck.
4. Diagonal Braces: Angled tubes or rods that are used to reinforce the scaffold structure and
prevent lateral movement or sway. Diagonal braces are typically installed diagonally between
standards and ledgers or transoms.
5. Base Plates: Flat metal plates that are placed at the bottom of scaffold standards to distribute the
load and provide stability on the ground surface. Base plates are often secured with screws or
bolts to prevent movement.
6. Scaffold Boards (Planks): Wooden or metal boards that are placed horizontally across the
scaffold structure to create a working platform for workers and materials. Scaffold boards are
supported by ledgers or transoms and must be secured to prevent movement.
7. Guardrails: Horizontal or vertical rails that are installed along the edges of scaffold platforms to
prevent falls and provide fall protection for workers. Guardrails are typically made of metal tubes
or bars and are secured to the scaffold structure.
8. Toeboards: Horizontal boards or panels that are installed along the edges of scaffold platforms to
prevent tools, equipment, or materials from falling off the scaffold. Toeboards are typically
secured to the scaffold structure and are positioned below the guardrails.
9. Couplers (Clamps): Metal fittings or connectors that are used to join scaffold tubes or poles
together to form the scaffold structure. Couplers come in various types, including swivel
couplers, double couplers, and sleeve couplers, and are used to securely connect scaffold
components.
10. Access Ladders: Vertical ladders or staircases that are attached to the scaffold structure to
provide safe access for workers to reach elevated levels. Access ladders are typically equipped
with handrails and safety gates for added protection.
Different types of scaffolds
Independent Scaffolds: An independent scaffold, also known as a freestanding scaffold, is a
type of scaffolding system that is not reliant on the support of the building or structure against
which it is erected. Instead, an independent scaffold is self-supporting and stands on its own,
usually with the aid of stabilizers or outriggers at the base to provide stability. This type of
scaffold is commonly used in construction, maintenance, repair, and renovation projects where
access is required to areas away from the building or where the structure cannot support the
scaffold's weight.
Putlog Scaffolding: The 'putlog' is a component that links the wall and the ledger together. This
method of scaffolding derives from old masonry techniques where they used a hole in a wall of a
structure to 'put the log'. A putlog scaffold is tied directly into the brickwork of a structure using
putlogs or tubes with putlog adapters.
Gantry Scaffolding:
This is a type of temporary structure used in construction that looks like a big metal frame with horizontal
and vertical bars forming grid like patterns above the work area. It’s like a big overhead framework that
workers can stand on to reach high places, like working on bridges, tall buildings, or other structures.
They are self-supporting and don’t rely on the building for support. They’re often used when workers
need to access elevated areas across a wide space.
Suspended Scaffolding: Hangs from the top of a building or structure using ropes or cables. It is
used for tasks such as window washing, painting, or maintenance work on tall buildings.
Mobile Scaffolding: Mounted on wheels or casters for easy mobility. It is often used for short-
term tasks or in areas where frequent repositioning is required.
Truss out/ Cantilevered Scaffolding: This typically refers to a type of scaffolding system that
uses trusses, which are rigid structures made of straight pieces joined together to support
platforms or walkways. Truss out scaffolding is commonly used in situations where longer spans
or greater load bearing capacity are required, such as in large construction projects or industrial
settings. They provide stability and support for workers and materials at elevated heights.
Overall, scaffolding plays a crucial role in providing safe and efficient access for workers to perform
construction activities at height, ensuring the successful completion of building projects.
Safety precautions to be observed during scaffolding
Safety precautions are crucial when working with scaffolding to prevent accidents and injuries. Here are
some essential safety precautions to observe during scaffolding:
1. Training: Ensure that workers who will be using the scaffold are properly trained on its
assembly, use, and dismantling. They should understand the safety procedures and potential
hazards associated with scaffolding.
2. Inspection: Conduct a thorough inspection of the scaffold before each use to ensure that it is in
good condition and free from defects. Check for missing or damaged components, loose
connections, and stability.
3. Weight Capacity: Do not exceed the maximum weight capacity of the scaffold. Ensure that the
scaffold is designed to support the weight of workers, equipment, and materials being used.
4. Stability: Ensure that the scaffold is stable and properly supported on a firm, level surface. Use
base plates, screw jacks, or other stabilizing devices to distribute the load evenly and prevent
tipping or collapse.
5. Guardrails and Toeboards: Install guardrails and toeboards along all open sides of the scaffold
platform to prevent falls and provide fall protection for workers. Ensure that guardrails are at
least 42 inches high and have midrails for additional safety.
6. Access: Provide safe access to the scaffold platform using ladders, staircases, or access gates.
Secure access points to prevent unauthorized entry and ensure that workers use proper climbing
techniques.
7. Personal Protective Equipment (PPE): Require workers to wear appropriate PPE, including
hard hats, safety harnesses, non-slip footwear, and high-visibility clothing. Fall arrest systems
should be used when working at heights.
8. Weather Conditions: Do not use scaffolding during adverse weather conditions such as high
winds, rain, or snow, as these can affect stability and safety. Secure the scaffold and cover the
platform to protect against weather elements.
9. Electrical Hazards: Keep scaffolding at least 10 feet away from power lines to prevent
electrocution hazards. Use insulated tools and equipment when working near electrical sources.
10. Proper Use of Tools and Equipment: Ensure that tools and equipment are securely stored on
the scaffold platform to prevent them from falling. Use tool lanyards or tool belts to secure tools
and prevent them from becoming tripping hazards.
11. Regular Inspections: Perform regular inspections of the scaffold during use to check for signs of
wear, damage, or instability. Address any issues promptly and stop work if safety concerns arise.
12. Dismantling: Follow proper procedures for dismantling the scaffold, including lowering
materials and components safely to the ground. Do not disassemble scaffolding while workers are
still on the platform.
By observing these safety precautions, construction workers can minimize the risk of accidents and
injuries when working with scaffolding. Safety should always be the top priority when working at
heights.
SHORING
Shoring is the construction of a temporary structure to support temporarily an unsafe structure. These
support walls laterally. Shoring can be used when walls bulge out, when walls crack due to unequal
settlement of foundation and repairs are to be carried out to the cracked wall, when an adjacent structure
needs pulling down, when openings are to be newly made or enlarged in a wall.
Types of shoring
1. Raking shoring
2. Flying shoring
3. Dead shoring
1. Raking Shoring
In this method, inclined members known as rakers are used to give lateral supports to walls (figure 1 to
3). A raking shore consists of the following components:
1. Rakers or inclined member
2. Wall plate
3. Needles
4. Cleats
5. Bracing
6. Sole plate
The following points are to be kept in view for the use of the raking shores:
1. Rakers are to be inclined in the ground at 450. However the angle may be between 450 and 750.
2. For tall buildings, the length of the raker can be reduced by introducing rider raker.
3. Rakers should be properly braced at intervals.
4. The size of the rakers is to be decided on the basis of anticipated thrust from the wall.
5. The centre line of a raker and the wall should meet at floor level.
6. Shoring may be spaced at 3m to 4.5m spacing to cover longer length of the bar.
7. The sole plate should be properly embedded into the ground on an inclination and should be of
proper section and size.
8. Wedges should not be used on sole plates since they are likely to give way under vibrations that
are likely to occur.
Fig.1: Raking Shores Wall Support
Fig.5: Flying shore when the distance between two walls is considerable
3. Dead Shoring
Dead shore is the system of shoring which is used to render vertical support to walls and roofs, floors, etc
when the lower part of a wall has been removed for the purpose of providing an opening in the wall or to
rebuild a defective load bearing wall in a structure (figure 6 and 7). The dead shore consists of an
arrangement of beams and posts which are required to support the weight of the structure above and
transfer same to the ground on firm foundation below.
2. Pile Underpinning:
Method: Pile underpinning involves driving or installing piles, typically steel or
concrete, into the ground beneath the existing foundation to support the structure. Piles
may be driven vertically or at an angle depending on the soil conditions and structural
requirements.
Process: Pile underpinning can be carried out using various techniques, including driven
piles, bored piles, or screw piles. Piles are installed to a predetermined depth and load-
bearing capacity, and then connected to the existing foundation using pile caps or beams.
The weight of the structure is transferred to the piles, providing support and stability.
Suitability: Pile underpinning is suitable for structures with deep foundations, heavy
loads, or poor soil conditions. It is commonly used in commercial buildings, industrial
facilities, and infrastructure projects where greater structural support is required.
Both mass concrete underpinning and pile underpinning are effective methods for strengthening and
stabilizing existing foundations, but they are chosen based on factors such as soil conditions, structural
requirements, accessibility, and budget constraints. It's essential to consult with qualified engineers and
geotechnical experts to determine the most suitable underpinning technique for each specific project.
DEMOLOTIONS
This is a skilled and sometimes dangerous operation and unless of a very small nature should be entrusted
to a specialist contractor. Demolition of a building or structure can be considered under two headings;
1. Take down- partial demolition of a structure.
Before taking down or demolition is commenced it is usual to remove carefully all saleable items such as
copper, lead, steel fittings, domestic fittings, windows, doors and frames.
Taking down requires a good comprehensive knowledge of building construction and design so that load
bearing members and walls can be correctly identified and adequately supported by struts, props and
suitable shoring. Most partial demolition works will need to be carried out manually using hand tools
such as picks and hammers.
2. Demolition- complete removal of a structure.
Surveying a structure or building to be demolished
Before any works of demolition are started a detailed survey and examination of the building or structure
and its curtilage should be made. Photographs of any existing defects on adjacent properties should be
taken, witnessed and stored in a safe space. The relationship as well as the condition of adjoining
properties which may be affected by the demolition should also be considered and noted, taking into
account the existence of easements, wayleaves, party rights and boundary walls.
Roofs and frames structures; check weather proposed order of demolition will cause unbalanced thrusts
to occur.
Walls; check whether these load bearing, party or cross walls. Examine condition and thickness of walls
to be demolished and those to be retained.
Basements; careful examination required to determine if these extend under public footpaths or beyond
boundary of site.
Cantilevers; check nature of support to balconies, heavy cornices and stairs.
Services; these may be sealed off, protected or removed and could include any or all of the following;
1. Drainage runs.
2. Electricity cables.
3. Gas mains and service pipes.
4. Water mains and service pipes.
5. Telephone cables above and below ground level.
6. Radio and television relay cables.
7. District heat mains.
A careful survey of the whole site is advisable to ensure that any flammable or explosive materials such
as oil drums and gas cylinders are removed before the demolition work commences. If the method of
construction of the existing structure is at all uncertain all available drawings should be carefully studied
and analyzed or alternatively a detailed survey of the building should be conducted under the guidance of
an experienced surveyor.
Adequate insurance should be taken out by the contractor to cover all claims from workmen, any third
party and claims for loss or damage to property including roads, pavings and services.
Methods of demolition
There are several methods of demolition and the choice is usually determined by:
Type of structure- for example, 2 storey framed structure, reinforced concrete chimney.
Type of construction- such as masonry wall, prestressed concrete, structural steelwork.
Location of site- a detached building on an isolated site which is defined as a building on a site
where the minimum distance to the boundary is greater than twice the height of the building to be
demolished. A confined site is where not all the boundaries are at a distance exceeding twice the
height of the building to be demolished.
Hand demolition
Involves the progressive demolition of a structure by operatives using hand held tools; lifting appliances
may be used to hoist and lower members or materials once they have been released. Buildings are usually
demolished, by this method in the reverse order to that of their construction storey by storey. Debris
should only be allowed to fall freely where the horizontal distance from the point of fall to the public
highway or an adjoining property is greater than 6m or half the height from which the debris is dropped
whichever is greater. In all other cases a chute or skip should be used.
Pusher arm demolition
This is a method of progressive demolition using a machine fitted with a steel pusher arm exerting a
horizontal thrust on to the building fabric. This method should only be used when the machine can be
operated from a firm level base with clear operating base of at least 6m. The height of the building should
be reduced by hand demolition if necessary to ensure that the height above the pusher arm does not
exceed 600mm. The pusher arm should not be overloaded and generally should be operated from outside
the building. An experienced operator is required and he should work from within a robust cab capable of
withstanding the impact of flying debris and be fitted with shatter proof glass cab windows. Where this
method of demolition is adopted in connection with attached buildings, the structure to be demolished
should first be detached from the adjoining structure by hand demolition techniques.