COMPRESSOR ASSEMBLY - F008001 - C-22001: Index of Revisions
COMPRESSOR ASSEMBLY - F008001 - C-22001: Index of Revisions
DRAWING I-DE-5290.00-22212-321-ECY-035
CLIENT: SHEET
ABASTECIMENTO 1 of 9
JOB:
REFINARIA DO NORDESTE - ABREU E LIMA RNEST
AREA:
DELAYED COKING UNIT II (U-22) C-22001
TITLE:
ENGENHARIA /
IERENEST COMPRESSOR ASSEMBLY - F008001 - C-22001
ELLIOTT DOCUMENT NO.: DOC000000072110
ELLIOTT S.O. NO.: F028001
PROJECT ENGINEER: CHUCK BENO
PURCHASE ORDER NO.: 4503505296
INDEX OF REVISIONS
NOTES:
H A. COMPRESSOR ASSEMBLY: H
1. BOLTING MUST BE PULLED DOWN TO TORQUE SHOWN ON BOLTING CHART AND ON SEQUENTIAL BOLTING DRAWING, 1035874.
G 4. DRILL 30H TOTAL #31 (.120 DIA.), [3.048] .38, [9.65] DEEP TO FULL DIAMETER FOR DRIVE SCREW, ITEM #94 G
USE NAMEPLATES ITEM #90, #91, #92, #93 AND #95 AS TEMPLATES.
5. DRILL 12H TOTAL #2 (.221 DIA.) [5.613] .56 [14.22] DEEP TO FULL DIAMETER FOR
DRIVE SCREW, ITEM #89. USE NAMEPLATE, ITEM #88 AS TEMPLATE.
6. APPLY X6727-300, RTV SILICONE SEALANT WITH 100% COVERAGE TO ALL SEALING SURFACES
OF THE BEARING HOUSINGS AND COUPLING GUARD(S).
F F
7. USE LOCKING WIRE ITEM #77 TO RETAIN CAP SCREWS.
9. ETCH NUMBERS AS SHOWN ON BRG. HOUSING, ITEM #41, AND LOWER THRUST BRG. HALVES.
ETCH UPPER THRUST BRG. HALVES WITH CORRESPONDING NUMBERS.
10. RADIAL AND AXIAL PROBES AND CORRESPONDING HARDWARE TO BE SHIPPED COUPLING HUB DETAIL E
E
INSTALLED IN UNIT.
11. SET GAP WITH SHAFT POSITIONED AGAINST OUTBOARD THRUST BEARING. 4.00 INCH SHAFT END - 24:1 TAPER - 0.002 IN/IN
RIVERHAWK HP-5122 PUSHER
12. ASSEMBLE IN UNIT PER WI-00352 KOP-FLEX 1144447 COUPLING
HUB ESTIMATED
13. COIL PROBE LEAD (20.00 LG [508]) NEATLY INSIDE BEFORE CONTINUING ESTIMATED HOLD
EXPANSION PISTON
CABLE EXTENSION. PULL-UP TIME
PRESSURE PRESSURE
D AND COVER, ITEM #50. REMOVE REMAINING PROBE ASSEMBLY BY REMOVING 2,500 175.77 450 31.64 .016 .406 10 D
ADAPTER CAP SCREWS, ITEM #54. 5,000 351.53 900 63.28 .032 .813 5
D. DETECTOR ARRANGEMENT: - SEE SHEET #7 15,000 1054.60 2,700 189.83 .096 2.438 5
15. SEE WIRING DIAGRAM FOR SPECIFIC SHOP ORDER CUSTOMER ID 25,000 1757.67 4,500 316.38 .160 4.064 5
16. FOR CONTINUATION OF RTD WIRES, SEE CONDUIT ARRANGEMENT FOR 35,000 2460.74 6,300 442.93 .197 5.004
SEE WI-00690
C C
E. GENERAL
CASING DESIGN:
17. DIMENSIONS ABOVE ARE IN INCHES, DIMENSIONS BELOW OR
APPROX. WEIGHTS: FLEX PLATE MOUNTED
IN [ ] ARE IN MILLIMETERS. 1. TOP HALF WITH DIAFRAMS: 14230 LBS.
24" CL 600 MAIN INLET
14" CL 600 ISO-COOL DISCHARGE
18. APPLY O-RING LUBE (X6507-100), TO ITEM #75 & #76 2. ASSEMBLY WEIGHT: 42500 LBS.
14" CL 600 ISO-COOL INLET
8" CL 600 MAIN DISCHARGE
3. ROTOR WEIGHT: 2144 LBS.
19. BOLTING REFERRED TO BY CAUTION PLATE. SEE CAUTION PLATE ON
CASING INSTRUCTION BOOK. BEARINGS:
2
18 IN DIRECTED LUBE NON-FLOODED
B B
THRUST BEARINGS
6.0" X 3.0" JOURNAL BEARING (WAUKESHA)
MISC.:
6.125" DOUBLE OPPOSED DRY GAS SEAL
DRAFTER: C.LORINCE THIS DRAWING AND ALL INFORMATION
#.06 THRU 6.00 #.12 THRU 6.00 #.24 THRU 24.00 #.015 OVER 2.00 #.24 OVER 24.00 ASSEMBLY: IN ANY WAY C 2011 ELLIOTT COMPANY
#.12 OVER 6.00 #.24 OVER 6.00 #.38 OVER 24.00 THRU 10.00 DATE: 5/2/11
A COMPRESSOR ASSEMBLY
#.03 OVER 10.00
THRU 12.00 THRU 24.00 THRU 60.00 SIMILAR TO
A
#.18 OVER 12.00 #.38 OVER 24.00 #.50 OVER 60.00 ANGLES THRU 1/4" #2 $ ANGLES OVER 1/4" # 1/2 $ 1038556
THRU 24.00 THRU 60.00 SURFACE ROUGHNESS
#.24 OVER 24.00 #.50 OVER 60.00 FRAME SIZE: 32M
MACHINING CASTING
ADD .04 FOR ADD .06 FOR ADD .12 FOR
MICRO- PROCESS SPEC SIZE PROJECT: REV
PARTING SPLIT PARTING SPLIT PARTING SPLIT
INCHES E F008001 1036246 0
UNIFIED SCREW THREADS - CLASS 2A & 2B THIRD ANGLE PROJECTION SCALE: 1/1 GENERATED BY: PRO-E SHEET 1 OF 8
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
ROTATION
H H
DIAFRAM (TYP)
CASING CASING
66
76 HORIZ.
66 C
SPLIT
G
VERT.
G 66
DIAFRAMS & VOLUTE 66
65
C
65
66
DIAFRAM ANTI-ROTATION
66
(TYPICAL BOTH SIDES)
(1ST, 2ND, 3RD, 5TH, 6TH, 7TH, & VOLUTE STAGES )
IMPELLER (TYP)
E IMPELLERS TO BE LOCATED E
FLUSH WITHIN .095 [2.413] ±.015 [.381]
WITH DIFFUSER WALLS.
SEE NOTE #2 ON SHT.#1 GUIDE RODS
ORDERED
ON ASSEMBLY B/M
SPLITLINE
IMPELLERS TO BE LOCATED
FLUSH WITHIN .069 [1.753] ±.015 [.381]
WITH DIFFUSER WALLS. .069 IMPELLERS TO BE LOCATED
.095
SEE NOTE #2 ON SHT.#1 [1.753] FLUSH WITHIN ±.015 [.381]
[2.413]
WITH DIFFUSER WALLS.
D SEE NOTE #2 ON SHT.#1 D
C C
A COMPRESSOR ASSEMBLY
MIN. RADIAL .002 .051 .002 .051 .002 .051 .002 .051 .002 .051 .002 .051 .002 .051 .008 .203
A
MAX. RADIAL .020 .508 .018 .457 .017 .432 .019 .483 .021 .533 .019 .483 .018 .457 .010 .254
FRAME SIZE: 32M
MIN. DIAMETRAL .011 .279 .010 .254 .009 .229 .010 .254 .010 .254 .009 .229 .009 .229 .015 .381 SIZE PROJECT: REV
E F008001 1036246 0
MAX. DIAMETRAL .022 .559 .020 .508 .019 .483 .021 .533 .023 .584 .021 .533 .020 .508 .019 .483
SCALE: 1/1 GENERATED BY: PRO-E SHEET 2 OF 8
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
(SEE SHT.#5)
F
H H
21 22 23 24 36
81 80
F 20 F
39
+8
80 FT/LBS
"A" -0
+10.8
"C" [108.5 Nm]
-0
TORQUE
H 37 "B" 28 29 30 31 32 32 "D"
E E
CONDUIT CONNECTION 2
(1" N.P.T.)
TYPICAL (1 EACH SIDE)
CONDUIT CONNECTION
(1" N.P.T.)
99
TYPICAL (1 EACH SIDE)
THRUST BEARING
OIL FEED
ORIFICE PLUG
D D
14" CL.600
ISO-COOL
INLET
MAIN DISCHARGE
14" CL.600
DISCHARGE
ISO-COOL
8" CL.600
C
24" CL.600
MAIN INLET
(SEE SHT.#5)
B
B
CASING DESIGN:
FLEX PLATE MOUNTED
(SEE SHT.#4)
24" CL 600 MAIN INLET
B 14" CL 600 ISO-COOL DISCHARGE
14" CL 600 ISO-COOL INLET DRAFTER: C.LORINCE THIS DRAWING AND ALL INFORMATION
ZONE
BEARINGS:
ANYONE OTHER THAN ELLIOTT COMPANY
AND NO INFORMATION SHOWN IN THIS
CHANGE DESCRIPTION
6.125" DOUBLE OPPOSED DRY GAS SEAL SCALE: 5/16 GENERATED BY: PRO-E SHEET 3 OF 8
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
A 1038230-GR1
SEE NOTE #6
H ON SHT.#1 H
38
RADIAL
PROBE
45
58
57
RA
AL
DI
DI
PR
AL
RA
E
OB
OB
E
PR
BLIND FLANGED
1-1/2 S.A.E.
FLG. CONNECTION
BRG.
FOR BEARING
HOUSING REMOVAL 74 "F" "H" 74 72 "N"
73
43 77
SEE NOTE #7
ON SHT.#1 2 1
2 1
E E
USE 2 GUIDE RODS
1038307-15 ORDERED
ON ASSEMBLY B/M SEPARATION
FOR BEARING SEAL BUFFER
HOUSING ASSEMBLY 1-1/2 S.A.E.
FLG. CONNECTION
SEE NOTE #9
ON SHT.#1
D D
PRIMARY BUFFER SUPPLY
1-1/2 S.A.E. FLG. CONNECTION
BEARING OIL FEED
1-1/2 S.A.E. FLG. CONNECTION
41
WHEN ASSEMBLING
FLUSH GAS SUPPLY DRAIN A PRIMARY BUFFER VENT DRAIN
INLET END USE SHIMS AS REQUIRED
1-1/2 S.A.E. FLG. CONNECTION 1-1/2 S.A.E. FLG. CONNECTION
THRUST END TO OBTAIN .009 [.229] TO
C .013 [.330] AXIAL CLEARANCE
C
44
B
B
inches (mm) inches (mm) inches (mm) AND NO INFORMATION SHOWN IN THIS
CHANGE DESCRIPTION
MIN. RADIAL .002 .051 .002 .051 MIN. DIAMETRAL .0085 .2159
A COMPRESSOR ASSEMBLY
A
MAX. RADIAL .003 .076 .003 .076 MAX. DIAMETRAL .0105 .2667
E F008001 1036246 0
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
DOUBLE OPPOSED GAS FACE SEAL AND
OIL SEPARATION SEAL CARTRIDGE
BOLTS TO ASSEMBLE THE COUPLING GUARD EXTEND THROUGH THE END COVER E
FOR ASSY/DISASSY TOOLING REFER TO TO THE BEARING HOUSING. THESE BOLTS ARE ORDERED ON THE COUPLING
1038230-GR1 HOUSING ASSEMBLY DRAWING. USE SHOP TEMPORARY BOLTING WHEN
H H
DOWELING THE END COVER TO THE BEARING HOUSING.
38
VIBRATION
SEE NOTE #6
ON SHT.#1
PROBE
G G
68
AL
DI
RA
RA
E
OB
DI
PR
PR
AL
OB
E
67
F F
BLIND FLANGED
1-1/2 S.A.E.
"L"
FLG. CONNECTION
BRG.
"N"
78
+.0005 +.0127
D 2H, .3760
-.0000
[9.550
-.0000
] D
2.25 [57.1] DEEP TO POINT
LOCATE FROM PILOT
HOLES IN END COVER
SEE NOTE #8 ON SHT.#1
PRIMARY BUFFER SUPPLY
1-1/2 S.A.E. FLG. CONNECTION
40
44
CAUTION!!
BEARING MUST BE ASSEMBLED WITH C
C
RESPECT TO SHAFT ROTATION. SEE
DISCHARGE END FLUSH GAS SUPPLY DRAIN E
1-1/2 S.A.E. FLG. CONNECTION PRIMARY BUFFER VENT DRAIN
INSTRUMENTED JOURNAL BEARING JOURNAL END
1-1/2 S.A.E. FLG. CONNECTION
DRAWING FOR SHAFT ROTATION
AND SHOE POSITION.
VIEW F-F
SEE SHEET #3
SECTION E-E
B
B
A COMPRESSOR ASSEMBLY
inches (mm) inches (mm)
A
MIN. RADIAL .008 .203 MIN. DIAMETRAL .0085 .2159
FRAME SIZE: 32M
MAX. RADIAL .009 .229 MAX. DIAMETRAL .0105 .2667 SIZE PROJECT: REV
E F008001 1036246 0
MAX. DIAMETRAL .017 .432
SCALE: 9/16 GENERATED BY: PRO-E SHEET 5 OF 8
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
NOTE:
H H
FOR RADIAL PROBE
REMOVAL, SEE NOTE #14 ON SHEET #1
52
G G
BALLOONS TYPICAL
ADAPTER
BOTH PROBE ASSEMBLIES 53
CAPSCREW
COVER
AL
54
DI
CAPSCREW
F
RA
RA
E
F
OB
50
DI
PR
PR
AL
OB
E
51
SECTION K-K
55
49
E E
K
47
( 45 )
$
TYP
D D
SHAFT
SECTION H-H
.050 # .005
C RADIAL VIBRATION PROBES C
TYPICAL BOTH THRUST AND JOURNAL ENDS [1.27 #.12]
61 62 L 59 56
53 54
B
B
62
48
DRAFTER: C.LORINCE THIS DRAWING AND ALL INFORMATION
ZONE
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
H H
84 85 86
COAT THREADS
DETAIL X
WIRE RETENTION BRACKETS
F (ASSEMBLE AS NEEDED) F
N.T.S.
JOURNAL
E BEARING E
JOURNAL
46 46
BEARING
46 ( 10.64 )
46 ( 3.94 ) [ 270,3 ]
[ 100,2 ] TYP
D D
TYP
CONDUIT
CONNECTION
CONDUIT
CONNECTION
C SEE DETAIL X C
B
B
A COMPRESSOR ASSEMBLY
A
E F008001 1036246 0
8 7 6 5 4 3 2 1
FM4100A 8 7 6 5 4 3 2 1
1036246
H H
87
87 98
87 98
87 97
C
G 87 96 G
87 96
F F
E E
CASING
96 97 98
D C D
DIAFRAMS
ISO VIEW
C SECTION C-C SCALE 1/8 C
SCALE 3/8
B
B
A COMPRESSOR ASSEMBLY
A
E F008001 1036246 0
8 7 6 5 4 3 2 1