2021 PROCALIBER CARBON

SERVICE MANUAL SUPPLEMENT

 2021 Procaliber Carbon service manual supplement 2021 Procaliber Carbon service manual supplement

Table of Contents Install the IsoSpeed 4. On the non-drive side, grease the bearing bore,
Install the IsoSpeed 1 then install the spacer and bearing.
Install the rear derailleur hanger 3 NOTE The PN for this kit is 525638.
Cable routings 3 The kit contains all the hardware needed for the
Install the guards 4 IsoSpeed assembly, except the rubber grommet
(PN W599977) which is available separately.
Headset 4
Bottom Bracket 5

1. With the frame in a proper repair stand, push

down on the front of the frame to create a gap
NOTE between the seat tube and the top tube.
This manual has the unique design
features and components for the 2021 Procaliber
carbon bicycle.
GAP 5. Use a bearing press to fully install the non-
drive side bearing.

2. Insert the rubber grommet (PN: W599977)

into this gap.

6. Install the IsoSpeed sleeve from the drive

side.

3. Make sure the grommet is in the proper

position, and aligned with the bearing bores.

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 2021 Procaliber Carbon service manual supplement 2021 Procaliber Carbon service manual supplement

7. Install the first IsoSpeed bolt in the non- 11. Torque the bolts to 8Nm. Install the rear derailleur hanger Cable routing
drive side. Use your finger to push the sleeve
towards the bolt to begin threading. CAUTION: Do not apply grease between the NOTE There are tubes inside the frame to
hanger and the bicycle frame. guide the cable and hose routings from the head
tube all the way through to the exit holes.
CAUTION: Do not apply grease to the UDH bolt
threads.
1. Dropper post (optional)

1. Insert the hanger on the inside of the driveside

chainstay and attach with the hanger bolt (left-
hand thread).

NOTE Make sure to install the washer on

the outer surface between the frame and the bolt.
NOTE Do not thread more than two
revolutions at this time.

8. Grease the driveside bearing bore.

9. While pushing the bolt and the sleeve towards

2. Rear brake (upper hole in head tube)
the drive side, install the second IsoSpeed
bolt and bearing in the drive side. Thread the 3. Rear derailleur (lower hole in head tube)
bolt and press the bearing into the sleeve from
WASHER
the drive side.

10. Use two 5mm wrenches to tighten both bolts. REAR

BRAKE

REAR DERAILLEUR
2. Make sure to have the hanger in the correct
position as shown.
REAR
DERAILLEUR

REAR BRAKE

4. If there is no dropper post, install the plug

(PN W600649) in the head tube access hole.

3. Torque the hanger bolt to 25Nm (left-hand

thread).

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 2021 Procaliber Carbon service manual supplement 2021 Procaliber Carbon service manual supplement

Install the guards Headset Bottom Bracket

1. Install the crown, then the lower bearing on the
The 2021 Procaliber uses the BB92 pressfit
standard bottom bracket.
• Upper down tube PN: W582884 steerer tube.
• Lower down tube PN: W599975 Use your bottom bracket manufacturer’s manual for
2. Install the fork from the bottom into the head removal and installation instructions.
• Upper chainstay (includes a pin on the tube.
adhesive side for proper placement)
PN: W582883 3. On the steerer tube, install the upper bearing
• Lower chainstay PN: W600295 and the compression ring.

M4 FLATHEAD
TOP CAP
1.
FASTENER
Use isopropyl alcohol to clean the frame KNOCK BLOCK COMPRESSION
surfaces that mate with the guards. CHIP RING

UPPER BEARING ILLUSTRATION: SRAM

CAUTION: Do not clean entire frame with
isopropyl alcohol.

2. Remove the protective covering for the HEAD TUBE

adhesive.

3. Attach the guards as shown. LOWER BEARING

CROWN RACE

UPPER CHAINSTAY 4. Use the M4 flathead fastener to install the

LOWER DOWN
Knock Block chip.
TUBE
HOLE FOR
PIN LOCATION NOTE The 2021 Procaliber uses a new
Knock Block assembly (PN 5252158). This is a
UPPER DOWN TUBE
LOWER CHAINSTAY 62-degree rotation system.

5. Install the top cap.

6. Install spacers as necessary.

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