1

Ⅱ Installation of the Machine

1 The lift up point of the machine is as follows Fig.1.
2 Installation of the machine
2.1 The ground where the machine is placed should possess the
strength to endure the machines’ weight and the load from the
installation and librations of the machine. The machine lay out is
as follows Fig.2.
2.2 On the convenient for operating and maintaining the machine and
changing the mould, enough room should be leave for the
machine and the accessory equipment to make sure the safety
door and the electrical cabinet’s door can open completely. The
distance between two machines should not less than 1.5m.
2.3 To insure the service life of the machine, please make sure the
machine working in clean surrounding where without dust, oil,
caustic or flammable gas. Suggest the surrounding temperature is
2~40℃, the humidity of the air is 10~85%RH.
2.4 After the machine is placed, put a gradienter on its worktable to
test and adjust the level.
3 The exterior requirements of the machine (connection position is as
follows Fig.3)
3.1 Power source
This machine uses three phase four wire system power source.
The standard configured voltage is AC380V which should not be
higher or lower than 10% (This is special voltage needed special
order). The voltage of heating element is AC220V. Each
electromagnetic valve’s voltage is DC24V.
3.2 Hydraulic oil
2
 3.2.1 Recommend to use NO.46 anti-wear hydraulic oil in this
machine (viscidity is 46 cst/40℃). Because the variable
pump which low noise and high efficiency is used in this
machine, so the demand of the hydraulic oil is higher than
common quantitative pump. Please keep the dustiness of
hydraulic oil within NAS10 grade.
3.2.2 When the machines delivery, there is no hydraulic oil in
the oil tank, but there is remains of oil in it and the pipe.
Open the cover of the oil tank to check there aren’t rust
and impurity in it before adding new hydraulic oil.
3.2.3 Infusing clean hydraulic oil from the air cleaner which in
the injection part. The oil mass must reach the top of the
oil level indicator. If there is not enough oil, it will damage
the oil pump directly.
3.3 Compressed air
This machine should configure the air compressor which the
delivery capacity is not lower than 0.3M3 and the rated pressure is
8kgf/cm2. Please use clean compressed air to make sure the air
valve working normally. Conditionally, suggest configure a
suitable filter and dryer in front of the machine.
3.4 Cooling water
3.4.1 The factory which uses this machine should configure the
cooling water tower to make sure the normally working of
the machine, mould and temperature controller. The
temperature of the water output from cooling water tower
is not more than 25℃ and the pressure is about
1-3kgf/cm2.
3
 3.4.2 The machine parts needed cooling is oil tank, the place
where the material falling down from the hopper and the
flange of injection mould clamping cylinder, etc. The
mould parts needed cooling is the thread mould’s half
plates, the blow moulds and the belock cylinder of hot
runner, etc.
3.4.3 Please uses intenerating water to avoid engendering
corrosive, incrustation and rusty, etc.
3.4.4 In order to accelerate the circulation of the cooling water,
the dimension of the output pipe must larger that the input
pipe.
3.4.5 If want to improve cooling figurate effect, suggest to use
chiller to cooling.
3.5 Temperature controller
3.5.1 The factory which uses this machine configures the
temperature controller by itself. Suggest choosing the
temperature controller by oil, the power is 6KW and the
highest rated temperature is 200℃.
3.5.2 Temperature controller should connect cooling water when
working.
3.5.3 High temperature and high quality conductive oil should
be used in the temperature controller. Check and change it
regularly in case damage the electrical heating element and
shorten the service life of the oil pump because of the
carbonization and agglutination of the conduction oil.
3.5.4 Please consult the temperature controller’s operation
manual to use and maintain it.
4
5
6
 Ⅲ The Working Principle and Structure
of the Machine
1 The working principle of the machine
The working principle of WIB “whirlwind” two stations Injection
Blow Molding Machine is (as follows Fig.4)：injection preform of the
hollow product---preform move up---preform rotate 180°---preform
move down to the blow moulds---blow molding, another station inject
another preform at the same time. Because the action of injection and
blow mould at one time, so its efficiency are higher than WB series
machine.
2 The structure of the machine
The structure of the machine includes mechanical parts, hydraulic
system, pneumatic system, cooling system and electrical control
system (will be introduce in chapter Ⅴ).
2.1 The mechanical parts consist by injection unit, injection mould
clamping unit, rotational mechanism, blow mould unit, demould
device and machine frame. As follows Fig.5.
2.1.1 The structure of injection unit is the same as common
Injection molding machine. It uses hydraulic motor to
drive the screw directly. The plastic raw material drops
into the screw from hopper and convey to the direction of
hot runner alone with the rotation of screw. In the course
of the conveyance, the plastic raw material melts gradually
because of the heat produce by the electrical heating and
shearing heating. After melting, the material store in the
head of screw and inject to preform in the effect of

7
 injection cylinder. It can realize multilevel injection
according to the demand of molding technology.
2.1.2 Injection mould clamping unit includes four column bars
and injection mould clamping cylinder. Four column bars
take the function of guidance. Except drives the four
column bars move up and down, the cylinder take the
pivotal function of injection mould clamping and insure
there is no flash when inject preform.
2.1.3 Rotational mechanism consists by servo motor,
speed-down mechanism, upper plate, and turntable and
gear rotation parts. After the preform moves up, it rotate
180° to the blowing station in the driving of servo motor to
make sure the action of injection and blowing at one time.
Attention：Because the rotational mechanism is on
the top of upper plate, to avoid stopping the turntable
or rotating not smoothly, it should take good care of the
rotational mechanism and make sure there is no dust
or impurity between upper plate and turntable in the
daily grind.
2.1.4 Blow mould unit is consisting by two sets of blow mould
cylinders. According to adjust the locknut in the end of
guide rod, it can make sure the centering and moving
synchronization of the blow moulds.
2.1.5 Demould device: In the driving of air cylinder, the chocks
in the two sides of the air cylinder wedge the thread
mould’s half plates, and then the core move up in the

8
 driven of upper plate and release the products. After that,
open the blow moulds again, the products will drop down
to the packing box by themselves.
2.1.6 Machine frame is the entire jointing parts. It includes the
frame of machine, operation plate, and oil tank. The oil
level indicator is fixed on the back of oil tank.
2.2 Hydraulic system (hydraulic principle is as follows Fig.6)
2.2.1 The hydraulic system accomplish the actions of driving the
hydraulic motor, injection, injection mould clamping, open
and close the blow moulds and belock the hot runner, etc.
2.2.2 In order to convenient for setting and maintain, the motor
and variable pump are fixed on the outside of oil tank.
2.2.3 The filters are fixed at the inlet and outlet of oil tank.
There is block alarm system at the inlet and outlet oil
filters. The machine will stop automatically if the filter is
blocked. When clean the net in the filter, just need to screw
off the lid and take out the net in the end of the filter.
There is no need to let out the hydraulic oil in the oil tank,
the filter will seal up the hydraulic oil automatically.
2.2.4 Generally speaking, the operation pressure of the machine
has been adjusted well before the machine leaving
workshop (the highest operation pressure is 120kgf/cm2),
please do not change it randomly. If the change is necessity,
the pressure should be adjusted as low as possible
according to the material and molding technology in order
to make for a long lasting and economical machine.

9
 Attention ： Because this machine adopt variable pump
which save energy effectually, so must use high quality and
clean hydraulic oil. And must avoid the impurity mix into the
oil to cause trouble and shorten service life of the pump.
2.3 Pneumatic system (pneumatic principle is as follows Fig.7)
This machine’s pneumatic system carry out the actions of air
blowing, air exhausting, the chocks in and out, the locating pin of
turntable in and out, etc. All the valves are fixed on the top of the
upper plate. First the compressed air comes into the air
subassembly and then goes into the pressure regulating valve after
filtrating water by moisture separator. Generally, the air pressure
is 8kgf/cm2.
2.4 Cooling system
This machines’ cooling waterway is divided into three
branches. There are machine branch, mould branch and accessory
equipments branch. The machine branch is mainly to cool the heat
exchanger, the place where the material falling down from the
hopper and the flange of injection mould clamping cylinder, etc.
The mould branch is mainly to cool the thread mould’s half plates,
the blow moulds and the belock cylinder of hot runner, etc. In
order to reach the prospective cooling effect, you can adjust the
cut-off valve to change the water’s input or output capacity. The
cooling water must be clean water. If the water quality is badness,
the inside wall of the cooling system will engender corrosive,
dirty and rust and they will influence the cooling effect.

10
11
12
13
14
 Ⅳ Mould
1 Mould structure
The mould of two stations injection blow molding machine is
include two sets of core mould units, two sets of thread mould units,
female mould unit, blow mould unit and hot runner unit, etc.
1.1 Core mould unit (as follows Fig.8)
1.2 Thread mould unit (as follows Fig.9)
1.3 Female mould unit (as follows Fig.10)
1.4 Blow mould unit (as follows Fig.11)
1.5 Hot runner unit (as follows Fig.12)
2 Install and take down the mould
2.1 The precaution items of install and take down the mould
2.1.1 Please read the operation manual carefully to know the
structure of the mould before install or take down the
mould.
2.1.2 It needs at least two and more people to install or take
down the mould.
2.1.3 It must working on the clean worktable when assemble
each part to unit. Clean each part’s dirt and impurity
before assemblage. Use the grease on the glide surface to
make sure it working smoothly. Make sure tightening each
screw.
2.1.4 When install each unit in the machine, make sure the
surrounding of the machine is safe before carry thought
any operation by manual operation.
2.1.5 During the whole installation, turn off the motor switch
after finish each action operation in case lead to personal
15
 accident cause by incorrect manipulation.
2.1.6 As a part of the entire set of mould, the special clamp
using for install the mould must keeping well done.
2.1.7 The figures in this chapter is the universal demonstration
for the mould, maybe it is different form the customer’s
actually using mould.
2.2 The tools for install or take down the mould
2.2.1 Standard tools: M6-M12 inner hexagon spanner, monkey
wrench, 19mm socket key
2.2.2 Special tools: hemostat
2.2.3 Special clamp: the locating tool for blow moulds fixed
2.2.4 Grease, anti-rust oil
2.2.5 Cotton yarn and papery handkerchief for cleaning
2.3 Mould installation
2.3.1 Core mould unit (as follows Fig.13)
2.3.1.1 In the state of not start the motor, press the core in (or
core out) button to let the locating pin of turntable go
out and rotate the turntable to the suitable operation
position by hand.
2.3.1.2 Install the pad plate and the core mould unit on the
turntable. The position of the core’s fixed plate is
decided by locating pins.
2.3.1.3 Install the impacted plate A and B.
2.3.1.4 Put the thread mould’s half plates between the
impacted plates from two sides, and then connect the
two thread mould’s half plates with pins and springs.
2.3.1.5 Use the same way to install another core mould unit.
16
 2.3.1.6 After install the two core mould units, rotate the
turntable in place, and press core in or core out button
to put the locating pin of turntable into the pilot hole.
2.3.2 Female mould unit (as follows Fig.14)
2.3.2.1 Unscrew the four screws which under the hot runner
lower than worktable.
2.3.2.2 Put the hot runner on the worktable and make it on
position according to four locating pins.
2.3.2.3 Install the supports in two sides of hot runner, and then
put the female mould unit on the supports, make it on
position according to the four locating pins as hot
runner unit.
2.3.2.4 Turn on the motor after confirm there is no impurity in
the female moulds. Press the move down button to let
the core mould unit move down carefully and then
orientation by the cone-shape of the thread moulds and
female moulds. After tightening the screws in the two
sides of the base of female moulds, start the motor
again, and move the core mould unit up to the top.
2.3.2.5 Jack-up the screws under the hot runner equally, make
the injection nozzles go into the pilot holes in the
bottom of female moulds.
2.3.2.6 Adjust the height of the injection parts, make the screw
barrel and hot runner in the same level. Tighten the
pull rod, let the barrel and hot runner pilot hole fit
together, and then tighten the screws equally.
2.3.2.7 Operate the machine doing the action of injection, melt,
17
 screw back by manual operation to confirm that there
are no leaking phenomena, and then install the hot
runner’s shield.
2.3.3 Blow mould unit (as follows Fig.14)
2.3.3.1 Confirm the blow mould cylinders in the opening state,
and turn off the motor.
2.3.3.2 Install and tighten the guide boards in the two sides.
2.3.3.3 Put the blow mould unit with the locating tool on the
guide boards. Turn on the motor, and move down the
core mould unit by manual operation to let one side’s
thread moulds tie in with the female moulds while the
other side’s thread moulds tie in with the locating tool
for blow moulds fixed.
2.3.3.4 Adjust the two prop rods on the worktable. Close the
blow moulds and fix the blow moulds with screw on
the blow mould plates. After that, adjust and tighten
the locknut in the end of the guide bar which in the two
sides of blow mould plates synchronously.
2.3.3.5 Move the core mould unit up to the top by manual
operation. Use screw to eject the locating tool from
blow moulds. Then open the blow moulds in place by
manual operation and turn off the motor.
2.3.4 The mould’s exterior connection
2.3.4.1 The input and output oil in the base of female mould
connect the temperature controller by Teflon pipes.
2.3.4.2 Connect up the cooling water with the thread mould’s
half plates, the blow moulds and the belock cylinder of
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 hot runner.
2.3.4.3 Connect the wires with hot runner’s heating element
and thermocouple.
2.4 Take down the mould
Take down the mould as the opposite steps of installation, but
must pay attention to the following precautions.
2.4.1 Because the temperature of the machine and the mould is
too high when they working, so do not scald when take
down the mould.
2.4.2 Disconnect the exterior connection of the mould before
take it down. Turn off the electric power and clean the
conduct oil and cooling water in the mould.
2.4.3 On taking down the hot runner, heating the heating zone
beside the hot runner alone after unscrew the screw which
connect with barrel (The rated temperature lowers the
actual producing temperature about 20℃). After the
material melting, adjust the pull rod to quit the connection
with barrel and hot runner. And then, clean out the material
on them.
2.4.4 Use antirust grease on the surface of the mould after take it
down, especially the core moulds, the thread moulds, the
female moulds and the blow moulds.
2.4.5 Take good care of the mould and make sure it won’t be
rust and damage.

19
20
21
22
 Ⅴ Electrical Control System
1 Installation of the electrical system (as follows Fig.15) and parts list

WIB-40(Fig.15a)

23
WIB-50(Fig.15b)

24
WIB-50D(Fig.15c)

25
WIB-52PC(Fig.15d)

26
Parts List:

1.1 CP1H-XA40DT-D PLC (OMRON)

1.2 NS8-TV00B 7.5” touch screen (OMRON)
1.3 40EDT I/O module (OMRON)
1.4 Regulated power supply panel
1.5 Power amplifying panel for the valves
1.6 Proportional amplifying panel
1.7 Manual operation panel
1.8 Transformer
1.9 AC relay KMN
1.10 Breaker KAN
1.11 Temperature controller meter E5EZ (OMRON)
1.12 Air switch QAN
1.13 Approach switch XN
1.14 Displacement sensor RN
1.15 Motor
1.16 Heating element
1.17 Servo motor system and driver
1.18 8ET I/O module (OMRON)
1.19 Current meter

27
2 Electrical control circuit diagram
After installation of the machine, switch-in the cable according as
the circuit diagram. The cable is coppery lead which is 4x10mm2.
Input it from hole in the bottom or side of the electrical cabinet.
Check grounding security and reliability, and make sure each
connection is correct.
2.1 Main circuit diagram (Fig.16)

28
WIB-40(Fig.16a)

29
WIB-50 WIB-52PC(Fig.16b)

30
WIB-50D(Fig.16c)

2.

31
2.2 Servo main circuit diagram (Fig.17)

32
2.3 Control circuit diagram (Fig.18)

33
2.4 Driver circuit diagram (Fig.19)

34
2.5 Heating control circuit diagram (Fig.20)

WIB-40(Fig.20a)

35
WIB-50(Fig.20b)

36
WIB-50D(Fig.20c a)

37
WIB-50D(Fig.20c b)

38
WIB-50D(Fig.20c c)

39
WIB-52PC(Fig.20d a)

40
WIB-52PC(Fig.20d b)

41
WIB-52PC(Fig.20d c)

42
2.6Servo control circuit diagram (Fig.21)

43
2.7 PLC diagram (Fig.22)

44
2.8 PLC input circuit diagram (Fig.23)

45
2.9 PLC output circuit diagram (Fig.24)

46
2.10 Proportional amplifying panel connection diagram (Fig.25)

47
2.10 A/D module connection diagram (Fig.26)

48
2.11 Power amplifying panel for the valves connection diagram
(Fig.27)

49
2.12 Proportional amplifying panel adjustor (Fig.28)

Attention：When adjust the proportional amplifying panel,

the current can not exceed 750MA, the operation pressure can
not exceed 12MPa.

50
3 I/O Distribution of the system

3.1 Distribution of the input points

Input Input
Definition Definition
point point
0.00 Z phase pulse 1.06 Photoelectric 2

0.01 Origin sign 1.07 Photoelectric 3

0.02 Grating 1 1.08 Photoelectric 4

0.03 CCW limit 1.09 Manual key

0.04 Servoready 1.10 Semi-automatic key

0.05 ServoALM 1.11 Automatic key

0.06 States display 2.01 Heating key

0.07 Pin in 2.02 Motor start-up key

0.08 Melting speed 2.06 Single + key
0.09 Lock pressure 2.07 Single - key
0.10 CW limit 2.08 Origin key

Temperature reach to
0.11 2.09 JOG - key
the rated value
1.00 Motor start 2.10 Closing mould key
1.01 Motor running 2.11 Opening mould key
1.02 Motor overload 3.00 Melting key

1.03 Oil temperature 3.01 Injection key

1.05 Photoelectric 1 3.03 Screw back key

51
3.1 Distribution of the input points

Input Input
Definition Definition
point point
3.04 Move down key

3.05 Move up key

Screw mold opening

3.06
key
3.07 Pin out key

3.08 Blowingkey

3.09 Exhausting key

3.10 JOG - key

3.11 Grating 2

52
3.2 Distribution of the output points

Output Output
Definition Definition
point point
100.00 Rotation + 102.00 Blowing+ S14

100.01 Rotation - 102.01 Exhausting+ S5

100.02 Servo on 102.02 Opening screw mold + S16

100.03 Servo reset 102.03 Pin in S17

100.04 Opentheblowmoulds S1 102.04 Bottom of blow mold

100.05 Closetheblowmoulds S2 in/out S18

100.06 Move down S3 102.05 Motor start-up S19

100.07 Move up S4 102.06 Motor running S20

101.00 Accelerate S5 102.07 Alarm S21

101.01 Injection S6 103.00 Opening screw mold –S22

101.02 Screw back S7 103.01 Blowing staleness

101.03 Plastic melting S8 103.02 Exhausting staleness

101.04 Move up controller S9 103.03 Manual

101.05 Blowing- S11 103.04 Semi-automatic

101.06 Exhausting- S12 103.05 Automatic

101.07 Move down controller S13 103.06 Servo power

104.04 Protect cylinder 103.07 Heating

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4 Manual operation button

4.1 Button position of the manual operation panel (Fig.31)

54
4.2 Button for operation mode selection

Emergency stop switch: Press down this knob when

there is an emergency, the motor switch and electric
heating switch will turn off. Turn the switch as the
arrowhead direction can be replacement.
Switch condition: Anytime.

Manual mode button and light

Switch condition: Anytime.

Semi-automatic mode button and light

Switch condition: Anytime.

Automatic mode button and light

Switch condition: Anytime.

Button and light：Standby

Heating switch and light

Switch condition: Anytime.

55
 Motor switch and light
Switch condition: Anytime.

4.3 Button for page layout selection

Display the working state

Setting time parameter

Setting pressure and flow parameter

Setting displacement sensor parameter

Condition: ① Origin set ② Pin out

○
3 Move up in place
When the key 2.06 0→1:Single-speed positioning
Operation start，Anticlockwise rotation(overlook)

Condition: ① Origin set ② Pin out

○
3 Move up in place
When the key 2.07 0→1:Single+speed positioning
Operation start，clockwise rotation(overlook)

Condition: ① Pin in 0.07=1

When press the key 2.08 the larger than 3 second,set
56
 servo origin.

4.4 Manual operation button and operation condition

Blow moulds closing button
Condition: ① The blow moulds do not close in place.

Plastic melting button

Condition: ① Plastic does not melt completely.
② In heating state and all the temperature
reach to the rated value.

Standby button

Move down button

Condition: ① Not move down in place.
② Rotation in place.

In/Out button.
Condition: ① Servo positioning completed.
When the key 0→1,the screw mold opening,
When the key 1→0,the screw mold closing.

Air blowing button

Condition: ① In manual operation mode.
② Rotation in place.

JOG+ button:
Condition: ① Move up in place. ② Pin out
When JOG+ continues to be 1 for 300ms or
more,continuous anticlockwise rotation (overlook) are
57
generated.
.

Blow moulds opening button

Condition: ① The blow moulds do not open in place.

Injection button
Condition: ① Not inject to place.
② In heating state and all the temperature
reach to the rated value.

Screw back button

Condition: ① not screw back completely.
② In heating state and all the temperature
reach to the rated value.

Move up button
Condition: ① Not move up in place.

Out pin button

Condition: Anytime.
When the key 0→1,the pin out.

Air exhausting button

Condition: ① In manual operation mode.

JOG+ button:
Condition: ① Move up in place. ② Pin out
58
 When JOG- continues to be 1 for 300ms or
more,continuous clockwise rotation (overlook) are
generated.
5 Parameter of page layout

5.1 Main menu: After connecting the power, the screen will show the

beginning picture.

After five seconds, the system will show the main menu

automatically, which means that the machine is in working state.

59
 5.2 Time/Pressure/Flow Controls: Use for checking or changing
the parameter of pressure/flow, time, and displacement sensor. Press this
button, will enter the option of pressure, flow, time, and displacement
sensor.
5.2.1 Pressure Flow menu: Vertical Platen Pressure And Flow
Blow Mold Pressure And Flow
Injection Core Pressure And Flow
Injection Molding PressureAnd Flow
5.2.1.1 Vertical Platen Pressure And Flow

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 Attention: Vertical Platen Blow Molding Up (Second Time),
in the blowing station, after finishing air blowing and exhausting
actions, the chocks droved by air cylinder wedge the thread
mould’s half plates. At this time, the upper plate drives the core
mould unit moves up about 10-40mm (decided by the mould’s
height). After blow moulds opening in place, the upper plate
continue to move up to the top.
5.2.1.2 Blow Mold Pressure And Flow

5.2.1.3 Injection Core Pressure And Flow (standby)

5.2.1.4 Injection Molding Pressure And Flow
61
5.2.2 Time

Holding Pressure: The time for adding material after

62
 injection in place.
Preform Cooling: In automatic operation mode, the time after
preform molding and then stay in the female mould.
Air Blowing: The time for blowing the preform to product.
Air Exhausting: The time for exhausting high pressure which
in the products after blowing.
Open Screw Molds: The time for the chocks droved by air
cylinder wedge the thread mould’s half plates.
Maximum Time Limit for Each Function: The maximum
limit time for the system to carry out each action.
Total Cycle Time: Maximum Limit Cycle Time .
High Pressure Lock: The time for keeping high pressure
clamping mould in automatic operation mode.
Injection Delay: The time from finish melting to begin
injection in automatic mode.
Air Blowing Delay: The time for opening the core rod before
blowing.
5.3 Displacement Controls: Use for adjusting each action’s distance.
When changing new mould maybe needs to readjust each
displacement sensor. The work of readjusting must be carry out by
trained worker.
Pull down menu: Vertical Platen Up And Down Displacement
Injection Molding Displacement
Blow Mold Opening And Closing Displacement
5.3.1 Vertical Platen Up And Down Displacement

63
 Down Point: The position where upper plate move down to
the bottom.
Down-Slow: The position where the upper plate down begins
to turn to slow, it is about 20-40mm. higher than the position of
Down Point.
Mold Height: The position where upper plate up to the top.
Blow Molding Height (Second Time): The position where
Vertical platen Blow Molding Up (as 5.2.1.1).
Up-Slow: The position where the upper plate up begins to turn
to slow, it is about 20-40mm. lower than the position of Mold
Height.
5.3.2 Injection Molding Displacement

64
5.3.3 Blow Mold Opening And Closing Displacement

65
 Blow Mold Opening: The position where the blow moulds
opening in place.
Blow Mold Opening-Slow: The position where the blow
moulds’ opening begin to turn to slow, it is about 20-30mm from
Blow Mold Opening.
Blow Mold Closing: The position where the blow moulds
closing in place.
Blow Mold Closing-Slow: The position where the blow
moulds’ closing begin to turn to slow, it is about 20-30mm from
Blow Mold Closing.
5.4 Temperature Controls: This button has no function because this
machine use temperature controller meter to control the temperature.

5.5 Optional Program: Use for option or turn off some programs.

66
 Attention：The original password is 12345678. It uses for
protect some important parameters and programs. If lost the
password, please contact the factory.
5.5.1 The page layout of optional Program

5.5.2 Blow Mould Base, Injection Nozzle (belock cylinder),

67
 Photoelectric Sensors are not belongs to the standard
configuration, must choose according to the demand of the
client’s products. Just needs to press the relevant program
button to turn on the state if necessary.
5.5.3 Dry Run program is a testing program, it turn off in the
daily producing process. Presses this button if want to
testing, and the machine will do all the action expect
injection unit.
5.5.4 Modify password: Press the touch button and enter the
page layout of changing password.

It will pop-up number keyboard if touch password input

area, and then input new password. Input it again as the
prompt. If input correct, the screen will prompt to use new
password; if not, you will need to input again.
5.5.5 Chinese display ： Press this key can change to Chinese
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 display.
5.5.6 Modify parameter of temperature control: Because no
temperature module in this system, so there is not this
function.
5.5.7 Can modify any parameter: This is a function conversion
key. When it is in allowing state, the system can modify
any parameter; if it is in forbidden state, the system can not
modify any parameter.
5.6 Production Output: Use for checking and changing the output
parameter.

When the output achieves the rated value, there will be

continues alarm. Press the red button over three seconds to reset.
5.7 Operational Sensors: Use for checking the state of displacement
sensors and approach switches.

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5.8 Manual Controls: Carry out manual operation on the screen (the
function is the same as manual operation button)

5.9 Alarm Display: Use for checking the reason of each alarm.
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5.10 Load/Save Mold Settings: Use for loading or saving the
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 parameter of the mould.
5.10.1 Save the parameter of the mould

Press the arrow to choose the saving position first, and

then press Save button until the screen prompt saving mold
finish.
5.10.2 Load the parameter of the mould

Press the arrow to choose the reading position first, and

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 then press Load button until the screen prompt loading mold
finish.
5.11 Status Display: Use for displaying each action’s parameter in
working state.

5.12 Servo System

JOG speed-fast%: This is the speed (high speed) for manual

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forward/reverse (JOG+/JOG-)..
Single speed%: When the Single- or Single+ positioning
operation command is given,the motor accelerates up to the operation
speed(Single speed%),then decelerates and stops in the set position- or
set position +..
Set position+: This is the target position for Single+ operation.
Set position-: This is the target position for Single- operation.
Current position: The distance which leaving clockwise rotation
stop position.
Servo opening:This is the switch between Servo opening to
Servo closing.
Servo reset: Servo alarm reset. if can not reset, please turn on
again.

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 Ⅵ Operation Criterion
1 Checking and preparation before starting
The operator must read the operation manual carefully and master the
technical process.
Check the safety door and emergency stop switch working or not.
Clean the anti-rust grease and impurity in the machine and the mould.
Inpouring the hydraulic oil after cleaning the oil tank.
Grease each move guide bar and gear and rack.
Check and tighten the screws in the machine and the mould.
Check each element in electrical control system damage or not.
Confirm the connection between machine and three-phase power
source correct or not
Check the compressed air source, avoid stuffing and leakage.
Adjust the pressure of pressure regulating valve to 8kgf/cm2 in the air
subassembly after input compressed air.
Check all the cooling water system working or leaking or not.
Check the accessory equipment such as temperature controller
working normal or not.
Operation tools: hemostat, parting agent.
2 Manual operation
Turn on the power source switch, the machine will be in manual
operation mode automatically, the light of manual mode on, the touch
screen working normally.
Without starting motor, check the action of air blowing, air exhausting,
and the chocks in and out by manual mode.
Without starting motor, keeping press the core in or core out button to

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confirm the rotational mechanism and the locating pin of turntable
working normal or not.
Briefly press the motor switch to check the motor’s rotation direction
(clockwise rotation seeing form behind) correct or not. If not, change the
power source’s phase order and check if the oil passage leaking or not.
Start the motor to check the four column bars move up and down, the
blow moulds’ opening and closing action normal or not.
Turn on the heating switch, adjust the temperature controller meter to
the material’s needed temperature. When it reach to the temperature,
keeping heating 10-15 minutes. If the actual heating temperature less than
10℃ to the set value, the system can not carry out the actions of injection
unit no matter in manual or automatic mode.
In the course of heating, the operator can confirm the pressure and
flow of all the action except injection unit. If familiar with this machine,
also can adjust it according to the experience.
Start the motor after the temperature reach to the set value, briefly
press the injection and screw back buttons by mode operation to check
the hopper’s temperature reach to the process temperature or not.
Briefly press the plastic melting button by manual operation to check
the screw’s rotation direction correct or not. The correct direction is
anticlockwise seeing form the back of hydraulic motor. (Generally
speaking, it has been checked before the machine delivery, so there is no
need to adjust it.)
2.10 To test the actions of plastic melting, injection and screw back
by manual operation after confirming there is no impurity in the
female moulds.

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3 Automatic operation
The preparation state into automatic operation: The upper plate in the
top position, rotation in place (the locating pin of turntable in pilot hole).
Confirm there is no material in the female moulds, and spray the
parting agent in the female moulds and the core moulds.
Start the motor, change the operation to semi-automatic mode, the
machine will do the action in turns as follows: The upper plate drive the
core mould unit moves down into the female moulds →injection parts
carry out the actions of plastic melting, injection and screw back →the
core mould unit moves up to the top with the preforms →rotate 180°.
Change the operation to manual mode at this time →open the blow
moulds by manual operation →change to semiautomatic mode again
→move down →another core mould unit injects the preforms →move up
to the top. Change the operation to manual mode before rotation →press
the hand in button to open the thread moulds →press the air blowing
button to demould the preforms, if there is preform still in the core, use
the hemostat to take it down quickly. And then press the hand in button to
close the thread moulds →rotate 180° the core mould unit which have
demoulded, and let it semiautomatic injection again.
In order to let the preforms drop down quickly, spray parting agent
before injection each time when doing the above action.
After carry out about ten shots as 3.3, the core moulds will preheat to
the blowing degree. Now it can change to automatic mode.
4 Stop the machine
If stopping the machine is necessary, change the operation mode from
automatic to manual when the preforms down to the blowing station and

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before another core mould unit injection. First keeping press the air
exhausting button latter add the air blowing button until the preform
molding to the bottle, and than demould by manual operation, and move
the core mould unit up to the top.
Turn off the motor switch, the heating switch and power source in
turn.
Turn off the heating switch of temperature controller, but still keeping
the oil pump working a little while until temperature controller’s
temperature below 50℃, and then turn off the oil pump.
Shut off the cooling water system and purge the cooling water in the
water channel, and then shut down the compressed air source.
If there is an emergency, knob down the emergency stop switch and all
the switch will turn off include the motor switch, heating switch and
power source.
If stop the machine for a long time, please be sure keep anti-rust work
for the machine and the mould.

Ⅶ Maintenance of the Machine

1 The mechanical parts
Keep the surroundings and every part of the machine clean.
Every shift must clean and grease the move guide bar or piston rod,
gear and rack.
Check and tighten the screw and nut in the machine every week.
Check if there is scuffing or scrape in the move guide bar or piston
rod’s glide plane or not every month.
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 Check the upper plate and the worktable parallel or not every half
year.
Overhaul and grease the shaft coupling in motor and oil pump every
half year.
Ask the professional to check the motor every year.
Not allow to use unclean raw material. It will damage the screw, barrel,
and hot runner or stuff the injection nozzle if there is scrap iron or bolt in
the recycle raw material.
1.9 Forbid to use organic solvent such as thinner acetone to clean the
machine and electrical elements.
1.10 If stop the machine for a long time, please keep the machine
dry, dustproof and anti-rust.
2 Mould
Keep the mould clean and not allow having iron stain.
Every shift must check the leader pin and guided bushing, gear and the
orientation of the mould. Grease them with molybdenum disulphide high
temperature grease to avoid locking or scrape the surface.
Every shift must check the screw tight or not in the mould.
Every shift must check if the hot runner in the mould leaking or not.
Check the heating elements of the hot runner working normal or not
every week.
Check the sealing elements in the mould damage or not every month.
Check the springs in the core mould and the thread mould’s half plates
every month.
Check the oil passages in the core moulds or the female moulds every
three months.

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 Check the water passages in the thread mould’s half plates, the blow
moulds and the belock cylinder of hot runner every three month.
Clean and apply anti-rust oil to the mould if idle it a little time. Apply
grease on the surface if the mould idles a long time or after take down
form the machine.
3 Hydraulic system and cooling water system
Clean the oil tank completely before running new machine. The best
way to clean the oil tank is use flour to adhere the impurity. Change all
the hydraulic oil and clean the oil tank filter element completely after the
machine running about 500 hours.
Every shift must check the hydraulic oil’s oil mass.
Every shift must check the cooling waters’ working state and make
sure the oil temperature no more than 40℃-45℃, the highest temperature
is not over 50℃.
Clean the filter element every month.
Check the hydraulic oil cylinder and every hydraulic pipeline leaking
or not every month.
Check the input or output water in the heat exchanger stuff or not
every three months.
Check the hydraulic oil being oxidized or polluted or not every year.
Change it if necessary.
Check all the pipe defacement or crack or not. Change them if
necessary.
Clean all the water passages include the heat exchanger every year.
Advise to take the heat exchanger down and clean the internal pipe with
slightness plastic brush.

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4 Electrical system
Keep the electrical cabinet and operation control box clean and dry.
Avoid oil and water flow in.
Check and tighten the electrical circuit’s connection point every week.
Check if the electrical element damage or not every week.
Check the heating elements working normal or not and clean the
impurity in heating elements every week.
Check the entire measure meter, especially the temperature controller
meter and pressure meter every month.
Ask professional to check if there is creepage or not and test all the
electrical elements and circuit’s insulance every year.
Not allow the mordant gas or strong electromagnetism close to the
meters.
5 Pneumatic system
Make sure the input compressed air is clean and dry.
Every shift must check the air pressure normal or not and clean out the
water which in the moisture separator.
Every shift must check air circuit and the connection free-flowing or
blow-by or not.
Clean every pneumatic element every month.
Every half year check the entire air pipe aged or not. Change them if
necessary.

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 Ⅷ Troubles Solving
1 Trouble solving for the machine

Trouble Possible Fault Remedy

 Oil passage was stuff. Clean the sundries.
No pressure
 Pressure proportional valve Check the circuit or debugging the
when
is not adjusted well. block phenomena.
starting oil
 The rotation direction of Correct the rotation direction of
pump.
motor is not correct. motor.
 Not enough oil in the oil tank. Add more hydraulic oil.
Too much  There are air enter from Check the inlet port.
noise in the inlet port.
oil pump.  Scavenge filter was stuff. Clean the Scavenge filter.
 Oil pump failure. Check the oil pump.
 The pressure is too low. Increase the pressure.
Hydraulic  The temperature of the Increase the barrel’s temperature.
motor not barrel is too low.
running.  Sundries go into the barrel. Check the barrel.
 Hydraulic motor failure. Repair the hydraulic motor.
 Lower pressure. Change the pressure.
Can not  Direction valve blocked. Clean the direction valve.
injection and  Electric interrupt. Check the circuit.
screw back.  The temperature of material Increase the material’s temperature.
is too low.

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2 Trouble solving of injection blow molding

Trouble Possible Fault Remedy

 The melt index of material is The melt index of material
too high. should below 2.
Preform
 High temperature of the core. Reduce the temperature of material.
can not be
 Temperature of the female Reduce the oil temperature of
formed
mould is too high. the female mould.
well.
 Surface of the female mould is Increase the surface quality of
not smooth enough. the female mould.
 Precision of the mould not Increase precision of the
good. mould manufacture.
There is
 Injection pressure is too high. Reduce injection pressure.
flash in
 Too much injection capacity. Reduce injection capacity.
preform.
 The time of holding pressure is Reduce the time of holding
too long. pressure.
 The temperature of preform’s Reduce the temperature of
bottom is too high. nozzle.
 The material is not suitable The melt index of material
The
for injection blow molding. should below 2.
products
 The heating temperature not Adjust heating temperature.
can not be
suitable (higher or lower).
formed by
 The temperature of preform not Adjust the oil temperature of
blowing.
adjusted well. the preform.
 The thickness of preform not Repair or adjust the mould.
uniform.
 Injection capacity is not enough. Increase injection capacity.
Insufficient  Injection pressure is too low. Increase injection pressure.
preform.  Melted material coming out Repair the nozzle’s channel for
from nozzle is not uniform. the melting material.
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  Temperature of the material is Increase the temperature of the
too low. material.
 Air exhausting from the female Add air exhausting channels
mould does not work. on the female mould.
 Adding material is not enough Increase the time of holding
when holding pressure. pressure.
 The air exhausting valve does Check the electrical circuit and
not work. the air valve.
After blow
 The core mould is blocked by Clean away the material and
molding, it
materials. abrase the sealing surface.
explodes
 The piston for air exhausting Check the air exhausting
when the
does not work. piston.
blow moulds
 The seal of exhausting piston fails. Change the sealing.
open.
 The time for air exhausting is Increase the time for air
not enough. exhausting.

3 Trouble solving of electrical system

3.1 Cannot enter the automatic operation mode: Check the automatic
limit condition in page layout of Operational Sensors.
Vertical platen is at the top position: ON
Clockwise rotation in place X37: ON
(Or anticlockwise rotation in place X40: ON)
Motor start X41: ON
Motor running X43: ON
Displacement sensor: ON
Servo preparation X7: OFF
The locating pin of turntable in place X14: ON
Temperature reach to the rated value X44: ON

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3.2 Servo alarm: In page layout of Servo System, press the button of
Servo reset can reset the AL**, if not, please turn on again. After
that, let rotational mechanism in home position.
3.3 Too much noise when rotate in place: In page layout of Servo
System, reduce the speed rate of clockwise or anticlockwise
rotation until no noise.
3.4 Stop after injection: Check the setting of the blow mold opening
and closing displacement correct or not.
3.5 Can not move down: Check the follows limit condition
Clockwise rotation in place X37: ON
(Or anticlockwise rotation in place X40: ON)
The locating pin of turntable in place X14: ON

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