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Chery A19 Service Manual en Compressed (1551-1740)

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Derly Anchundia
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© © All Rights Reserved
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0% found this document useful (0 votes)
59 views190 pages

Chery A19 Service Manual en Compressed (1551-1740)

Uploaded by

Derly Anchundia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 190

45 - ENGINE HOOD/DOOR

b. Remove the fixing bolt (arrow) between front door


check assembly and body.
(Tightening torque: 22 ± 3.5 N·m)

RA19450331

c. Remove the front left door check assembly.


20.Remove the front left door frame weatherstrip.
a. Remove the clip from the front door frame
weatherstrip.

RA19450670

b. Remove the front left door frame weatherstrip.


21.Remove the front left door assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the front door dust boot (1).
b. Remove 4 fixing bolts (arrow) between front door
hinge assembly and door.
(Tightening torque: 32 ± 3 N·m) 45
1

RA19450341

c. Remove the front left door assembly.

Chery Automobile Co., Ltd. 45–29


45 - ENGINE HOOD/DOOR

22.Remove the front left door hinge assembly.


a. Remove 4 fixing bolts (arrow) between front door
hinge assembly and body.
(Tightening torque: 32 ± 3 N·m)
b. Remove the front door upper hinge assembly (1) and
front door lower hinge assembly (2). 2

RA19450350

Installation
Installation is in the reverse order of removal.

WARNING

 When installing the front door assembly, make sure to wear safety equipment to prevent accidents.
 When installing the front door assembly, an assistant is needed to hold the front door to prevent the front
door from dropping to cause accidents during operation.

CAUTION

 Replace the damaged clips and install the front door protector in place when installing the front door
protector.
 Stick the protective film in specified position, not in a wrong position or a asymmetric position between
the left and right sides or covering the holes of other installation parts.
 DO NOT drag the protective film when assembling it. Assemble it in its original condition and ensure that
the sheet metal is clean before assembly.
 The finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 The finished protective film should have powerful adherence.
 The protective film sticking should be finished at one time. Avoid repeat sticking.

45

45–30 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

Adjustment
1. Adjust the front left door assembly.
a. Loosen the fixing bolts on the front door hinge
assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.

RA19450360

b. Tighten the fixing bolts on the front door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
c. Loosen the fixing bolts on the front door hinge
assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.

RA19450370

d. Tighten the fixing bolts on the front door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)

45

Chery Automobile Co., Ltd. 45–31


45 - ENGINE HOOD/DOOR

e. The standard ranges of clearance and alignment between installation positions of front door assembly
and each part are as follows:
Clearance between front door assembly and rear door assembly: 4.0 ± 1.0 mm.
Clearance between front door assembly and lower body outer panel: 5.5 ± 1.5 mm.
Clearance A-B between front door assembly and front fender assembly: 4.3 ± 1.0 mm.
Clearance B-C between front door assembly and front fender assembly: 4.3 - 5.5 ± 1.0 mm.
Clearance between front door assembly and upper body outer panel: 4.0 ± 1.2 mm.

4.0±1.2

Front Door
Upper Body Outer Panel
A-B:4.3±1.0
B-C:4.3-5.5±1.0

Front Fender
Front Door

4.0±1.0
A

Rear Door
5.5±1.5 Front Doort

B
Lower Body Outer Panel
Front Door
C

45

RA19450700

f. After adjustment, make sure that the alignment between front door assembly and rear door assembly is
within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm
g. After adjustment, make sure that the alignment between front door assembly and front fender assembly
is within the standard range.
Standard alignment: 0.5 + 0.7/-0.5 mm

45–32 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

2. Adjust the front left door lock striker.


a. Slightly loosen the fixing screws on the front door lock
striker and tap it with a plastic hammer in the direction
of arrow as shown in the illustration to adjust the lock
striker position.

RA19450390

b. Tighten the fixing screws on the front door lock striker to the specified torque after adjustment.
(Tightening torque: 20 ± 2 N·m)

Inspection
After the front left door assembly is adjusted, perform the following inspections:
1. Check the front door assembly for wear or deformation during installation, and repair it as necessary.
2. Check if the fixing bolts and fixing screws are set in position. Tighten them to the specified torque as
necessary.
3. Check if the clearance and alignment between the front door assembly installation position and each part
are within the specified range. Adjust them if necessary.

45

Chery Automobile Co., Ltd. 45–33


45 - ENGINE HOOD/DOOR

Rear Door Inner Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear door inner protector
assembly.
 Avoid damage to the surface of rear door inner protector when removing the rear door inner protector
assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the left glass regulating control switch (See page 41-56).
4. Loosen the rear left door inside handle assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the rear door inside handle cover (1).
b. Remove the fixing screw (2) from the rear door inside
handle assembly.
(Tightening torque: 1.5 ± 0.5 N·m)
2

RA19450550

45
5. Remove the rear left door inner protector assembly.
a. Remove the plastic clip (arrow) from the rear door
inner protector assembly.

RA19450560

45–34 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

b. Using an interior crow plate, pry off the clips from the
rear door inner protector assembly, and loosen the
rear door inner protector assembly in the direction of
arrow as shown in the illustration.

RA19450570

c. Disconnect the rear door lock cable (1) and rear door
inside open cable (2).

45
RA19450580

d. Remove the rear left door inner protector assembly.


6. Remove the rear door inside handle assembly.
a. Remove 4 fixing screws (arrow) from the rear door
inside handle assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

RA19450590

b. Remove the rear door inside handle assembly from the rear door inner protector assembly.

Chery Automobile Co., Ltd. 45–35


45 - ENGINE HOOD/DOOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Replace the damaged clips and install the rear door inner protector assembly in place when installing the
rear door inner protector assembly.
 Check that the inside handle assembly can be used normally after installing the rear door inner protector
assembly.

45

45–36 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

Rear Door Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

WARNING

 When removing the rear door assembly, an assistant is needed to hold the rear door to prevent the rear
door from dropping to cause accidents during operation.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear door assembly.
 Try to prevent the body paint surface from being scratched when removing the rear door assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the B-pillar lower protector assembly (See page 47-13).
4. Disconnect the rear left door connector (arrow).

RA19450460

45

Chery Automobile Co., Ltd. 45–37


45 - ENGINE HOOD/DOOR

5. Remove the rear left door inner protector assembly (See page 45-34).
6. Remove the rear left door protector bracket.
a. Remove 2 fixing screws (arrow) from the rear door
protector bracket.
(Tightening torque: 1.5 ± 0.5 N·m)

RA19450470

b. Remove the rear door protector bracket.


7. Remove the rear left door protective film assembly.

CAUTION

 Avoid damage to the rear door protective film when removing the rear door protective film assembly.
 Place the rear door protective film assembly properly after removal, and avoid the adhesive sticker on
the rear door protective film assembly from sticking to other components.

a. Remove the rear left door protective film assembly by


gently pulling it along edges from one corner of the
rear left door protective film assembly.

45

RA19450480

45–38 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

8. Remove the protective cover without key cylinder from the rear left door.
a. Using a screwdriver wrapped with protective tape,
remove the trim plug of protective cover without key
cylinder from the rear left door.
b. Remove the fixing screw (2) from the protective cover
without key cylinder, and remove the protective cover
without key cylinder. 1
(Tightening torque: 7 ± 0.5 N·m)

RA19450490

9. Remove the rear left door outside handle.


a. Slide and pull the rear door outside handle in the
direction of arrow as shown in the illustration, and
remove it.

RA19450290

10.Remove the rear left door outside handle base.


a. Disengage the clip (arrow) from the rear door outside
handle base lever.

45

RA19450500

Chery Automobile Co., Ltd. 45–39


45 - ENGINE HOOD/DOOR

b. Remove the fixing screw (arrow) from the rear door


outside handle base assembly.
(Tightening torque: 7 ± 0.5 N·m)

RA19450510

c. Using the pliers, hold the clip and remove it together


with the rear door outside handle base assembly.

RA19450301

CAUTION

 Make sure to remove the clip together with outside handle frame. If the clip is still secured to the door
panel, it may be damaged.

d. Separate the outside handle base lever and the rear


door outside handle base in the direction of arrow as
45 shown in the illustration.

RA19450520

11. Remove the outside handle gasket.


a. Disengage the claw from the outside handle gasket, and remove the outside handle gasket.

45–40 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

12.Remove the outside handle rear end gasket.


a. Disengage the claw from the outside handle rear end
gasket, and remove the outside handle rear end
gasket.

RA19450330

13.Remove the rear left door glass assembly (See page 41-59).
14.Remove the rear left door glass rear guide rail assembly (See page 41-62).
15.Remove the triangular window glass assembly (See page 41-60).
16.Remove the rear left door power glass regulator assembly (See page 41-63).
17.Remove the rear left door lock assembly (See page 35-47).
18.Remove the rear left door check assembly.
a. Remove 2 fixing bolts (arrow) between rear door
check assembly and door.
(Tightening torque: 10 ± 2 N·m)

45
RA19450540

b. Remove the fixing bolt (arrow) between rear door


check assembly and body.
(Tightening torque: 22 ± 3.5 N·m)

RA19450541

c. Remove the rear left door check assembly.

Chery Automobile Co., Ltd. 45–41


45 - ENGINE HOOD/DOOR

19.Remove the rear left door frame weatherstrip.


a. Remove the clip from the rear door frame
weatherstrip.

RA19450710

b. Remove the rear left door frame weatherstrip.


20.Remove the rear left door assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the rear door dust boot (1).
b. Remove 4 fixing bolts (arrow) between rear door
hinge assembly and door.
(Tightening torque: 32 ± 3 N·m)
1

RA19450542

c. Remove the rear left door assembly.


21.Remove the rear left door hinge assembly.
a. Remove 4 fixing bolts (arrow) between rear door
hinge assembly and body.
(Tightening torque: 32 ± 3 N·m)
45 b. Remove the rear door upper hinge assembly (1) and
1

rear door lower hinge assembly (2).

RA19450543

45–42 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

Installation
Installation is in the reverse order of removal.

WARNING

 When installing the rear door assembly, make sure to wear safety equipment to prevent accidents.
 When installing the rear door assembly, an assistant is needed to hold the rear door to prevent the rear
door from dropping to cause accidents during operation.

CAUTION

 Replace the damaged clips and install the rear door protector in place when installing the rear door
protector.
 Stick the protective film in specified position, not in a wrong position or a asymmetric position between
the left and right sides or covering the holes of other installation parts.
 DO NOT drag the protective film when assembling it. Assemble it in its original condition and ensure that
the sheet metal is clean before assembly.
 The finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 The finished protective film should have powerful adherence.
 The protective film sticking should be finished at one time. Avoid repeat sticking.

Adjustment
1. Adjust the rear left door assembly.
a. Loosen the fixing bolts on the rear door hinge
assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.

45
RA19450551

b. Tighten the fixing bolts on the rear door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
c. Loosen the fixing bolts on the rear door hinge
assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.

RA19450553

Chery Automobile Co., Ltd. 45–43


45 - ENGINE HOOD/DOOR

d. Tighten the fixing bolts on the rear door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
e. The standard ranges of clearance between the installation positions of the rear door assembly and
each part are as follows:
Clearance between rear door assembly and front door assembly: 4.0 ± 1.0 mm.
Clearance between rear door assembly and upper body outer panel: 4.0 ± 1.2 mm.
Clearance between rear door assembly and rear body outer panel: 4.0 ± 1.0 mm.
Clearance A-B between rear door assembly and lower body outer panel: 5.5 - 4.0 ± 1.5 mm.
Clearance B-C between rear door assembly and lower body outer panel: 5.5 ± 1.5 mm.

4.0±1.2

Rear Door
Upper Body Outer Panel

4.0±1.0

Rear Door
Rear Body Outer Panel

4.0±1.0

Rear Door
Front Door

C B
A

45
A-B:5.5~4.0±1.5
B-C:5.5±1.5

Lower Body Outer Panel


Rear Door

RA19450690

f. After adjustment, make sure that the alignment between rear door assembly and front door assembly is
within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm
g. After adjustment, make sure that the alignment between rear door assembly and rear body outer panel
assembly is within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm

45–44 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

2. Adjust the rear left door lock striker.


a. Slightly loosen the fixing screws on the rear door lock
striker and tap it with a plastic hammer in the direction
of arrow as shown in the illustration to adjust the
striker position.

RA19450552

b. Tighten the fixing screws on the rear door lock striker to the specified torque after adjustment.
(Tightening torque: 20 ± 2 N·m)

Inspection
After the rear left door assembly is adjusted, perform the following inspections:
1. Check the rear door assembly for wear or deformation during installation, and repair it as necessary.
2. Check if the fixing bolts and fixing screws are set in position. Tighten them to the specified torque as
necessary.
3. Check if the clearance and alignment between the rear door assembly installation position and each part
are within the specified range. Adjust them if necessary.

45

Chery Automobile Co., Ltd. 45–45


45 - ENGINE HOOD/DOOR

Luggage Compartment Door Assembly


Removal

WARNING

 When removing the luggage compartment door assembly, an assistant is needed to hold the luggage
compartment door.
 Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the luggage compartment door
assembly.
 Try to prevent the body paint surface from being scratched when removing the luggage compartment
door assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the luggage compartment door opener handle.
a. Loosen the luggage compartment door opener handle on the luggage compartment door protector
assembly.
b. Disconnect the luggage compartment door opener
handle cable in the direction of arrow as shown in the
illustration.

45 RA19350280

c. Remove the luggage compartment door opener handle.


4. Remove the luggage compartment door protector assembly.
a. Remove the clips (arrow) from the luggage
1
compartment door protector assembly, and remove
the luggage compartment door protector assembly.
b. Turn the luggage compartment upper adjustment
blocks counterclockwise, and remove the luggage
compartment adjustment blocks (1).

RA19450610

5. Remove the luggage compartment lock assembly (See page 35-51).

45–46 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

6. Remove the luggage compartment door assembly.


a. Using a screwdriver wrapped with protective tape, pry
off the clips (arrow) from the luggage compartment
door.

RA19450621

b. Remove 4 fixing bolts (arrow) from the luggage


compartment door assembly.
(Tightening torque: 10 ± 1.5 N·m)

RA19450620

c. Remove the luggage compartment door assembly.

Installation
Installation is in the reverse order of removal.

WARNING

 When installing the luggage compartment door assembly, an assistant is needed to hold the luggage
compartment door.
 Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.

45
CAUTION

 Make sure to wear safety equipment to prevent accidents when installing the luggage compartment door
assembly.
 Try to prevent the body paint surface from being scratched when installing the luggage compartment
door assembly.

Chery Automobile Co., Ltd. 45–47


45 - ENGINE HOOD/DOOR

Adjustment
1. Adjust the luggage compartment door assembly.
a. Loosen the fixing bolts on the luggage compartment door hinge assembly.
b. Adjust the clearance of luggage compartment door assembly to standard range and pre-tighten the
fixing bolts on the luggage compartment door hinge assembly.
The standard ranges of clearance between the installation positions of luggage compartment door
assembly and each part are as follows:
Clearance between luggage compartment door assembly and body outer panel: 4.0 ± 1.0 mm.
Clearance A-B between luggage compartment door assembly and rear bumper assembly: 
4.0 - 6.0 ± 1.0 mm.
Clearance B-C between luggage compartment door assembly and rear bumper assembly: 
6.0 ± 2.0 mm.
Clearance D-E between luggage compartment door assembly and rear combination light: 
4.0 ± 1.2 mm.
Clearance E-A between luggage compartment door assembly and rear combination light assembly: 
4.0 - 5.0 ± 1.2 mm.

4.0±1.0

Luggage
Compartment Door
Body Outer Panel
Luggage Compartment Door A-B:4.0-6.0±1.0
B-C:6.0±2.0

Rear Bumper

E
45
C

B
D-E:4.0±1.2
Luggage E-A:4.0-5.0±1.2
Compartment
Door

Rear
Combination Light

RA19450680

45–48 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

c. After adjustment, tighten the fixing bolts between luggage compartment door hinge assembly and
luggage compartment door assembly to the specified torque.
(Tightening torque: 32 ± 3 N·m)
d. After adjustment, tighten the fixing bolts between luggage compartment door hinge assembly and body
to the specified torque.
(Tightening torque: 32 ± 3 N·m)
2. Adjust the height of luggage compartment door with the luggage compartment adjustment block.
a. Raise or lower the luggage compartment door by
rotating the luggage compartment adjustment blocks
clockwise or counterclockwise.

RA19450611

3. Adjust the luggage compartment lock cylinder.


a. Slightly loosen the fixing screws on the luggage
compartment lock cylinder and tap it with a plastic
hammer in the direction of arrow as shown in the
illustration to adjust the luggage compartment lock
cylinder position.

RA19450660

b. Tighten the fixing screws on the luggage compartment lock cylinder to the specified torque after
adjustment.
(Tightening torque: 12 ± 2 N·m)

Inspection
After the luggage compartment door assembly is adjusted, perform the following inspections: 45
1. Check the luggage compartment door for wear or deformation during installation, and repair it as
necessary.
2. Check if the fixing bolts are set in position. Tighten them to the specified torque as necessary.
3. Check if the clearance and alignment between the luggage compartment door assembly and rear bumper
assembly are within the specified range. Adjust them if necessary.

Chery Automobile Co., Ltd. 45–49


45 - ENGINE HOOD/DOOR

Luggage Compartment Door Hinge Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

WARNING

 When removing the luggage compartment door hinge assembly, an assistant is needed to hold the
luggage compartment door.
 Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the luggage compartment door
hinge assembly.
 Try to prevent the body paint surface from being scratched when removing the luggage compartment
door hinge assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the tonneau cover assembly (See page 47-34).
4. Remove the luggage compartment door hinge left/right torsion bar.
a. Remove the luggage compartment door hinge left/
right torsion bar from the slots (arrow).

45
RA19450640

45–50 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

5. Remove the luggage compartment door opener handle.


a. Loosen the luggage compartment door opener handle on the luggage compartment door protector
assembly.
b. Disconnect the luggage compartment door opener
handle cable in the direction of arrow as shown in the
illustration.

RA19350280

c. Remove the luggage compartment door opener handle.


6. Remove the luggage compartment door protector assembly.
a. Remove the clips (arrow) from the luggage
compartment door protector assembly, and remove
the luggage compartment door protector assembly.

RA19450612

7. Remove the left luggage compartment door hinge assembly.


a. Using a screwdriver wrapped with protective tape, pry
up the clips (arrow) on the luggage compartment door
hinge assembly.

45
RA19450621

b. Remove 2 fixing bolts (arrow) between luggage


compartment door hinge assembly and luggage
compartment door assembly.
(Tightening torque: 10 ± 1.5 N·m)

RA19450630

Chery Automobile Co., Ltd. 45–51


45 - ENGINE HOOD/DOOR

c. Remove 4 fixing bolts (arrow) between luggage


compartment door hinge assembly and body.
(Tightening torque: 10 ± 1.5 N·m)

RA19450650

d. Remove the luggage compartment door hinge assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 After installing the luggage compartment door hinge assembly, it is necessary to adjust the luggage
compartment door.
 Try to prevent the body paint surface from being scratched when installing the luggage compartment
door hinge assembly.
 When installing the hood hinge assembly, prevent the hood from dropping to damage the body or glass
during operation.

45

45–52 Chery Automobile Co., Ltd.


45 - ENGINE HOOD/DOOR

Luggage Compartment Door Opener Switch Assembly


Removal

CAUTION

 DO NOT scratch the interior when removing the luggage compartment door opener switch assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the luggage compartment door opener switch assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the headlight adjustment switch set.

RA19420080

b. Disconnect the luggage compartment door opener


switch connector (arrow).

RA19450091

c. Using a screwdriver wrapped with protective tape, 45


disengage the claws (arrow) on the luggage
compartment door opener switch assembly.

RA19450092

d. Remove the luggage compartment door opener switch assembly.

Chery Automobile Co., Ltd. 45–53


45 - ENGINE HOOD/DOOR

Inspection
1. Check the luggage compartment door opener switch
assembly.
+ -
a. Using the digital multimeter, measure the continuity 2 1

between each terminal of the luggage compartment 8 7 6 5 4 3

door opener switch assembly as shown in the table.

Multimeter Switch Specified


Connection Condition Condition
Switch not
1-2 No continuity
pushed RA19450720

1-2 Switch pushed Continuity

If the result is not as specified, replace the luggage


compartment door opener switch assembly.
2. Check the luggage compartment door opener switch
-
illumination. +

a. Apply battery voltage to the terminals of luggage 2 1

compartment door opener switch connector, and 8 7 6 5 4 3

check the operation of luggage compartment door


opener switch according to the table below.

Measurement Condition
Specified
Battery positive Battery negative Condition
(+) (-) RA19450721

3 4 LED comes on

If the result is not as specified, replace the luggage


compartment door opener switch assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Install the connector in place when installing the luggage compartment door opener switch assembly.
45
 Always operate carefully to prevent other components from being damaged when installing the luggage
compartment door opener switch assembly.
 Check that the switch can be used normally after installing the luggage compartment door opener switch
assembly.

45–54 Chery Automobile Co., Ltd.


EXTERIOR
GENERAL INFORMATION 46-3 Rear Bumper Assembly 46-22
Description 46-3 Removal 46-22
Specifications 46-6 Disassembly 46-23
Tool 46-6 Assembly 46-25
Installation 46-25
ON-VEHICLE SERVICE 46-7
Rear Bumper Bracket Assembly 46-26
Front Bumper Assembly 46-7
Removal 46-26
Removal 46-7
Installation 46-26
Disassembly 46-9
Rear Bumper Anti-collision 
Assembly 46-11 Crossmember Assembly 46-27
Installation 46-11 Removal 46-27
Front Bumper Mounting Bracket  Installation 46-27
Assembly 46-12
Rear Wheel Front Fender Apron 46-28
Removal 46-12
Removal 46-28
Installation 46-12
Installation 46-28
Front Bumper Crossmember 
Rear Wheel Rear Fender Apron 46-29
Assembly 46-13
Removal 46-29
Removal 46-13
Installation 46-30
Installation 46-14
Front Windshield Lower Garnish 
Front Wheel House Protector 
Assembly 46-31
Assembly 46-15
Removal 46-31
Removal 46-15
Installation 46-33
Installation 46-15
Oil Filler Cap Assembly 46-34
Fender Assembly 46-16
Removal 46-34
Removal 46-16
Installation 46-35
Installation 46-19
Rear Towing Hook Assembly 46-36
Lower Deflector 46-20
Removal 46-36
Removal 46-20
Installation 46-36
Installation 46-21
Name Plate 46-37
Removal 46-37
Installation 46-37

46

Chery Automobile Co., Ltd. 46–1


46

46–2 Chery Automobile Co., Ltd.


46 - EXTERIOR

GENERAL INFORMATION
EXTERIOR

Description

×2
14

13 ×9
16
×2
2

15

×8

×2
×6 12

×6

11
4
3
×4

×9
×5 ×2

×4 10
×8
9 5

8
×8
×8
×6
46
7
6

RA19460010

Chery Automobile Co., Ltd. 46–3


46 - EXTERIOR

1 - Front Windshield Lower Garnish Assembly 2 - Left Fender Cover Plate


3 - Left Fender Sponge 4 - Front Left Fender
5 - Front Bumper Left Mounting Bracket Assembly 6 - Front Left Wheel House Protector Assembly
7 - Left Lower Deflector 8 - Front Bumper Assembly
9 - Front Bumper Energy Absorber 10 - Front Bumper Crossmember Assembly
11 - Right Lower Deflector 12 - Front Right Wheel House Protector Assembly
13 - Front Right Fender 14 - Right Fender Sponge
15 - Front Bumper Right Mounting Bracket Assembly 16 - Right Fender Cover Plate

46

46–4 Chery Automobile Co., Ltd.


46 - EXTERIOR

2
×4
×3

×3
×3

8 ×3

×3

×4

×2
7 ×3
4

×3 ×4

×3

5
6

RA19460020

46
1 - Rear Right Wheel Front Fender Apron 2 - Rear Bumper Right Bracket Assembly
3 - Rear Right Wheel Rear Fender Apron 4 - Rear Bumper Anti-collision Crossmember
Assembly
5 - Rear Bumper Assembly 6 - Rear Left Wheel Rear Fender Apron
7 - Rear Bumper Left Bracket Assembly 8 - Rear Left Wheel Front Fender Apron

Bumper assembly and bumper crossmember assembly are safety device to protect the front and rear body,
which mainly absorb and reduce outside shock. The exterior mainly consists of front bumper assembly, front
bumper mounting bracket assembly, front bumper crossmember assembly, front wheel house protector
assembly, fender assembly, lower deflector, rear bumper assembly, rear bumper bracket assembly, rear
bumper anti-collision crossmember assembly, rear wheel fender apron, front windshield lower garnish
assembly and rear towing hook assembly.

Chery Automobile Co., Ltd. 46–5


46 - EXTERIOR

Specifications
Torque Specifications

Description Torque (N·m)


Front Wheel House Protector Assembly Fixing
2.5 ± 0.5
Screw
Front Bumper Assembly Lower Fixing Screw 5±1
Front Bumper Assembly Upper Fixing Bolt 10 ± 2
Radiator Grille Fixing Screw 5
Intake Grille Fixing Screw 5
Front Fog Light Assembly Fixing Screw 2±1
Front Bumper Mounting Bracket Assembly Fixing
10 ± 2
Bolt
Rear Bumper Bracket Assembly Fixing Bolt 10
Oil Filler Cap Assembly Fixing Bolt 10 ± 1.5
Front Bumper Crossmember Assembly Fixing Bolt 7±1
Front Bumper Crossmember Assembly Fixing Nut 30 ± 4.5
Rear Bumper Anti-collision Crossmember Assembly
23 ± 2
Fixing Nut
Lower Deflector Fixing Screw 7 ± 1.5
Lower Deflector Fixing Screw 2.5 ± 0.5
Fender Fixing Bolt 10 ± 1
Rear Bumper Assembly Fixing Screw 1.5 ± 0.5
Rear Wheel Rear Fender Apron Fixing Screw 2.5 ± 0.5
Rear Wheel Rear Fender Apron Fixing Screw 10 ± 1.5
Camera Fixing Screw 2±1
Front Windshield Lower Garnish Assembly Fixing
5±1
Bolt
Rear Towing Hook Assembly Fixing Bolt 45 ± 7
46
Tool
Special Tool

Interior Crow Plate

RCH0000025

46–6 Chery Automobile Co., Ltd.


46 - EXTERIOR

ON-VEHICLE SERVICE
Front Bumper Assembly
Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly.
a. Raise the vehicle with a lifter, and remove 2 fixing
screws (arrow) between front bumper assembly and
front wheel house protector assembly (take left side
as an example).
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460030

b. Remove 4 fixing screws (arrow) from the lower part of


front bumper assembly.
(Tightening torque: 5 ± 1 N·m)

RA19460050
46

c. Lower the vehicle to the proper position, and remove 4 fixing bolts (arrow) from the upper part of front
bumper assembly.
(Tightening torque: 10 ± 2 N·m)
d. Remove 5 plastic clamps (1) from the upper part of
front bumper assembly.

RA19460040

Chery Automobile Co., Ltd. 46–7


46 - EXTERIOR

e. Disengage the claws from the front bumper assembly


(take left side as an example).

RA19460060

CAUTION

 Avoid breaking the claws when removing the front bumper assembly.

f. Disconnect the front fog light connector (arrow) (take


left side as an example).

RA19460070

g. Remove the front bumper assembly.

46

46–8 Chery Automobile Co., Ltd.


46 - EXTERIOR

Disassembly

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when disassembling the front
bumper assembly.
 Appropriate force should be applied when disassembling the front bumper assembly, and avoid
operating roughly.
 Avoid breaking the claws when disassembling the front bumper assembly.

1. Remove the front towing hook cover plate.


a. Using a screwdriver wrapped with protective tape,
remove the front towing hook cover plate claw.

RA19460111

b. Remove the front towing hook cover plate.


2. Remove the intake grill.
a. Remove 4 fixing screws (arrow) from the intake grill.
(Tightening torque: 5 N·m)

RA19460090

b. Using a screwdriver wrapped with protective tape, 46


disengage the intake grill claws.

RA19460091

c. Remove the intake grill.

Chery Automobile Co., Ltd. 46–9


46 - EXTERIOR

3. Remove the radiator grill assembly.


a. Remove 9 fixing screws (arrow) from the radiator grill
assembly.
(Tightening torque: 5 N·m)

RA19460080

b. Disengage the claws from the radiator grill assembly.

RA19460081

c. Remove the radiator grill assembly.


4. Remove the front fog light assembly (take left side as an example).
a. Remove 3 fixing screws (arrow) from the front fog light
assembly.
(Tightening torque: 2 ± 1 N·m)

RA19460110

46 b. Remove the front fog light assembly.


5. Remove the fog light garnish (take left side as an example).
a. Using a screwdriver wrapped with protective tape,
disengage the claws from the fog light garnish.

RA19460100

b. Remove the fog light garnish.

46–10 Chery Automobile Co., Ltd.


46 - EXTERIOR

6. Remove the fog light trim board (take left side as an example).
a. Using a screwdriver wrapped with protective tape,
disengage the claws from the fog light trim board.

RA19460101

b. Remove the fog light trim board.

Assembly
Assembly is in the reverse order of disassembly.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when assembling the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when assembling the front bumper assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper assembly.
 Make sure that the front bumper is installed correctly and the fitting clearance between front bumper and
body is appropriate when installing the front bumper assembly.

46

Chery Automobile Co., Ltd. 46–11


46 - EXTERIOR

Front Bumper Mounting Bracket Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
mounting bracket assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper mounting
bracket assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 46-7).
4. Remove the front bumper left mounting bracket assembly.
a. Remove 2 fixing bolts (arrow) from the front bumper
mounting bracket assembly.
(Tightening torque: 10 ± 2 N·m)

RA19460120

b. Remove the front bumper left mounting bracket assembly.

Installation
Installation is in the reverse order of removal.

CAUTION
46
 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
mounting bracket assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper mounting
bracket assembly.

46–12 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Bumper Crossmember Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
crossmember assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper
crossmember assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 46-7).
4. Remove the front bumper energy absorber.

RA19460140

5. Remove the front bumper crossmember assembly.


a. Disconnect the wire harness clips (arrow) from the
front bumper crossmember.

46

RA19460130

Chery Automobile Co., Ltd. 46–13


46 - EXTERIOR

b. Remove 8 fixing nuts (1) from both sides of front


bumper crossmember assembly.
(Tightening torque: 30 ± 4.5 N·m)
c. Remove 4 fixing bolts (arrow) from the front part of
front bumper crossmember assembly.
(Tightening torque: 7 ± 1 N·m)

1 1

RA19460131

d. Remove the front bumper crossmember assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
crossmember assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper
crossmember assembly.
 There should be no looseness, shaking and deformation after installing the front bumper crossmember
assembly.

46

46–14 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Wheel House Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front wheel
house protector assembly.
 Try to prevent the body paint surface from being scratched when removing the front wheel house
protector assembly.

1. Remove the front left wheel house protector assembly.


a. Remove 8 plastic clamps from the front wheel house assembly.
b. Remove 6 fixing screws from the front wheel house
assembly.
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460141

c. Remove the front left wheel house protector assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front wheel
house protector assembly.
46
 Try to prevent the body paint surface from being scratched when installing the front wheel house
protector assembly.
 Replace the damaged plastic clamps and install the front wheel house protector assembly in place when
installing the front wheel house protector assembly.

Chery Automobile Co., Ltd. 46–15


46 - EXTERIOR

Fender Assembly
Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the fender
assembly.
 Try to prevent the body paint surface from being scratched when removing the fender assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front left wheel house protector assembly (See page 46-15).
4. Remove the front bumper assembly (See page 46-7).
5. Remove the front bumper left mounting bracket assembly (See page 46-12).
6. Remove the front windshield lower garnish left sealing block.
a. Using a screwdriver wrapped with protective tape,
disengage the clips from the front windshield lower
garnish left sealing block.

RA19450081

b. Remove the front windshield lower garnish left sealing block.


7. Remove the left turn light.
a. Push the turn light cover forward, and then use a
screwdriver wrapped with protective tape to remove
the turn light cover.
46

RA19460150

46–16 Chery Automobile Co., Ltd.


46 - EXTERIOR

b. Disconnect the turn light connector (arrow).

RA19460160

c. Remove the left turn light.


8. Remove the left outer triangular block assembly.
a. Using an interior crow plate, pry off the clamps from
the outer triangular block assembly.

RA19460180

b. Remove the left outer triangular block assembly.


9. Remove the left fender assembly.
a. Remove the plastic clamp (1) between the upper part
of fender and the body.
b. Remove 2 fixing bolts (arrow) between the upper part
of fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460170

46
c. Remove the fixing bolt (arrow) between front fender
and engine hood under front windshield lower garnish.
(Tightening torque: 10 ± 1 N·m)

RA19450082

Chery Automobile Co., Ltd. 46–17


46 - EXTERIOR

d. Remove the fixing bolt (arrow) between front fender


inside the outer triangular block assembly and the
body.
(Tightening torque: 10 ± 1 N·m)

RA19460200

e. Remove 3 fixing bolts (arrow) between the front part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460190

f. Remove the fixing bolt (arrow) between the inner part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460230

g. Remove the fixing bolt (arrow) between the lower part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

46

RA19460220

h. Remover the front left fender.

46–18 Chery Automobile Co., Ltd.


46 - EXTERIOR

10.Remove the left fender sponge.

RA19460240

11. Remove the left fender cover plate.


a. Remove 2 plastic clamps (arrow) from the fender
cover plate.

RA19460250

b. Remove the left fender cover plate.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front fender.
 Try to prevent the body paint surface from being scratched when installing the front fender.
 Make sure that the front fender is installed correctly and the fitting clearance between front fender and
body is appropriate when installing the front fender.

46

Chery Automobile Co., Ltd. 46–19


46 - EXTERIOR

Lower Deflector
Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the lower deflector.
 Try to prevent the body paint surface from being scratched when removing the lower deflector.

1. Remove the left lower deflector.


a. Remove 2 fixing screws (arrow) from the left lower
deflector.
(Tightening torque: 7 ± 1.5 N·m)

RA19460270

b. Remove 5 fixing screws (arrow) from the lower part of


lower deflector.
(Tightening torque: 7 ± 1.5 N·m)

RA19460260

46 c. Remove the fixing screw (arrow) between the lower


part of lower deflector and the front wheel house. 
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460261

d. Remove the left lower deflector.

46–20 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the lower deflector.
 Try to prevent the body paint surface from being scratched when installing the lower deflector.

46

Chery Automobile Co., Ltd. 46–21


46 - EXTERIOR

Rear Bumper Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear combination light (See page 33-71).

CAUTION

 It is not necessary to completely remove the luggage compartment weatherstrip when removing it, so
that the plastic clamps on the rear bumper assembly can be removed.

4. Remove the luggage compartment weatherstrip (See page 47-25).


5. Remove the rear bumper assembly.
a. Raise the vehicle with a lifter, and remove 2 fixing
screws (arrow) between rear bumper assembly and
rear wheel rear fender apron (take left side as an
example).
(Tightening torque: 5 ± 0.5 N·m)
1
b. Remove the plastic clamp (1) between rear bumper
assembly and rear wheel rear fender apron (take left
side as an example).

RA19460280

c. Remove 2 plastic clamps (arrow) from the lower part


of rear bumper assembly.
46

RA19460300

d. Lower the vehicle and remove 2 fixing screws (arrow) from the upper part of rear bumper assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

46–22 Chery Automobile Co., Ltd.


46 - EXTERIOR

e. Remove 4 plastic clamps (1) from the upper part of


rear bumper assembly.
1

RA19460290

CAUTION

 Avoid breaking the claws when removing the rear bumper assembly.

f. Disengage the claws from the rear bumper assembly


(take left side as an example).

RA19460310

g. Pry off the clips on the rear bumper assembly connectors.


h. Disconnect the rear bumper assembly connectors
(arrow).

46
RA19460320

i. Remove the rear bumper assembly.

Disassembly

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when dissembling the rear bumper
assembly.
 Appropriate force should be applied when disassembling the rear bumper assembly, and avoid operating
roughly.
 Avoid breaking the claws when dissembling the rear bumper assembly.

Chery Automobile Co., Ltd. 46–23


46 - EXTERIOR

1. Remove the rear bumper lower trim board.


a. Disengage the claws on the rear bumper lower trim
board.

RA19460331

b. Remove the rear bumper lower trim board.


2. Remove the reversing radar (take left side as an example).
a. Disconnect the reversing radar connector (arrow).
b. Remove the clip from the reversing radar in the
direction of arrow as shown in the illustration.

RA19460333

c. Using a screwdriver wrapped with protective tape,


disengage the claws (arrow) on the reversing radar.

RA19460334

46
d. Remove the reversing radar.
e. Press the clip in the direction of arrow and remove the
reversing radar housing.

RA19460335

3. Remove the license plate light.


a. Disconnect the license plate light connector (arrow).

46–24 Chery Automobile Co., Ltd.


46 - EXTERIOR

b. Disengage the claws on the license plate light.

RA19460330

c. Remove the license plate light.

Assembly
Assembly is in the reverse order of disassembly.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when assembling the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when assembling the rear bumper assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.
 Make sure that the rear bumper is installed correctly and the fitting clearance between rear bumper and
body is appropriate when installing the rear bumper assembly.

46

Chery Automobile Co., Ltd. 46–25


46 - EXTERIOR

Rear Bumper Bracket Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
bracket assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper bracket
assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 46-22).
4. Remove the rear bumper left bracket assembly.
a. Remove the plastic clamp (1) from the rear bumper bracket assembly.
b. Remove 4 fixing bolts (arrow) from the rear bumper
bracket assembly. 1
(Tightening torque: 10 N·m)

RA19460360

c. Remove the rear bumper left bracket assembly.

Installation
Installation is in the reverse order of removal.

46 CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
bracket assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.

46–26 Chery Automobile Co., Ltd.


46 - EXTERIOR

Rear Bumper Anti-collision Crossmember Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
anti-collision crossmember assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper anti-collision
crossmember assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 46-22).
4. Remove the rear bumper anti-collision crossmember assembly.
a. Remove 6 fixing nuts (arrow) from the rear bumper
anti-collision crossmember assembly.
(Tightening torque: 23 ± 2 N·m)

RA19460370

b. Remove the rear bumper anti-collision crossmember assembly.

Installation
Installation is in the reverse order of removal.
46
CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
anti-collision crossmember assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper anti-collision
crossmember assembly.
 There should be no looseness, shaking and deformation after installing the rear bumper anti-collision
crossmember assembly.

Chery Automobile Co., Ltd. 46–27


46 - EXTERIOR

Rear Wheel Front Fender Apron


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel
front fender apron assembly.
 Try to prevent the body paint surface from being scratched when removing the rear wheel front fender
apron assembly.

1. Remove the rear left wheel front fender apron.


a. Remove 3 plastic clamps from the rear left wheel front
fender apron.

RA19460380

b. Remove the rear left wheel front fender apron.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel front
fender apron.
 Try to prevent the body paint surface from being scratched when installing the rear wheel front fender
46 apron.
 Replace the damaged plastic clamps and install the rear wheel front fender apron in place when
installing the rear wheel front fender apron.

46–28 Chery Automobile Co., Ltd.


46 - EXTERIOR

Rear Wheel Rear Fender Apron


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel rear
fender apron assembly.
 Try to prevent the body paint surface from being scratched when removing the rear wheel rear fender
apron assembly.

1. Remove the rear left wheel rear fender apron.


a. Remove 3 plastic clamps from the rear wheel rear fender apron.
b. Remove the fixing screw from the inside of rear wheel
rear fender apron.
(Tightening torque: 10 ± 1.5 N·m)

RA19460390

c. Remove 2 fixing screws from the outside of rear wheel


rear fender apron.
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460391
46

d. Remove the rear left wheel rear fender apron.

Chery Automobile Co., Ltd. 46–29


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel rear
fender apron.
 Try to prevent the body paint surface from being scratched when installing the rear wheel rear fender
apron.
 Replace the damaged plastic clamps and install the rear wheel rear fender apron in place when installing
the rear wheel rear fender apron.

46

46–30 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Windshield Lower Garnish Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front
windshield lower garnish assembly.
 Try to prevent the body paint surface from being scratched when removing the front windshield lower
garnish assembly.

1. Remove the wiper arm assembly (See page 34-10).


2. Remove the engine compartment rear weatherstrip.
a. Remove the clips from the engine compartment rear weatherstrip.
b. Remove the engine compartment rear weatherstrip
(1).

RA19460402

3. Remove the front windshield lower garnish center sealing block.


a. Using a screwdriver wrapped with protective tape, pry
off the clips on the front windshield lower garnish
center sealing block.

RA19460401 46
b. Remove the front windshield lower garnish center sealing block.
4. Remove the front windshield lower garnish left sealing block (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
off the clips on the front windshield lower garnish
center sealing block.

RA19450081

Chery Automobile Co., Ltd. 46–31


46 - EXTERIOR

b. Remove the front windshield lower garnish left sealing block.


5. Remove the front windshield lower garnish assembly.
a. Remove 4 fixing screws (arrow) from the front
windshield lower garnish assembly.
(Tightening torque: 5 ± 1 N·m)

RA19460400

b. Disconnect the front washer pipe joint (1), and remove


the front washer pipe from the clip (arrow).

RA19460410

c. Remove the front windshield lower garnish assembly.


6. Disengage the front windshield lower garnish assembly.
a. Disconnect the front washer pipe from the nozzle (arrow).
b. Press the claws on the front nozzle in the direction of
arrow as shown in the illustration.

46 RA19460420

c. Remove the front nozzle.


d. Remove the front washer pipe from the clips (arrow),
and take it out from the clip (1).

RA19460421

46–32 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front windshield
lower garnish assembly.
 Try to prevent the body paint surface from being scratched when installing the front windshield lower
garnish assembly.

46

Chery Automobile Co., Ltd. 46–33


46 - EXTERIOR

Oil Filler Cap Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the oil filler cap
assembly.
 Try to prevent the body paint surface from being scratched when removing the oil filler cap assembly.

1. Open the oil filler cap assembly as shown in the


illustration.

RA19460450

2. Remove the oil filler cap assembly.


a. Disconnect the connecting wire (1) from the oil filler cap assembly.
b. Remove 2 fixing bolts (arrow) from the oil filler cap
assembly.
(Tightening torque: 10 ± 1.5 N·m)
46
1

RA19460460

c. Remove the oil filler cap assembly.

46–34 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the oil filler cap
assembly.
 Try to prevent the body paint surface from being scratched when installing the oil filler cap assembly.

46

Chery Automobile Co., Ltd. 46–35


46 - EXTERIOR

Rear Towing Hook Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear towing
hook assembly.
 Try to prevent the body paint surface from being scratched when removing the rear towing hook
assembly.

1. Remove the rear towing hook assembly.


a. Remove 3 fixing bolts (arrow) from the rear towing
hook assembly.
(Tightening torque: 45 ± 7 N·m)

RA19460470

b. Remove the rear towing hook assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear towing
hook assembly.
 Try to prevent the body paint surface from being scratched when installing the rear towing hook
assembly.

46

46–36 Chery Automobile Co., Ltd.


46 - EXTERIOR

Name Plate
Removal
HINT:
 Use the same operation procedures for front name plate "CAC", rear name plate "CAC", name plate "E3"
and name plate "CHERY".
 The procedures listed below are for the name plate "CHERY".

CAUTION

 If the name plate "CHERY" is to be reused, be careful not to damage it.


 Try to prevent the body paint surface from being scratched when removing the name plate "CHERY".

1. Remove the name plate "CHERY".


a. Attach protective tape around the name plate "CHERY".
b. Insert a piano wire between body and name plate "CHERY".
c. Tie both piano wire ends to objects (such as wooden blocks) that can serve as handles.
d. Pull the piano wire to remove the double-sided tape
on the body where applying name plate.

RA19460480

e. Remove the name plate "CHERY".

Installation
1. Clean the body surface.
a. Using a heat light, heat the body surface, and remove the double-sided tape from the body.
b. Wipe off any remaining tape adhesive residue with cleaner.
2. Clean the name plate "CHERY" (if the name plate "CHERY" is to be reused). 46
a. Using a heat light, heat the name plate, and remove the double-sided tape from the "CHERY" name
plate.
b. Wipe off any remaining tape adhesive residue with cleaner.
c. Apply new double-sided tape to the name plate "CHERY".
3. Install the name plate "CHERY".
a. Using a heat light, heat the body and name plate "CHERY".
b. Remove the release paper from the name plate "CHERY", and install the name plate "CHERY" in place.

Chery Automobile Co., Ltd. 46–37


46 - EXTERIOR

CAUTION

 DO NOT overheat the body and name plate.


 DO NOT remove the release paper from the name plate in advance.
 DO NOT touch the name plate adhesive surface with hand.
 After removing the release paper, prevent foreign matter from attaching to the outside adhesive.

4. The installation distance ranges for front name plate "CAC" are as follows:
a. Install the front name plate "CAC" to the installation hole.
b. The vertical distance "a" between the right side of
front name plate "CAC" and the right side of hood is
33.0 ± 2 mm
c. The vertical distance "b" between the left side of front
name plate "CAC" and the left side of hood is 
a c b
33.0 ± 2 mm
d. The vertical distance "a" between the upper side of
front name plate "CAC" and the upper side of hood is
5.5 ± 2 mm
RA19460520

5. The installation distance ranges for name plate "CHERY" are as follows:
a. When attaching the name plate "CHERY", keep it horizontal and centered.
b. The vertical distance "a" between the left side of name
plate "CHERY" and the left side of luggage
compartment door is 2.4 ± 2 mm.
a
c. The vertical distance "a" between the lower side of
name plate "CHERY" and the lower side of luggage
compartment door is 10.9 ± 2 mm.
c
d. The vertical distance "a" between the lower left side of b
name plate "CHERY" and the lower left side of
luggage compartment door is 4.9 ± 2 mm.
RA19460490

6. The installation distance ranges for rear name plate "CAC" are as follows:
46 a. When attaching the rear name plate "CAC", keep it horizontal and centered.
b. The vertical distance "a" between the left side of rear
name plate "CAC" and the left side of luggage
compartment door is 43.9 ± 2 mm.
a b
c. The vertical distance "a" between the right side of rear
name plate "CAC" and the right side of luggage
compartment door is 43.9 ± 2 mm. c
d. The vertical distance "a" between the lower side of
rear name plate "CAC" and the lower side of luggage
compartment door is 20.3 ± 2 mm.
RA19460500

46–38 Chery Automobile Co., Ltd.


46 - EXTERIOR

7. The installation distance ranges for name plate "E3" are as follows:
a. When attaching the name plate "E3", keep it horizontal and centered.
b. The vertical distance "a" between the right side of
name plate "E3" and the right side of luggage
compartment door is 2.4 ± 2 mm.
c. The vertical distance "a" between the lower side of a
name plate "E3" and the lower side of luggage
compartment door is 10.4 ± 2 mm. c
d. The vertical distance "a" between the lower right side b
of name plate "E3" and the lower right side of luggage
compartment door is 4.5 ± 2 mm.
RA19460510

46

Chery Automobile Co., Ltd. 46–39


- MEMO -

46–40 Chery Automobile Co., Ltd.


INTERIOR
GENERAL INFORMATION 47-3 Rear Door Opening Weatherstrip 47-24
Description 47-3 Removal 47-24
Specifications 47-7 Installation 47-24
Tool 47-7 Luggage Compartment 
Weatherstrip 47-25
ON-VEHICLE SERVICE 47-8 Removal 47-25
Front Doorsill Pressure Plate  Installation 47-25
Assembly 47-8
Sun Visor Assembly 47-26
Removal 47-8
Removal 47-26
Installation 47-8
Installation 47-26
Rear Doorsill Pressure Plate 
Passenger Grip Assembly 47-27
Assembly 47-9
Removal 47-27
Removal 47-9
Installation 47-27
Installation 47-9
Roof Assembly 47-28
A-pillar Upper Protector Assembly 47-10
Removal 47-28
Removal 47-10
Installation 47-29
Installation 47-11
Front Floor Carpet Assembly 47-30
A-pillar Lower Protector Assembly 47-12
Removal 47-30
Removal 47-12
Installation 47-31
Installation 47-12
Luggage Compartment Carpet 
B-pillar Lower Protector Assembly 47-13
Assembly 47-32
Removal 47-13
Removal 47-32
Installation 47-14
Installation 47-32
B-pillar Upper Protector Assembly 47-15
Luggage Compartment Trim Cover 
Removal 47-15 Assembly 47-33
Installation 47-16 Removal 47-33
C-pillar Lower Protector Assembly 47-17 Installation 47-33
Removal 47-17 Tonneau Cover Assembly 47-34
Installation 47-18 Removal 47-34
C-pillar Upper Protector Assembly 47-19 Installation 47-35
Removal 47-19 Rear Seat Cover Assembly 47-36
Installation 47-20 Removal 47-36
Rear Luggage Compartment Trim  Installation 47-36
Assembly 47-21
Fuel Filler Cap Cable Assembly 47-37
Removal 47-21
Removal 47-37 47
Installation 47-22
Installation 47-38
Front Door Opening Weatherstrip 47-23
Removal 47-23
Installation 47-23

Chery Automobile Co., Ltd. 47–1


47

47–2 Chery Automobile Co., Ltd.


47 - INTERIOR

GENERAL INFORMATION
INTERIOR

Description

×2
×2 ×2
×2
6
9
4

5
22
7
×2

×2 8 21

10

11
19
15 20

18

16

12
14
47
17
13

RA19470010

Chery Automobile Co., Ltd. 47–3


47 - INTERIOR

1 - Roof Assembly 2 - Tonneau Cover Assembly


3 - Right C-pillar Upper Protector Assembly 4 - Right C-pillar Lower Protector Assembly
5 - Rear Right Doorsill Pressure Plate Assembly 6 - Right B-pillar Upper Protector Assembly
7 - Right B-pillar Lower Protector Assembly 8 - Front Right Doorsill Pressure Plate Assembly
9 - Right A-pillar Upper Protector Assembly 10 - Protector Fixing Screw Cover
11 - Right A-pillar Lower Protector Assembly 12 - Left A-pillar Upper Protector Assembly
13 - Left A-pillar Lower Protector Assembly 14 - Front Left Doorsill Pressure Plate Assembly
15 - Left B-pillar Upper Protector Assembly 16 - Left B-pillar Lower Protector Assembly
17 - Rear Left Doorsill Pressure Plate Assembly 18 - Left C-pillar Lower Protector Assembly
19 - Left C-pillar Upper Protector Assembly 20 - Rear Luggage Compartment Trim Assembly
21 - Rear Seat Left Cover Assembly 22 - Rear Seat Right Cover Assembly

47

47–4 Chery Automobile Co., Ltd.


47 - INTERIOR

9 10

2
3
5

×2 ×2

8
×2
7
4

RA19470020

1 - Roof Assembly 2 - Rear Left Passenger Grip Assembly


3 - Left Sun Visor Holder B 4 - Left Sun Visor Assembly
5 - Rear Right Passenger Grip Assembly 6 - Interior Front Dome Light Assembly
7 - Interior Front Dome Light Cover 8 - Right Sun Visor Assembly
9 - Right Sun Visor Holder B 10 - Front Right Passenger Grip Assembly

47

Chery Automobile Co., Ltd. 47–5


47 - INTERIOR

7 9

2
3

RA19470030

1 - Luggage Compartment Weatherstrip 2 - Left Luggage Compartment Trim Cover Assembly


3 - Luggage Compartment Carpet Assembly 4 - Rear Left Door Opening Weatherstrip
5 - Front Left Door Opening Weatherstrip 6 - Front Floor Carpet Assembly
47 7 - Front Right Door Opening Weatherstrip 8 - Rear Right Door Opening Weatherstrip
9 - Right Luggage Compartment Trim Cover
Assembly

The interior consists of the following parts: roof assembly, sun visor assembly, door opening weatherstrip,
passenger grip assembly, doorsill pressure plate assembly, pillar protector assembly and carpet assembly,
etc.

47–6 Chery Automobile Co., Ltd.


47 - INTERIOR

Specifications
Torque Specifications

Description Torque (N·m)


Sun Visor Assembly Fixing Screw 3 ± 0.5
Sun Visor Holder B Fixing Screw 3 ± 0.5
Passenger Grip Assembly Fixing Screw 5±1
Interior Front Dome Light Assembly Fixing Screw 2±1
High Mounted Stop Light Fixing Screw 2±1
A-pillar Upper Protector Assembly Fixing Screw 5±1
B-pillar Upper Protector Assembly Fixing Screw 5±1
C-pillar Upper Protector Assembly Fixing Screw 5±1
Fuel Tank Opening Bracket Assembly Fixing Bolt 10 ± 1.5

Tool
Special Tool

Interior Crow Plate

RCH0000025

47

Chery Automobile Co., Ltd. 47–7


47 - INTERIOR

ON-VEHICLE SERVICE
Front Doorsill Pressure Plate Assembly
Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the front doorsill pressure plate
assembly.
 Appropriate force should be applied when removing the front doorsill pressure plate assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the front doorsill pressure plate assembly.

1. Remove the front left doorsill pressure plate assembly.


a. Using an interior crow plate, pry off the clips from the
front doorsill pressure plate assembly.

RA19470130

b. Remove the front left doorsill pressure plate assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

47  DO NOT scratch the interior and body paint when installing the front doorsill pressure plate assembly.
 Make sure the front doorsill pressure plate assembly is installed in place during installation.
 Make sure to check the fitting gap between the front doorsill pressure plate assembly and the B-pillar
lower protector assembly, A-pillar lower protector assembly for uniformity after installing the front doorsill
pressure plate assembly.

47–8 Chery Automobile Co., Ltd.


47 - INTERIOR

Rear Doorsill Pressure Plate Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear doorsill pressure plate
assembly.
 Appropriate force should be applied when removing the rear doorsill pressure plate assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the rear doorsill pressure plate assembly.

1. Remove the rear left doorsill pressure plate assembly.


a. Using an interior crow plate, pry off the clips from the
rear doorsill pressure plate assembly.

RA19470140

b. Remove the rear left doorsill pressure plate assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the rear doorsill pressure plate assembly.
 Make sure the rear doorsill pressure plate assembly is installed in place when installing.
 Make sure to check the fitting gap between the rear doorsill pressure plate assembly and the B-pillar
lower protector assembly, C-pillar lower protector assembly for uniformity after installing the rear doorsill 47
pressure plate assembly.

Chery Automobile Co., Ltd. 47–9


47 - INTERIOR

A-pillar Upper Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the A-pillar upper protector
assembly.
 Appropriate force should be applied when removing the A-pillar upper protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the A-pillar upper protector assembly.

1. Remove the front left door opening weatherstrip (See page 47-23).
2. Remove the left A-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the protector fixing screw cover (1).
b. Remove the fixing screw (2) from the A-pillar upper
protector assembly.
(Tightening torque: 5 ± 1 N·m)

1
RA19470040

c. Using an interior crow plate, pry off the clip from the 
A-pillar upper protector assembly.
d. Pull out the snap-fits on the A-pillar upper protector
from the installation holes on the instrument panel.

47 RA19470050

e. Remove the left A-pillar protector assembly.

47–10 Chery Automobile Co., Ltd.


47 - INTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the A-pillar upper protector assembly.
 Make sure the damaged clip is replaced and the A-pillar upper protector assembly is installed in place
when installing the A-pillar upper protector assembly.
 The A-pillar upper protector assembly and the front door opening weatherstrip should be fitted closely
after installing the A-pillar upper protector assembly.
 The A-pillar upper protector assembly and the instrument panel and roof headlining should be fitted
closely after installing the A-pillar upper protector assembly.

47

Chery Automobile Co., Ltd. 47–11


47 - INTERIOR

A-pillar Lower Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the A-pillar lower protector
assembly.
 Appropriate force should be applied when removing the A-pillar lower protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the A-pillar lower protector assembly.

1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the left A-pillar lower protector assembly.
a. Using an interior crow plate, pry off the clips from the
A-pillar lower protector assembly.

RA19470060

b. Remove the left A-pillar lower protector assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the A-pillar lower protector assembly.
47  Make sure the A-pillar lower protector assembly is installed in place during installation.
 The A-pillar lower protector assembly and the front door opening weatherstrip should be fitted closely
after installing the A-pillar lower protector assembly.

47–12 Chery Automobile Co., Ltd.


47 - INTERIOR

B-pillar Lower Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the B-pillar lower protector
assembly.
 Appropriate force should be applied when removing the B-pillar lower protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the B-pillar lower protector assembly.

1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear left doorsill pressure plate assembly (See page 47-9).
4. Remove the rear left door opening weatherstrip (See page 47-24).
5. Remove the left B-pillar lower protector assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the front seat belt assembly lower bolt cover.

RA19310030

b. Remove the fixing bolt (arrow) from the lower part of


the front seat belt assembly.

47

RA19310040

Chery Automobile Co., Ltd. 47–13


47 - INTERIOR

c. Using an interior crow plate, pry off the clips from the
B-pillar lower protector assembly.

RA19470090

d. Remove the left B-pillar lower protector assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the B-pillar lower protector assembly.
 Make sure the damaged clips are replaced and the B-pillar lower protector assembly is installed in place
when installing the B-pillar lower protector assembly.
 The B-pillar lower protector assembly and the front and rear door opening weatherstrips should be fitted
closely after installing the B-pillar lower protector assembly.
 The B-pillar lower protector assembly and the front and rear doorsill pressure plate assemblies should be
fitted closely after installing the B-pillar lower protector assembly.

47

47–14 Chery Automobile Co., Ltd.


47 - INTERIOR

B-pillar Upper Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the B-pillar upper protector
assembly.
 Appropriate force should be applied when removing the B-pillar upper protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the B-pillar upper protector assembly.

1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear left doorsill pressure plate assembly (See page 47-9).
4. Remove the rear left door opening weatherstrip (See page 47-24).
5. Remove the left B-pillar lower protector assembly (See page 47-13).
6. Remove the left B-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the vertical adjuster cover while pressing the
vertical adjuster button on both sides as shown in the
illustration.

RA19310050

b. Remove the fixing bolt (arrow) from the upper part of


the front seat belt assembly.

47

RA19470071

Chery Automobile Co., Ltd. 47–15


47 - INTERIOR

c. Using a screwdriver wrapped with protective tape,


remove the protector fixing screw cover (1).
d. Remove the fixing screw (2) from the B-pillar upper
protector assembly.
(Tightening torque: 5 ± 1 N·m) 1

RA19470070

e. Using an interior crow plate, pry off the clip from the 
B-pillar upper protector assembly.

RA19470080

f. Remove the left B-pillar upper protector assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the B-pillar upper protector assembly.
 Make sure the damaged clip is replaced and the B-pillar upper protector assembly is installed in place
when installing the B-pillar upper protector assembly.
 The B-pillar upper protector assembly and the front and rear door opening weatherstrips should be fitted
closely after installing the B-pillar upper protector assembly.
 The B-pillar upper protector assembly and the B-pillar lower protector assembly and roof headlining
should be fitted closely after installing the B-pillar upper protector assembly.

47

47–16 Chery Automobile Co., Ltd.


47 - INTERIOR

C-pillar Lower Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the C-pillar lower protector
assembly.
 Appropriate force should be applied when removing the C-pillar lower protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the C-pillar lower protector assembly.

1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip (See page 47-24).
3. Remove the rear seat assembly (See page 44-14).
4. Remove the left C-pillar lower protector assembly.
a. Remove the plastic clip (arrow) from the C-pillar lower
protector assembly.

RA19470120

b. Using an interior crow plate, pry off the clips from the
C-pillar lower protector assembly.

47
RA19470121

c. Remove the left C-pillar lower protector assembly.

Chery Automobile Co., Ltd. 47–17


47 - INTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the C-pillar lower protector assembly.
 Make sure the damaged clips are replaced and the C-pillar lower protector assembly is installed in place
when installing the C-pillar lower protector assembly.
 The C-pillar lower protector assembly and the C-pillar upper protector and rear door opening
weatherstrip should be fitted closely after installing the C-pillar lower protector assembly.

47

47–18 Chery Automobile Co., Ltd.


47 - INTERIOR

C-pillar Upper Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the C-pillar upper protector
assembly.
 Appropriate force should be applied when removing the C-pillar upper protector assembly, and avoid
operating roughly.
 DO NOT scratch the interior and body paint when removing the C-pillar upper protector assembly.

1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip (See page 47-24).
3. Remove the rear seat assembly (See page 44-14).
4. Remove the left C-pillar lower protector assembly (See page 47-17).
5. Remove the left C-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the protector fixing screw cover (1).
b. Remove the fixing screw (2) from the C-pillar upper 2
protector assembly.
(Tightening torque: 5 ± 1 N·m)
1

RA19470100

c. Using an interior crow plate, pry off the clips from the
C-pillar upper protector assembly.
d. Pull out the snap-fits on the C-pillar upper protector
from the installation holes on the tonneau cover.

47

RA19470110

e. Remove the left C-pillar upper protector assembly.

Chery Automobile Co., Ltd. 47–19


47 - INTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the C-pillar upper protector assembly.
 Make sure the damaged clips are replaced and the C-pillar upper protector assembly is installed in place
when installing the C-pillar upper protector assembly.
 The C-pillar upper protector assembly and the rear door opening weatherstrip should be fitted closely
after installing the C-pillar upper protector assembly.
 The C-pillar upper protector assembly and the C-pillar lower protector assembly and roof headlining
should be fitted closely after installing the C-pillar upper protector assembly.

47

47–20 Chery Automobile Co., Ltd.


47 - INTERIOR

Rear Luggage Compartment Trim Assembly


Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear luggage compartment
trim assembly.
 Appropriate force should be applied when removing the rear luggage compartment trim assembly, and
avoid operating roughly.
 DO NOT scratch the interior and body paint when removing the rear luggage compartment trim
assembly.

1. Remove the luggage compartment weatherstrip (See page 47-25).


2. Remove the luggage compartment carpet assembly (See page 47-32).
3. Take out the spare tire.
4. Remove the left shock pad (the left side is shown as an
example).

RA19470290

5. Remove the rear luggage compartment trim assembly.


a. Remove the plastic clips (arrow) from the rear
luggage compartment trim assembly.

RA19470150 47

b. Using an interior crow plate, pry off the clips from the
rear luggage compartment trim assembly.

RA19470151

Chery Automobile Co., Ltd. 47–21


47 - INTERIOR

c. Remove the rear luggage compartment trim assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the rear luggage compartment trim assembly.
 Make sure the damaged clips are replaced and the rear luggage compartment trim assembly is installed
in place when installing the rear luggage compartment trim assembly.

47

47–22 Chery Automobile Co., Ltd.


47 - INTERIOR

Front Door Opening Weatherstrip


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the front door opening
weatherstrip.
 DO NOT damage the front door opening weatherstrip when removing it.

1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip.
a. Remove the front left door opening weatherstrip by
gently pulling it along edges from one corner of the
front door opening weatherstrip.

RA19470160

Installation
Installation is in the reverse order of removal.

CAUTION

 The fitting between the front door opening weatherstrip and the body should be tightened properly and
the weatherstrip should not fall off easily when installing the front door opening weatherstrip.
 When installing the front door opening weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
 After installing the front door opening weatherstrip, do not remove or install it unless it is necessary; or
the weatherstrip holding force of installation may be reduced. 47

Chery Automobile Co., Ltd. 47–23


47 - INTERIOR

Rear Door Opening Weatherstrip


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear door opening
weatherstrip.
 DO NOT damage the rear door opening weatherstrip when removing it.

1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip.
a. Remove the rear left door opening weatherstrip by
gently pulling it along edges from one corner of the
rear door opening weatherstrip.

RA19470170

Installation
Installation is in the reverse order of removal.

CAUTION

 The fitting between the rear door opening weatherstrip and the body should be tightened properly and
the weatherstrip should not fall off easily when installing the rear door opening weatherstrip.
 When installing the rear door opening weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
 After installing the rear door opening weatherstrip, do not remove or install it unless it is necessary; or the
47 weatherstrip holding force of installation may be reduced.

47–24 Chery Automobile Co., Ltd.


47 - INTERIOR

Luggage Compartment Weatherstrip


Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the luggage compartment
weatherstrip.
 Avoid damage to the luggage compartment weatherstrip when removing it.

1. Remove the luggage compartment weatherstrip.


a. Remove the luggage compartment weatherstrip by
gently pulling it along edges from one corner of the
luggage compartment weatherstrip.

RA19470180

Installation
Installation is in the reverse order of removal.

CAUTION

 The fitting between the luggage compartment weatherstrip and the body should be tightened properly
and the weatherstrip should not fall off easily when installing the luggage compartment weatherstrip.
 When installing the luggage compartment weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
 After installing the luggage compartment weatherstrip, do not remove or install it unless it is necessary;
or the weatherstrip holding force of installation may be reduced.

47

Chery Automobile Co., Ltd. 47–25


47 - INTERIOR

Sun Visor Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the sun visor assembly.
 Avoid damage to the interior and the roof when removing the sun visor assembly.

1. Remove the left sun visor assembly.


a. Disengage one side of the sun visor assembly from
the holder B (1).
1
b. Remove 2 fixing screws (arrow) from the sun visor
assembly.
(Tightening torque: 3 ± 0.5 N·m)

RA19470190

c. Remove the left sun visor assembly.


2. Remove the left sun visor holder B.
a. Remove the fixing screw from the sun visor holder B.
(Tightening torque: 3 ± 0.5 N·m)

RA19470200

47 b. Remove the left sun visor holder B.

Installation
Installation is in the reverse order of removal.

CAUTION

 Make sure to wear safety equipment to prevent accidents when installing the sun visor assembly.
 Avoid damage to the interior and roof when installing the sun visor assembly.

47–26 Chery Automobile Co., Ltd.


47 - INTERIOR

Passenger Grip Assembly


Removal
HINT:
 Use the same procedures for the rear left/rear right side and front right side.
 The procedures listed below are for the front right side.

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the passenger grip assembly.
 Avoid damage to the interior and roof when removing the passenger grip assembly.

1. Remove the front right passenger grip assembly.


a. Using a screwdriver wrapped with protective tape,
loosen the passenger grip covers (arrow).

RA19470211

b. Remove 2 fixing screws (arrow) from the passenger


grip assembly.
(Tightening torque: 5 ± 1 N·m)

RA19470210

c. Remove the front right passenger grip assembly.

Installation 47
Installation is in the reverse order of removal.

CAUTION

 Make sure to wear safety equipment to prevent accidents when installing the passenger grip assembly.
 Avoid damage to the interior and roof when installing the passenger grip assembly.

Chery Automobile Co., Ltd. 47–27


47 - INTERIOR

Roof Assembly
Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the roof assembly.
 Avoid damage to the interior and body paint when removing the roof assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the sun visor assembly (See page 47-26).
4. Remove the passenger grip assembly (See page 47-27).
5. Remove the front doorsill pressure plate assembly (See page 47-8).
6. Remove the front door opening weatherstrip (See page 47-23).
7. Remove the rear doorsill pressure plate assembly (See page 47-9).
8. Remove the rear door opening weatherstrip (See page 47-24).
9. Remove the A-pillar upper protector assembly (See page 47-10).
10.Remove the B-pillar upper protector assembly (See page 47-15).
11. Remove the C-pillar upper protector assembly (See page 47-19).
12.Remove the interior front dome light assembly.
a. Using a screwdriver wrapped with protective tape,
remove the interior front dome light cover.

RA19470220

b. Remove 2 fixing screws from the interior front dome


light assembly.
(Tightening torque: 2 ± 1 N·m)

47

RA19470230

47–28 Chery Automobile Co., Ltd.


47 - INTERIOR

c. Disconnect the interior front dome light connector


(arrow).

RA19470240

d. Remove the interior front dome light assembly.


13.Remove the roof assembly.
a. Remove 2 clips (arrow) from the roof assembly.

RA19470250

b. Remove the roof assembly from the rear door.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the roof assembly.
 Make sure the damaged clips are replaced and the roof assembly is installed in place when installing the
roof assembly.
 The roof assembly and the pillar upper protectors should be fitted closely when installing the roof
assembly.
 The roof assembly and the door opening weatherstrip should be fitted closely after installing the roof
assembly.
47

Chery Automobile Co., Ltd. 47–29


47 - INTERIOR

Front Floor Carpet Assembly


Removal

CAUTION

 Please wear protective gloves when removing the front floor carpet assembly.
 Avoid damage to the interior and body paint when removing the front floor carpet assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the auxiliary fascia console assembly (See page 43-10).
4. Remove the front seat assembly (See page 44-7).
5. Remove the rear seat cushion assembly (See page 44-14).
6. Remove the rear seat lower protector assembly (See page 44-18).
7. Remove the front doorsill pressure plate assembly (See page 47-8).
8. Remove the front door opening weatherstrip (See page 47-23).
9. Remove the rear doorsill pressure plate assembly (See page 47-9).
10.Remove the rear door opening weatherstrip (See page 47-24).
11. Remove the A-pillar lower protector assembly (See page 47-12).
12.Remove the B-pillar lower protector assembly (See page 47-13).
13.Remove the C-pillar lower protector assembly (See page 47-17).
14.Remove the front floor carpet assembly.
a. Remove the tightening shim (arrow) on the left side of
front floor carpet assembly.

RA19470260

b. Remove the tightening shim (arrow) on the right side


47 of front floor carpet assembly.

RA19470270

47–30 Chery Automobile Co., Ltd.


47 - INTERIOR

c. Remove the application sheet (arrow) on the center of


front floor carpet assembly.

RA19470274

d. Remove the front floor carpet assembly.


15.Remove the front floor shock pad (the left side is shown
1
as an example).
a. Remove the front left shock pad (1) from the front floor
3
(for the left side).
b. Remove the front shock pad (2) from the front floor. 4

c. Remove the center shock pad (3) from the front floor.
d. Remove the rear shock pad (4) from the front floor. 2

RA19470275

Installation
Installation is in the reverse order of removal.

CAUTION

 Always pay attention to the flatness around front floor carpet assembly and the routing of relative body
wire harness when installing the front floor carpet assembly.
 Spread the front floor carpet assembly according to the bottom shape without obvious bumps and
unevenness. Expose the seat installation holes, and the front floor carpet should be firmly abutted
against the bottom.
 Replace the damaged clips when installing the front floor carpet assembly.

47

Chery Automobile Co., Ltd. 47–31


47 - INTERIOR

Luggage Compartment Carpet Assembly


Removal

1. Remove the luggage compartment carpet assembly.


a. Lift up the band in the middle of the rear part of
luggage compartment carpet and remove the luggage
compartment carpet assembly by pulling it outward.

RA19470280

Installation
Installation is in the reverse order of removal.

CAUTION

 Make sure that the left and right sides of luggage compartment carpet are fitted in place after installing
the luggage compartment carpet assembly.

47

47–32 Chery Automobile Co., Ltd.


47 - INTERIOR

Luggage Compartment Trim Cover Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Make sure to wear safety equipment when removing the luggage compartment trim assembly.
 Avoid damage to the interior and body paint when removing the luggage compartment trim assembly.

1. Remove the luggage compartment carpet assembly (See page 47-32).


2. Remove the left shock pad (the left side is shown as an
example).

RA19470290

3. Remove the luggage compartment weatherstrip (See page 47-25).


4. Remove the rear luggage compartment trim assembly (See page 47-21).
5. Remove the left luggage compartment trim assembly.
a. Remove the plastic clips (arrow) from the luggage
compartment trim assembly.

47
RA19470300

b. Remove the left luggage compartment trim assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 The luggage compartment trim assembly, rear luggage compartment trim assembly and luggage
compartment weatherstrip should be fitted closely when installing the luggage compartment trim
assembly.

Chery Automobile Co., Ltd. 47–33


47 - INTERIOR

Tonneau Cover Assembly


Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the tonneau cover assembly.
 Appropriate force should be applied when removing the tonneau cover assembly, and avoid operating
roughly.
 DO NOT scratch the interior and body paint when removing the tonneau cover assembly.

1. Remove the rear doorsill pressure plate assembly (See page 47-9).
2. Remove the rear door opening weatherstrip (See page 47-24).
3. Remove the C-pillar lower protector assembly (See page 47-17).
4. Remove the C-pillar upper protector assembly (See page 47-19).
5. Remove the tonneau cover assembly.
a. Using an interior crow plate, pry off the clips from the
tonneau cover assembly.

RA19470271

b. Disconnect the high mounted stop light connector


(arrow).

47 RA19470272

c. Remove the tonneau cover assembly and high mounted stop light.
d. Remove 2 fixing screws (arrow) from the high
mounted stop light.
(Tightening torque: 2 ± 1 N·m)

RA19470273

47–34 Chery Automobile Co., Ltd.


47 - INTERIOR

e. Remove the high mounted stop light from the tonneau cover assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 DO NOT scratch the interior and body paint when installing the tonneau cover assembly.
 Make sure the damaged clips are replaced and the tonneau cover assembly is installed in place when
installing the tonneau cover assembly.
 The tonneau cover assembly and C-pillar upper protector assembly should be fitted closely when
installing the tonneau cover assembly.

47

Chery Automobile Co., Ltd. 47–35


47 - INTERIOR

Rear Seat Cover Assembly


Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing the rear seat cover assembly.
 Appropriate force should be applied when removing the rear seat cover assembly, and avoid operating
roughly.
 DO NOT scratch the interior and body paint when removing the rear seat cover assembly.

1. Remove the rear seat assembly (See page 44-14).


2. Remove the C-pillar lower protector (See page 47-17).
3. Remove the rear seat cover assembly.
a. Remove the clips (arrow) from the rear seat right
cover assembly.

RA19440241

b. Remove the rear seat right cover assembly.


c. Remove the clips (arrow) from the rear seat left cover
assembly.

RA19440242

47
d. Remove the rear seat left cover assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Make sure the damaged clips are replaced and the rear seat cover assembly is installed in place when
installing the rear seat cover assembly.

47–36 Chery Automobile Co., Ltd.


47 - INTERIOR

Fuel Filler Cap Cable Assembly


Removal

CAUTION

 Be sure to wear safety equipment when removing the fuel filler cap cable assembly.
 Avoid damage to the interior and body paint when removing the fuel filler cap cable assembly.

1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear doorsill pressure plate assembly (See page 47-9).
4. Remove the rear door opening weatherstrip (See page 47-24).
5. Remove the B-pillar lower protector assembly (See page 47-13).
6. Remove the rear seat assembly (See page 44-14).
7. Remove the rear seat lower protector assembly (See page 44-18).
8. Remove the right C-pillar lower protector assembly (See page 47-17).
9. Remove the right C-pillar upper protector assembly (See page 47-19).
10.Remove the fuel filler cap cable assembly.
a. Remove the fixing bolt (arrow) from the fuel tank
opening bracket assembly.
(Tightening torque: 10 ± 1.5 N·m)

RA19470310

b. Remove the fuel filler cap cable from the fuel tank
opening bracket assembly in the direction of arrow as
shown in the illustration.

47

RA19470320

Chery Automobile Co., Ltd. 47–37


47 - INTERIOR

c. Using a screwdriver wrapped with protective tape, pry


off the clips (arrow) on the front part of fuel filler cap
cable.

RA19470330

d. Using a screwdriver wrapped with protective tape, pry


off the clip (arrow) on the rear part of fuel filler cap
cable.

RA19470340

e. Rotate the other end of fuel filler cap cable by 90°.

RA19470350

f. Remove the fuel filler cap cable.

Installation
Installation is in the reverse order of removal.

CAUTION
47
 DO NOT scratch the interior and body paint when installing the fuel filler cap cable.
 Make sure the damaged clips are replaced and the fuel filler cap cable is installed in place when
installing the fuel filler cap cable.
 Check that the fuel filler cap cable can be used normally after installing the fuel filler cap cable.

47–38 Chery Automobile Co., Ltd.


BODY DIMENSIONS
GENERAL INFORMATION 48-3 Distances Between A-pillar Hinges 
Description 48-3 and B-pillar Hinges 48-10
Engine Compartment Dimensions 48-4 Distances Between B-pillars and 
C-pillars 48-11
Body Opening Dimensions (Front View) 48-5
Body Assembly Dimensions 48-13
Body Opening Dimensions (Side View) 48-6
Body Opening Dimensions (Rear View) 48-7 Front Body Assembly Dimensions 48-14
Side Body Assembly Dimensions 48-19
Body Opening Dimensions (Top View) 48-8
Rear Body Assembly Dimensions 48-23
Body Frame Dimensions 48-9
Sub Assembly Dimensions 48-28

48

Chery Automobile Co., Ltd. 48–1


48

48–2 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

GENERAL INFORMATION
BODY DIMENSIONS

Description
 All measurements should be made from the bare metal. Remove the trim and bumper covers as
necessary.
 Repair the badly damaged areas before taking measurements for underbody alignment.
 Monitor the upper body structure for excessive stress or movement while making any corrections to the
underbody structure.
 Remove all the glasses as necessary to prevent breakage.
 All dimensions are shown in millimeters (mm).

48

Chery Automobile Co., Ltd. 48–3


48 - BODY DIMENSIONS

Engine Compartment Dimensions

mm
1406
1155 mm

28
m 1402
m

9m
mm
737

RA19480010

48

48–4 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Body Opening Dimensions (Front View)

142
9 mm 9m
1 42 m

RA19480030

48

Chery Automobile Co., Ltd. 48–5


48 - BODY DIMENSIONS

Body Opening Dimensions (Side View)

13
8m

29
11

104

m
42

m
mm
m
9
m
1 00
811 mm 980 mm

RA19480020

48

48–6 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Body Opening Dimensions (Rear View)

1101 mm

m
m
15

11
11

15
m
m

1205 mm

RA19480021

48

Chery Automobile Co., Ltd. 48–7


48 - BODY DIMENSIONS

Body Opening Dimensions (Top View)

1087 mm
18

m
85

m
85
m
m

18

1105 mm

48

RA19480031

48–8 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Body Frame Dimensions

499 mm

876 mm

873 mm

1068 mm

1247 mm

1105 mm

48

909 mm

1278 mm

RA19480032

Chery Automobile Co., Ltd. 48–9


48 - BODY DIMENSIONS

Distances Between A-pillar Hinges and B-pillar Hinges

357mm
319 mm

RA19480060

48

48–10 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Distances Between B-pillars and C-pillars

1487 mm

1372 mm
1119 mm

RA19480040

48

Chery Automobile Co., Ltd. 48–11


48 - BODY DIMENSIONS

1497 mm

RA19480050

48

48–12 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Body Assembly Dimensions


1. Gap is indicated by the standard distance measurement symbol .
2. Alignment measurement method and instructional symbol description:
a. Reference surface is indicated by .
b. The pointed surface is indicated by .
c. If the level is higher than the reference surface, the number is positive, whereas negative.

48

Chery Automobile Co., Ltd. 48–13


48 - BODY DIMENSIONS

Front Body Assembly Dimensions

A 2

A 3

4
A

A 13
A 5

A
A 6
A

7
8 A 12

A 10 11

48 RA19480070

48–14 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between side body and fender at A-1: 


3.0 ± 1.0 mm 0±1.0
The alignment between side body and fender at A-1: 
1.0
0 ± 1.0 mm 3.0±

SIDE BODY
FENDER

RA19480110

The clearance between front windshield lower garnish and


sealing block at A-2: 0.5 ± 0.5 mm 0±0.5
The alignment between front windshield lower garnish and
sealing block at A-2: 0 ± 0.5 mm
.5
0.5±0

SEALING BLOCK
FRONT WINDSHIELD LOWER GARNISH
RA19480150

The clearance between hood and fender at A-3: 4.0 ± 1.0 mm


The alignment between hood and fender at A-3: 0 ± 1.0 mm 0±1.0

4.0±1.0

FENDER HOOD

RA19480100

The clearance between headlight and hood at A-4: 


4.5 ± 1.2 mm

4.5±1.2

HOOD

HEADLIGHT 48
RA19480190

Chery Automobile Co., Ltd. 48–15


48 - BODY DIMENSIONS

The clearance between headlight and hood at A-5: 


4.5 ~ 6.5 ± 1.2 mm

4.5~6.5±1.2

HOOD

HEADLIGHT

RA19480191

The clearance between headlight and hood at A-6: 


6.5 ± 1.2 mm

6.5±1.2

HOOD

HEADLIGHT

RA19480192

The clearance between front bumper and hood at A-7: 


6.5 ± 1.5 mm
The alignment between front bumper and hood at A-7: 

3.0
3.0 ± 1.5 mm

±1
HOOD

.5
6.5±1.5

FRONT BUMPER
RA19480090

The clearance between radiator grille and hood at A-8: 


7.0 ± 1.5 mm
HOOD

7.0±1.5

RADIATOR GRILLE

48
RA19480080

48–16 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between radiator grille and front bumper at 


A-9: 1.0 ± 0.5 mm
RADIATOR GRILLE

1.0±0.5

FRONT BUMPER

RA19480140

The clearance between front bumper and headlight at A-10: 


3.0 ± 1.2 mm

HEADLIGHT

3.0±1.2

FRONT BUMPER
RA19480180

The clearance between front bumper and headlight at A-11: 


3.0 ± 1.2 mm
HEADLIGHT

3.0±1.2

FRONT BUMPER

RA19480170

The clearance between front bumper and fender at A-12: 


0.5 ± 0.5 mm
The alignment between front bumper and fender at A-12:  -0.7±0.7

-0.7 ± 0.7 mm
0.5±0.5

48
FRONT
FENDER BUMPER

RA19480130

Chery Automobile Co., Ltd. 48–17


48 - BODY DIMENSIONS

The clearance between headlight and fender at A-13: 


2.0 ± 1.0 mm
-1.0±1.0
The alignment between headlight and fender at A-13:  2.0±1.0
-1.0 ± 1.0 mm

FENDER HEADLIGHT

RA19480120

48

48–18 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Side Body Assembly Dimensions

B 4
B

B 5
3

B
B 1 9
B 6

B 12

B B B

B 11
10 7
8

RA19480200

The clearance between fender and front door at B-1: 


4.3 ± 1.0 mm 0.5+0.7/-0.5
The alignment between fender and front door at B-1:  4.3±1.0
0.5 + 0.7/-0.5 mm

FENDER

FRONT DOOR

RA19480282

48
The clearance between front door and side body at B-2: 
4.0 ± 1.2 mm -1.0~-2.0±1.0
The alignment between front door and side body at B-2: 
4.0±1.2
-1.0 ~ -2.0 ± 1.0 mm

SIDE BODY

FRONT DOOR
RA19480210

Chery Automobile Co., Ltd. 48–19


48 - BODY DIMENSIONS

The clearance between front door and side body at B-3: 


4.0 ± 1.2 mm -2.0±1.0
The alignment between front door and side body at B-3: 
4.0±1.2
-2.0 ± 1.0 mm

SIDE BODY

FRONT DOOR
RA19480211

The clearance between rear door and side body at B-4: 


4.0 ± 1.2 mm
The alignment between rear door and side body at B-4:  -2.0±1.0
-2.0 ± 1.0 mm 4.0±1.2

SIDE BODY
REAR DOOR

RA19480230

The clearance between rear door and side body at B-5: 


4.0 ± 1.2 mm
The alignment between rear door and side body at B-5:  -2.0±1.0~0+1.0/-0.5
-2.0 ± 1.0 ~ 0 + 1.0/-0.5 mm 4.0±1.2

SIDE BODY
REAR DOOR

RA19480231

The clearance between rear door and side body at B-6: 


4.0 ± 1.0 mm 0+1.0/-0.5
The alignment between rear door and side body at B-6: 
4.0±1.0
0 + 1.0/-0.5 mm

SIDE BODY

48
REAR DOOR
RA19480240

48–20 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between front door and side body at B-7: 


5.5 ~ 4.0 ± 1.5 mm
5.5~4.0±1.5

SIDE BODY

FRONT DOOR

RA19480251

The clearance between front door and side body at B-8: 


5.5 ± 1.5 mm
5.5±1.5

SIDE BODY

FRONT DOOR

RA19480250

The clearance between front door and rear door at B-9: 


4.0 ± 1.0 mm
The alignment between front door and rear door at B-9:  0+1.0/-0.5

0 + 1.0/-0.5 mm
4.0±1.0

FRONT DOOR REAR DOOR

RA19480220

The clearance between front door and side body at B-10: 


5.5.± 1.5 mm
5.5±1.5

FRONT DOOR
SIDE BODY
48
RA19480260

Chery Automobile Co., Ltd. 48–21


48 - BODY DIMENSIONS

The clearance between fender and side body at B-11: 


3.0 ± 1.5 mm
The alignment between fender and side body at B-11: 
0 ± 1.5 mm FENDER SIDE BODY

3.0±1.5

0±1.5

RA19480270

The clearance between fender and front door at B-12: 


4.3 ~ 5.5 ± 1.0 mm
0.5+0.7/-0.5
The alignment between fender and front door at B-12:  4.3~5.5±1.0
0.5 + 0.7/-0.5 mm

FENDER

FRONT DOOR

RA19480280

48

48–22 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

Rear Body Assembly Dimensions

C C

2
1

C
C
C 3
4
5 C

6
C
7
14
C
C

12

C
8

C
C
C
C
9 11
13
10

RA19480281

The clearance between rear windshield and roof at C-1: N/A


The alignment between rear windshield and roof at C-1: 
48
-3.9±1.5
-3.9 ± 1.5 mm
N/A

ROOF

REAR WINDSHIELD
RA19480370

Chery Automobile Co., Ltd. 48–23


48 - BODY DIMENSIONS

The alignment between roof side trim and roof at C-2: 


3.0 ± 0.5 mm
3.0±0.5

ROOF SIDE TRIM

ROOF

RA19480390

The alignment between roof edge and roof at C-2: 


0 ± 1.0 mm
ROOF

SIDE BODY

±1.0

RA19480590

The clearance between trunk lid and side body at C-3: 


4.0 ± 1.0 mm -2.0±1.0

The alignment between trunk lid and side body at C-3:  4.0±1.0
-2.0 ± 1.0 mm

TRUNK LID SIDE BODY

RA19480301

The clearance between trunk lid and side body at C-4: 


4.0 ± 1.0 mm -2.0~1.0±1.0

The alignment between trunk lid and side body at C-4:  4.0±1.0
-2.0 ~ -1.0 ± 1.0 mm

48 TRUNK LID SIDE BODY

RA19480300

48–24 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between trunk lid and side body at C-5: 


4.0 ± 1.0 mm -1.0+0/-1.0

The alignment between trunk lid and side body at C-5:  4.0±1.0
-1.0 + 0/-1.0 mm

TRUNK LID SIDE BODY

RA19480302

The clearance between tail light and side body at C-6: 


2.0 ± 1.2 mm
-1.0±1.0
The alignment between tail light and side body at C-6: 
-1.0 ± 1.0 mm 2.0±1.2

TAIL LIGHT

SIDE BODY

RA19480290

The clearance between tail light and trunk lid at C-7: 


4.0 ± 1.2 mm 0±1.0~1.0±1.0
The alignment between tail light and trunk lid at C-7:  4.0±1.2
0 ± 1.0 ~ 1.0 ± 1.0 mm

TRUNK LID

TAIL LIGHT

RA19480321

The clearance between tail light and trunk lid at C-8: 


4.0 ~ 5.0 ± 1.2 mm 5.0±1.0
The alignment between tail light and trunk lid at C-8:  4.0~5.0±1.2
5.0 ± 1.0 mm

TRUNK LID

TAIL LIGHT 48
RA19480322

Chery Automobile Co., Ltd. 48–25


48 - BODY DIMENSIONS

The clearance between trunk lid and rear bumper at C-9: 


6.0 ± 2.0 mm
TRUNK LID

6.0±2.0

REAR BUMPER

RA19480310

The clearance between rear bumper and trunk lid at C-10: 


4.0 ~ 6.0 ± 1.0 mm
TRUNK LID

4.0~6.0±1.0

REAR BUMPER

RA19480311

The clearance between tail light and rear bumper at C-11: 


2.0 ± 1.2 mm
TAIL LIGHT

2.0±1.2

REAR BUMPER

RA19480350

The clearance between tail light and side body at C-12: 


2.0 ± 1.2 mm
SIDE BODY

TAIL LIGHT

2.0±1.2
48
RA19480330

48–26 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between rear bumper and side body at C-13: 


0.5 ± 0.5 mm
The alignment between rear bumper and side body at C-13:  REAR BUMPER
SIDE BODY
-0.7 ± 0.7 mm

0.5±0.5

-0.7±0.7

RA19480340

The clearance between fuel filler cap and side body at C-14:
3.0 ± 0.7 mm
The alignment between fuel filler cap and side body at C-14: -0.5±0.7
-0.5 ± 0.7 mm
3.0±0.7
FUEL
FILLER CAP

SIDE BODY

RA19480380

48

Chery Automobile Co., Ltd. 48–27


48 - BODY DIMENSIONS

Sub Assembly Dimensions

D
2

D
3
8

D
4
D

D 6
D 5

7
D

RA19480410

The clearance between front windshield and roof at D-1: N/A


The alignment between front windshield and roof at D-1:  -3.9±1.5
48 -3.9 ± 1.5 mm
N/A

ROOF

FRONT WINDSHIELD
RA19480360

48–28 Chery Automobile Co., Ltd.


48 - BODY DIMENSIONS

The clearance between front windshield and side body at 


D-2: 5.6 ± 2.0 mm
5.6±2.0

SIDE BODY

FRONT WINDSHIELD
RA19480400

The clearance between rear view mirror seat and front door
at D-3: 1.0 ± 1.0 mm

REAR VIEW MIRROR SEAT

1.0±1.0

FRONT DOOR

RA19480440

The clearance between outer triangular block and side body


at D-4: 1.0 ± 1.0 mm OUTER TRIANGULAR BLOCK

1.0±1.0

SIDE BODY

RA19480430

The clearance between fender and outer triangular block at


D-5: 1.0 ± 1.0 mm
FENDER
1.0±1.0

OUTER TRIANGULAR BLOCK

48
RA19480420

Chery Automobile Co., Ltd. 48–29


48 - BODY DIMENSIONS

The clearance between rear view mirror seat and outer


triangular block at D-6: 4.3 ± 1.5 mm
The alignment between rear view mirror seat and outer 4.3±1.5
triangular block at D-6: -0.5 ± 1.0 mm REAR VIEW MIRROR SEAT

-0.5±1.0

OUTER TRIANGULAR BLOCK

RA19480450

The alignment between front door and fender at D-7: 


0 ± 1.0 mm
FRONT DOOR

±1.0

FENDER

RA19480500

The alignment between side body and fender at D-8: 


0 ± 1.0 mm

±1.0

SIDE BODY

FENDER

RA19480490

48

48–30 Chery Automobile Co., Ltd.


WIRE HARNESS
WIRE HARNESS INFORMATION 49-3 VEHICLE FUSE & RELAY 49-26
General Information 49-3 General Information 49-26
Description 49-3 Description 49-26
Circuit Diagram Information 49-3 Fuse & Relay 49-27
Circuit Diagram Instruction 49-4 Engine Compartment Fuse and 
Electrical Troubleshooting 49-7 Relay Box 49-27
Wire Harness Troubleshooting 49-7 Instrument Panel Fuse and Relay Box 49-28
Voltage Test 49-7 BCM Fuse Box 49-29
Circuit Continuity Test 49-7 VEHICLE WIRE HARNESS LAYOUT 49-30
Short Circuit Test 49-7
General Information 49-30
Electrical Troubleshooting Tools 49-8 Description 49-30
Electrical Repair 49-9
Vehicle Wire Harness Layout 49-31
Wire Harness Repair 49-9
Entire Vehicle Wire Harness Layout 49-31
Fuse Replacement 49-9 Engine Wire Harness 49-32
Electrical Components 49-10
Engine Compartment Wire Harness 49-34
VEHICLE POWER DISTRIBUTION 49-12 Instrument Panel Wire Harness 49-36
General Information 49-12 Body Wire Harness 49-39
Description 49-12 Front Left Door Wire Harness 49-42
Circuit Diagram 49-13 Front Right Door Wire Harness 49-43
Power Distribution 49-13 Rear Left Door Wire Harness 49-44
Rear Right Door Wire Harness 49-45
VEHICLE GROUND DISTRIBUTION 49-21 Rear Bumper Wire Harness 49-46
General Information 49-21
A/C Wire Harness 49-47
Description 49-21
Battery Positive/Negative 
Circuit Diagram 49-22 Wire Harness 49-48
Ground Distribution 49-22 Roof Wire Harness 49-49
Defroster Negative Wire Harness 49-50

49

Chery Automobile Co., Ltd. 49–1


49

49–2 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

WIRE HARNESS INFORMATION


WIRE HARNESS

General Information
Description
The wire harness information contains basic introductions of circuit diagrams, inspection methods of cables
and connectors, as well as layout of connector positions and wire harness positions, etc.

Circuit Diagram Information


The circuit diagrams are classified into each chapter in Service Manual. If a component appears in a specific
system, its related information (such as wire harness, connector and terminal, etc.) will appear in the circuit
diagram and be introduced in detail. For example, the information of Engine Control Module (ECM) is mainly
introduced in chapter 6. If the component wire harnesses involve other systems, the component information
will also appear in the corresponding systems.
Chery automobile offers related circuit diagram information of the vehicle electrical equipment to help the
technicians determine and detect the vehicle malfunction effectively.
Functions and features of the circuit diagram:
 The power supply circuit is on the top of the page, while the ground circuit is at the bottom.
 Components (such as switches and fuses) are displayed on the circuit diagram in the form of simple icon.

49

Chery Automobile Co., Ltd. 49–3


49 - WIRE HARNESS

Circuit Diagram Instruction

EXAMPLE

[1] BATTERY
IGNITION SWITCH
ON OR START [13]
B+ ENGINE
COMPARTMENT
SB5 FUSE AND RELAY BOX [14]
[2] E-014
30A
E-049
D3
[3] A
A11 A13

2 3
INSTRUMENT
[4] MAIN
RELAY EF14 PANEL FUSE [15]
AND RELAY BOX
10A
1 5 I-004
EF19
15A

A4 A3 A1 [12]
VR
SENSOR
I-003
RW

1 2
BW

G
[5]
B
I-013
[6] 2 3 E-010

[8] [16]
10 13 3 4
1 CONTROL
MODULE
I-001
MOTOR 5 7
[7] M E-011
GR
O

TO BACKLIGHT [17]
V

POWER
I-006
2 6 1 6
B-008 SWITCH
[9]
B

I-009
5 [19]
[18]
[10] LIGHT
E-014 [11]
B-003 3 5
4

B-002 I-006

D1 D2 D3 D4 D5
1 2 3 4 5 6 7 8 9 10 11 12 13 A16 A15 A14 A9 A8 A7
14 15 16 17 18 19 20 21 22 23 24 25 26
A6 A5 A4
A13 A12 A11 A10
A3 A2 A1
[20] D6 D7 D8 D9 D10 D11 D12

49
E-049
I-001 I-004 [21] W
W W

2 1
1 2 3 4 5 6 7 8 4 5 6 1 2 B+
8 7 6 5 4 3 2 1 1 2 1 2 3 6 5 4 3
9 10 11 12 13 14 15 16
16 15 14 13 12 11 10 9
E-014
I-009 I-003
B-008 I-013 B-003
E-011 W W
W W W
Gr
EA19490000

The connector pin layout is shown at the bottom of the circuit diagram.

49–4 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

The following is a list of the symbols defined in the circuit diagram.

No. Definition Description


It indicates the power supply from the battery positive to the
1 Battery
electrical equipment.
This symbol indicates a fuse; "SB5" indicates the fuse number;
2 Fuse
"30A" indicates the rated amperage of the fuse.
The solid circle indicates that each intersecting wire is
3 Splice Point
interconnected.
This symbol indicates a relay; "MAIN RELAY" indicates the relay
4 Relay
name; "1, 2, 3 and 5" indicate the terminal numbers of the relay.
It indicates the color of this wire. The color codes are as follows:
B = Black; W = White; R = Red; G = Green; L = Blue; Y = Yellow;
5 Color Br = Brown; O = Orange; Gr = Gray; P = Pink; V = Violet; Lg = Light
Green.
For example: "BrR" indicates that the main color is brown in the wire
color, and the second color is red.
It indicates the plug-in connector. "Λ" is the female connector, and 
"I-013" is the applicable number; "◊" is the male connector, and 
"E-010" is the applicable number. The number "2" inside the male
6 Connector
connector symbol indicates the used terminal number. "----"
indicates different terminals come from the same junction
connectors.
7 Motor This symbol indicates a motor.
8 Component Name It indicates the name of a component.
"E-011" indicates the connector number of the component. The letter
"E" indicates the wire harness code in which the connector is
located. The connector codes are as follows:
E = Engine Wire Harness, Engine Compartment Wire Harness;
I = Instrument Panel Wire Harness;
B = Body Wire Harness;
F = Front Left Door Wire Harness;
9 Connector No. H = Front Right Door Wire Harness;
L = Rear Left Door Wire Harness;
R = Rear Right Door Wire Harness;
T = Rear Bumper Wire harness;
K = A/C Wire Harness;
P = Battery Positive/Negative Wire Harness;
C = Roof Wire Harness.
49
10 Ground Point It indicates the ground connection.
11 Bulb This symbol indicates a bulb.
12 Terminal No. It indicates the terminal number in the connector of the component.
It indicates the power supply from the ignition switch to the electrical
13 Ignition Switch
equipment.
It indicates that the wire harness is connected to the circuit diagram
14 Connected to … on the next page. The letter "A" is connected with "A" in the circuit
diagram on the next page.

Chery Automobile Co., Ltd. 49–5


49 - WIRE HARNESS

No. Definition Description


15 Fuse and Relay Box Name It indicates the name of the fuse and relay box.
16 Twisted-pair It indicates that the two wires are twisted.
It indicates the backlight illumination power supply output from the
17 Backlight Power Supply
fuse of the front position light.
It is used for indicators, warning lights or illuminations in the
18 LED
switches or instrument cluster.
19 Switch This symbol indicates a switch.
It indicates the cross section of the connector and description of the
20 Connector View
terminal number.
The letter "W" indicates the color of the connector. The color codes
21 Connector Color
are the same as above.

49

49–6 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Electrical Troubleshooting
Wire Harness Troubleshooting
The following 6 steps help to troubleshoot the wire harness. Be sure to check the non-original components
added to the vehicle before performing any diagnosis. If the vehicle is equipped with these components,
disconnect them to verify these added components are not the cause of the problem.
Perform the following steps when troubleshooting the wire harness:
1. Verify the problem.
2. Look for any related symptom (by inspecting the components in the same circuit).
3. Analyze the symptom (use the wire harness diagram to determine the layout of the circuit, the area where
the problems most likely occur and the area where the diagnosis will continue).
4. Isolate the problem area.
5. Repair the problem area.
6. Check for proper operation (in this step, check all the items in the repaired circuit for proper operation).

Voltage Test
1. The negative probe (black) of the voltmeter is grounded.
2. Connect the positive probe (red) of the voltmeter to the selected measuring point (turn the ignition switch
on as necessary). Check the voltage value displayed on the voltmeter.

Circuit Continuity Test


1. Turn off all the electrical equipment and ignition switch, and disconnect the negative battery cable.
2. Remove the circuit to be tested.
3. Connect the two probes of the ohmmeter to the two ends of the circuit to be tested respectively, and check
the circuit continuity (low resistance means there is good continuity in the circuit).

Short Circuit Test


1. Measure and record the battery voltage.
2. Pull out the fuse of the circuit to be tested or disconnect the power supply end of the test circuit.
3. Connect the positive probe (red) of the voltmeter to the positive battery terminal and the negative probe
(black) to the power supply end of the circuit.
4. Check the voltage value displayed on the voltmeter. If the voltage value of the battery is displayed, it
indicates that the test circuit is shorted to ground.

49

Chery Automobile Co., Ltd. 49–7


49 - WIRE HARNESS

Electrical Troubleshooting Tools


1. Jumper Wire
a. The jumper wire is used to create a temporary circuit.
Connect the jumper wire between the terminals of a
circuit to bypass the switch.

RA19490010

CAUTION

 DO NOT connect a jumper wire from power supply end to body ground, as this may damage the wire
harnesses or electrical components.

2. Voltmeter
Power circuit
a. The voltmeter is used to measure the circuit voltage. Voltmeter
The measurement range should be higher than 15 V.
Measure the voltage by connecting the positive probe Black
V
- +
(red) of the voltmeter to the positive lead of the test
component and the negative probe (black) to the
negative lead or body ground.

Ground Red RA19490020

3. Ohmmeter
The ohmmeter is used to measure the resistance
between two points in a circuit, or check the circuit for an Power Supply
Line
open or short.

Ground Line
- +

Ohmmeter

RA19490030

49
CAUTION

 DO NOT connect the ohmmeter to the circuit when applying voltage to the circuit, as this may result in
inaccurate measured data or even damaging the ohmmeter.

49–8 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Electrical Repair
Wire Harness Repair

CAUTION

 Measure the length of the lead to be repaired and select a proper substitute lead before servicing.
 If there are several leads to be repaired, please stagger the repaired parts.

1. Peel off 0.5 inch insulating layer from the lead to be repaired and the substitute lead.
2. Connect the original lead to the substitute lead with the heat shrink tube and compress the metal core of
the heat shrink tube with a tool, so that the original lead and the substitute lead can be connected firmly.
3. Heat the heat shrink tube to shrink the outer rubber layer and ensure that the sealing of repaired area is in
good condition.
4. Wrap the repaired lead with insulating tape.

Fuse Replacement

CAUTION

 The energizing test should be performed after replacing the fuse. If the fuse is blown again, check the
corresponding circuit for short. If any electrical equipment or additional device which exceeds the rated
current is installed, replace it with the fuse with higher amperes.

1. Turn off all the electrical equipment and ignition switch before servicing.
2. Remove the blown fuse with a fuse puller.
3. Replace the fuse with a new one which has the same
specification. Pull

Puller

Fuse
RA19490040

49

Chery Automobile Co., Ltd. 49–9


49 - WIRE HARNESS

Electrical Components
1. Battery cable
a. Disconnect the negative battery cable (arrow) before
servicing the electrical components.

RA19490050

2. Sensor, switch and relay


a. Do not drop or tap the sensor, switch or relay to avoid
damaging the components during servicing.

RA19490060

CAUTION

 Use the relay of the same specification with the original one during replacement.

3. Connector
a. Disconnect the connector.
 Hold the connector by hand and press the
connector clip to disconnect it.

49 RA19490090

CAUTION

 DO NOT pull the wire harness forcibly to avoid damaging the components when disconnecting the
connector.

49–10 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

 There are a variety of ways to fix the connector


clip, and the common disconnection methods are
shown in the illustration.

RA19490100

b. Install the connector.


 A "click" can be heard when the connector is
installed in place.

ick
Cl
RA19490110

c. Replace the connector terminal.


 As shown in the illustration (1), insert a suitable
tool into the terminal to lift up the fixing clip, and 1
then pull out the terminal from behind.
 During installation, push the terminal from the back
of the connector to ensure that the fixing clip is
installed in place as shown in the illustration (2). 2

RA19490070

d. Check the connector terminal.


 Pull a single wire harness terminal gently to check
if it is installed in place.

49

RA19490120

Chery Automobile Co., Ltd. 49–11


49 - WIRE HARNESS

VEHICLE POWER DISTRIBUTION


General Information
Description
The power distribution system provides secure, reliable and efficient power for all electrical equipment on the
entire vehicle.
The power distribution system consists of the following components:
 Battery
 Engine compartment fuse and relay box
 Instrument panel fuse and relay box
 Ignition switch
 Fuse
 Relay

49

49–12 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Circuit Diagram
Power Distribution
Power Distribution (Page 1 of 8)

BATTERY
- +

BODY TRANSMISSION

POWER
BF01 FUSE BOX
150A P-002

5 4 6

GENERATOR STARTER POWER SUPPLY

49

P-002

EA19490010

Chery Automobile Co., Ltd. 49–13


49 - WIRE HARNESS

Power Distribution (Page 2 of 8)

A A

EF13
30 86 30 86
HIGH LOW 30A
BEAM BEAM
RELAY RELAY
ENGINE
87 85 87 85 30 86 COMPARTMENT
STARTER FUSE AND
RELAY RELAY BOX
B-012
87 85 B-013
EF01 EF02 EF03 EF04
B-014
10A 10A 15A 15A E-039

B2 B1 A2 B3 B12 A16 D13 C3 A8

ECM

FRONT COMBINATION LIGHT BCM STARTER STARTER SWITCH

D1 D2 D3 D4 D5 D6 D7 D8 C1 C2 C3 C4 C5 C6 C7
D13 D14 D15 D16
49
C11 C12 C13 C14
D9 D10 D11D12 D17 D18 D19 D20 C8 C9 C10 C15 C16 C17 C18

B-012 B-013
W W

A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5
A10 A11 A12 A13 B8 B9 B10 B11
A7 A8 A9 A14 A15 A16 B6 B7 B12 B13 B14

B-014 E-039
W W EA19490020

49–14 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Power Distribution (Page 3 of 8)

A A

EF23 EF22
30 86 EF18
30A 40A
10A
ECU ENGINE
MAIN C COMPARTMENT
RELAY FUSE AND
87 85 RELAY BOX
30 86 30 86
HIGH B-013
LOW
FAN B-017
FAN
RELAY RELAY E-039
87 85 87 85

C17 K6 B11 C15 B9 C9

ECM CANISTER SOLENOID VALVE COOLING FAN

B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 C6 C7 H1 H2 H3 H4 H5 H6 H7
B6 B7
B8 B9 B10 B11
B12 B13 B14 C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18 H8 H9 H10 H11H12H13H14 49
E-039 B-013 B-017
W W W

EA19490030

Chery Automobile Co., Ltd. 49–15


49 - WIRE HARNESS

Power Distribution (Page 4 of 8)

A A

EF21 EF22
ENGINE
15A 40A
COMPARTMENT
EF16 EF17 EF20 EF15
C FUSE AND
15A 15A 10A 15A RELAY BOX
30 86 30 86
FUEL B-012
A/C
PUMP CLUTCH B-013
RELAY RELAY B-014
87 85 87 85 B-017

A15 C5 D14 C16 K4 D6 C6 C4 D5

FUEL LEVEL SENSOR AND ECM A/C PRESSURE IGNITION INJECTOR 1 UPSTREAM DOWN-
FUEL PUMP SWITCH COIL INJECTOR 2 OXYGEN STREAM
INJECTOR 3 SENSOR OXYGEN
INJECTOR 4 SENSOR

D1 D2 D3 D4 D5 D6 D7 D8 C1 C2 C3 C4 C5 C6 C7
49 D9 D10 D11D12
D13 D14 D15 D16
D17 D18 D19 D20 C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18

B-012 B-013
W W

A1 A2 A3 A4 A5 A6 H1 H2 H3 H4 H5 H6 H7
A10 A11 A12 A13
A7 A8 A9 A14 A15 A16 H8 H9 H10 H11H12H13H14

B-014 B-017
W W EA19490040

49–16 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Power Distribution (Page 5 of 8)

A A

EF31
20A
ENGINE
COMPARTMENT
EF06 EF35 EF33
FUSE AND
40A 10A 15A RELAY BOX
30 86
B-010
FRONT
FOG B-013
RELAY B-014
87 85 E-039

B8 A9 E4 C1 A11

FRONT FOG LIGHT BCM ABS CONTROL MODULE ECM AUDIO


INSTRUMENT CLUSTER

C1 C2 C3 C4 C5 C6 C7 A1 A2 A3 A4 A5 A6
C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18 A7 A8 A9
A10 A11 A12 A13
A14 A15 A16 49
B-013 B-014
W W

B1 B2 B3 B4 B5
B8 B9 B10 B11
B6 B7 B12 B13 B14 E4 E3 E2 E1

E-039 B-010
W W EA19490050

Chery Automobile Co., Ltd. 49–17


49 - WIRE HARNESS

Power Distribution (Page 6 of 8)

7
B-021 I-047
IG1 IG2 B1 B2 ACC ST KEY IN SW
12A 12A 15A 15A
IGNITION
LOCK
SWITCH
ACC
I-042
ON
START

A D

RF16
ENGINE 10A
COMPARTMENT
FUSE AND 87 85
EF09 EF05 EF07 INSTRUMENT
RELAY BOX
40A 40A 30A BLOWER PANEL FUSE
B-010
RELAY AND RELAY
B-011 BOX
30 86
I-005
RF25
E1 E3 F2
5A
8 25 16

5
B-021 I-047

BLOWER AUDIO
BCM

HVAC CONTROL PANEL AND BLOWER SWITCH

F1 1 2 3 4 5 6 7 8 9 10 11 12
E4 E3 E2 E1

49 F2
13 14 15 16 17 18 19 20 21 22 23 24
B-010 B-011 25 26
W Lg 87
85 86 86 86
87 30 87 30
30 85 85
1 2 3 4
3 2 1
5 6 7 8 I-005
6 5 4
B
B-021 I-042
W L

EA19490060

49–18 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Power Distribution (Page 7 of 8)

E E

D D

INSTRUMENT
RF17 RF07 RF08 RF09 RF05 RF04 RF03 PANEL FUSE
20A 20A 10A 10A 10A 10A 10A AND RELAY
BOX
I-005

17 7 8 9 5 4 3

FRONT WIPER REAR VIEW MIRROR ECM


MOTOR ADJUSTMENT SWITCH

CIGARETTE FRONT WASHER ABS CONTROL BCM


LIGHTER MOTOR MODULE DIAGNOSTIC INTERFACE
REVERSING RADAR SENSOR
HVAC Control Panel

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24

25 26
49
87
85 86 86 86
87 30 87 30
30 85 85

I-005
B

EA19490070

Chery Automobile Co., Ltd. 49–19


49 - WIRE HARNESS

Power Distribution (Page 8 of 8)

RF22 RF23
10A 30A
INSTRUMENT
RF02 RF01 RF21 PANEL FUSE
85 30 85 30
10A 10A REAR DEFROST 10A AND RELAY
FOG RELAY BOX
RELAY I-005
RF26
86 87 86 87
10A
2 1 26 21

BRAKE SWITCH REAR FOG LIGHT POWER REAR VIEW


INSTRUMENT CLUSTER MIRROR HEAT

SRS CONTROL BCM REAR DEFROSTER BRAKE SWITCH


MODULE KEY SWITCH
DIAGNOSTIC INTERFACE
FRONT LEFT POWER
WINDOW SWITCH

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24

49 87
25 26

85 86 86 86
87 30 87 30
30 85 85

I-005
B

EA19490080

49–20 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

VEHICLE GROUND DISTRIBUTION


General Information
Description
The ground distribution system provides the centralized and convenient information about the ground
positions for the electrical equipment on the entire vehicle. Technicians can find the relevant electrical
equipment quickly through the ground points and solve the problem accurately and efficiently.

49

Chery Automobile Co., Ltd. 49–21


49 - WIRE HARNESS

Circuit Diagram
Ground Distribution
Ground Distribution (Page 1 of 4)

47
ECU 2
E-001
48
E-002

2 A/C PRESSURE SWITCH


E-027

E-026 2 RIGHT SIDE TURN LIGHT


E-021

1 FRONT RIGHT FOG LIGHT


E-025

5 RIGHT COMBINATION LIGHT


E-022
6

2 FRONT RIGHT RADAR SENSOR


E-024

1 COOLING FAN 1
E-031

E-036 1 COOLING FAN 2


E-032

2 HIGH HORN
E-033

5 LEFT COMBINATION LIGHT


E-037
6

1 FRONT LEFT FOG LIGHT


E-034
49
2 LEFT SIDE TURN LIGHT
E-040

2 LOW HORN
E-028

2 FRONT LEFT RADAR SENSOR


E-035

EA19490110

49–22 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Ground Distribution (Page 2 of 4)

4
DIAGNOSTIC INTERFACE
5 I-013

I-012
4 REAR VIEW MIRROR ADJUSTMENT SWITCH
I-008

1 STEERING WHEEL SWITCH 1


I-045

1 HEADLIGHT ADJUSTMENT SWITCH


I-014

2
LUGGAGE COMPARTMENT
OPENER SWITCH
4 I-009

11 FRONT LEFT POWER WINDOW SWITCH


5
F-004
I-010 F-007

2 FRONT LEFT DOOR LOCK ACTUATOR


F-002

10 POWER REAR VIEW MIRROR MOTOR


F-009

2 FRONT LEFT DOOR CONTACT SWITCH


F-001

2 CEILING LIGHT
9
C-001
I-001 C-002

16 SRS CONTROL MODULE


I-023

I-024

2 IMMOBILIZER CONTROL MODULE


I-032

I-026 1 AUDIO
I-037

4 STEERING WHEEL SWITCH 2


I-040
49
A5
2
HVAC Control Panel
K-008
A6
3

I-031 K-003

EA19490120

Chery Automobile Co., Ltd. 49–23


49 - WIRE HARNESS

Ground Distribution (Page 3 of 4)

2 CIGARETTE LIGHTER
I-020

I-027 5 WIPER SWITCH


I-041

2 HAZARD SWITCH
I-033
5

I-028

3 FRONT RIGHT DOOR CONTACT SWITCH


6
H-008
I-029 H-004

10 POWER REAR VIEW MIRROR MOTOR


H-001

3 FRONT RIGHT POWER WINDOW SWITCH


H-006

63
ECU 1
B-001
64
B-003

26 ABS CONTROL MODULE


B-007

B-006

2 BRAKE FLUID LEVEL SENSOR


B-018

B-016 4 FRONT WIPER MOTOR


B-019

2 ANTI-THEFT HORN
B-002

2 BACK-UP LIGHT SWITCH


2 E-007
B-020 E-012

2 REAR RIGHT COMBINATION LIGHT


B-045

49 B-030
1 FUEL LEVEL SENSOR AND FUEL PUMP
B-027

B-035

B6 BLOWER SWITCH
K-007

K-001
EA19490130

49–24 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Ground Distribution (Page 4 of 4)

2 DRIVER SEAT BELT SWITCH


B-024

B-023 2 CLUTCH SWITCH


B-054

3 REAR RIGHT POWER WINDOW SWITCH


6
R-003
B-052 R-001

3 REAR RIGHT DOOR CONTACT SWITCH


R-005

3 REAR LEFT POWER WINDOW SWITCH


6 L-003
B-029 L-005

2 REAR LEFT DOOR CONTACT SWITCH


L-001

1 HIGH MOUNTED STOP LIGHT


B-043

B-034 3 TAIL DOOR LOCK


B-042

3 REAR LEFT COMBINATION LIGHT


B-037

14
REVERSING RADAR SENSOR
B-036
16

3 CAMERA
2
T-006

2 LEFT CENTER RADAR SENSOR


7 T-003
B-031 T-005
2 REAR LEFT RADAR SENSOR
T-001

2 RIGHT CENTER RADAR SENSOR


T-008

2 REAR RIGHT RADAR SENSOR 49


T-009

1 LEFT LICENSE PLATE LIGHT


T-004

1 RIGHT LICENSE PLATE LIGHT


T-007

EA19490140

Chery Automobile Co., Ltd. 49–25


49 - WIRE HARNESS

VEHICLE FUSE & RELAY


General Information
Description
Each system should be equipped with fuses and relays to ensure the normal operation of vehicle electrical
system. The fuses and relays are integrated into the fuse and relay boxes which are installed in the following
specific positions of vehicle:
Engine compartment fuse and relay box: located on the left side of engine compartment and the rear side of
front left combination light.
Instrument panel fuse and relay box: located on the lower left side of instrument panel.
BCM fuse box: located on lower side of instrument panel.

49

49–26 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Fuse & Relay


Engine Compartment Fuse and Relay Box

EF16 15A

EF15 15A

EF18 10A

EF17 15A

EF20 10A
EF09
EF34

ECU A/C
40A
Main Clutch Spare
relay relay

EF05
40A
Low Fuel
EF03 15A

EF04 15A

beam pump
EF21 15A

EF24 20A
EF06

EF14
relay relay EF32
40A
Low
speed fan
EF33 15A relay
EF13 30A

EF31 20A

EF23

EF08
EF10
30A
EF01 10A

EF02 10A

High
beam Spaer EF07
relay 30A
Front EF12 80A
High
Starter
EF35 10A

fog speed fan


EF25

EF26

EF28

relay EF22
relay relay
40A

RA19490130

No. Description No. Description


EF01 Left Headlight High Beam EF17 ECU EMS
Canister/Fuel Pump/High-speed Fan
EF02 Right Headlight High Beam EF18
Relay/Low-speed Fan Relay Coil
EF03 Left Headlight Low Beam EF20 Injector
EF04 Right Headlight Low Beam EF21 Fuel Pump
EF05 Instrument Panel Fuse and Relay Box EF22 High-speed Fan
EF06 ABS Pump EF23 Low-speed Fan
EF07 Blower EF24 A/C
EF08 Reserve EF25 Reserve 49
EF09 Ignition Switch EF26 Reserve
EF10 Reserve EF28 Reserve
EF12 BCM EF31 Front Fog Light
EF13 Starter EF32 Reserve
EF14 Reserve EF33 Instrument Cluster/Audio System
EF15 Upstream/Downstream Oxygen Sensor EF34 Reserve
EF16 Ignition Coil EF35 ECU

Chery Automobile Co., Ltd. 49–27


49 - WIRE HARNESS

Instrument Panel Fuse and Relay Box

RF01 10A

RF02 15A

RF03 10A

RF04 10A

RF06 10A

RF07 20A

RF08 10A

RF09 10A
RF05 5A

RF10

RF11

RF12
RF21 10A

RF22 10A

RF23 30A

RF24 10A
RF16 10A

RF17 20A

RF20 30A
RF19 5A
RF13

RF14

RF15

RF18

RF26 10A
RF25 5A
Blower
relay
Defrost relay Rear fog relay

RA19490140

No. Description No. Description


RF01 Instrument Cluster RF14 -
RF02 Airbag RF15 -
Audio System/Sunroof Switch (If equipped)/
RF03 Diagnosis/Radar/A/C Control Panel/BCM RF16
Blower Relay Coil/BCM
RF04 ECU RF17 Cigarette Lighter
RF05 ABS RF18 -
RF06 TCU (If equipped) RF19 TCU (If equipped)
RF07 Front Wiper RF20 Sunroof (If equipped)
Key in Switch/Diagnosis/Stop Switch/Ignition
RF08 Front Washer RF21
Switch
RF09 Power Outside Rear View Mirror RF22 Rear Fog Light
RF10 - RF23 RF23

49 RF11 - RF24 Position Switch (If equipped)


RF12 - RF25 A/C Control Panel
RF13 - RF26 Rear View Mirror Heating (If equipped)

49–28 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

BCM Fuse Box

1 2 3 4 5 6 1 2 3 4 5 6

7.5 A
25 A

10 A

10 A

15 A

25 A
5A

5A
RA19490150

No. No.
Description Description
(Left) (Right)
1 Reserve 1 Trunk Lock/Door Lock Motor
Front Left Position Light/Rear Left Position
2 Rear Left Lifter/Rear Right Lifter 2
Light
Front Right Position Light/Rear Right
3 Reserve 3 Position Light/Left License Plate Light/Right
License Plate Light
4 High Pitched Horn/Low Pitched Horn 4 Reserve
Dome Light/Front Left Map Light/Front Right
5 5 Reserve
Map Light/Key Light
6 Reserve 6 Front Left Lifter/Front Right Lifter

49

Chery Automobile Co., Ltd. 49–29


49 - WIRE HARNESS

VEHICLE WIRE HARNESS LAYOUT


General Information
Description
The wire harness layout introduces the location information of vehicle wire harness and electrical components
in the form of graphic. The entire vehicle wire harnesses are divided into the following parts:
 Entire Vehicle Wire Harness Layout
 Engine Wire Harness
 Engine Compartment Wire Harness
 Instrument Panel Wire Harness
 Body Wire Harness
 Front Left Door Wire Harness
 Front Right Door Wire Harness
 Rear Left Door Wire Harness
 Rear Right Door Wire Harness
 Rear Bumper Wire harness
 A/C Wire Harness
 Battery Positive/Negative Wire Harness
 Roof Wire Harness
 Defogger Negative Wire Harness

49

49–30 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Vehicle Wire Harness Layout


Entire Vehicle Wire Harness Layout

Engine Compartment Defroster Negative


Wire Harness A/C Wire Harness Roof Wire Harness Wire Harness

Front Right Door Rear Right Door Rear Bumper


Engine Wire Harness Wire Harness Wire Harness Wire Harness

Front Left Door


Wire Harness

Battery Positive Battery Negative Instrument Panel Body Rear Left Door
Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness

EA19490150

49

Chery Automobile Co., Ltd. 49–31


49 - WIRE HARNESS

Engine Wire Harness

E-020 E-019 E-018 E-017 E-016 E-015 E-014 E-013

E-012
E-001
B-020
E-002

E-003 E-011

E-004 E-010

E-005

E-009

R-003
E-006 R-003
E-007 R-003
E-008
EA19490160

Connector Code Connector Color/Pin Connector Name


E-001 B/48 ECU 1
E-002 - Ground
E-003 B/3 Knock Sensor
E-004 B/2 Injector 1
49
E-005 B/1 Oil Pressure Switch
E-006 B/4 Upstream Oxygen Sensor
E-007 B/2 Back-up Light Switch
E-008 B/4 Downstream Oxygen Sensor
E-009 B/3 Camshaft Position Sensor
E-010 B/4 Ignition Coil
E-011 B/1 Starter Solenoid Switch

49–32 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


E-012 B/16 to Body Wire Harness Connector B-020
E-013 B/3 Engine Speed Sensor
E-014 B/2 Coolant Temperature Sensor
E-015 B/6 Throttle Position Sensor
E-016 B/2 Injector 4
E-017 B/2 Injector 3
E-018 B/2 Canister Solenoid Valve
E-019 B/4 Intake Pressure/Temperature Sensor
E-020 B/2 Injector 2

49

Chery Automobile Co., Ltd. 49–33


49 - WIRE HARNESS

Engine Compartment Wire Harness

E-040
E-021

E-039

B-008

E-038

E-022 E-037

E-023
E-036

E-024 E-035

E-025 E-034

E-026
R-003 R-003
E-027 R-003
E-028 R-003
E-029 R-003
E-030 R-003
E-031 R-003
E-032 R-003
E-033
EA19490170

Connector Code Connector Color/Pin Connector Name


E-021 W/2 Right Side Turn Light
E-022 B/10 Right Combination Light
E-023 Gr/2 Front Washer Motor
E-024 Lg/2 Front Right Radar Sensor
E-025 B/2 Front Right Fog Light
49 E-026 - Ground
E-027 B/2 A/C Pressure Switch
E-028 Gr/2 Low Horn
E-029 G/1 Power Steering Pump Switch
E-030 - Generator
E-031 B/3 Cooling Fan 1
E-032 B/3 Cooling Fan 2

49–34 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


E-033 Gr/2 High Horn
E-034 B/2 Front Left Fog Light
E-035 Lg/2 Front Left Radar Sensor
E-036 - Ground
E-037 B/10 Left Combination Light
E-038 B/16 to Body Wire Harness Connector B-008
E-039 W/14 Engine Compartment Fuse and Relay Box (B)
E-040 W/2 Left Side Turn Light

49

Chery Automobile Co., Ltd. 49–35


49 - WIRE HARNESS

Instrument Panel Wire Harness

I-047 B-021 I-046 I-045 I-044 I-043 I-042 I-018 I-041 I-039 I-019 I-040 I-038 I-053

C-002
I-001
I-002 I-037
I-003 I-036
B-050 I-035
B-053 I-034
I-004 I-033
I-005 I-032
I-006 I-031
K-003
I-007 I-030
I-008 H-003
I-009
STORAGE BOX

H-004
F-007 I-029
I-010 I-028
F-006
I-011
I-012

I-052
I-051
I-050

I-013 R-003
R-003 I-014 R-003
I-015 R-003
I-016 R-003
I-017 R-003
I-048 I-049 R-003
I-020 R-003
I-021 R-003
I-022 R-003
I-023 R-003
I-024 R-003
I-025 R-003
I-026 R-003
I-027
EA19490180

Connector Code Connector Color/Pin Connector Name


I-001 W/10 to Roof Wire Harness C-002
I-002 Gr/1 Antenna
I-003 W/42 to Body Wire Harness Connector B-050
I-004 L/42 to Body Wire Harness Connector B-053
I-005 B Instrument Panel Fuse and Relay Box
I-006 L/32 BCM (B)
49
I-007 B/1 BCM (E)
I-008 B/10 Rear View Mirror Adjustment Switch
I-009 B/8 Luggage Compartment Opener Switch
I-010 W/16 to Front Left Door Wire Harness Connector F-007
I-011 W/14 to Front Left Door Wire Harness Connector F-006
I-012 - Ground
I-013 B/16 Diagnostic Interface

49–36 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


I-014 Gr/6 Headlight Adjustment Switch
I-015 W/12 BCM (D)
I-016 W/2 Ignition Switch Light
I-017 W/4 Key Switch
I-018 Y/2 to Spiral Cable Connector I-048
I-019 Lg/1 to Spiral Cable Connector I-049
I-020 W/2 Cigarette Lighter
I-021 W/2 to Instrument Panel Wire Harness Connector I-022
I-022 W/2 to Cigarette Lighter Wire Harness Connector I-021
I-023 G/32 SRS Control Module
I-024 - Ground
I-025 B/8 USB 1
I-026 - Ground
I-027 - Ground
I-028 - Ground
I-029 W/14 to Front Right Door Wire Harness Connector H-004
I-030 W10 to Front Right Door Wire Harness Connector H-003
I-031 W/15 to A/C Wire Harness Connector K-003
I-032 B/8 Immobilizer Control Module
I-033 B/6 Hazard Switch
I-034 G/2 Front Passenger Airbag
I-035 B/1 Antenna
I-036 B/8 USB 2
I-037 B/16 Audio
I-038 B/4 Adjustment Switch
I-039 Lg/2 Anti-theft Indicator
I-040 W/4 to Spiral Cable Connector I-050
I-041 B/10 Wiper Switch
I-042 L/6 Ignition Switch
I-043 L/32 Instrument Cluster
49
I-044 Lg/4 Brake Switch
I-045 W/13 Combination Light Switch
I-046 G/32 BCM (A)
I-047 W/8 to Body Wire Harness Connector B-021
I-048 Y/2 to Instrument Panel Wire Harness Connector I-018
I-049 Lg/1 to Instrument Panel Wire Harness Connector I-019
I-050 W/4 to Instrument Panel Wire Harness Connector I-040

Chery Automobile Co., Ltd. 49–37


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


I-051 Y/2 Driver Airbag
I-052 Lg/1 Horn Switch
I-053 W/4 Remote Audio System Controls

49

49–38 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Body Wire Harness

E-012 B-020 B-019 B-018 B-017 B-016

B-001

B-002

B-003

B-004

B-005

B-006

B-007

E-038

B-008

B-009 B-010 B-011 B-012 B-013 B-014 B-015


EA19490190

Connector Code Connector Color/Pin Connector Name


B-001 B/64 ECU 2
B-002 B/2 Anti-theft Horn
B-003 - Ground
B-004 B/4 A/C High/Low Pressure Switch
B-005 B/2 Front Right Wheel Speed Sensor
B-006 - Ground
B-007 B/26 ABS Control Module
B-008 B/16 to Engine Compartment Wire Harness Connector E-038
B-009 - Fuse Box 49
B-010 W/4 Engine Compartment Fuse and Relay Box (E)
B-011 Lg/2 Engine Compartment Fuse and Relay Box (F)
Engine Compartment Fuse and Relay Box (D)B-013W/
B-012 W/20
18 Engine Compartment Fuse and Relay Box (C)
B-014 W/16 Engine Compartment Fuse and Relay Box (A)
B-015 B/2 Front Left Wheel Speed Sensor
B-016 - Ground

Chery Automobile Co., Ltd. 49–39


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


Ground W/14 Engine Compartment Fuse and Relay Box (K)
B-018 W/2 Brake Fluid Level Sensor
B-019 B/6 Front Wiper Motor
B-020 B/16 to Engine Wire Harness Connector E-012

B-058 B-054 B-053 B-052 R-001 B-051 B-050 B-049 B-048 B-047 B-026 B-046 B-045

B-044
B-043
B-042
B-041
B-040
B-039
B-038
B-037
B-036
B-035
B-034
B-033
T-002
B-032
T-005
B-031
B-030
B-025

I-004 I-003 I-047 B-021 B-022 B-023 B-024 B-027 B-029 L-005
EA19490200

Connector Code Connector Color/Pin Connector Name


B-021 W/8 to Instrument Panel Wire Harness Connector I-047
B-022 W/1 Parking Brake Switch

49 B-023 - Ground
B-024 W/2 Driver Seat Belt Switch
B-025 - Ground
B-026 Gr/1 Antenna
B-027 B/5 Fuel Level Sensor and Fuel Pump
B-029 W/14 to Rear Left Door Wire Harness Connector L-005
B-030 - Ground
B-031 B/8 to Rear Bumper Wire Harness Connector T-005

49–40 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Connector Code Connector Color/Pin Connector Name


B-032 B/4 to Rear Bumper Wire Harness Connector T-002
B-033 W/2 Rear Left Wheel Speed Sensor
B-034 - Ground
B-035 - Ground
B-036 W/16 Reversing Radar Sensor
B-037 W/6 Rear Left Combination Light
B-038 G/1 Luggage Compartment Light 1
B-039 B/1 Rear Defroster
B-040 B/2 Rear Left Low Speaker
B-041 G/1 Luggage Compartment Light 2
B-042 W/3 Tail Door Lock
B-043 W/2 High Mounted Stop Light
B-044 B/2 Rear Right Low Speaker
B-045 W/6 Rear Right Combination Light
B-046 W/2 Rear Right Wheel Speed Sensor
B-047 W/1 Antenna Amplifier
B-048 Gr/1 BCM (F) Power Supply
B-049 W/20 BCM (C)
B-050 W/42 to Instrument Panel Wire Harness Connector I-003
B-051 Gr/1 Antenna
B-052 W/14 to Rear Right Door Wire Harness Connector R-001
B-053 L/42 to Instrument Panel Wire Harness Connector I-004
B-054 B/2 Clutch Switch
B-058 B/6 Electronic Accelerator Pedal

49

Chery Automobile Co., Ltd. 49–41


49 - WIRE HARNESS

Front Left Door Wire Harness

F-009

F-008

F-007
F-001
I-010
F-002
I-011
F-003

F-006

F-004 F-005
EA19490210

Connector Code Connector Color/Pin Connector Name


F-001 B/4 Front Left Door Contact Switch
F-002 Gr/4 Front Left Door Lock Actuator
F-003 B/2 Front Left Door Lock Motor
F-004 Br/16 Front Left Power Window Switch
F-005 B/2 Front Left Low Speaker
49 F-006 W/14 to Instrument Panel Wire Harness Connector I-011
F-007 W/16 to Instrument Panel Wire Harness Connector I-010
F-008 Gr/2 Front Left Power Window Regulator Motor
F-009 W/12 Power Rear View Mirror Motor

49–42 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Front Right Door Wire Harness

H-001

H-002

H-003
H-008
I-030

I-029
H-007

H-004

H-005 H-006
EA19490220

Connector Code Connector Color/Pin Connector Name


H-001 W/12 Power Rear View Mirror Motor
H-002 Gr/2 Front Right Power Window Regulator Motor
H-003 W/10 to Instrument Panel Wire Harness Connector I-030
H-004 W/14 to Instrument Panel Wire Harness Connector I-029
H-005 B/2 Front Right Low Speaker
H-006 B/10 Front Right Power Window Switch
49
H-007 B/2 Front Right Door Lock Motor
H-008 B/4 Front Right Door Contact Switch

Chery Automobile Co., Ltd. 49–43


49 - WIRE HARNESS

Rear Left Door Wire Harness

L-005
L-001
B-029
L-002

L-003 R-003
L-004
EA19490230

Connector Code Connector Color/Pin Connector Name


L-001 B/4 Rear Left Door Contact Switch
L-002 B/2 Rear Left Door Lock Motor
L-003 B/10 Rear Left Power Window Switch
L-004 Gr/2 Rear Left Power Window Regulator Motor
L-005 W/14 to Body Wire Harness Connector B-029

49

49–44 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Rear Right Door Wire Harness

R-001
R-005
B-052
R-004

R-002 R-003
EA19490240

Connector Code Connector Color/Pin Connector Name


R-001 W/14 to Body Wire Harness Connector B-052
R-002 Gr/2 Rear Right Power Window Regulator Motor
R-003 B/10 Rear Right Power Window Switch
R-004 B/2 Rear Right Door Lock Motor
R-005 B/4 Rear Right Door Contact Switch

49

Chery Automobile Co., Ltd. 49–45


49 - WIRE HARNESS

Rear Bumper Wire Harness

T-001 T-009

T-002 B-032 T-003 T-004 T-005 T-006 B-031 T-007 T-008

EA19490250

Connector Code Connector Color/Pin Connector Name


T-001 L/2 Rear Left Radar Sensor
T-002 B/4 to Body Wire Harness Connector B-032
T-003 L/2 Left Center Radar Sensor
T-004 B/2 Left License Plate Light
T-005 B/8 to Body Wire Harness Connector B-031
T-006 B/4 Camera
49 T-007 B/2 Right License Plate Light
T-008 L/2 Right Center Radar Sensor
T-009 L/2 Rear Right Radar Sensor

49–46 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

A/C Wire Harness

K-009 K-008 K-007

K-006

K-005

STORAGE BOX
K-004

K-003

I-031

K-002

K-001

EA19490260

Connector Code Connector Color/Pin Connector Name


K-001 - Ground
K-002 W/2 Evaporator Temperature Sensor
K-003 W/15 To Instrument Panel Wire Harness Connector I-031
K-004 W/2 Blower
K-005 W/4 Speed Resistor
K-006 L/6 Inner and Outer Circulation Motor
K-007 W/6 Blower Switch
49
K-008 B/20 HVAC Control Panel
K-009 W/7 Mode Damper Motor

Chery Automobile Co., Ltd. 49–47


49 - WIRE HARNESS

Battery Positive/Negative Wire Harness

N-001
N-002

P-001

P-002

P-004 P-003

N-003

EA19490270

Connector Code Connector Color/Pin Connector Name


P-001 - Engine Compartment Fuse Box Power Supply
P-002 - Power Fuse Box
P-003 - Starter Power Supply
49 P-004 - Generator
N-001 - Body Ground
N-002 - Battery Negative
N-003 - Transmission Ground

49–48 Chery Automobile Co., Ltd.


49 - WIRE HARNESS

Roof Wire Harness

C-001

C-002
I-001

EA19490280

Connector Code Connector Color/Pin Connector Name


C-001 W/6 Ceiling Light
C-002 W/10 to Instrument Panel Wire Harness Connector I-001

49

Chery Automobile Co., Ltd. 49–49


49 - WIRE HARNESS

Defroster Negative Wire Harness

G-001

G-002

EA19490290

Connector Code Connector Color/Pin Connector Name


G-001 B/1 Defroster Negative
G-002 - Ground

49

49–50 Chery Automobile Co., Ltd.


INDEX

A D
Abbreviation Table,  Diagnosis & Testing, 
Introduction..................................................02-26 Air Conditioning ...........................................29-12
Adjustment Item,  Diagnosis & Testing, 
Maintenance ..................................................05-7 Audio System.................................................37-9
Air Conditioning................................................29-1 Diagnosis & Testing, 
Air Conditioning,  Axle................................................................21-9
Preparation ..................................................03-32 Diagnosis & Testing, 
Air Conditioning,  Brake .............................................................25-9
Service Specifications..................................04-35 Diagnosis & Testing, 
Audio System ...................................................37-1 Brake Control System..................................24-13
Audio System,  Diagnosis & Testing, 
Preparation ..................................................03-39 Clutch.............................................................18-7
Audio System,  Diagnosis & Testing, 
Service Specifications..................................04-43 Differential......................................................20-6
Axle ..................................................................21-1 Diagnosis & Testing, 
Door Lock ....................................................35-14
Axle, 
Preparation ..................................................03-24 Diagnosis & Testing, 
Engine Immobilizer ........................................32-6
Axle, 
Service Specifications..................................04-24 Diagnosis & Testing, 
Hydraulic Assist Steering ...............................28-7
B Diagnosis & Testing, 
Instrument Cluster .......................................36-10
Body Dimensions .............................................48-1 Diagnosis & Testing, 
Brake................................................................25-1 Lighting System ...........................................33-19
Brake Control System ......................................24-1 Diagnosis & Testing, 
Parking Brake ................................................26-6
Brake Control System, 
Preparation ..................................................03-27 Diagnosis & Testing, 
QR515MHA Transmission ...........................17-10
Brake Control System, 
Service Specifications..................................04-29 Diagnosis & Testing, 
Rear View Mirror............................................42-7
Brake, 
Preparation ..................................................03-28 Diagnosis & Testing, 
Reversing Radar System...............................38-8
Brake, 
Service Specifications..................................04-30 Diagnosis & Testing, 
Seat Belt ........................................................31-7
C Diagnosis & Testing, 
SQR477F Charging System ..........................16-6
Circuit Diagnosis Information,  Diagnosis & Testing, 
Introduction..................................................02-14 SQR477F Cooling System........................... 12-11
Circuit Information,  Diagnosis & Testing, 
Introduction..................................................02-21 SQR477F Emission Control System..............09-6
Clutch ...............................................................18-1 Diagnosis & Testing, 
Clutch,  SQR477F Engine Management System......06-18
Preparation ..................................................03-22 Diagnosis & Testing, 
Clutch,  SQR477F Engine Mechanical .....................07-17
Service Specifications..................................04-21 Diagnosis & Testing, 
SQR477F Exhaust System............................ 11-6
Diagnosis & Testing, 
SQR477F Fuel Supply System....................08-10

Chery Automobile Co., Ltd. ID–1


INDEX

Diagnosis & Testing, 


SQR477F Ignition System .............................14-6 G
Diagnosis & Testing, 
General Information, 
SQR477F Intake System...............................10-8
Air Conditioning .............................................29-3
Diagnosis & Testing, 
General Information, 
SQR477F Lubrication System .......................13-8
Audio System.................................................37-3
Diagnosis & Testing, 
General Information, 
SQR477F Starting System ............................15-6
Axle................................................................21-3
Diagnosis & Testing, 
General Information, 
Steering Column ............................................27-6
Body Dimensions...........................................48-3
Diagnosis & Testing, 
General Information, 
Supplemental Restraint System ....................30-8
Brake .............................................................25-3
Diagnosis & Testing, 
General Information, 
Suspension....................................................22-9
Brake Control System....................................24-3
Diagnosis & Testing, 
General Information, 
Tire and Wheel ..............................................23-6
Clutch.............................................................18-3
Diagnosis & Testing, 
General Information, 
Windshield/Window Glass ...........................41-12
Differential......................................................20-3
Diagnosis & Testing, 
General Information, 
Wiper and Washer .........................................34-7
Door Lock ......................................................35-3
Diagnosis & Testing, 
General Information, 
Horn...............................................................39-6
Drive Shaft .....................................................19-3
Differential ........................................................20-1
General Information, 
Differential,  Engine Hood/Door .........................................45-3
Preparation ..................................................03-23
General Information, 
Differential,  Engine Immobilizer ........................................32-3
Service Specifications..................................04-23
General Information, 
Door Lock.........................................................35-1 Exterior ..........................................................46-3
Door Lock,  General Information, 
Preparation ..................................................03-37 Hydraulic Assist Steering ...............................28-3
Door Lock,  General Information, 
Service Specifications..................................04-41 Instrument Cluster .........................................36-3
Drive Shaft .......................................................19-1 General Information, 
Drive Shaft,  Instrument Panel............................................43-3
Service Specifications..................................04-22 General Information, 
Interior............................................................47-3
E General Information, 
Lighting System .............................................33-3
Engine Hood/Door............................................45-1
General Information, 
Engine Hood/Door,  Other System.................................................40-3
Preparation ..................................................03-45
General Information, 
Engine Hood/Door,  Parking Brake ................................................26-3
Service Specifications..................................04-51
General Information, 
Engine Immobilizer...........................................32-1 QR515MHA Transmission .............................17-3
Engine Unit Repair,  General Information, 
SQR477F Engine Mechanical .....................07-62 Rear View Mirror............................................42-3
Exterior.............................................................46-1 General Information, 
Exterior,  Reversing Radar System...............................38-3
Preparation ..................................................03-46 General Information, 
Exterior,  Seat ...............................................................44-3
Service Specifications..................................04-53

ID–2 Chery Automobile Co., Ltd.


INDEX

General Information, 
Seat Belt ........................................................31-3 I
General Information, 
Inspection Items, 
SQR477F Charging System ..........................16-3
Maintenance ..................................................05-8
General Information, 
Instrument Cluster ............................................36-1
SQR477F Cooling System ............................12-3
Instrument Cluster, 
General Information, 
Preparation ..................................................03-38
SQR477F Emission Control System .............09-3
Instrument Cluster, 
General Information, 
Service Specifications..................................04-42
SQR477F Engine Management System .......06-3
Instrument Panel ..............................................43-1
General Information, 
SQR477F Engine Mechanical .......................07-3 Instrument Panel, 
Preparation ..................................................03-44
General Information, 
SQR477F Exhaust System............................ 11-3 Instrument Panel, 
Service Specifications..................................04-48
General Information, 
SQR477F Fuel Supply System......................08-3 Interior ..............................................................47-1
General Information,  Interior, 
SQR477F Ignition System .............................14-3 Preparation ..................................................03-47
General Information,  Interior, 
SQR477F Intake System...............................10-3 Service Specifications..................................04-54
General Information,  Introduction ......................................................02-1
SQR477F Lubrication System .......................13-3
General Information,  L
SQR477F Starting System ............................15-3
Lighting System................................................33-1
General Information, 
Steering Column ............................................27-3 Lighting System, 
Preparation ..................................................03-35
General Information, 
Supplemental Restraint System ....................30-3 Lighting System, 
Service Specifications..................................04-39
General Information, 
Suspension....................................................22-3
M
General Information, 
Tire and Wheel ..............................................23-3 Maintenance.....................................................05-1
General Information,  Maintenance Items, 
Windshield/Window Glass .............................41-3 Maintenance ..................................................05-3
General Information, 
Wiper and Washer .........................................34-3 O
General Information, 
Horn...............................................................39-3 On-vehicle Service, 
Air Conditioning ...........................................29-15
H On-vehicle Service, 
Audio System............................................... 37-11
Horn .................................................................39-1 On-vehicle Service, 
Horn,  Axle..............................................................21-10
Preparation ..................................................03-41 On-vehicle Service, 
Horn,  Brake ...........................................................25-12
Service Specifications..................................04-45 On-vehicle Service, 
Hydraulic Assist Steering .................................28-1 Brake Control System..................................24-57
Hydraulic Assist Steering,  On-vehicle Service, 
Preparation ..................................................03-31 Clutch.............................................................18-8
Hydraulic Assist Steering,  On-vehicle Service, 
Service Specifications..................................04-34 Differential......................................................20-7

Chery Automobile Co., Ltd. ID–3


INDEX

On-vehicle Service,  On-vehicle Service, 


Door Lock ....................................................35-40 SQR477F Lubrication System ..................... 13-11
On-vehicle Service,  On-vehicle Service, 
Drive Shaft.....................................................19-5 SQR477F Starting System.............................15-8
On-vehicle Service,  On-vehicle Service, 
Engine Hood/Door .........................................45-9 Steering Column ............................................27-9
On-vehicle Service,  On-vehicle Service, 
Engine Immobilizer ........................................32-7 Supplemental Restraint System ..................30-41
On-vehicle Service,  On-vehicle Service, 
Exterior ..........................................................46-7 Suspension .................................................. 22-11
On-vehicle Service,  On-vehicle Service, 
Hydraulic Assist Steering.............................28-12 Tire and Wheel ..............................................23-8
On-vehicle Service,  On-vehicle Service, 
Instrument Cluster .......................................36-34 Windshield/Window Glass ...........................41-48
On-vehicle Service,  On-vehicle Service, 
Instrument Panel .........................................43-10 Wiper and Washer .........................................34-8
On-vehicle Service,  On-vehicle Service, 
Interior ...........................................................47-8 Horn .............................................................39-15
On-vehicle Service,  Other System ...................................................40-1
Lighting System ...........................................33-61
On-vehicle Service,  P
Other System.................................................40-5
On-vehicle Service,  Parking Brake...................................................26-1
Parking Brake ................................................26-7 Parking Brake, 
On-vehicle Service,  Preparation ..................................................03-29
QR515MHA Transmission ...........................17-12 Parking Brake, 
On-vehicle Service,  Service Specifications..................................04-32
Rear View Mirror............................................42-8 Preparation.......................................................03-1
On-vehicle Service, 
Reversing Radar System...............................38-9 Q
On-vehicle Service, 
Seat ...............................................................44-7 QR515MHA Transmission................................17-1
On-vehicle Service,  QR515MHA Transmission, 
Seat Belt ........................................................31-8 Preparation ..................................................03-20
On-vehicle Service,  QR515MHA Transmission, 
SQR477F Charging System ..........................16-7 Service Specifications..................................04-19
On-vehicle Service, 
SQR477F Cooling System ..........................12-14 R
On-vehicle Service,  Rear View Mirror ..............................................42-1
SQR477F Emission Control System .............09-7
Rear View Mirror, 
On-vehicle Service,  Preparation ..................................................03-43
SQR477F Engine Management System ...06-196
Rear View Mirror, 
On-vehicle Service,  Service Specifications..................................04-47
SQR477F Engine Mechanical .....................07-21
Replacement Instruction, 
On-vehicle Service,  Maintenance ..................................................05-6
SQR477F Exhaust System............................ 11-7
Reversing Radar System .................................38-1
On-vehicle Service, 
Reversing Radar System, 
SQR477F Fuel Supply System....................08-13
Preparation ..................................................03-40
On-vehicle Service, 
Reversing Radar System, 
SQR477F Ignition System .............................14-8
Service Specifications..................................04-44
On-vehicle Service, 
SQR477F Intake System...............................10-9

ID–4 Chery Automobile Co., Ltd.


INDEX

SQR477F Ignition System, 


S Preparation ..................................................03-17
SQR477F Ignition System, 
Seat..................................................................44-1
Service Specifications..................................04-16
Seat Belt ..........................................................31-1
SQR477F Intake System..................................10-1
Seat Belt, 
SQR477F Intake System, 
Preparation ..................................................03-34
Preparation ..................................................03-13
Seat Belt, 
SQR477F Intake System, 
Service Specifications..................................04-38
Service Specifications..................................04-12
Seat, 
SQR477F Lubrication System..........................13-1
Service Specifications..................................04-50
SQR477F Lubrication System, 
Service Information, 
Preparation ..................................................03-16
Introduction....................................................02-3
SQR477F Lubrication System, 
Service Specifications ......................................04-1
Service Specifications..................................04-15
SQR477F Charging System.............................16-1
SQR477F Starting System ...............................15-1
SQR477F Charging System, 
SQR477F Starting System, 
Preparation ..................................................03-19
Preparation ..................................................03-18
SQR477F Charging System, 
SQR477F Starting System, 
Service Specifications..................................04-18
Service Specifications..................................04-17
SQR477F Cooling System ...............................12-1
Steering Column...............................................27-1
SQR477F Cooling System, 
Steering Column, 
Preparation ..................................................03-15
Preparation ..................................................03-30
SQR477F Cooling System, 
Steering Column, 
Service Specifications..................................04-14
Service Specifications..................................04-33
SQR477F Emission Control System ................09-1
Supplemental Restraint System .......................30-1
SQR477F Emission Control System, 
Supplemental Restraint System, 
Preparation ..................................................03-12
Preparation ..................................................03-33
SQR477F Emission Control System, 
Supplemental Restraint System, 
Service Specifications.................................. 04-11
Service Specifications..................................04-37
SQR477F Engine Management System ..........06-1
Suspension ......................................................22-1
SQR477F Engine Management System, 
Suspension, 
Preparation ....................................................03-3
Preparation ..................................................03-26
SQR477F Engine Management System, 
Suspension, 
Service Specifications....................................04-3
Service Specifications..................................04-26
SQR477F Engine Mechanical..........................07-1
SQR477F Engine Mechanical,  T
Preparation ....................................................03-5
SQR477F Engine Mechanical,  Tire and Wheel .................................................23-1
Service Specifications....................................04-4 Tire and Wheel, 
SQR477F Exhaust System .............................. 11-1 Service Specifications..................................04-28
SQR477F Exhaust System, 
Preparation ..................................................03-14 V
SQR477F Exhaust System, 
Service Specifications..................................04-13 Vehicle Fuse & Relay, 
Wire Harness ...............................................49-26
SQR477F Fuel Supply System ........................08-1
Vehicle Ground Distribution, 
SQR477F Fuel Supply System, 
Wire Harness ...............................................49-21
Preparation .................................................. 03-11
Vehicle Information, 
SQR477F Fuel Supply System, 
Introduction ..................................................02-10
Service Specifications..................................04-10
Vehicle Power Distribution, 
SQR477F Ignition System................................14-1
Wire Harness ...............................................49-12

Chery Automobile Co., Ltd. ID–5


INDEX

Vehicle Wire Harness Layout, 


Wire Harness...............................................49-30

W
Wheel Alignment, 
Suspension..................................................22-40
Windshield/Window Glass................................41-1
Windshield/Window Glass, 
Preparation ..................................................03-42
Windshield/Window Glass, 
Service Specifications..................................04-46
Wiper and Washer ...........................................34-1
Wiper and Washer, 
Preparation ..................................................03-36
Wiper and Washer, 
Service Specifications..................................04-40
Wire Harness ...................................................49-1
Wire Harness Information, 
Wire Harness.................................................49-3

ID–6 Chery Automobile Co., Ltd.

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