Chery A19 Service Manual en Compressed (1551-1740)
Chery A19 Service Manual en Compressed (1551-1740)
RA19450331
RA19450670
RA19450341
RA19450350
Installation
Installation is in the reverse order of removal.
WARNING
When installing the front door assembly, make sure to wear safety equipment to prevent accidents.
When installing the front door assembly, an assistant is needed to hold the front door to prevent the front
door from dropping to cause accidents during operation.
CAUTION
Replace the damaged clips and install the front door protector in place when installing the front door
protector.
Stick the protective film in specified position, not in a wrong position or a asymmetric position between
the left and right sides or covering the holes of other installation parts.
DO NOT drag the protective film when assembling it. Assemble it in its original condition and ensure that
the sheet metal is clean before assembly.
The finished protective film should have no defects, such as wrinkles, bubbles or turnups.
The finished protective film should have powerful adherence.
The protective film sticking should be finished at one time. Avoid repeat sticking.
45
Adjustment
1. Adjust the front left door assembly.
a. Loosen the fixing bolts on the front door hinge
assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.
RA19450360
b. Tighten the fixing bolts on the front door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
c. Loosen the fixing bolts on the front door hinge
assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.
RA19450370
d. Tighten the fixing bolts on the front door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
45
e. The standard ranges of clearance and alignment between installation positions of front door assembly
and each part are as follows:
Clearance between front door assembly and rear door assembly: 4.0 ± 1.0 mm.
Clearance between front door assembly and lower body outer panel: 5.5 ± 1.5 mm.
Clearance A-B between front door assembly and front fender assembly: 4.3 ± 1.0 mm.
Clearance B-C between front door assembly and front fender assembly: 4.3 - 5.5 ± 1.0 mm.
Clearance between front door assembly and upper body outer panel: 4.0 ± 1.2 mm.
4.0±1.2
Front Door
Upper Body Outer Panel
A-B:4.3±1.0
B-C:4.3-5.5±1.0
Front Fender
Front Door
4.0±1.0
A
Rear Door
5.5±1.5 Front Doort
B
Lower Body Outer Panel
Front Door
C
45
RA19450700
f. After adjustment, make sure that the alignment between front door assembly and rear door assembly is
within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm
g. After adjustment, make sure that the alignment between front door assembly and front fender assembly
is within the standard range.
Standard alignment: 0.5 + 0.7/-0.5 mm
RA19450390
b. Tighten the fixing screws on the front door lock striker to the specified torque after adjustment.
(Tightening torque: 20 ± 2 N·m)
Inspection
After the front left door assembly is adjusted, perform the following inspections:
1. Check the front door assembly for wear or deformation during installation, and repair it as necessary.
2. Check if the fixing bolts and fixing screws are set in position. Tighten them to the specified torque as
necessary.
3. Check if the clearance and alignment between the front door assembly installation position and each part
are within the specified range. Adjust them if necessary.
45
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear door inner protector
assembly.
Avoid damage to the surface of rear door inner protector when removing the rear door inner protector
assembly.
RA19450550
45
5. Remove the rear left door inner protector assembly.
a. Remove the plastic clip (arrow) from the rear door
inner protector assembly.
RA19450560
b. Using an interior crow plate, pry off the clips from the
rear door inner protector assembly, and loosen the
rear door inner protector assembly in the direction of
arrow as shown in the illustration.
RA19450570
c. Disconnect the rear door lock cable (1) and rear door
inside open cable (2).
45
RA19450580
RA19450590
b. Remove the rear door inside handle assembly from the rear door inner protector assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
Replace the damaged clips and install the rear door inner protector assembly in place when installing the
rear door inner protector assembly.
Check that the inside handle assembly can be used normally after installing the rear door inner protector
assembly.
45
WARNING
When removing the rear door assembly, an assistant is needed to hold the rear door to prevent the rear
door from dropping to cause accidents during operation.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear door assembly.
Try to prevent the body paint surface from being scratched when removing the rear door assembly.
RA19450460
45
5. Remove the rear left door inner protector assembly (See page 45-34).
6. Remove the rear left door protector bracket.
a. Remove 2 fixing screws (arrow) from the rear door
protector bracket.
(Tightening torque: 1.5 ± 0.5 N·m)
RA19450470
CAUTION
Avoid damage to the rear door protective film when removing the rear door protective film assembly.
Place the rear door protective film assembly properly after removal, and avoid the adhesive sticker on
the rear door protective film assembly from sticking to other components.
45
RA19450480
8. Remove the protective cover without key cylinder from the rear left door.
a. Using a screwdriver wrapped with protective tape,
remove the trim plug of protective cover without key
cylinder from the rear left door.
b. Remove the fixing screw (2) from the protective cover
without key cylinder, and remove the protective cover
without key cylinder. 1
(Tightening torque: 7 ± 0.5 N·m)
RA19450490
RA19450290
45
RA19450500
RA19450510
RA19450301
CAUTION
Make sure to remove the clip together with outside handle frame. If the clip is still secured to the door
panel, it may be damaged.
RA19450520
RA19450330
13.Remove the rear left door glass assembly (See page 41-59).
14.Remove the rear left door glass rear guide rail assembly (See page 41-62).
15.Remove the triangular window glass assembly (See page 41-60).
16.Remove the rear left door power glass regulator assembly (See page 41-63).
17.Remove the rear left door lock assembly (See page 35-47).
18.Remove the rear left door check assembly.
a. Remove 2 fixing bolts (arrow) between rear door
check assembly and door.
(Tightening torque: 10 ± 2 N·m)
45
RA19450540
RA19450541
RA19450710
RA19450542
RA19450543
Installation
Installation is in the reverse order of removal.
WARNING
When installing the rear door assembly, make sure to wear safety equipment to prevent accidents.
When installing the rear door assembly, an assistant is needed to hold the rear door to prevent the rear
door from dropping to cause accidents during operation.
CAUTION
Replace the damaged clips and install the rear door protector in place when installing the rear door
protector.
Stick the protective film in specified position, not in a wrong position or a asymmetric position between
the left and right sides or covering the holes of other installation parts.
DO NOT drag the protective film when assembling it. Assemble it in its original condition and ensure that
the sheet metal is clean before assembly.
The finished protective film should have no defects, such as wrinkles, bubbles or turnups.
The finished protective film should have powerful adherence.
The protective film sticking should be finished at one time. Avoid repeat sticking.
Adjustment
1. Adjust the rear left door assembly.
a. Loosen the fixing bolts on the rear door hinge
assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.
45
RA19450551
b. Tighten the fixing bolts on the rear door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
c. Loosen the fixing bolts on the rear door hinge
assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.
RA19450553
d. Tighten the fixing bolts on the rear door hinge assemblies to the specified torque after adjustment.
(Tightening torque: 32 ± 3 N·m)
e. The standard ranges of clearance between the installation positions of the rear door assembly and
each part are as follows:
Clearance between rear door assembly and front door assembly: 4.0 ± 1.0 mm.
Clearance between rear door assembly and upper body outer panel: 4.0 ± 1.2 mm.
Clearance between rear door assembly and rear body outer panel: 4.0 ± 1.0 mm.
Clearance A-B between rear door assembly and lower body outer panel: 5.5 - 4.0 ± 1.5 mm.
Clearance B-C between rear door assembly and lower body outer panel: 5.5 ± 1.5 mm.
4.0±1.2
Rear Door
Upper Body Outer Panel
4.0±1.0
Rear Door
Rear Body Outer Panel
4.0±1.0
Rear Door
Front Door
C B
A
45
A-B:5.5~4.0±1.5
B-C:5.5±1.5
RA19450690
f. After adjustment, make sure that the alignment between rear door assembly and front door assembly is
within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm
g. After adjustment, make sure that the alignment between rear door assembly and rear body outer panel
assembly is within the standard range.
Standard alignment: 0 + 1.0/-0.5 mm
RA19450552
b. Tighten the fixing screws on the rear door lock striker to the specified torque after adjustment.
(Tightening torque: 20 ± 2 N·m)
Inspection
After the rear left door assembly is adjusted, perform the following inspections:
1. Check the rear door assembly for wear or deformation during installation, and repair it as necessary.
2. Check if the fixing bolts and fixing screws are set in position. Tighten them to the specified torque as
necessary.
3. Check if the clearance and alignment between the rear door assembly installation position and each part
are within the specified range. Adjust them if necessary.
45
WARNING
When removing the luggage compartment door assembly, an assistant is needed to hold the luggage
compartment door.
Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the luggage compartment door
assembly.
Try to prevent the body paint surface from being scratched when removing the luggage compartment
door assembly.
45 RA19350280
RA19450610
RA19450621
RA19450620
Installation
Installation is in the reverse order of removal.
WARNING
When installing the luggage compartment door assembly, an assistant is needed to hold the luggage
compartment door.
Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.
45
CAUTION
Make sure to wear safety equipment to prevent accidents when installing the luggage compartment door
assembly.
Try to prevent the body paint surface from being scratched when installing the luggage compartment
door assembly.
Adjustment
1. Adjust the luggage compartment door assembly.
a. Loosen the fixing bolts on the luggage compartment door hinge assembly.
b. Adjust the clearance of luggage compartment door assembly to standard range and pre-tighten the
fixing bolts on the luggage compartment door hinge assembly.
The standard ranges of clearance between the installation positions of luggage compartment door
assembly and each part are as follows:
Clearance between luggage compartment door assembly and body outer panel: 4.0 ± 1.0 mm.
Clearance A-B between luggage compartment door assembly and rear bumper assembly:
4.0 - 6.0 ± 1.0 mm.
Clearance B-C between luggage compartment door assembly and rear bumper assembly:
6.0 ± 2.0 mm.
Clearance D-E between luggage compartment door assembly and rear combination light:
4.0 ± 1.2 mm.
Clearance E-A between luggage compartment door assembly and rear combination light assembly:
4.0 - 5.0 ± 1.2 mm.
4.0±1.0
Luggage
Compartment Door
Body Outer Panel
Luggage Compartment Door A-B:4.0-6.0±1.0
B-C:6.0±2.0
Rear Bumper
E
45
C
B
D-E:4.0±1.2
Luggage E-A:4.0-5.0±1.2
Compartment
Door
Rear
Combination Light
RA19450680
c. After adjustment, tighten the fixing bolts between luggage compartment door hinge assembly and
luggage compartment door assembly to the specified torque.
(Tightening torque: 32 ± 3 N·m)
d. After adjustment, tighten the fixing bolts between luggage compartment door hinge assembly and body
to the specified torque.
(Tightening torque: 32 ± 3 N·m)
2. Adjust the height of luggage compartment door with the luggage compartment adjustment block.
a. Raise or lower the luggage compartment door by
rotating the luggage compartment adjustment blocks
clockwise or counterclockwise.
RA19450611
RA19450660
b. Tighten the fixing screws on the luggage compartment lock cylinder to the specified torque after
adjustment.
(Tightening torque: 12 ± 2 N·m)
Inspection
After the luggage compartment door assembly is adjusted, perform the following inspections: 45
1. Check the luggage compartment door for wear or deformation during installation, and repair it as
necessary.
2. Check if the fixing bolts are set in position. Tighten them to the specified torque as necessary.
3. Check if the clearance and alignment between the luggage compartment door assembly and rear bumper
assembly are within the specified range. Adjust them if necessary.
WARNING
When removing the luggage compartment door hinge assembly, an assistant is needed to hold the
luggage compartment door.
Prevent the luggage compartment door from dropping or sudden closing to cause accidents during
operation.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the luggage compartment door
hinge assembly.
Try to prevent the body paint surface from being scratched when removing the luggage compartment
door hinge assembly.
45
RA19450640
RA19350280
RA19450612
45
RA19450621
RA19450630
RA19450650
Installation
Installation is in the reverse order of removal.
CAUTION
After installing the luggage compartment door hinge assembly, it is necessary to adjust the luggage
compartment door.
Try to prevent the body paint surface from being scratched when installing the luggage compartment
door hinge assembly.
When installing the hood hinge assembly, prevent the hood from dropping to damage the body or glass
during operation.
45
CAUTION
DO NOT scratch the interior when removing the luggage compartment door opener switch assembly.
RA19420080
RA19450091
RA19450092
Inspection
1. Check the luggage compartment door opener switch
assembly.
+ -
a. Using the digital multimeter, measure the continuity 2 1
Measurement Condition
Specified
Battery positive Battery negative Condition
(+) (-) RA19450721
3 4 LED comes on
Installation
Installation is in the reverse order of removal.
CAUTION
Install the connector in place when installing the luggage compartment door opener switch assembly.
45
Always operate carefully to prevent other components from being damaged when installing the luggage
compartment door opener switch assembly.
Check that the switch can be used normally after installing the luggage compartment door opener switch
assembly.
46
GENERAL INFORMATION
EXTERIOR
Description
×2
14
13 ×9
16
×2
2
15
×8
×2
×6 12
×6
11
4
3
×4
×9
×5 ×2
×4 10
×8
9 5
8
×8
×8
×6
46
7
6
RA19460010
46
2
×4
×3
×3
×3
8 ×3
×3
×4
×2
7 ×3
4
×3 ×4
×3
5
6
RA19460020
46
1 - Rear Right Wheel Front Fender Apron 2 - Rear Bumper Right Bracket Assembly
3 - Rear Right Wheel Rear Fender Apron 4 - Rear Bumper Anti-collision Crossmember
Assembly
5 - Rear Bumper Assembly 6 - Rear Left Wheel Rear Fender Apron
7 - Rear Bumper Left Bracket Assembly 8 - Rear Left Wheel Front Fender Apron
Bumper assembly and bumper crossmember assembly are safety device to protect the front and rear body,
which mainly absorb and reduce outside shock. The exterior mainly consists of front bumper assembly, front
bumper mounting bracket assembly, front bumper crossmember assembly, front wheel house protector
assembly, fender assembly, lower deflector, rear bumper assembly, rear bumper bracket assembly, rear
bumper anti-collision crossmember assembly, rear wheel fender apron, front windshield lower garnish
assembly and rear towing hook assembly.
Specifications
Torque Specifications
RCH0000025
ON-VEHICLE SERVICE
Front Bumper Assembly
Removal
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
assembly.
Try to prevent the body paint surface from being scratched when removing the front bumper assembly.
RA19460030
RA19460050
46
c. Lower the vehicle to the proper position, and remove 4 fixing bolts (arrow) from the upper part of front
bumper assembly.
(Tightening torque: 10 ± 2 N·m)
d. Remove 5 plastic clamps (1) from the upper part of
front bumper assembly.
RA19460040
RA19460060
CAUTION
Avoid breaking the claws when removing the front bumper assembly.
RA19460070
46
Disassembly
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when disassembling the front
bumper assembly.
Appropriate force should be applied when disassembling the front bumper assembly, and avoid
operating roughly.
Avoid breaking the claws when disassembling the front bumper assembly.
RA19460111
RA19460090
RA19460091
RA19460080
RA19460081
RA19460110
RA19460100
6. Remove the fog light trim board (take left side as an example).
a. Using a screwdriver wrapped with protective tape,
disengage the claws from the fog light trim board.
RA19460101
Assembly
Assembly is in the reverse order of disassembly.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when assembling the front bumper
assembly.
Try to prevent the body paint surface from being scratched when assembling the front bumper assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
assembly.
Try to prevent the body paint surface from being scratched when installing the front bumper assembly.
Make sure that the front bumper is installed correctly and the fitting clearance between front bumper and
body is appropriate when installing the front bumper assembly.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
mounting bracket assembly.
Try to prevent the body paint surface from being scratched when removing the front bumper mounting
bracket assembly.
RA19460120
Installation
Installation is in the reverse order of removal.
CAUTION
46
Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
mounting bracket assembly.
Try to prevent the body paint surface from being scratched when installing the front bumper mounting
bracket assembly.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
crossmember assembly.
Try to prevent the body paint surface from being scratched when removing the front bumper
crossmember assembly.
RA19460140
46
RA19460130
1 1
RA19460131
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
crossmember assembly.
Try to prevent the body paint surface from being scratched when installing the front bumper
crossmember assembly.
There should be no looseness, shaking and deformation after installing the front bumper crossmember
assembly.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the front wheel
house protector assembly.
Try to prevent the body paint surface from being scratched when removing the front wheel house
protector assembly.
RA19460141
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the front wheel
house protector assembly.
46
Try to prevent the body paint surface from being scratched when installing the front wheel house
protector assembly.
Replace the damaged plastic clamps and install the front wheel house protector assembly in place when
installing the front wheel house protector assembly.
Fender Assembly
Removal
HINT:
Use the same procedures for the right side and left side.
The procedures listed below are for the left side.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the fender
assembly.
Try to prevent the body paint surface from being scratched when removing the fender assembly.
RA19450081
RA19460150
RA19460160
RA19460180
RA19460170
46
c. Remove the fixing bolt (arrow) between front fender
and engine hood under front windshield lower garnish.
(Tightening torque: 10 ± 1 N·m)
RA19450082
RA19460200
RA19460190
RA19460230
46
RA19460220
RA19460240
RA19460250
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the front fender.
Try to prevent the body paint surface from being scratched when installing the front fender.
Make sure that the front fender is installed correctly and the fitting clearance between front fender and
body is appropriate when installing the front fender.
46
Lower Deflector
Removal
HINT:
Use the same procedures for the right side and left side.
The procedures listed below are for the left side.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the lower deflector.
Try to prevent the body paint surface from being scratched when removing the lower deflector.
RA19460270
RA19460260
RA19460261
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the lower deflector.
Try to prevent the body paint surface from being scratched when installing the lower deflector.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
assembly.
Try to prevent the body paint surface from being scratched when removing the rear bumper assembly.
CAUTION
It is not necessary to completely remove the luggage compartment weatherstrip when removing it, so
that the plastic clamps on the rear bumper assembly can be removed.
RA19460280
RA19460300
d. Lower the vehicle and remove 2 fixing screws (arrow) from the upper part of rear bumper assembly.
(Tightening torque: 1.5 ± 0.5 N·m)
RA19460290
CAUTION
Avoid breaking the claws when removing the rear bumper assembly.
RA19460310
46
RA19460320
Disassembly
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when dissembling the rear bumper
assembly.
Appropriate force should be applied when disassembling the rear bumper assembly, and avoid operating
roughly.
Avoid breaking the claws when dissembling the rear bumper assembly.
RA19460331
RA19460333
RA19460334
46
d. Remove the reversing radar.
e. Press the clip in the direction of arrow and remove the
reversing radar housing.
RA19460335
RA19460330
Assembly
Assembly is in the reverse order of disassembly.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when assembling the rear bumper
assembly.
Try to prevent the body paint surface from being scratched when assembling the rear bumper assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
assembly.
Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.
Make sure that the rear bumper is installed correctly and the fitting clearance between rear bumper and
body is appropriate when installing the rear bumper assembly.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
bracket assembly.
Try to prevent the body paint surface from being scratched when removing the rear bumper bracket
assembly.
RA19460360
Installation
Installation is in the reverse order of removal.
46 CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
bracket assembly.
Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
anti-collision crossmember assembly.
Try to prevent the body paint surface from being scratched when removing the rear bumper anti-collision
crossmember assembly.
RA19460370
Installation
Installation is in the reverse order of removal.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
anti-collision crossmember assembly.
Try to prevent the body paint surface from being scratched when installing the rear bumper anti-collision
crossmember assembly.
There should be no looseness, shaking and deformation after installing the rear bumper anti-collision
crossmember assembly.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel
front fender apron assembly.
Try to prevent the body paint surface from being scratched when removing the rear wheel front fender
apron assembly.
RA19460380
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel front
fender apron.
Try to prevent the body paint surface from being scratched when installing the rear wheel front fender
46 apron.
Replace the damaged plastic clamps and install the rear wheel front fender apron in place when
installing the rear wheel front fender apron.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel rear
fender apron assembly.
Try to prevent the body paint surface from being scratched when removing the rear wheel rear fender
apron assembly.
RA19460390
RA19460391
46
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel rear
fender apron.
Try to prevent the body paint surface from being scratched when installing the rear wheel rear fender
apron.
Replace the damaged plastic clamps and install the rear wheel rear fender apron in place when installing
the rear wheel rear fender apron.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the front
windshield lower garnish assembly.
Try to prevent the body paint surface from being scratched when removing the front windshield lower
garnish assembly.
RA19460402
RA19460401 46
b. Remove the front windshield lower garnish center sealing block.
4. Remove the front windshield lower garnish left sealing block (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
off the clips on the front windshield lower garnish
center sealing block.
RA19450081
RA19460400
RA19460410
46 RA19460420
RA19460421
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the front windshield
lower garnish assembly.
Try to prevent the body paint surface from being scratched when installing the front windshield lower
garnish assembly.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the oil filler cap
assembly.
Try to prevent the body paint surface from being scratched when removing the oil filler cap assembly.
RA19460450
RA19460460
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the oil filler cap
assembly.
Try to prevent the body paint surface from being scratched when installing the oil filler cap assembly.
46
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when removing the rear towing
hook assembly.
Try to prevent the body paint surface from being scratched when removing the rear towing hook
assembly.
RA19460470
Installation
Installation is in the reverse order of removal.
CAUTION
Be sure to wear the necessary safety equipment to prevent accidents when installing the rear towing
hook assembly.
Try to prevent the body paint surface from being scratched when installing the rear towing hook
assembly.
46
Name Plate
Removal
HINT:
Use the same operation procedures for front name plate "CAC", rear name plate "CAC", name plate "E3"
and name plate "CHERY".
The procedures listed below are for the name plate "CHERY".
CAUTION
RA19460480
Installation
1. Clean the body surface.
a. Using a heat light, heat the body surface, and remove the double-sided tape from the body.
b. Wipe off any remaining tape adhesive residue with cleaner.
2. Clean the name plate "CHERY" (if the name plate "CHERY" is to be reused). 46
a. Using a heat light, heat the name plate, and remove the double-sided tape from the "CHERY" name
plate.
b. Wipe off any remaining tape adhesive residue with cleaner.
c. Apply new double-sided tape to the name plate "CHERY".
3. Install the name plate "CHERY".
a. Using a heat light, heat the body and name plate "CHERY".
b. Remove the release paper from the name plate "CHERY", and install the name plate "CHERY" in place.
CAUTION
4. The installation distance ranges for front name plate "CAC" are as follows:
a. Install the front name plate "CAC" to the installation hole.
b. The vertical distance "a" between the right side of
front name plate "CAC" and the right side of hood is
33.0 ± 2 mm
c. The vertical distance "b" between the left side of front
name plate "CAC" and the left side of hood is
a c b
33.0 ± 2 mm
d. The vertical distance "a" between the upper side of
front name plate "CAC" and the upper side of hood is
5.5 ± 2 mm
RA19460520
5. The installation distance ranges for name plate "CHERY" are as follows:
a. When attaching the name plate "CHERY", keep it horizontal and centered.
b. The vertical distance "a" between the left side of name
plate "CHERY" and the left side of luggage
compartment door is 2.4 ± 2 mm.
a
c. The vertical distance "a" between the lower side of
name plate "CHERY" and the lower side of luggage
compartment door is 10.9 ± 2 mm.
c
d. The vertical distance "a" between the lower left side of b
name plate "CHERY" and the lower left side of
luggage compartment door is 4.9 ± 2 mm.
RA19460490
6. The installation distance ranges for rear name plate "CAC" are as follows:
46 a. When attaching the rear name plate "CAC", keep it horizontal and centered.
b. The vertical distance "a" between the left side of rear
name plate "CAC" and the left side of luggage
compartment door is 43.9 ± 2 mm.
a b
c. The vertical distance "a" between the right side of rear
name plate "CAC" and the right side of luggage
compartment door is 43.9 ± 2 mm. c
d. The vertical distance "a" between the lower side of
rear name plate "CAC" and the lower side of luggage
compartment door is 20.3 ± 2 mm.
RA19460500
7. The installation distance ranges for name plate "E3" are as follows:
a. When attaching the name plate "E3", keep it horizontal and centered.
b. The vertical distance "a" between the right side of
name plate "E3" and the right side of luggage
compartment door is 2.4 ± 2 mm.
c. The vertical distance "a" between the lower side of a
name plate "E3" and the lower side of luggage
compartment door is 10.4 ± 2 mm. c
d. The vertical distance "a" between the lower right side b
of name plate "E3" and the lower right side of luggage
compartment door is 4.5 ± 2 mm.
RA19460510
46
GENERAL INFORMATION
INTERIOR
Description
×2
×2 ×2
×2
6
9
4
5
22
7
×2
×2 8 21
10
11
19
15 20
18
16
12
14
47
17
13
RA19470010
47
9 10
2
3
5
×2 ×2
8
×2
7
4
RA19470020
47
7 9
2
3
RA19470030
The interior consists of the following parts: roof assembly, sun visor assembly, door opening weatherstrip,
passenger grip assembly, doorsill pressure plate assembly, pillar protector assembly and carpet assembly,
etc.
Specifications
Torque Specifications
Tool
Special Tool
RCH0000025
47
ON-VEHICLE SERVICE
Front Doorsill Pressure Plate Assembly
Removal
HINT:
Use the same procedures for the right side and left side.
The procedures listed below are for the left side.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the front doorsill pressure plate
assembly.
Appropriate force should be applied when removing the front doorsill pressure plate assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the front doorsill pressure plate assembly.
RA19470130
Installation
Installation is in the reverse order of removal.
CAUTION
47 DO NOT scratch the interior and body paint when installing the front doorsill pressure plate assembly.
Make sure the front doorsill pressure plate assembly is installed in place during installation.
Make sure to check the fitting gap between the front doorsill pressure plate assembly and the B-pillar
lower protector assembly, A-pillar lower protector assembly for uniformity after installing the front doorsill
pressure plate assembly.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear doorsill pressure plate
assembly.
Appropriate force should be applied when removing the rear doorsill pressure plate assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the rear doorsill pressure plate assembly.
RA19470140
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the rear doorsill pressure plate assembly.
Make sure the rear doorsill pressure plate assembly is installed in place when installing.
Make sure to check the fitting gap between the rear doorsill pressure plate assembly and the B-pillar
lower protector assembly, C-pillar lower protector assembly for uniformity after installing the rear doorsill 47
pressure plate assembly.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the A-pillar upper protector
assembly.
Appropriate force should be applied when removing the A-pillar upper protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the A-pillar upper protector assembly.
1. Remove the front left door opening weatherstrip (See page 47-23).
2. Remove the left A-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the protector fixing screw cover (1).
b. Remove the fixing screw (2) from the A-pillar upper
protector assembly.
(Tightening torque: 5 ± 1 N·m)
1
RA19470040
c. Using an interior crow plate, pry off the clip from the
A-pillar upper protector assembly.
d. Pull out the snap-fits on the A-pillar upper protector
from the installation holes on the instrument panel.
47 RA19470050
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the A-pillar upper protector assembly.
Make sure the damaged clip is replaced and the A-pillar upper protector assembly is installed in place
when installing the A-pillar upper protector assembly.
The A-pillar upper protector assembly and the front door opening weatherstrip should be fitted closely
after installing the A-pillar upper protector assembly.
The A-pillar upper protector assembly and the instrument panel and roof headlining should be fitted
closely after installing the A-pillar upper protector assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the A-pillar lower protector
assembly.
Appropriate force should be applied when removing the A-pillar lower protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the A-pillar lower protector assembly.
1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the left A-pillar lower protector assembly.
a. Using an interior crow plate, pry off the clips from the
A-pillar lower protector assembly.
RA19470060
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the A-pillar lower protector assembly.
47 Make sure the A-pillar lower protector assembly is installed in place during installation.
The A-pillar lower protector assembly and the front door opening weatherstrip should be fitted closely
after installing the A-pillar lower protector assembly.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the B-pillar lower protector
assembly.
Appropriate force should be applied when removing the B-pillar lower protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the B-pillar lower protector assembly.
1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear left doorsill pressure plate assembly (See page 47-9).
4. Remove the rear left door opening weatherstrip (See page 47-24).
5. Remove the left B-pillar lower protector assembly.
a. Using a screwdriver wrapped with protective tape, pry
off the front seat belt assembly lower bolt cover.
RA19310030
47
RA19310040
c. Using an interior crow plate, pry off the clips from the
B-pillar lower protector assembly.
RA19470090
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the B-pillar lower protector assembly.
Make sure the damaged clips are replaced and the B-pillar lower protector assembly is installed in place
when installing the B-pillar lower protector assembly.
The B-pillar lower protector assembly and the front and rear door opening weatherstrips should be fitted
closely after installing the B-pillar lower protector assembly.
The B-pillar lower protector assembly and the front and rear doorsill pressure plate assemblies should be
fitted closely after installing the B-pillar lower protector assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the B-pillar upper protector
assembly.
Appropriate force should be applied when removing the B-pillar upper protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the B-pillar upper protector assembly.
1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear left doorsill pressure plate assembly (See page 47-9).
4. Remove the rear left door opening weatherstrip (See page 47-24).
5. Remove the left B-pillar lower protector assembly (See page 47-13).
6. Remove the left B-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the vertical adjuster cover while pressing the
vertical adjuster button on both sides as shown in the
illustration.
RA19310050
47
RA19470071
RA19470070
e. Using an interior crow plate, pry off the clip from the
B-pillar upper protector assembly.
RA19470080
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the B-pillar upper protector assembly.
Make sure the damaged clip is replaced and the B-pillar upper protector assembly is installed in place
when installing the B-pillar upper protector assembly.
The B-pillar upper protector assembly and the front and rear door opening weatherstrips should be fitted
closely after installing the B-pillar upper protector assembly.
The B-pillar upper protector assembly and the B-pillar lower protector assembly and roof headlining
should be fitted closely after installing the B-pillar upper protector assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the C-pillar lower protector
assembly.
Appropriate force should be applied when removing the C-pillar lower protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the C-pillar lower protector assembly.
1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip (See page 47-24).
3. Remove the rear seat assembly (See page 44-14).
4. Remove the left C-pillar lower protector assembly.
a. Remove the plastic clip (arrow) from the C-pillar lower
protector assembly.
RA19470120
b. Using an interior crow plate, pry off the clips from the
C-pillar lower protector assembly.
47
RA19470121
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the C-pillar lower protector assembly.
Make sure the damaged clips are replaced and the C-pillar lower protector assembly is installed in place
when installing the C-pillar lower protector assembly.
The C-pillar lower protector assembly and the C-pillar upper protector and rear door opening
weatherstrip should be fitted closely after installing the C-pillar lower protector assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the C-pillar upper protector
assembly.
Appropriate force should be applied when removing the C-pillar upper protector assembly, and avoid
operating roughly.
DO NOT scratch the interior and body paint when removing the C-pillar upper protector assembly.
1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip (See page 47-24).
3. Remove the rear seat assembly (See page 44-14).
4. Remove the left C-pillar lower protector assembly (See page 47-17).
5. Remove the left C-pillar upper protector assembly.
a. Using a screwdriver wrapped with protective tape,
remove the protector fixing screw cover (1).
b. Remove the fixing screw (2) from the C-pillar upper 2
protector assembly.
(Tightening torque: 5 ± 1 N·m)
1
RA19470100
c. Using an interior crow plate, pry off the clips from the
C-pillar upper protector assembly.
d. Pull out the snap-fits on the C-pillar upper protector
from the installation holes on the tonneau cover.
47
RA19470110
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the C-pillar upper protector assembly.
Make sure the damaged clips are replaced and the C-pillar upper protector assembly is installed in place
when installing the C-pillar upper protector assembly.
The C-pillar upper protector assembly and the rear door opening weatherstrip should be fitted closely
after installing the C-pillar upper protector assembly.
The C-pillar upper protector assembly and the C-pillar lower protector assembly and roof headlining
should be fitted closely after installing the C-pillar upper protector assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear luggage compartment
trim assembly.
Appropriate force should be applied when removing the rear luggage compartment trim assembly, and
avoid operating roughly.
DO NOT scratch the interior and body paint when removing the rear luggage compartment trim
assembly.
RA19470290
RA19470150 47
b. Using an interior crow plate, pry off the clips from the
rear luggage compartment trim assembly.
RA19470151
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the rear luggage compartment trim assembly.
Make sure the damaged clips are replaced and the rear luggage compartment trim assembly is installed
in place when installing the rear luggage compartment trim assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the front door opening
weatherstrip.
DO NOT damage the front door opening weatherstrip when removing it.
1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip.
a. Remove the front left door opening weatherstrip by
gently pulling it along edges from one corner of the
front door opening weatherstrip.
RA19470160
Installation
Installation is in the reverse order of removal.
CAUTION
The fitting between the front door opening weatherstrip and the body should be tightened properly and
the weatherstrip should not fall off easily when installing the front door opening weatherstrip.
When installing the front door opening weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
After installing the front door opening weatherstrip, do not remove or install it unless it is necessary; or
the weatherstrip holding force of installation may be reduced. 47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear door opening
weatherstrip.
DO NOT damage the rear door opening weatherstrip when removing it.
1. Remove the rear left doorsill pressure plate assembly (See page 47-9).
2. Remove the rear left door opening weatherstrip.
a. Remove the rear left door opening weatherstrip by
gently pulling it along edges from one corner of the
rear door opening weatherstrip.
RA19470170
Installation
Installation is in the reverse order of removal.
CAUTION
The fitting between the rear door opening weatherstrip and the body should be tightened properly and
the weatherstrip should not fall off easily when installing the rear door opening weatherstrip.
When installing the rear door opening weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
After installing the rear door opening weatherstrip, do not remove or install it unless it is necessary; or the
47 weatherstrip holding force of installation may be reduced.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the luggage compartment
weatherstrip.
Avoid damage to the luggage compartment weatherstrip when removing it.
RA19470180
Installation
Installation is in the reverse order of removal.
CAUTION
The fitting between the luggage compartment weatherstrip and the body should be tightened properly
and the weatherstrip should not fall off easily when installing the luggage compartment weatherstrip.
When installing the luggage compartment weatherstrip, tap all around uniformly with a rubber hammer to
install it in place. The surface of the weatherstrip should have no defects, such as tapped dents,
deformation and warpage after installation.
After installing the luggage compartment weatherstrip, do not remove or install it unless it is necessary;
or the weatherstrip holding force of installation may be reduced.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the sun visor assembly.
Avoid damage to the interior and the roof when removing the sun visor assembly.
RA19470190
RA19470200
Installation
Installation is in the reverse order of removal.
CAUTION
Make sure to wear safety equipment to prevent accidents when installing the sun visor assembly.
Avoid damage to the interior and roof when installing the sun visor assembly.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the passenger grip assembly.
Avoid damage to the interior and roof when removing the passenger grip assembly.
RA19470211
RA19470210
Installation 47
Installation is in the reverse order of removal.
CAUTION
Make sure to wear safety equipment to prevent accidents when installing the passenger grip assembly.
Avoid damage to the interior and roof when installing the passenger grip assembly.
Roof Assembly
Removal
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the roof assembly.
Avoid damage to the interior and body paint when removing the roof assembly.
RA19470220
47
RA19470230
RA19470240
RA19470250
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the roof assembly.
Make sure the damaged clips are replaced and the roof assembly is installed in place when installing the
roof assembly.
The roof assembly and the pillar upper protectors should be fitted closely when installing the roof
assembly.
The roof assembly and the door opening weatherstrip should be fitted closely after installing the roof
assembly.
47
CAUTION
Please wear protective gloves when removing the front floor carpet assembly.
Avoid damage to the interior and body paint when removing the front floor carpet assembly.
RA19470260
RA19470270
RA19470274
c. Remove the center shock pad (3) from the front floor.
d. Remove the rear shock pad (4) from the front floor. 2
RA19470275
Installation
Installation is in the reverse order of removal.
CAUTION
Always pay attention to the flatness around front floor carpet assembly and the routing of relative body
wire harness when installing the front floor carpet assembly.
Spread the front floor carpet assembly according to the bottom shape without obvious bumps and
unevenness. Expose the seat installation holes, and the front floor carpet should be firmly abutted
against the bottom.
Replace the damaged clips when installing the front floor carpet assembly.
47
RA19470280
Installation
Installation is in the reverse order of removal.
CAUTION
Make sure that the left and right sides of luggage compartment carpet are fitted in place after installing
the luggage compartment carpet assembly.
47
CAUTION
Make sure to wear safety equipment when removing the luggage compartment trim assembly.
Avoid damage to the interior and body paint when removing the luggage compartment trim assembly.
RA19470290
47
RA19470300
Installation
Installation is in the reverse order of removal.
CAUTION
The luggage compartment trim assembly, rear luggage compartment trim assembly and luggage
compartment weatherstrip should be fitted closely when installing the luggage compartment trim
assembly.
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the tonneau cover assembly.
Appropriate force should be applied when removing the tonneau cover assembly, and avoid operating
roughly.
DO NOT scratch the interior and body paint when removing the tonneau cover assembly.
1. Remove the rear doorsill pressure plate assembly (See page 47-9).
2. Remove the rear door opening weatherstrip (See page 47-24).
3. Remove the C-pillar lower protector assembly (See page 47-17).
4. Remove the C-pillar upper protector assembly (See page 47-19).
5. Remove the tonneau cover assembly.
a. Using an interior crow plate, pry off the clips from the
tonneau cover assembly.
RA19470271
47 RA19470272
c. Remove the tonneau cover assembly and high mounted stop light.
d. Remove 2 fixing screws (arrow) from the high
mounted stop light.
(Tightening torque: 2 ± 1 N·m)
RA19470273
e. Remove the high mounted stop light from the tonneau cover assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
DO NOT scratch the interior and body paint when installing the tonneau cover assembly.
Make sure the damaged clips are replaced and the tonneau cover assembly is installed in place when
installing the tonneau cover assembly.
The tonneau cover assembly and C-pillar upper protector assembly should be fitted closely when
installing the tonneau cover assembly.
47
CAUTION
Make sure to wear safety equipment to prevent accidents when removing the rear seat cover assembly.
Appropriate force should be applied when removing the rear seat cover assembly, and avoid operating
roughly.
DO NOT scratch the interior and body paint when removing the rear seat cover assembly.
RA19440241
RA19440242
47
d. Remove the rear seat left cover assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
Make sure the damaged clips are replaced and the rear seat cover assembly is installed in place when
installing the rear seat cover assembly.
CAUTION
Be sure to wear safety equipment when removing the fuel filler cap cable assembly.
Avoid damage to the interior and body paint when removing the fuel filler cap cable assembly.
1. Remove the front left doorsill pressure plate assembly (See page 47-8).
2. Remove the front left door opening weatherstrip (See page 47-23).
3. Remove the rear doorsill pressure plate assembly (See page 47-9).
4. Remove the rear door opening weatherstrip (See page 47-24).
5. Remove the B-pillar lower protector assembly (See page 47-13).
6. Remove the rear seat assembly (See page 44-14).
7. Remove the rear seat lower protector assembly (See page 44-18).
8. Remove the right C-pillar lower protector assembly (See page 47-17).
9. Remove the right C-pillar upper protector assembly (See page 47-19).
10.Remove the fuel filler cap cable assembly.
a. Remove the fixing bolt (arrow) from the fuel tank
opening bracket assembly.
(Tightening torque: 10 ± 1.5 N·m)
RA19470310
b. Remove the fuel filler cap cable from the fuel tank
opening bracket assembly in the direction of arrow as
shown in the illustration.
47
RA19470320
RA19470330
RA19470340
RA19470350
Installation
Installation is in the reverse order of removal.
CAUTION
47
DO NOT scratch the interior and body paint when installing the fuel filler cap cable.
Make sure the damaged clips are replaced and the fuel filler cap cable is installed in place when
installing the fuel filler cap cable.
Check that the fuel filler cap cable can be used normally after installing the fuel filler cap cable.
48
GENERAL INFORMATION
BODY DIMENSIONS
Description
All measurements should be made from the bare metal. Remove the trim and bumper covers as
necessary.
Repair the badly damaged areas before taking measurements for underbody alignment.
Monitor the upper body structure for excessive stress or movement while making any corrections to the
underbody structure.
Remove all the glasses as necessary to prevent breakage.
All dimensions are shown in millimeters (mm).
48
mm
1406
1155 mm
28
m 1402
m
9m
mm
737
RA19480010
48
142
9 mm 9m
1 42 m
RA19480030
48
13
8m
29
11
104
m
42
m
mm
m
9
m
1 00
811 mm 980 mm
RA19480020
48
1101 mm
m
m
15
11
11
15
m
m
1205 mm
RA19480021
48
1087 mm
18
m
85
m
85
m
m
18
1105 mm
48
RA19480031
499 mm
876 mm
873 mm
1068 mm
1247 mm
1105 mm
48
909 mm
1278 mm
RA19480032
357mm
319 mm
RA19480060
48
1487 mm
1372 mm
1119 mm
RA19480040
48
1497 mm
RA19480050
48
48
A 2
A 3
4
A
A 13
A 5
A
A 6
A
7
8 A 12
A 10 11
48 RA19480070
SIDE BODY
FENDER
RA19480110
SEALING BLOCK
FRONT WINDSHIELD LOWER GARNISH
RA19480150
4.0±1.0
FENDER HOOD
RA19480100
4.5±1.2
HOOD
HEADLIGHT 48
RA19480190
4.5~6.5±1.2
HOOD
HEADLIGHT
RA19480191
6.5±1.2
HOOD
HEADLIGHT
RA19480192
3.0
3.0 ± 1.5 mm
±1
HOOD
.5
6.5±1.5
FRONT BUMPER
RA19480090
7.0±1.5
RADIATOR GRILLE
48
RA19480080
1.0±0.5
FRONT BUMPER
RA19480140
HEADLIGHT
3.0±1.2
FRONT BUMPER
RA19480180
3.0±1.2
FRONT BUMPER
RA19480170
-0.7 ± 0.7 mm
0.5±0.5
48
FRONT
FENDER BUMPER
RA19480130
FENDER HEADLIGHT
RA19480120
48
B 4
B
B 5
3
B
B 1 9
B 6
B 12
B B B
B 11
10 7
8
RA19480200
FENDER
FRONT DOOR
RA19480282
48
The clearance between front door and side body at B-2:
4.0 ± 1.2 mm -1.0~-2.0±1.0
The alignment between front door and side body at B-2:
4.0±1.2
-1.0 ~ -2.0 ± 1.0 mm
SIDE BODY
FRONT DOOR
RA19480210
SIDE BODY
FRONT DOOR
RA19480211
SIDE BODY
REAR DOOR
RA19480230
SIDE BODY
REAR DOOR
RA19480231
SIDE BODY
48
REAR DOOR
RA19480240
SIDE BODY
FRONT DOOR
RA19480251
SIDE BODY
FRONT DOOR
RA19480250
0 + 1.0/-0.5 mm
4.0±1.0
RA19480220
FRONT DOOR
SIDE BODY
48
RA19480260
3.0±1.5
0±1.5
RA19480270
FENDER
FRONT DOOR
RA19480280
48
C C
2
1
C
C
C 3
4
5 C
6
C
7
14
C
C
12
C
8
C
C
C
C
9 11
13
10
RA19480281
ROOF
REAR WINDSHIELD
RA19480370
ROOF
RA19480390
SIDE BODY
±1.0
RA19480590
The alignment between trunk lid and side body at C-3: 4.0±1.0
-2.0 ± 1.0 mm
RA19480301
The alignment between trunk lid and side body at C-4: 4.0±1.0
-2.0 ~ -1.0 ± 1.0 mm
RA19480300
The alignment between trunk lid and side body at C-5: 4.0±1.0
-1.0 + 0/-1.0 mm
RA19480302
TAIL LIGHT
SIDE BODY
RA19480290
TRUNK LID
TAIL LIGHT
RA19480321
TRUNK LID
TAIL LIGHT 48
RA19480322
6.0±2.0
REAR BUMPER
RA19480310
4.0~6.0±1.0
REAR BUMPER
RA19480311
2.0±1.2
REAR BUMPER
RA19480350
TAIL LIGHT
2.0±1.2
48
RA19480330
0.5±0.5
-0.7±0.7
RA19480340
The clearance between fuel filler cap and side body at C-14:
3.0 ± 0.7 mm
The alignment between fuel filler cap and side body at C-14: -0.5±0.7
-0.5 ± 0.7 mm
3.0±0.7
FUEL
FILLER CAP
SIDE BODY
RA19480380
48
D
2
D
3
8
D
4
D
D 6
D 5
7
D
RA19480410
ROOF
FRONT WINDSHIELD
RA19480360
SIDE BODY
FRONT WINDSHIELD
RA19480400
The clearance between rear view mirror seat and front door
at D-3: 1.0 ± 1.0 mm
1.0±1.0
FRONT DOOR
RA19480440
1.0±1.0
SIDE BODY
RA19480430
48
RA19480420
-0.5±1.0
RA19480450
±1.0
FENDER
RA19480500
±1.0
SIDE BODY
FENDER
RA19480490
48
49
General Information
Description
The wire harness information contains basic introductions of circuit diagrams, inspection methods of cables
and connectors, as well as layout of connector positions and wire harness positions, etc.
49
EXAMPLE
[1] BATTERY
IGNITION SWITCH
ON OR START [13]
B+ ENGINE
COMPARTMENT
SB5 FUSE AND RELAY BOX [14]
[2] E-014
30A
E-049
D3
[3] A
A11 A13
2 3
INSTRUMENT
[4] MAIN
RELAY EF14 PANEL FUSE [15]
AND RELAY BOX
10A
1 5 I-004
EF19
15A
A4 A3 A1 [12]
VR
SENSOR
I-003
RW
1 2
BW
G
[5]
B
I-013
[6] 2 3 E-010
[8] [16]
10 13 3 4
1 CONTROL
MODULE
I-001
MOTOR 5 7
[7] M E-011
GR
O
TO BACKLIGHT [17]
V
POWER
I-006
2 6 1 6
B-008 SWITCH
[9]
B
I-009
5 [19]
[18]
[10] LIGHT
E-014 [11]
B-003 3 5
4
B-002 I-006
D1 D2 D3 D4 D5
1 2 3 4 5 6 7 8 9 10 11 12 13 A16 A15 A14 A9 A8 A7
14 15 16 17 18 19 20 21 22 23 24 25 26
A6 A5 A4
A13 A12 A11 A10
A3 A2 A1
[20] D6 D7 D8 D9 D10 D11 D12
49
E-049
I-001 I-004 [21] W
W W
2 1
1 2 3 4 5 6 7 8 4 5 6 1 2 B+
8 7 6 5 4 3 2 1 1 2 1 2 3 6 5 4 3
9 10 11 12 13 14 15 16
16 15 14 13 12 11 10 9
E-014
I-009 I-003
B-008 I-013 B-003
E-011 W W
W W W
Gr
EA19490000
The connector pin layout is shown at the bottom of the circuit diagram.
49
Electrical Troubleshooting
Wire Harness Troubleshooting
The following 6 steps help to troubleshoot the wire harness. Be sure to check the non-original components
added to the vehicle before performing any diagnosis. If the vehicle is equipped with these components,
disconnect them to verify these added components are not the cause of the problem.
Perform the following steps when troubleshooting the wire harness:
1. Verify the problem.
2. Look for any related symptom (by inspecting the components in the same circuit).
3. Analyze the symptom (use the wire harness diagram to determine the layout of the circuit, the area where
the problems most likely occur and the area where the diagnosis will continue).
4. Isolate the problem area.
5. Repair the problem area.
6. Check for proper operation (in this step, check all the items in the repaired circuit for proper operation).
Voltage Test
1. The negative probe (black) of the voltmeter is grounded.
2. Connect the positive probe (red) of the voltmeter to the selected measuring point (turn the ignition switch
on as necessary). Check the voltage value displayed on the voltmeter.
49
RA19490010
CAUTION
DO NOT connect a jumper wire from power supply end to body ground, as this may damage the wire
harnesses or electrical components.
2. Voltmeter
Power circuit
a. The voltmeter is used to measure the circuit voltage. Voltmeter
The measurement range should be higher than 15 V.
Measure the voltage by connecting the positive probe Black
V
- +
(red) of the voltmeter to the positive lead of the test
component and the negative probe (black) to the
negative lead or body ground.
3. Ohmmeter
The ohmmeter is used to measure the resistance
between two points in a circuit, or check the circuit for an Power Supply
Line
open or short.
Ground Line
- +
Ohmmeter
RA19490030
49
CAUTION
DO NOT connect the ohmmeter to the circuit when applying voltage to the circuit, as this may result in
inaccurate measured data or even damaging the ohmmeter.
Electrical Repair
Wire Harness Repair
CAUTION
Measure the length of the lead to be repaired and select a proper substitute lead before servicing.
If there are several leads to be repaired, please stagger the repaired parts.
1. Peel off 0.5 inch insulating layer from the lead to be repaired and the substitute lead.
2. Connect the original lead to the substitute lead with the heat shrink tube and compress the metal core of
the heat shrink tube with a tool, so that the original lead and the substitute lead can be connected firmly.
3. Heat the heat shrink tube to shrink the outer rubber layer and ensure that the sealing of repaired area is in
good condition.
4. Wrap the repaired lead with insulating tape.
Fuse Replacement
CAUTION
The energizing test should be performed after replacing the fuse. If the fuse is blown again, check the
corresponding circuit for short. If any electrical equipment or additional device which exceeds the rated
current is installed, replace it with the fuse with higher amperes.
1. Turn off all the electrical equipment and ignition switch before servicing.
2. Remove the blown fuse with a fuse puller.
3. Replace the fuse with a new one which has the same
specification. Pull
Puller
Fuse
RA19490040
49
Electrical Components
1. Battery cable
a. Disconnect the negative battery cable (arrow) before
servicing the electrical components.
RA19490050
RA19490060
CAUTION
Use the relay of the same specification with the original one during replacement.
3. Connector
a. Disconnect the connector.
Hold the connector by hand and press the
connector clip to disconnect it.
49 RA19490090
CAUTION
DO NOT pull the wire harness forcibly to avoid damaging the components when disconnecting the
connector.
RA19490100
ick
Cl
RA19490110
RA19490070
49
RA19490120
49
Circuit Diagram
Power Distribution
Power Distribution (Page 1 of 8)
BATTERY
- +
BODY TRANSMISSION
POWER
BF01 FUSE BOX
150A P-002
5 4 6
49
P-002
EA19490010
A A
EF13
30 86 30 86
HIGH LOW 30A
BEAM BEAM
RELAY RELAY
ENGINE
87 85 87 85 30 86 COMPARTMENT
STARTER FUSE AND
RELAY RELAY BOX
B-012
87 85 B-013
EF01 EF02 EF03 EF04
B-014
10A 10A 15A 15A E-039
ECM
D1 D2 D3 D4 D5 D6 D7 D8 C1 C2 C3 C4 C5 C6 C7
D13 D14 D15 D16
49
C11 C12 C13 C14
D9 D10 D11D12 D17 D18 D19 D20 C8 C9 C10 C15 C16 C17 C18
B-012 B-013
W W
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5
A10 A11 A12 A13 B8 B9 B10 B11
A7 A8 A9 A14 A15 A16 B6 B7 B12 B13 B14
B-014 E-039
W W EA19490020
A A
EF23 EF22
30 86 EF18
30A 40A
10A
ECU ENGINE
MAIN C COMPARTMENT
RELAY FUSE AND
87 85 RELAY BOX
30 86 30 86
HIGH B-013
LOW
FAN B-017
FAN
RELAY RELAY E-039
87 85 87 85
B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 C6 C7 H1 H2 H3 H4 H5 H6 H7
B6 B7
B8 B9 B10 B11
B12 B13 B14 C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18 H8 H9 H10 H11H12H13H14 49
E-039 B-013 B-017
W W W
EA19490030
A A
EF21 EF22
ENGINE
15A 40A
COMPARTMENT
EF16 EF17 EF20 EF15
C FUSE AND
15A 15A 10A 15A RELAY BOX
30 86 30 86
FUEL B-012
A/C
PUMP CLUTCH B-013
RELAY RELAY B-014
87 85 87 85 B-017
FUEL LEVEL SENSOR AND ECM A/C PRESSURE IGNITION INJECTOR 1 UPSTREAM DOWN-
FUEL PUMP SWITCH COIL INJECTOR 2 OXYGEN STREAM
INJECTOR 3 SENSOR OXYGEN
INJECTOR 4 SENSOR
D1 D2 D3 D4 D5 D6 D7 D8 C1 C2 C3 C4 C5 C6 C7
49 D9 D10 D11D12
D13 D14 D15 D16
D17 D18 D19 D20 C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18
B-012 B-013
W W
A1 A2 A3 A4 A5 A6 H1 H2 H3 H4 H5 H6 H7
A10 A11 A12 A13
A7 A8 A9 A14 A15 A16 H8 H9 H10 H11H12H13H14
B-014 B-017
W W EA19490040
A A
EF31
20A
ENGINE
COMPARTMENT
EF06 EF35 EF33
FUSE AND
40A 10A 15A RELAY BOX
30 86
B-010
FRONT
FOG B-013
RELAY B-014
87 85 E-039
B8 A9 E4 C1 A11
C1 C2 C3 C4 C5 C6 C7 A1 A2 A3 A4 A5 A6
C8 C9 C10
C11 C12 C13 C14
C15 C16 C17 C18 A7 A8 A9
A10 A11 A12 A13
A14 A15 A16 49
B-013 B-014
W W
B1 B2 B3 B4 B5
B8 B9 B10 B11
B6 B7 B12 B13 B14 E4 E3 E2 E1
E-039 B-010
W W EA19490050
7
B-021 I-047
IG1 IG2 B1 B2 ACC ST KEY IN SW
12A 12A 15A 15A
IGNITION
LOCK
SWITCH
ACC
I-042
ON
START
A D
RF16
ENGINE 10A
COMPARTMENT
FUSE AND 87 85
EF09 EF05 EF07 INSTRUMENT
RELAY BOX
40A 40A 30A BLOWER PANEL FUSE
B-010
RELAY AND RELAY
B-011 BOX
30 86
I-005
RF25
E1 E3 F2
5A
8 25 16
5
B-021 I-047
BLOWER AUDIO
BCM
F1 1 2 3 4 5 6 7 8 9 10 11 12
E4 E3 E2 E1
49 F2
13 14 15 16 17 18 19 20 21 22 23 24
B-010 B-011 25 26
W Lg 87
85 86 86 86
87 30 87 30
30 85 85
1 2 3 4
3 2 1
5 6 7 8 I-005
6 5 4
B
B-021 I-042
W L
EA19490060
E E
D D
INSTRUMENT
RF17 RF07 RF08 RF09 RF05 RF04 RF03 PANEL FUSE
20A 20A 10A 10A 10A 10A 10A AND RELAY
BOX
I-005
17 7 8 9 5 4 3
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
25 26
49
87
85 86 86 86
87 30 87 30
30 85 85
I-005
B
EA19490070
RF22 RF23
10A 30A
INSTRUMENT
RF02 RF01 RF21 PANEL FUSE
85 30 85 30
10A 10A REAR DEFROST 10A AND RELAY
FOG RELAY BOX
RELAY I-005
RF26
86 87 86 87
10A
2 1 26 21
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
49 87
25 26
85 86 86 86
87 30 87 30
30 85 85
I-005
B
EA19490080
49
Circuit Diagram
Ground Distribution
Ground Distribution (Page 1 of 4)
47
ECU 2
E-001
48
E-002
1 COOLING FAN 1
E-031
2 HIGH HORN
E-033
2 LOW HORN
E-028
EA19490110
4
DIAGNOSTIC INTERFACE
5 I-013
I-012
4 REAR VIEW MIRROR ADJUSTMENT SWITCH
I-008
2
LUGGAGE COMPARTMENT
OPENER SWITCH
4 I-009
2 CEILING LIGHT
9
C-001
I-001 C-002
I-024
I-026 1 AUDIO
I-037
I-031 K-003
EA19490120
2 CIGARETTE LIGHTER
I-020
2 HAZARD SWITCH
I-033
5
I-028
63
ECU 1
B-001
64
B-003
B-006
2 ANTI-THEFT HORN
B-002
49 B-030
1 FUEL LEVEL SENSOR AND FUEL PUMP
B-027
B-035
B6 BLOWER SWITCH
K-007
K-001
EA19490130
14
REVERSING RADAR SENSOR
B-036
16
3 CAMERA
2
T-006
EA19490140
49
EF16 15A
EF15 15A
EF18 10A
EF17 15A
EF20 10A
EF09
EF34
ECU A/C
40A
Main Clutch Spare
relay relay
EF05
40A
Low Fuel
EF03 15A
EF04 15A
beam pump
EF21 15A
EF24 20A
EF06
EF14
relay relay EF32
40A
Low
speed fan
EF33 15A relay
EF13 30A
EF31 20A
EF23
EF08
EF10
30A
EF01 10A
EF02 10A
High
beam Spaer EF07
relay 30A
Front EF12 80A
High
Starter
EF35 10A
EF26
EF28
relay EF22
relay relay
40A
RA19490130
RF01 10A
RF02 15A
RF03 10A
RF04 10A
RF06 10A
RF07 20A
RF08 10A
RF09 10A
RF05 5A
RF10
RF11
RF12
RF21 10A
RF22 10A
RF23 30A
RF24 10A
RF16 10A
RF17 20A
RF20 30A
RF19 5A
RF13
RF14
RF15
RF18
RF26 10A
RF25 5A
Blower
relay
Defrost relay Rear fog relay
RA19490140
1 2 3 4 5 6 1 2 3 4 5 6
7.5 A
25 A
10 A
10 A
15 A
25 A
5A
5A
RA19490150
No. No.
Description Description
(Left) (Right)
1 Reserve 1 Trunk Lock/Door Lock Motor
Front Left Position Light/Rear Left Position
2 Rear Left Lifter/Rear Right Lifter 2
Light
Front Right Position Light/Rear Right
3 Reserve 3 Position Light/Left License Plate Light/Right
License Plate Light
4 High Pitched Horn/Low Pitched Horn 4 Reserve
Dome Light/Front Left Map Light/Front Right
5 5 Reserve
Map Light/Key Light
6 Reserve 6 Front Left Lifter/Front Right Lifter
49
49
Battery Positive Battery Negative Instrument Panel Body Rear Left Door
Wire Harness Wire Harness Wire Harness Wire Harness Wire Harness
EA19490150
49
E-012
E-001
B-020
E-002
E-003 E-011
E-004 E-010
E-005
E-009
R-003
E-006 R-003
E-007 R-003
E-008
EA19490160
49
E-040
E-021
E-039
B-008
E-038
E-022 E-037
E-023
E-036
E-024 E-035
E-025 E-034
E-026
R-003 R-003
E-027 R-003
E-028 R-003
E-029 R-003
E-030 R-003
E-031 R-003
E-032 R-003
E-033
EA19490170
49
I-047 B-021 I-046 I-045 I-044 I-043 I-042 I-018 I-041 I-039 I-019 I-040 I-038 I-053
C-002
I-001
I-002 I-037
I-003 I-036
B-050 I-035
B-053 I-034
I-004 I-033
I-005 I-032
I-006 I-031
K-003
I-007 I-030
I-008 H-003
I-009
STORAGE BOX
H-004
F-007 I-029
I-010 I-028
F-006
I-011
I-012
I-052
I-051
I-050
I-013 R-003
R-003 I-014 R-003
I-015 R-003
I-016 R-003
I-017 R-003
I-048 I-049 R-003
I-020 R-003
I-021 R-003
I-022 R-003
I-023 R-003
I-024 R-003
I-025 R-003
I-026 R-003
I-027
EA19490180
49
B-001
B-002
B-003
B-004
B-005
B-006
B-007
E-038
B-008
B-058 B-054 B-053 B-052 R-001 B-051 B-050 B-049 B-048 B-047 B-026 B-046 B-045
B-044
B-043
B-042
B-041
B-040
B-039
B-038
B-037
B-036
B-035
B-034
B-033
T-002
B-032
T-005
B-031
B-030
B-025
I-004 I-003 I-047 B-021 B-022 B-023 B-024 B-027 B-029 L-005
EA19490200
49 B-023 - Ground
B-024 W/2 Driver Seat Belt Switch
B-025 - Ground
B-026 Gr/1 Antenna
B-027 B/5 Fuel Level Sensor and Fuel Pump
B-029 W/14 to Rear Left Door Wire Harness Connector L-005
B-030 - Ground
B-031 B/8 to Rear Bumper Wire Harness Connector T-005
49
F-009
F-008
F-007
F-001
I-010
F-002
I-011
F-003
F-006
F-004 F-005
EA19490210
H-001
H-002
H-003
H-008
I-030
I-029
H-007
H-004
H-005 H-006
EA19490220
L-005
L-001
B-029
L-002
L-003 R-003
L-004
EA19490230
49
R-001
R-005
B-052
R-004
R-002 R-003
EA19490240
49
T-001 T-009
EA19490250
K-006
K-005
STORAGE BOX
K-004
K-003
I-031
K-002
K-001
EA19490260
N-001
N-002
P-001
P-002
P-004 P-003
N-003
EA19490270
C-001
C-002
I-001
EA19490280
49
G-001
G-002
EA19490290
49
A D
Abbreviation Table, Diagnosis & Testing,
Introduction..................................................02-26 Air Conditioning ...........................................29-12
Adjustment Item, Diagnosis & Testing,
Maintenance ..................................................05-7 Audio System.................................................37-9
Air Conditioning................................................29-1 Diagnosis & Testing,
Air Conditioning, Axle................................................................21-9
Preparation ..................................................03-32 Diagnosis & Testing,
Air Conditioning, Brake .............................................................25-9
Service Specifications..................................04-35 Diagnosis & Testing,
Audio System ...................................................37-1 Brake Control System..................................24-13
Audio System, Diagnosis & Testing,
Preparation ..................................................03-39 Clutch.............................................................18-7
Audio System, Diagnosis & Testing,
Service Specifications..................................04-43 Differential......................................................20-6
Axle ..................................................................21-1 Diagnosis & Testing,
Door Lock ....................................................35-14
Axle,
Preparation ..................................................03-24 Diagnosis & Testing,
Engine Immobilizer ........................................32-6
Axle,
Service Specifications..................................04-24 Diagnosis & Testing,
Hydraulic Assist Steering ...............................28-7
B Diagnosis & Testing,
Instrument Cluster .......................................36-10
Body Dimensions .............................................48-1 Diagnosis & Testing,
Brake................................................................25-1 Lighting System ...........................................33-19
Brake Control System ......................................24-1 Diagnosis & Testing,
Parking Brake ................................................26-6
Brake Control System,
Preparation ..................................................03-27 Diagnosis & Testing,
QR515MHA Transmission ...........................17-10
Brake Control System,
Service Specifications..................................04-29 Diagnosis & Testing,
Rear View Mirror............................................42-7
Brake,
Preparation ..................................................03-28 Diagnosis & Testing,
Reversing Radar System...............................38-8
Brake,
Service Specifications..................................04-30 Diagnosis & Testing,
Seat Belt ........................................................31-7
C Diagnosis & Testing,
SQR477F Charging System ..........................16-6
Circuit Diagnosis Information, Diagnosis & Testing,
Introduction..................................................02-14 SQR477F Cooling System........................... 12-11
Circuit Information, Diagnosis & Testing,
Introduction..................................................02-21 SQR477F Emission Control System..............09-6
Clutch ...............................................................18-1 Diagnosis & Testing,
Clutch, SQR477F Engine Management System......06-18
Preparation ..................................................03-22 Diagnosis & Testing,
Clutch, SQR477F Engine Mechanical .....................07-17
Service Specifications..................................04-21 Diagnosis & Testing,
SQR477F Exhaust System............................ 11-6
Diagnosis & Testing,
SQR477F Fuel Supply System....................08-10
General Information,
Seat Belt ........................................................31-3 I
General Information,
Inspection Items,
SQR477F Charging System ..........................16-3
Maintenance ..................................................05-8
General Information,
Instrument Cluster ............................................36-1
SQR477F Cooling System ............................12-3
Instrument Cluster,
General Information,
Preparation ..................................................03-38
SQR477F Emission Control System .............09-3
Instrument Cluster,
General Information,
Service Specifications..................................04-42
SQR477F Engine Management System .......06-3
Instrument Panel ..............................................43-1
General Information,
SQR477F Engine Mechanical .......................07-3 Instrument Panel,
Preparation ..................................................03-44
General Information,
SQR477F Exhaust System............................ 11-3 Instrument Panel,
Service Specifications..................................04-48
General Information,
SQR477F Fuel Supply System......................08-3 Interior ..............................................................47-1
General Information, Interior,
SQR477F Ignition System .............................14-3 Preparation ..................................................03-47
General Information, Interior,
SQR477F Intake System...............................10-3 Service Specifications..................................04-54
General Information, Introduction ......................................................02-1
SQR477F Lubrication System .......................13-3
General Information, L
SQR477F Starting System ............................15-3
Lighting System................................................33-1
General Information,
Steering Column ............................................27-3 Lighting System,
Preparation ..................................................03-35
General Information,
Supplemental Restraint System ....................30-3 Lighting System,
Service Specifications..................................04-39
General Information,
Suspension....................................................22-3
M
General Information,
Tire and Wheel ..............................................23-3 Maintenance.....................................................05-1
General Information, Maintenance Items,
Windshield/Window Glass .............................41-3 Maintenance ..................................................05-3
General Information,
Wiper and Washer .........................................34-3 O
General Information,
Horn...............................................................39-3 On-vehicle Service,
Air Conditioning ...........................................29-15
H On-vehicle Service,
Audio System............................................... 37-11
Horn .................................................................39-1 On-vehicle Service,
Horn, Axle..............................................................21-10
Preparation ..................................................03-41 On-vehicle Service,
Horn, Brake ...........................................................25-12
Service Specifications..................................04-45 On-vehicle Service,
Hydraulic Assist Steering .................................28-1 Brake Control System..................................24-57
Hydraulic Assist Steering, On-vehicle Service,
Preparation ..................................................03-31 Clutch.............................................................18-8
Hydraulic Assist Steering, On-vehicle Service,
Service Specifications..................................04-34 Differential......................................................20-7
W
Wheel Alignment,
Suspension..................................................22-40
Windshield/Window Glass................................41-1
Windshield/Window Glass,
Preparation ..................................................03-42
Windshield/Window Glass,
Service Specifications..................................04-46
Wiper and Washer ...........................................34-1
Wiper and Washer,
Preparation ..................................................03-36
Wiper and Washer,
Service Specifications..................................04-40
Wire Harness ...................................................49-1
Wire Harness Information,
Wire Harness.................................................49-3