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ADM511 TOPIC 9 (2) (1)

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100% found this document useful (1 vote)
25 views

ADM511 TOPIC 9 (2) (1)

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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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1.

Assume you are siding with the VP of Operations,


list the arguments for implementing TQM.

 Improved Competitiveness and Customer Satisfaction:


 TQM focuses on customer needs, aligning the company’s
products and services to meet or exceed customer
expectations. For Reliance, this can rebuild trust in product
reliability and compete effectively against overseas rivals.
 Example: Companies like Toyota and Motorola use TQM to
deliver exceptional quality, leading to high customer loyalty
and market leadership

 Continuous Improvement (Kaizen):


 TQM emphasizes incremental and ongoing improvements
across all levels of the organization. This reduces waste,
enhances efficiency, and improves product quality over time.
 Example: Toyota’s implementation of Kaizen principles helped
it become one of the most respected automotive
manufacturers globally, known for reliability and operational
efficiency.

 Employee Engagement:
 TQM involves everyone in the organization, fostering
teamwork and empowering employees to contribute to quality
improvement. This builds a culture of accountability and
innovation.
 Example: Xerox adopted TQM to turn its business around,
actively engaging employees in problem-solving and reducing
defects by 50% within two years.

 Competitive Edge in Global Markets:


 TQM’s emphasis on quality as a cultural norm makes it easier
for organizations to respond to changing market conditions
and customer demands.
 Example: Companies in highly competitive sectors, such as
Samsung, integrate TQM principles to innovate rapidly and
maintain a market-leading position.
Justification
 Widely Practiced Model:
 TQM has been adopted by global industry leaders such as
Toyota, GE, and Ford. Their success stories demonstrate TQM’s
ability to improve customer satisfaction, operational
efficiency, and profitability.

 Fact-Based Performance Gains:


 Studies show that companies implementing TQM see
significant improvements in product reliability, process
efficiency, and customer satisfaction compared to competitors
using only compliance-focused standards like ISO 9000

 Cultural Transformation for Sustainability:


 While ISO 9000 ensures compliance, TQM builds a sustainable
culture of quality, crucial for long-term success in competitive
markets. This culture fosters innovation and agility, essential
for Reliance to regain its competitive posture.

REFERENCES

 ISO 9000 and TQM: are they complementary or contradictory


to each other?
https://www.emerald.com/insight/content/doi/10.1108/095447
80310486155/full/html

 The Relationship between ISO 9000 Certification, TQM


Practices, and Organizational Performance

https://asq.org/quality-resources/articles/the-relationship-
between-iso-9000-certification-tqm-practices-and-
organizational-performance?
id=a5ed9b2655d34d10b0af3885858c29eb
2. Now, assume that you are with the heads of
manufacturing and quality assurance. List the
arguments for ISO 9000.

 Global Credibility and Market Access


 ISO 9000 is an internationally recognized standard, giving
customers confidence in the quality and consistency of
products. Certification can open doors to global markets
where adherence to such standards is mandatory.
 Example: In industries like automotive and aerospace,
companies such as Boeing and Ford have implemented ISO
9000 to meet global supply chain requirements and maintain
their market position

 Cost-Effectiveness and Risk Management


 By reducing errors, defects, and inefficiencies, ISO 9000 helps
lower operational costs and mitigate risks associated with
poor quality.
 Example: Honeywell achieved significant cost reductions in its
manufacturing operations by standardizing processes under
ISO 9000 guidelines before transitioning to more advanced
quality practices.
Justification
Widely Adopted Framework:

 Customer and Regulatory Requirements


 Many clients, especially in the B2B sector, require ISO 9000
certification as a prerequisite for doing business. It also helps
organizations comply with regulatory and statutory quality
requirements.
 Example: Pharmaceutical companies like Pfizer adhere to ISO
standards to meet regulatory compliance in global markets.

 Foundation for Continuous Improvement


 Although ISO 9000 itself focuses on compliance and
consistency, it lays the groundwork for further quality
management practices, such as TQM or Six Sigma.
 Example: General Electric initially adopted ISO 9000 to
standardize its operations and later introduced Six Sigma to
enhance continuous improvement efforts
Justification
 Widely Adopted Framework:
 ISO 9000 has been implemented by millions of organizations
worldwide across industries, proving its effectiveness in
improving operational efficiency and meeting customer
expectations.
 Fact: According to ISO reports, over 1 million companies
globally are ISO 9001-certified, showcasing its widespread
adoption and reliability.

 Demonstrated Benefits:
 Research shows that companies with ISO 9000 certification
experience improved operational performance, higher
customer satisfaction, and For Reliance, this can address the
issues of product reliability and market credibility.
 One of the research projects published in the Journal of
Business Research
 Flexibility for Future Quality Initiatives:
 ISO 9000 does not conflict with other quality systems but
complements them, serving as a stepping stone to more
advanced approaches like TQM.

REFERENCES

 ISO 9000 and TQM: are they complementary or contradictory


to each other?
https://www.emerald.com/insight/content/doi/10.1108/095447
80310486155/full/html

 The Relationship between ISO 9000 Certification, TQM


Practices, and Organizational Performance

https://asq.org/quality-resources/articles/the-relationship-
between-iso-9000-certification-tqm-practices-and-
organizational-performance?
id=a5ed9b2655d34d10b0af3885858c29eb
3. You have heard both sets of arguments, and you
believe there might be a third approach that could
satisfy both factions. What would you propose?

1. Sequential Implementation of ISO 9000 and TQM


 Start with ISO 9000 to establish a solid foundation of
standardized processes, ensuring quality compliance and
operational consistency.
 Transition to TQM for cultural change and continuous
improvement, leveraging ISO-certified processes as a
baseline.
 Example in Practice: Many global companies like Samsung and
Siemens have adopted this phased approach. Samsung used
ISO 9000 to gain customer trust and then implemented TQM
for long-term innovation.

2. Integration of ISO 9000 Principles into TQM Practices


 Combine ISO 9000’s focus on documentation, standardization,
and compliance with TQM’s emphasis on employee
engagement and customer satisfaction.
 This integration ensures consistency while fostering
innovation and teamwork.
 Example in Practice: Toyota incorporates ISO standards in its
operational framework but aligns them with its TQM-inspired
systems like Kaizen and lean manufacturing to achieve world-
class quality and efficiency.

3. Employee Training and Cultural Shift


 Train employees on ISO 9000 processes initially to build
technical expertise, followed by TQM training to promote a
culture of quality ownership and collaboration.
 Employee involvement is a key driver of success in both
systems.
 Example in Practice: Xerox used extensive employee training
during its TQM implementation, combined with ISO 9000, to
drive a successful turnaround, achieving significant defect
reduction.

4. Focus on Data-Driven Improvement


 ISO 9000 emphasizes record-keeping and data analysis,
providing valuable insights into operational inefficiencies. Use
this data to inform TQM’s continuous improvement initiatives.
 A data-driven approach helps ensure that improvements are
measurable and effective.
 Example in Practice: General Electric (GE) employed ISO-
based documentation alongside TQM and Six Sigma to
optimize performance, leading to improved product quality
and cost savings.

5. Alignment with Market and Customer Needs


 Leverage ISO 9000 certification to build credibility with clients
and regulatory bodies, especially in global markets.
Simultaneously, adopt TQM to exceed customer expectations
through innovation and customized solutions.
 Example in Practice: Philips implemented ISO standards to
ensure compliance and used TQM to innovate in healthcare
technologies, making it a market leader in patient-focused
solutions.

Why This Approach Works


 Industry Practice: Proven success in companies like Toyota,
GE, Samsung, and Philips.
 Balanced Focus: Addresses the immediate need for process
standardization (ISO 9000) while fostering long-term
competitiveness through cultural transformation (TQM).
 Cost-Effectiveness: Avoids overburdening resources by
gradually integrating both systems.
 Future-Ready: Builds a flexible quality management
framework that can evolve with market demands and
business goals.
 This dual-phase hybrid approach ensures Reliance Control
Systems can meet its immediate quality challenges while
establishing a robust foundation for long-term success.
REFERENCES

 ISO 9000 and TQM: are they complementary or contradictory


to each other?
https://www.emerald.com/insight/content/doi/10.1108/095447
80310486155/full/html

 The Relationship between ISO 9000 Certification, TQM


Practices, and Organizational Performance

https://asq.org/quality-resources/articles/the-relationship-
between-iso-9000-certification-tqm-practices-and-
organizational-performance?
id=a5ed9b2655d34d10b0af3885858c29eb

 “ISO 9001: Benefits of Certification" – International


Organization for Standardization (ISO)
https://www.iso.org/home.html
Provides insights into the global adoption and benefits of ISO
9001 standards.

 "Toyota Production System and TQM Integration" – Toyota


Official Documentation
https://global.toyota/en/
Explains Toyota’s use of TQM principles like Kaizen alongside
ISO standards for global manufacturing excellence.

 "Total Quality Management Practices at Samsung" – Samsung


Corporate Report
https://www.samsung.com/my/
Discusses how Samsung utilized TQM for innovation and
paired it with compliance-based frameworks like ISO 9000.
 "Xerox Business Turnaround Case Study" – Harvard Business
Review
https://hbr.org/
Describes Xerox’s adoption of TQM and ISO 9000 to reduce
defects and improve employee involvement.

 "General Electric: Quality and Innovation Journey" – GE


Corporate Publications
https://www.ge.com/
Details GE’s use of ISO 9000 as a foundation and its transition
to advanced systems like Six Sigma and TQM.

 "Philips: Quality Management for Innovation in Healthcare" –


Philips Annual Report
https://www.philips.com.my/
Explains how Philips combines ISO compliance with TQM for
leadership in healthcare technology.

 "ISO 9000 and TQM: Complementary or Conflicting?" – Quality


Progress Magazine
https://asq.org/qualityprogress/?
utm_source=qualityprogress.com&utm_campaign=redirect&ut
m_medium=referral
Explores the integration of ISO 9000 and TQM in businesses
worldwide.

 "The Role of TQM in Global Competitiveness" – Research Gate


https://www.researchgate.net/
Academic paper on TQM's impact on operational performance
in various industries.

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