FILTRATION
FILTRATION
Bhumi T. Bhatt
CKPIPSR
Department of pharmaceutics
DEFINITION
• FILTRATION is the process whereby a solid is separated from a fluid by
means of porous medium which retains the solid but allows the fluid
to pass.
• CLERIFICATION : When solids are present in very low concentration
(≤ 1% w/V ), the process of its separation from liquid is called
clarification.
Solids having the momentum move along the path of streamline flow
Impingement and strike (impinge) the filter medium. Thus, the solids are retained on
the filter medium. This is commonly referred to as depth filtration.
Entanglement If the filter medium consist of cloth with a porous felt, then particles
become entangled in the mass of fibers.
Attractive In some cases, particles may arrests and collect on a filter medium as
forces result of attractive forces, or by adsorption.
TYPES OF FILTRATION PROCESSS:
• The rate of filtration may be expressed as volume (liters) per unit time
(dv/dt).
• The factors affecting rate of filtration were studied by Darcy.
• The driving force is proportional to area of the filtering surface and pressure
drop, across it.
• The resistance is due to the viscosity of the liquid, and any resistance offered by
filter cake and of filter media.
• This may be expressed mathematically thus:
𝑑𝑣 𝐾 . 𝐴 .△𝑃
F= = ……………………………….. (1)
𝑑𝑡 η𝑅
𝑑𝑣 𝐾 . 𝐴 .△𝑃
F= = ……………………………….. (2)
𝑑𝑡 η (𝑙+𝑟)
Where :F= Flow rate of filtrate △ 𝑃 = Total Pressure drop
K = Proportionality Constant n = Filtrate viscosity
dv = Volume of filtrate l = Resistance of filter cake (Thickness of cake)
dt = Time r = Resistance of filter medium
• Now ‘l’ , Resistance of filter cake depend upon :
❖ Thickness of cake – l, cm
▪ Amount of filtrate has passed
▪ Solid content of the slurry
❖ Nature of cake like
▪ Loose
▪ Compact
• The resistance of the filter cake – ‘l’ expressed as specific cake
resistance – ‘α’ where:
l= Resistance of filter cake (Thickness of
α . 𝑉 .𝑊 cake)
l= ……………………….. (3) α = Specific cake resistance
𝐴
V = Volume of filtrate passed in time 't', mL
A = Filter Area, cm2
W = Weight of cake solids/unit volume of
filtrate, g/mL
• Substituting the value of ‘l’ from equation (3) in equation (2)
𝑑𝑣 𝐾 . 𝐴 .△𝑃
F= = α . 𝑉 .𝑊+𝑟 ……………………………….. (4)
𝑑𝑡 η 𝐴
Where
ε = porosity of the cake
S = specific surface area of the particles comprising the cake , m2 / m3
K = Kozeny constant
△P = pressure difference across the filter, Pa
L = Thickness of the filter cake, m
η = viscosity of the filtrate, Pa.s
FACTORS AFFECTING RATE OF FILTRATION
• Filter aid forms a surface deposit which screens out the solids and
also prevents the plugging of the supporting filter medium.
Centrifugal
Gravity filter Pressure filter Vacuum filter
filter
Continuous Continuous
Sand filter Bag filter Batch process Batch process
process process
Principle :
The mechanism is surface filtration. The slurry enters the frame by
pressure and flows through the filter medium. The filtrate is collected
on the plates and sent to the outlet.
A number of frames and plates are used so that surface area increases
large volumes of slurry can be processed simultaneously with or
without washing.
Construction:
• The filter press is made of two types of units,
• frames
• plates
• These are usually made of aluminum alloy.
• Frame contains an open space inside wherein the slurry reservoir is maintained
for filtration and an inlet to receive the slurry. It is indicated by two dots in the
description.
• The plate has a studded or grooved surface to support the filter cloth and an
outlet. It is indicated by one dot in the description.
• The filter medium (usually cloth) is interposed between plate and frame.
• Frames of different thicknesses are available.
• Plate, filter medium, frame, filter medium and plate are arranged in
the sequence and clamped to a supporting structure. It is normally
described by dots as 1.2.1.2.1 so on.
• A number of plates and frames are employed so that filtration area is
as large as necessary.
Working
• The working of the frame and plate process can be described in two
steps,
• Filtration operation
• Washing operation
(i) Filtration operation:
• Slurry enters the frame (marked by 2 dots) from the feed channel and
passes through the filter medium on to the surface of the plate
(marked by 1 dot).
• The solids form a filter cake and remain in the frame.
• The thickness of the cake is half of the frame thickness, because on
each side of the frame filtration occur. Thus, two filter cakes are
formed, which meet eventually in the center of the frame.
• The filtrate drains between the projections on the surface of the plate
and escapes from the outlet.
• As filtration proceeds, the resistance of the cake increases and the
filtration rate decreases.
• At a certain point, it is preferable to stop the process rather than
continuing at very low flow rates.
• The press is emptied and the cycle is restarted.
• Washing operation:
• If it is necessary to wash the filter cake, the ordinary plate and frame
press is unsatisfactory.
• Two cakes are built up in the frame meeting eventually in the middle.
• A modification of the plate and frame press is used.
• For this purpose, an additional channel is included. These wash plates
are identified by three dots.
• In half the wash plate, there is a connection from the wash water
channel to the surface of the plate.
• The sequence of arrangement of plates and frames can be
represented by dots as 1.2.3.2.1.2.3.2.1.2.3.2.1 so on.
• The steps are as follows.
(1) Filtration proceeds in the ordinary way until the frames are filled
with cake.
(2) To wash the filter cake, the outlets of the washing plates (three
dots) are closed.
(3) Wash water is pumped into the washing channel. The water enters
through the inlets on to the surface of the washing (three dots)
plates.
(4) Water passes through the filter cloth and enters frame (two
dots)which contains the cake. Then water washes the cake, passes
through the filter cloth and enters the plate (one dot) down the
surface.
(5) Finally washed water escapes through the outlet of that plate.
Advantages:
(1) Expensive
(2) Labor cost high
(3) Washing is not very efficient.
(4) Operation is critical.
Application
Principle:
• The mechanism is surface filtration under the condition of vacuum.
• In addition, compression, drying (using hot air) and removing the
filter cake (using a knife) are possible.
Construction:
• It consists of a metal cylinder mounted horizontally.
• The drum may be up to 3 metres in diameter and 3.5 metres in length
and gives a surface area of 20 metre square.
• The curved surface is a perforated plate, which supports a filter cloth.
• The drum is radially partitioned dividing the annular space into
separate compartments.
• Each of it is connected by an internal pipe to the center of the drum
through a rotating valve.
Working:
• The drum is rotated at a speed less than one revolution per minute.
• During one rotation of drum following steps are occurred
(1) Cake deposition and filtration
(2) Draining
(3) Washing of cake
(4) Drying of cake
(5) Cake removal
1) Cake deposition:
• The drum just enters the slurry in the trough. As it dips, vacuum is
applied in this segment so that the solid is build up on the surface.
The liquid passes through the filter cloth into an internal pipe and
valve. Finally the filtrate reaches the collecting tank.
2) Draining:
• As the drum leaves the slurry section, it enters the drainage zone.
Here excess of the liquid is drawn inside. Special cake compression
rollers may be included at this stage, so that the cake is consolidated
by the compression of the cake. This improves the efficiency of
washing and drying process.
3) Washing:
• As the drum leaves the drainage zone, it enters the water wash
section. Water is sprayed on the cake. A separate system of vacuum is
applied on the panel in order to suck the wash liquid and air through
the cake of solids. Wash liquid is drawn through the filter into a
separate collecting tank.
4) Drying:
• Then the cake enters the drying zone, where hot air is blown on the
cake. The cake may have the moisture content less than one percent.
5) Cake removal:
• Finally the cake is removed using a doctor knife and discharged. All
these steps are completed in one rotation of the drum. Now the drum
is ready to receive a fresh lot of slurry.
USES
(1) For continuous operation and used to filter slurries containing high
proportion of solids upto 15 to 30%.
(2) For collection of Calcium carbonate, magnesium carbonate and
starch.
(3)For production of penicillin.
ADVANTAGES
Principle:
Cartridge filter is a thin porous membrane in which prefilter and
membrane filter are combined into a single unit. The filtration action is
mainly sieve-like and the particles are retained on the surface.
Construction:
• Cartridge filter has a cylindrical configuration made with disposable or
changeable filter media.
• These are made of either plastic or metal.
• It consists two membrane filters (sieve-like) made of polypropylene a
prefilter and an actual filter for filtration.
• A protective layer surrounds them.
• The cartridges are housed in a holder.
• A number of cartridges can be placed in the same housing.
• The housing is closed with a lid. The housing has provisions for slurry
inlet and filtrate outlet.
Working:
The slurry is pumped into the cartridge holder. It passes through
cartridge filter unit by the mechanism of straining. The clear liquid
passes to the center and moves up to collect through the outlet.
Uses:
• Cartridge filter is particularly useful for the preparation of particulate
free solutions for parenteral and ophthalmic uses.
• This filter holder will process 1000 to 15000 litres of sterile solution
per hour.
Advantages
Disadvantage
Cost of disposable elements
META FILTER / EDGE FILTER
META FILTER
Principle:
• Meta filter functions as a strainer (surface filtration) for the
separation of particles.
• In this method, metal rings contain semicircular projections, which
are arranged as a nest to form channels on the edges.
• This channel offers resistance (strainer) to the flow of solids (coarse
particles). The clear liquid is collected into a receiver from the top.
Construction:
• The meta filter consists of a series of metal rings. These are threaded
so that a channel is formed on the edges.
• It contains a grooved drainage column on which a series of metal
rings are packed.
• These rings are usually made of stainless steel and have dimensions
of about 15.0 millimetres internal diameter and 22.0 millimetres
external diameter.
• Each metal ring has a number of semicircular projections (0.8 milli
meters in thickness) on one side of the surface.
• The projections are arranged the same way up. These rings are
tightened on the drainage column with a nut. Therefore, meta filter is
also known as edge filters.
Working :
• These filters are placed in a vessel
and may be operated by pumping the
slurry under pressure or occasionally
by the application of reduced
pressure to the outlet side.
• The slurry passes through the
channels formed on the edges
between the rings.
• The clear liquid rises up and collected
from the outlet into the receiver.
ADVANTAGES
(1) Meta filter can be used under high pressures, without any danger of
bursting the filter medium.
(2) Running costs are low, as separate filter medium is not used.
(3) It can be constructed from a material that can provide excellent
resistance to corrosion and avoid contamination of sensitive
products.
(4) Removal of cake is carried out effectively, by simply backflushing
with water.
(5) Sterile products can be handled.
USES
1.Membrane filter
2.Seitz filter
MEMBRANE FILTER
MEMBRANE FILTER
Principle:
• Membrane filter acts like a sieve and the particulate matter is retained on the
surface of the membrane
Construction:
• Membrane filters are made using cellulose acetate, cellulose nitrate
or mixed cellulose esters.
• Membrane filters are supported on a rigid base of perforated metal
plastic or coarse sintered glasses in case of fibrous pad filters.
• These are available with different pore sizes.
Pore size, μm Utility
Principle:
• Filtration occurs through asbestos filter pad disc (by entanglement
mechanism of filtration). It consists of fine fibers which act as
barrier for particles.
Construction:
• It consists of two parts.
• The lower part holds a perforated disc, on it a compressed asbestos
sheet is placed. Both parts are joined together with the help of
winged nuts. There is a valve on the upper part through which
vacuum is applied.
• The asbestos sheet is made up of asbestos fibers & but may also
contain cellulose and alkaline earth such as magnesium compounds.
USES