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Scissor Lift Operation and Maintenance Mamual Electrical Drived Products

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0% found this document useful (0 votes)
19 views63 pages

Scissor Lift Operation and Maintenance Mamual Electrical Drived Products

Uploaded by

xiangyizhang58
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Original Instruction Operation and Maintenance Manual

Scissor type aerial work platform

Operation and Maintenance Manual


Electrical drived products

RS0407DC,RS0608/0808/1012/1212/1414AC
Original Instruction Operation and Maintenance Manual

Key Point Owners, Users, and Operators:


Our company would like to thank you for your
Before operating the machine, you should read, choosing and using our machine. Our primary
concern is user safety, which requires our joint
understand, and follow these safety rules and efforts to better achieve. We believe that it will be
operating instructions. Only well-trained and greatly helpful for the safe use of the equipment, if
you as a user and operator of the equipment can
authorized personnel are allowed to operate the comply with the following requirements:
machine. This manual should be considered a part
1. Comply with user rules, workplace rules, and
of the machine and always kept with the machine. If government rules.
you have any questions, please contact Roshow 2. Read,understand,and follow the instructions in
Heavy Industry Co., Ltd. by phone. this manual and other manuals that come with
this machine

3. Follow good safety work practices as usual.

Contents Page 4. Only trained/certified operators or under the


guidance of experienced and knowledgeable
Safety Rules 1 supervisors can operate the machine.

Labeling 3 If there is any ambiguous content or content that


you think should be added in this manual, please
contact us.
Personnel Safety 10

Workplace Security 11
Roshow Heavy Industry Co., Ltd.
Controller 18

Inspection before Operation 22 No. 67 Taozhu North Road,Taozhu


Subdistrict, Zhuji City, Zhejiang Province,
Workplace Inspection 27 China

Operating Instructions 32

Transportation and Lifting 39


Instructions

Specifications 43

Disposai 49

Electrical Schematic Diagram 50

Hydraulic Schematic Diagram 56


Operation and Maintenance Manual

Safety Rules
Classification of hazards

The Roshow product uses symbols, colors, and


symbolic text to identify the following:

Danger Warning
Failure to comply with the Safety warning signs - used to warn of potential
instructions and safety rules personal injury. Follow all safety instructions after
this sign to avoid potential personal injury or death.
in this manual will result in
death or serious injury
incidents Reminder of dangerous situations.
Do not operate unless: If not avoided, it may result in personal death or
serious injury.
√ You have understood and practiced the rules for
safe operation of the machine in this operation
manual.
Reminder of dangerous situations.
1 Avoid dangerous situations.
If not avoided, it may result in death or serious
Know and understand the safety rules personal injury.
before proceeding to the next step.

2 Always perform checks before operation.


Reminder of dangerous situations.
3 Always perform functional testing before
using. If not avoided, it may cause minor or moderate
personal injury.
4 Inspect the workplace.

5 Only use the machine according to its design


intent Reminder of dangerous situations.

√You should read, understand, and comply with If not avoided, it may result in property damage.
the manufacturer's instructions and safety rules
- safety manual, operation manual, and
machine labeling

√ You should read, understand, and comply with


user safety rules and workplace regulations

√You must read, understand, and comply with all


applicable government regulations

√ You received appropriate training on safe


operation of the machine.

1
Operation and Maintenance Manual

Safety Rules
Do not use the machine as a crane;
Purpose
Do not overload the platform;
The purpose of this machine is limited to lifting
Do not climb up or down the platform during lifting;
personnel, their tools, and materials into aerial
workplaces. Be sure to comply with local regulations;

Maintenance of safety signs Do not use any unauthorized spare parts;

Be careful when using the machine.


Replace any lost or damaged safety signs to
ensure that the operator always remembers safety.

Use neutral soap and clean water to clean safety


signs

Do not use solvent based detergent as such


cleanser may damage the safety label materials.

Service environment
Environment temperature -20℃~ 40℃ .

Elevation≤1000m.

Relative humidity≤90%.

The ground of the workplace should be solid and


flat,and the ground should not sink or collapse
during operation.

2
Operation and Maintenance Manual

Labeling

Definition: symbols & hazard pictograms

Please read the Please read the


operation manual maintenance manual Danger of crushing Danger of crushing Danger of collision

Danger of tipping over Danger of electric


Danger of tipping over Danger of tipping over shock
Danger of tipping over

Danger of electric The risk of skin


Danger of fire Burn hazard
shock Danger of explosion congestion

Please stay away


Safety arm from running Move the machine
components Stay away from the to a horizontal Close the chassis
legs and tires ground bracket

Do not install in areas Only well-trained


where the support legs and authorized
cannot reach the level personnel can Use a piece of
support legs cannot Maintain necessary
Lower the lifting access cardboard or paper to
reach the level support clearance
platform check for leaks
legs cannot reach the
level

3
Operation and Maintenance Manual

Labeling

Battery used as Block the wheel with a Only for 3-wire Replace damaged
Release the brakes
counterweight wedge wiring and cables
grounded AC
power supply

Wheel load Securely fastened Fixing point of rope No smoking


Transportation
diagram place

Voltage rating of Pressure rating of the


platform power air pipe leading to the Wind speed
Manual force
supply platform

Maximal carrying
capacity
Outdoor Indoor

4
Operation and Maintenance Manual

Labeling
Safety labels and locations

5
Operation and Maintenance Manual

Labeling
Label inspection
Determine if the label on the machine has text or symbols. Use appropriate inspection methods to check if
all labels are easy to identify and properly positioned.

Item Code Name Quantity Thumbnail

Read the
1 30008020011 instruction manual, 1
about label

Forklift hole
2 30008020019 position, on the 1
right side

Forklift hole
3 30008020018 position, on the left 1
side

Attention label for


4 30608010077 2
maintenance

Use restriction
5 30608010069 1
labels

Hazard statement
6 30608010124 1
identification

7 30008010038 Roshow logo 2 1

6
Operation and Maintenance Manual

Labeling
Item Code Name Quantity Thumbnail

Transportation
8 30008020044 1
diagram

Fastening and
9 30008020027 lifting positions, on 1
the left side

Fastening and
10 30008020043 lifting positions, on 1
the right side

11 30008010037 Roshow logo 1 2

Stay away from


12 30008020023 4
working vehicles

Battery
13 30608010073 Maintenance - Anti 1
Electric Shock

Arrow represents
14 30608010071 the forward 1
direction (left)

15 30608010074 Note 1

7
Operation and Maintenance Manual

Labeling
Item Code Name Quantity Thumbnail

Label - Stay away


16 30008010046 4
from legs and tire

17 30608010070 Wheel load 2

Charging
18 30608010095 1
identification

19 31008010090 Machine model 2

Anti-electric shock
20 30008010032 1
and leakage labels

Sticker CE of the
21 31008020184 1
lower control panel

Arrow represents
22 30608010072 the forward 1
direction (right)

8
Operation and Maintenance Manual

Labeling
Item Code Name Quantity Thumbnail

23 30608010096 Label of an angle 1

Do not step on
24 30608010068 1
wiring and plugs

25 30008020024 Fixing point of rope 4

Emergency
26 30008020028 1
descent label

Oil level
27 30008020025 1
identification

9
Operation and Maintenance Manual

Personnel Safety

Fall Protection

When operating this machine, personnel on the


platform must use Personal Fall Protection
Equipment (PFPE) and secure it to authorized rope
fixing points with safety buckles. Each rope fixing
point can only have one safety buckle tied. When
using PEPE, the following regulations must also be
followed:

All Personal Fall Protection Equipment PFPE must


comply with local government regulations and must
be inspected and used in accordance with the
manufacturer's instructions.

10
Operation and Maintenance Manual

Workplace Security

Danger of electric shock Danger of tipping over


This machine is not insulated and does not provide The personnel, equipment, and materials on the
electric shock protection when in contact or near platform shall not exceed the maximum carrying
wires. capacity of the platform or its extension.

Maximum capacity — RS1212AC

Platform Indent 320 kg

Extension only 113 kg

Maximum capacity of personnel


Indoor use only 2 person
Maintain a safe distance from power lines and
equipment in accordance with applicable
government regulations and the instructions in the
table below.

line voltage Required distance 320kg Extension only


113kg
0 to 300V No touching

300V to 50KV 3.05 m 10ft

50KV to 200KV 4.60m 15ft


Maximum capacity — RS1012AC
200KV to 350KV 6.10m 20ft
Platform Indent 320 kg
350KV to 500KV 7.62m 25ft
Extension only 113 kg
500KV to 750KV 10.67m 35ft
Maximum capacity of personnel
750KV to Indoor use 2 person
13.72m 45ft
1000KV Outdoor use 1 person
Considering platform movement, wire swinging or
looseness, be cautious of strong winds or gusts.

If the machine comes into contact with live wires,


please stay away from the machine。Before cutting
320kg Extension only
off the power, personnel on the ground or platform
are prohibited from touching or operating the 113kg
machine.

Do not operate the machine during lightning or


rainstorms.

Do not use the machine as a ground wire during


welding.
11
Operation and Maintenance Manual

Workplace Security

Maximum capacity— RS0808AC Maximum capacity— RS0407DC

Platform Indent 230 kg Platform Indent 240 kg

Extension only 113 kg Extension only 100 kg

Maximum capacity of personnel Maximum capacity of personnel


Indoor use only 2 person Indoor use only 2 person

230kg Extension only 240kg Extension only


113kg 100kg

Maximum capacity — RS0608AC Maximum capacity — RS1414AC

Platform Indent 230 kg Platform Indent 250 kg

Extension only 113 kg Extension only 113 kg

Maximum capacity of personnel Maximum capacity of personnel


Indoor use 2 person Indoor use only 2 person
Outdoor use 1 person

230kgs Extension only 250kg Extension only


113kg 100kg

12
Operation and Maintenance Manual

Workplace Security
Only on sturdy and flat ground can the platform be Do not use the platform controller to raise or lower
lifted. the platform when it is tripped, stuck, or obstructed
from its normal movement by other nearby objects.
The driving speed, when the platform is raised,
Before planning to raise or lower the platform using
should not exceed 0.8 km/h.
nether controller, all personnel must leave the
platform.

When the machine is in a retracted state, be very


careful and slow down when driving on uneven
terrain, with debris, unstable or smooth surfaces,
near openings and steep slopes.

Do not use the machine as a crane.

Do not mistake the leaning alarm for a level Do not use a platform to push a machine or other
indicator. The leaning alarms on the chassis and objects.
platform will only sound when the machine is tilted Do not lean the platform against adjacent
If the leaning alarm sounds, please lower the buildings。
platform, and move the machine to a solid level Do not tie the platform to adjacent buildings.
ground。If the leaning alarm sounds when lifting the
Do not place the load outside the perimeter of the
platform, you should be very careful to lower the
platform.
platform.
Do not push or pull any objects outside the
Do not raise the platform when the wind speed may
platform.
exceed 12.5m/s。If the wind speed is 12.5m/s after
lifting, it should be lowered and the machine should
not be operated further 。

Do not operate the machine during strong winds or


gusts. Do not increase the surface area or load of
the platform. Increasing the area exposed to the
wind will reduce the stability of the machine.
Maximum allowable manual force

RS1414AC
Indoor use only 2 person 400N
RS1212AC
Indoor use only 2 person 400N
RS1012AC
indoor use only 2 person 400N
RS0808AC
Indoor use only 2 person 400N
When the platform is raised, the machine cannot RS0608AC
travel on uneven terrain, unstable surfaces, or indoor use 2 person 400N
other dangerous conditions, or in the vicinity of RS0407DC
these areas. Indoor use only 2 person 400N
Do not change or damage the limit switch.
13
Operation and Maintenance Manual

Workplace Security
Do not alter or damage any machine components Danger of crushing
that may affect safety and stability 。
Do not place your hands and arms near areas
Do not replace critical parts that affect machine where there is a risk of cutting or squeezing.
stability with parts of different weights or
Do not touch the railing with your hands when
specifications。
retracting it.
Do not modify or alter aerial work platforms without
Do not work under the platform.
prior written permission from the manufacturer.
Installing additional devices for placing tools or When using the controller to operate the machine on
other materials on platforms, footboards, or the ground, please maintain normal judgment and
guardrails can increase the weight and surface plan accordingly.
area of the platform or increase the load。 Maintain a safe distance among the operator,
Do not place or tie fixed or suspended loads on any machine, and fixed objects.
components of this machine。
Hazards of operating on slopes
Do not drive the machine on slopes that exceed the
machine slope and side slope ratings。The slope
rating is applicable to machines in the retracted
position。

Maximum
Maximum slope
side slope
rating in the
model rating in the
retracted
retracted
position
position
Do not place ladders or scaffolding on the platform
or lean against any parts of the machine. RS1414AC 25% (14°) 25% (14°)
Only tools and materials that are evenly distributed
RS1212AC 25% (14°) 25% (14°)
and can be safely moved by people on the platform
can be transported.
RS1012AC 25% (14°) 25% (14°)
Do not use the machine on mobile or moving
surfaces or vehicles. RS0808AC 25% (14°) 25% (14°)
Ensure that all tires are in good condition and that
the nuts are properly tightened. RS0608AC 25% (14°) 25% (14°)

RS0407DC 30% (17°) 30% (17°)

Note: The slope rating is limited by ground


conditions and tractive power.

14
Operation and Maintenance Manual

Workplace Security

Danger of falling Danger of collision


The guardrail system provides fall protection。If
workplace’s or user‘s regulations require personnel
on the platform to use Personal Fall Protection
Equipment (PFPE), PFPE equipment should be
used in accordance with the manufacturer's When starting or operating the machine, attention
instructions and applicable government should be paid to the range of sight and the
requirements for PFPE. presence of blind spots 。
Do not sit, stand, or climb on the guardrail of the Please pay attention to the extended platform
platform。 Always stand steadily on the platform position when moving the machine。
floor。
Users must comply with the user rules regarding
the use of personal protective equipment,
workplace rules, and government rules.

Check the work area to avoid obstacles or other


potential hazards above your head。

Please do not climb down from the platform when it


is lifted。

Keep the platform floor free of debris 。

Please close the entrance door before operation 。


When grasping the platform guardrail, you must be
If the protective fence is not installed correctly or careful of the risk of crushing。
the entrance cannot guarantee safe operation,
The direction arrows of the driving and steering on
please do not operate the machine。
the controller on platform and labels on platform
should be observed and used。

Do not operate the machine on the route of any


cranes or mobile overhead machines, unless the
crane controller is locked or preventive measures
have been taken to prevent any potential collision。

Do not operate the machine in a dangerous or


playful manner。

Only when there are no personnel or obstacles in


the area below the platform can the platform be
lowered。

15
Operation and Maintenance Manual

Workplace Security
Ensure that the operation and maintenance manual
is intact, easy to read, and stored in a storage box
on the platform 。

Danger of bodily injury


Do not operate the machine when hydraulic oil
leaks. Hydraulic oil leakage may corrode or burn
the skin。
Limit travel speed based on ground conditions,
congestion scope, slope, personnel location, and Incorrect contact with any components inside the
vehicle will result in serious injury. Only trained
any other factors that may cause collisions。
maintenance personnel can access the door box.
Danger of component damage Suggestion: Only operators should perform
checking while inspections before operation.
Do not use any DC batteries or chargers to charge
During operation, all door boxes must remain
the batteries, which are bigger than 24V.
closed and locked。
Do not use the machine as a ground wire during
welding 。

Danger of explosion and fire


Only in an open, well ventilated area and away
from sparks, flames, and burning cigarettes can the
battery be charged。

Do not use the machine in hazardous or potentially


flammable or explosive gas or particulate areas.

Danger of machine damage


Do not use machines that are already damaged or
malfunctioning. Before each job change, a
thorough inspection of the machine should be
conducted before operation and all functions must
be tested. Damaged or malfunctioning machines
should be immediately marked and stopped from
operation。

Ensure that all maintenance operations have been


carried out in accordance with the provisions of this
manual and the corresponding maintenance and
warranty manual。

Ensure that all labels are properly positioned and


easily identifiable。

16
Operation and Maintenance Manual

Workplace Security
damage. Please replace any damaged items before
Battery safety
operation.
Danger of combustion Avoid electric shock due to contact with battery
terminals. Remove all rings, watches, and other
accessories.

Danger of tipping over

The battery in the base not only serves as a


counterweight, but also is crucial for maintaining the
Do not expose the battery or charger to water or rain stability of the machine. Do not use batteries that
during charging。 weigh less than the original battery。

Danger of explosion Danger during lifting

Sparks, flames, and lighted When lifting the battery, please use an appropriate
cigarettes are prohibited from number of people and lifting method。
approaching the battery。
Lock after each use
Batteries can release
explosive gases。 1 Choose a safe parking location that can be on a
sturdy level ground, free from obstacles, and
The battery bracket should avoid areas with heavy transportation。
remain open throughout the
entire charging period。 2 Lower the platform。

Do not use tools that may 3 Turn the key switch to the "off" position and
cause sparks to come into remove the key to avoid unauthorized use.
contact with battery terminals 4 Block the wheel with a wedge.
or cable clamps。
5 Charge the battery.
Danger of component damage
Do not use any battery charger bigger than 24V to
charge the battery.

Do not operate the machine when the battery is low


or excessively discharged。

Danger of electric shock/burns

Only connect the battery charger to a grounded AC


3-wire power socket.

Check cable packages, cables, and wiring daily for


17
Operation and Maintenance Manual

Controller
1 Upper control box

2 document box

3 Fixing point of lanyard

4 pedal

5 Platform guardrail

6 Platform entrance door

7 fixed platform

8 Scissor arm

9 Charger (back)

10 Climbing ladder

11 Brake release pump

12 Rear wheel (follow-up+braking)

13 Pothole guard mechanism

14 Front wheel (walking+steering)

15 Lower control panel

16 Emergency stay wire

17 Safety support rod

18 Lifting cylinder

19 Extension Platform

18
Operation and Maintenance Manual

Controller

19
Operation and Maintenance Manual

Controller

Nether control panel

1 Emergency stop

Push the red emergency stop button inward to 4 Platform/Off/Ground Selection Key Switch
"off" to stop all functions. Pull out the red
emergency stop button to the "on" position to Turn the key switch to the platform position and
operate the machine. the platform controller will operate. Turn the key
switch to the off position and the machine will
2 Overload indicator light turn off. Turn the key switch to the ground
position, and the nether controller will operate.
3 Self reset fuse

20
Operation and Maintenance Manual

Controller

Control device on platform

1 Turn button 6 Emergency stop button

2 Enabling key 7 Horn button

3 Drive button 8 Lifting button

4 Turtle speed mode button 9 display

5 buzzer 10 Control handle

21
Operation and Maintenance Manual

Inspection before Operation


Platform Control Panel lifting function. Move the control handle in the
direction indicated by the blue arrow, and the
1 Turn button platform will rise. Move the control handle in the
When the drive function is activated, direction indicated by the yellow arrow, and the
pressing the thumb rocker switch in platform will descend. When the platform descends,
either direction can activate the the descent alarm should sound。
steering function. Drive function: Press and hold the function enable
2 Enabling key switch on the platform control handle to enable the
drive function. Move the control handle in the
Proportional control handle and function enable
direction indicated by the blue arrow on the control
switch for lifting and driving functions.
panel, and the machine will move in the direction
3 Drive button indicated by the blue arrow. Move the control
Press this button to activate the handle in the direction indicated by the yellow
drive function. arrow on the control panel, and the machine will
move in the direction indicated by the yellow arrow.
4 Turtle speed mode button

Press this button to activate the slow or fast drive


function.

5 buzzer。

Prompt for device operation status.

6 Red 'Emergency Stop' button

Push the red "emergency stop" button inward to


the "off" position to stop all functions. Pull out the
red "emergency stop" button to the "on" position to
operate the machine.

7 Horn button

Press the horn button and the horn will sound 。

Release the horn button and the horn will stop


sounding。

8 Lifting button

Press this button to activate


the lifting function。

9 display

Diagnostic reading device and battery charging


indicator。

10 Control handle

Lifting function:Press and hold the function enable


switch on the platform control handle to enable the

22
Operation and Maintenance Manual

Inspection before Operation


Basic Principle

It is the responsibility of the operator to perform pre


operational inspections and routine maintenance.

Pre operationel inspection is a very intuitive


inspection process that is performed by the
Do not operate unless: operator before each job change. The purpose of
the inspection is to identify any obvious issues with
the machine before the operator performs a
√ You have understood and practiced the rules for functional test。
safe operation of the machine in this operation
manual. Pre operationel inspections can also be used to
determine whether routine maintenance
1 Avoid dangerous situations.
procedures are required。Operators can only
2 Always perform checks before operation. perform routine maintenance items specified in this
Before continuing to the next step, it is manual。
important to know and understand the Please refer to the list on the next page and check
check before operation. each item 。
3 Always perform functional testing before If damage or any unauthorized changes from the
use. factory condition are found, the machine should be
4 Inspect the workplace. marked and stopped from use。

5 Use the machine only according to its design According to the manufacturer's regulations, only
intent。 qualified maintenance technicians can repair the
machine. After the repair is completed, the
operator must perform a pre-operation inspection
again before continuing with the functional test.

According to the manufacturer's regulations and


the requirements listed in the responsibility manual,
regular maintenance inspections should be carried
out by qualified maintenance technicians.

23
Operation and Maintenance Manual

Inspection before Operation


□ Ensure that all structural components and
Inspection before operation other critical components are present, and all
related fasteners and pins are in the correct
□ Ensure that the operation manual, safety manual, position and tightened。
and responsibility manual are intact, easy to read,
□ Install the side rail and tighten the guardrail
and stored in the file box on the platform.
pins and bolts
□ Ensure that all labels are clear, easy to read, and
□ Ensure that the chassis bracket is closed and
properly positioned. Refer to the "Labeling"
locked, and that the battery connection is
section.
correct.
□ Check, whether hydraulic oil leaks and if oil level
Attention: If it is necessary to raise the platform to
is proper. Please refuel as needed.
inspect the machine, please ensure that the safety
Check the following components or areas for devices are in the correct positions.
damage, improper installation, missing parts, and
unauthorized changes:

□ Electrical components, wiring, and cables

□ Hydraulic hoses, fittings, hydraulic cylinders,


and hydraulic valve blocks

□ Battery pack and its connections

□ Drive motor/ electric motor

□ wear pad

□ Tires and wheels

□ Limit switches, alarms, and horns

□ Nuts, bolts, and other fasteners

□ Platform entrance door

□ Indicator lights and alarms (if equipped)

□ Safety arm

□ Platform extension part

□ Scissor arm pins and fixing fasteners

□ Platform control lever

□ Brake release components

□ Pothole guard device

Check the entire machine to find:

□ Cracks in welding seam or structural


components

□ Dents or damage to the machine

24
Operation and Maintenance Manual

Inspection before Operation


Check the battery

The condition of the battery is crucial for


Compliance and obedience:
performance and safe operation. Improper
□ Operators may only perform routine electrolyte level or damaged cables and wiring
maintenance items specified in this manual. may cause component damage and create
□According to the manufacturer's regulations dangerous situations.
and the requirements specified in the Note: For machines with sealed or
responsibility manual, regular maintenance maintenance-free batteries installed, this
inspections should be completed by qualified inspection is not necessary.
maintenance technicians.

Danger of electric shock

Contact with electrical circuits may cause


death or serious personal injury. Remove all
rings, watches, and other accessories.

25
Operation and Maintenance Manual

Inspection before Operation


Check the hydraulic oil level

Maintaining the hydraulic oil at a suitable level


is crucial for machine operation. If the
hydraulic oil is at an inappropriate level, it may
damage hydraulic components. Through daily
inspections, inspectors can determine
changes in the hydraulic oil level, which can
indicate problems in the hydraulic system.

Execute this program while the platform is in a


folded position.

1 Visually inspect the oil level located on the


side of the hydraulic oil tank.

⊙ Result: The hydraulic oil level should be at


the mark on the oil tank.

2 Refuel as needed. Do not add too much.

3 The customer should choose the


appropriate hydraulic oil according to the
ambient.

Temperature as follows:

-10℃≤ Min. Air temperature≤40℃


Choose: L-HV46

-25℃≤ Min. Air temperature≤-10℃


Choose: L-HV32

-35℃≤ Min. Air temperature≤-25℃


Choose: L-HS22

Min. Air temperature≤-35℃


Choose: 10#Aviation hydraulic oil

26
Operation and Maintenance Manual

Workplace Inspection
Basic Principles of Functional
Testing
Functional testing is used to identify faults before
starting to use the machine. The operator must
Do not operate unless: follow the step-by-step instructions to test all
functions of the machine. Prohibit the use of
malfunctioning machines. If a malfunction is found,
√ You have understood and practiced the rules for
the machine must be marked and stopped from
safe operation of the machine in this operation
use. According to the manufacturer's regulations,
manual.
only qualified maintenance technicians may repair
1 Avoid dangerous situations. the machine.
2 Always perform pre-operation checks. The operator must perform a pre-operation
inspection and functional test again before starting
3 Always perform pre-use functional testing.
to use the machine.
Know and understand the functional testing
before proceeding to the next step.

4 Inspect the workplace.

5 Use the machine only according to its design


intent.

27
Operation and Maintenance Manual

Workplace Inspection
Nether controller
11 Turn the key switch to the ground control
position.
1 Choose a sturdy, level, and obstacle free
testing area. 12 Do not press the platform lifting button.
2 Ensure that the battery pack is connected. 13 Press the enable button
3 Pull out the red "emergency stop" buttons on ⊙ Result: The platform does not rise
the platform and ground to the "on" position;
14 Hold down the enable key and press the
Pull out the red power switch to the "on"
platform up button.
position.
⊙ Result: The platform should rise.
4 Turn the key switch to the nether controller.
15 Hold down the enable button and press the
⊙ Result: The indicator light will turn on.
platform lifting / descent button.
5 Observe the LED diagnostic reading device on
⊙ Result: The platform should descend. When the
the platform controller.
platform descends, the descent alarm should
⊙ Result: The LED should be as shown in the right sound. The platform descends to around 2.1 m and
figure. stops descending.
16 Hold down the enable button and press the
platform lifting / descent button.
⊙ Result: After waiting for three seconds, the
platform continues to descend and should descend
6 Observe the LCD (Liquid Crystal Display) to its lowest position. When the platform descends,
diagnostic reading device on the nether the descent alarm should sound.
controller.
⊙ Result: The LCD (Liquid Crystal Display)
displays the motor running time.

Emergency Stop Testing


7 Push the red "emergency stop" button on the
nether controller inward to the "off" position.
⊙ Result: No function can run.
8 Pull out the red "Emergency Stop" button to the
"On" position. Emergency Descent Testing
17 Pulling up the platform lifting switch will lift the
platform by 1 meter.
Test the up/down function and its 18 Pull out the emergency stay wire outward.

activation ⊙ Result: The platform should descend. The


descent alarm does not sound.
The audible alarm on this machine and the standard 19 Turn the key switch to the platform controller.
horn come from the same central alarm.
9 Turn the key switch to the platform control or off
position.
10 Press the platform lifting button
⊙ Result: The platform does not rise
28
Operation and Maintenance Manual

Workplace Inspection
Control Device Testing on the Drive function button Testing
Platform 30 Press and hold the 'drive
button'.
Emergency Stop 31 Slowly move the control
handle in the direction indicated by the blue
20 Push the red "emergency stop" button on the arrow, and then move it in the direction
platform control device to the "off" position. indicated by the yellow arrow.
⊙ Result: All functions will not run. ⊙ Result: All functions will not run.

Speaker Testing Steering Test


21 Turn the red "Emergency Stop" button to the Attention: When performing steering and driving
"On" position. function tests, you should stand on the platform
22 Press once the horn button. facing the steering end of the machine.
⊙ Result: The horn will sound. 32 Press the 'drive button'.

33 Press and hold the 'enable key' on the control


Test the up/down function and its handle.
activation 34 Press the "turn button" at the top of the control
23 Do not hold down the 'enable button' on the handle in the direction indicated by the blue
control handle. triangle on the control panel.

24 Slowly move the control handle in the direction ⊙ Result: The steering wheel should
indicated by the blue arrow, and then move it rotate in the direction indicated by
in the direction indicated by the yellow arrow. the blue triangle.

⊙ Result: All functions will not run. 35 Press and hold the steering button in the
direction indicated by the yellow triangle on the
25 Press the "lifting button". control panel.
26 Press and hold the 'enable key' on the control ⊙ Result: The steering wheel should rotate in the
handle. direction indicated by the yellow triangle.
27 Slowly move the control handle in the direction
indicated by the blue arrow.
⊙Result: The platform should rise. The Pothole
guard device should be spread.
28 Release the control handle.
⊙ Result: The platform should stop rising.
29 Press and hold the 'enable key'. Slowly move
the control handle in the direction indicated by
the yellow arrow.
⊙ Result: The platform should descend.

29
Operation and Maintenance Manual

Workplace Inspection
Test drive and brake functions 44 Drive the two wheels on one side to a cushion
block of 5 ×10 cm.
36 Press the 'drive button'.
45 Raise the platform by approximately 2.1m.
⊙ Result: The platform should stop rising. The tilt
37 Press and hold the 'enable key' on the control alarm should sound, and the LED reading device of
handle. the platform control device and the LCD of the
38 Slowly move the control handle in the direction controller below should display LL.
indicated by the blue arrow on the control panel 46 Press the 'drive button'.
until the machine starts moving, and then
restore the handle to the center position.
⊙Result: The machine should move in the 47 Press and hold the 'enable key' on the control
direction indicated by the blue arrow on the control handle.
panel and then suddenly stop. 48 Move the drive control handle in the direction
39 Slowly move the control handle in the direction indicated by the blue arrow, and then move it
indicated by the yellow arrow on the control in the direction indicated by the yellow arrow.
panel until the machine starts moving, and then ⊙ Result: The drive function should not work in
restore the handle to the center position. either direction.
⊙ Result: The machine should move in the 49 Lower the platform and drive the machine away
direction indicated by the yellow arrow on the from obstacles.
control panel and then suddenly stop.
Attention: On any slopes that the machine can
climb, the brakes must be able to make it stop Test Pothole Guard Device
steadily.
Attention: When the platform is raised, the pothole
guard device should be spread automatically. If the
Test the limited driving speed pothole guard device is not spread, the alarm will
sound and the machine will stop driving.
40 Raise the platform to a height of approximately 50 Raise the platform
2.1 meters above the ground.
⊙ Result: When the platform is raised to a distance
41 Press the 'drive button' again. of 2.1m from the ground, the pothole guard device
Switch to drive mode. should be spread.
42 Press and hold the "enable button" on the 51 Lower the platform.
control handle, and slowly move the control ⊙Result: The pothole guard device should return
handle to the fully driven position. to the retracted position.
⊙ Result: The maximum driving speed should not 52 Take a piece of 5 × 10cm, something similar to
exceed 0.22m/s when the platform is raised. a wooden block under the pothole guard
If the driving speed exceeds 0.22m/s, when the device. Raise the platform.
platform is raised, please immediately mark the ⊙ Result: When the platform is raised to a distance
machine and stop running of 2.1m from the ground, the alarm should sound
and the drive functions (forward/backward and
steering) cannot be operated at this time.
Testing the Operation of the Tilt 53 Lower the platform and remove 5 × 10cm
Sensor wooden block.
Attention: Conduct this test on the ground using the
platform control device. Don't stand on the
platform.
43 Fully lower the platform

30
Operation and Maintenance Manual

Workplace Inspection
Basic Principle
Workplace inspections help operators determine
whether the workplace can ensure safe machine
operation. Before moving the machine to the
workplace, the operator should carry out this work
Do not operate unless: at first.
√ You have understood and practiced the rules for It is the operator's responsibility to understand and
safe operation of the machine in this operation remember the hazards in the workplace, and then
manual. pay attention to and avoid these issues when
1 Avoid dangerous situations. moving, installing, and operating the machine 。

2 Always perform pre-operation checks. Workplace Inspection


3 Always perform pre-use functional testing. Be careful and avoid the occurrence of the
4 Inspect the workplace. following dangerous situations:

Know and understand workplace inspections - Steep slopes or caves


before proceeding to the next step. - Protrusions, ground obstacles, or debris
5 Use the machine only according to its design - Inclined surface
intent.
- Unstable or smooth surface

- Aerial obstacles and high-voltage power lines

- Hazardous location

- A surface support that is not sufficient to


withstand the full load force applied by the
machine

- Wind and weather conditions

- Unauthorized personnel appear

- Other potential unsafe situations

31
Operation and Maintenance Manual

Operating Instructions
Basic Principle
The section of operating instructions provides
specific instructions for various aspects of machine
operation. It is the responsibility of the operator to
follow all safety rules and instructions in the
Do not operate unless: operation manual, safety manual, and
√ You have understood and practiced the rules for responsibility manual.
safe operation of the machine in this operation It is unsafe or even dangerous to use this machine
manual. for other purposes besides lifting personnel, their
1 Avoid dangerous situations. tools, and materials to an aerial workplace.

2 Always perform pre-operation checks. Only well-trained and authorized personnel are
allowed to operate the machine. If more than one
3 Always perform pre-use functional testing. operator uses the same machine at different times
4 Inspect the workplace. during the same work shift, they must all be
qualified operators and follow all safety rules and
5 Use the machine only according to its
guidance in the operation manual, safety manual,
design intent.
and responsibility manual. This means that every
new operator should conduct pre-operation checks,
functional tests, and workplace inspections before
using the machine.

32
Operation and Maintenance Manual

Operating Instructions
Emergency Stop Operate from platform
Push the red "emergency stop" button on the 1. Turn the key switch to the platform controller.
nether controller or platform controller to the "off"
2. Place the red "emergency stop" to "on"
position to stop all functions.
position on the nether and platform controllers.
Reset any operational functions must be carried
3. Ensure that the battery is connected before
out when the red "emergency stop" button is
operating the machine
pressed.

Operate from the ground Adjusting the platform position


1. Turn the key switch to the nether controller. 1. Press the "lifting button".
2. Pull out the red "emergency stop" buttons on 2. Press and hold the 'enable key' on the control
the platform controller and on the nether handle.
controller to the "on" position; pull out the red 3. Move the handle according to the markings on
power switch to the "on" position. the control panel.
3. Ensure that the battery is connected before
operating the machine.
Steering
1. Press the 'drive and steering
Adjusting the platform position button'.
1. Press the enable button and up/down button 2. Press and hold the 'enable key'
on the electronic control unit ECU to control on the control handle.
the platform's lifting or lowering.
Rotate the steering wheel using the steering button
located at the top of the control handle.

Drive
1. Press the 'drive and steering button'.
2. Press and hold the 'enable key' on the control
handle.
3. Increase speed: Slowly move the control
handle to deviate from the center position.
Drive and steering functions cannot be used
through nether controllers. Reduce speed: Slowly move the control handle
towards the center position.
Stop: Return the control handle to the center
position or release the function activation switch.
Use the platform controller and the directional
arrows on the platform to determine the direction of
machine moving.
When the platform is raised, the machine's moving
speed is limited.
The state of the battery will affect the performance
of the machine.
When the indicator light of the battery flashes, the
driving speed and functional speed of the machine
will decrease.
33
Operation and Maintenance Manual

Operating Instructions
Reduce Drive Speed Place the wooden block on the inclined surface.

The drive controller can operate in two different At the end of the downhill slope, place a
drive speed modes. When the drive speed button carpenter's ruler on the upper edge of the wooden
light is on, the slow drive speed mode is active. block and lift the end of the block until it is level.
When the drive speed button light is off, the fast Keep the wooden block level and measure the
drive speed mode is active. Press the drive speed distance from the bottom of the block to the
button to select the desired drive speed. ground.

Divide the distance (raised height) of the tape


measure by the length (stroke) of the wooden block,
Driving on Slopes and then multiply by 100.
Determine the slope and side slope ratings of the For example:
machine and slope.
Stroke=3.6m
RS1414AC、RS1212AC、RS1012AC、RS0808AC、
Elevated height=0.3m
RS0608AC
0.3m ÷ 3.6m = 0.083 X 100 = 8.3%
Maximum slope rating at the retracted position
25% If the slope exceeds the maximum slope or side
slope rating, the machine must be moved down the
Maximum side slope rating at the retracted position
slope or transported away. Please refer to the
25%
section "Transportation and Lifting".
RS0407DC

Maximum slope rating at the retracted position


30%

Maximum side slope rating at the retracted position


30%

Note: The slope rating is limited by ground


conditions and traction force.

Press the drive speed button to select the fast drive


speed mode.

Determine Slope:
Measure the slope using a digital inclinometer or
follow the following steps.

You need the following tools:

Carpenter's square

Straight wooden block, with a length of at least 1


m

Tape measure

34
Operation and Maintenance Manual

Operating Instructions
Operation with the Nether Usage of safety support rods
Controller 1. Raise the platform to a height of approximately
Maintain a safe distance among operators, 3.5 meters above the ground.
machines, and fixed objects. When using the 2. Rotate the safety support rod to leave the
controller, pay attention to the direction of the machine and place it in a drooping state.
machine's moving.
3. Lower the platform height until the safety
Battery level indicator light support rod is fixed. When lowering the
platform, stay away from the moving parts.

Danger: When using safety support


rods, there must be no load on the platform.

Use LED diagnostic reading device to determine


battery level.

35
Operation and Maintenance Manual

Operating Instructions
How to fold the guardrail? 14. Flip the rear guardrail forward and do not place
your hands in areas where you may be
The platform guardrail system includes a folding pinched.
guardrail section for an extended platform and a
folding guardrail section for the main platform. All
parts are secured in a suitable place by four steel
wire locking pins.
How to raise the guardrail?
1. Completely lower this platform and retract the Follow the folding instructions, but in the opposite
platform extension. order.

2. Remove the platform controller.

3. From inside the platform, remove the two steel Extend and Indent Platforms
wire locking pins at the front of the expansion
1. Positioning foot pedal on the extended
platform.
platform
4. Fold the front guardrail components from the
2. Push the guardrail of the extension platform to
guardrails area of the extended platform. Do
extend the platform to the desired position
not place your hands in areas where they may
be pinched. Do not stand on the extension platform when
attempting to extend it.
5. Install the two removed pins back onto the
guardrail brackets on each side.

6. Flip the right guardrail of the extension


platform inward, and do not place your hands
in areas that may be pinched

7. Flip the left guardrail of the extension platform


inward, and do not place your hands in areas
that may be pinched.

8. Carefully open the door and move to the


backstage step or to the ground

9. At the rear of the main platform, remove the


two lower steel wire locking pins.

10. From the rear steps or ground, fold the right


guardrail component of the main platform. Do
not place your hands in areas where they may
be pinched.

11. Install the removed pins back onto the


guardrail bracket.

12. Fold the left guardrail component of the main


platform. Do not place your hands in areas
where they may be pinched.

13. Install the removed pins back onto the


guardrail bracket.
36
Operation and Maintenance Manual

Operating Instructions
Error indicator reading device 54 Lift Up Valve Fault
If the LED diagnostic reading device
55 Lift Down Valve fault
displays an error code (such as LL),
pull and push the red "emergency
56 Right Turn Valve Fault
stop" button back and forth to reset
the system. 57 Left Turn Valve Fault

Display Description 58 Brake Valve Fault

01 System initialization Fault 68 Low Voltage Fault

80 Over 80% Load Warning


02 System communication Fault
90 Over 90% Load Warning
03 Invalid option setting Fault
99 Over 99% Load Warning
04 Calibration Fault
OL Overloaded Platform Fault
Global Positioning System GPS
09
communication Fault LL Machine tilt fault
12 Chassis Up or Down Switch Fault

18 Pothole Guard Fault For more detailed information, please contact the
Service Department of Roshow Heavy Industry Co.,
31 Pressure Sensor Fault Ltd..

32 Angle Sensor Fault

35 Pressure Sensor II Fault

36 Battery Drain Alarm

37 Battery Drain Shutdown

42 Platform Left Button Fault

43 Platform Right Button Fault

46 Enable Button on Platform Fault

Handle stick not in neutral while start,


47
Fault

52 Forward Valve Fault

53 Reverse Valve Fault

37
Operation and Maintenance Manual

Operating Instructions

Battery and charger instructions

Compliance and Obedience:

√ Do not use an external charger or boost


battery.

√ Charge the battery in a well ventilated area.

√ Use the correct AC input voltage indicated on


the charger for charging.

√ Only use batteries and chargers approved by


Roshow Heavy Industry Co., Ltd..

Charging the battery


1 Ensure that the battery is connected before
charging.

2 Open the battery door box. The cover should


remain open throughout the entire charging
process.

3 Connect the battery charger to a grounded AC


circuit.

4 he charger will give an indication when the


battery is fully charged.

38
Operation and Maintenance Manual

Transport & Lifting Instructions


Brake Release Operation
For hydraulic drivenRS1414AC,RS1212AC,
RS1012AC, RS0808AC, RS0608AC
1. Block the wheels with wedges to prevent the
Compliance and obedience: machine from rolling.
√ When using a crane to lift the machine, please 2. It is necessary to ensure that the winch rope is
maintain normal judgment and plan to control the correctly fixed to the fastening point of the drive
chassis and that there are no obstacles on the
movement of the machine. passage.
√ Transport vehicles must be parked on level 3. Push the black brake release button to open the
ground. brake valve.
4. Push and pull the red brake release pump
√ When loading the machine, the transport vehicle
button.
must be secured to prevent rolling.
It is recommended not to pull the vehicle. If it is
√ Ensure that the vehicle capacity, loading surface, necessary to pull the entire vehicle, the towing
speed should not exceed 3.2km/h.
chains or belts are sufficient to support the weight of
the machine. Please refer to the serial number plate
for the weight of the machine. For RS0407DC driven by the electric motor

√ Before releasing the brakes, the machine must be 1. The electric motor of this vehicle comes with a
braking function. To release the braking, the brake
on a level surface or secured.
module of the motor needs to be removed, which
√ When removing the bolt, prevent the guardrail may damage its waterproof performance. It is not
recommended to perform this operation.
from falling. Always hold onto the guardrail when
lowering it. 2. The overall weight of the vehicle is about 900kg,
and it is recommended to use a forklift to move it.
√ Do not drive the machine on slopes that exceed 3. If it is necessary to pull the vehicle, please
the machine's uphill, downhill, or side slope rating. ensure that the main power supply is disconnected.
Please refer to "Driving on a Slope" in the section According to disassembly numbers 1, 2, 3, and 4,
remove the two M4X40 cross screws in number 1,
"Operating Instructions".
remove the protective cover in number 2, and then
√ If the slope of the transportation vehicle exceeds remove the three M4X12 hex socket screws in
number 3. Remove the brake module in number 4
the maximum slope rating, the winch must be used and release the brake.
to load and unload the machine according to the
instructions in the brake release operation.

39
Operation and Maintenance Manual

Transport & Lifting Instructions


Ensure Safe Transportation
by Truck or Trailer
Always lock the machine wheels when preparing
for transportation. Indent and fixed extension
platform.

Fix the machine on the transportation surface


through the fastening positions on the chassis.

Use a minimum of four chains or belts.

Ensure that the chain or belt has sufficient load


strength.

Before transportation, turn the key switch to the


"off" position and remove the key.

Thoroughly inspect the machine to prevent loose or


unfixed components.

If the railing has been folded, secure it with a belt


before transportation.

40
Operation and Maintenance Manual

Transport & Lifting Instructions


Lifting the Machine with a
Forklift
Ensure the safety and reliability of the extened
platform, controller, and door box on chassis.
Remove all loose components from the machine.
Compliance and obedience:
Fully lower the platform. The platform must remain
√ Only qualified riggers can assemble rigging and lowered during all transportation processes.
lift the machine.
Use the forklift notches on both sides of the vehicle
√ Ensure that the truck's lifting capacity, loading tail of the scissor type aerial work platform.
surface, belts or ropes are sufficient to withstand
the weight of the machine. Please refer to the serial
number plate.

Place the forks of a forklift in a position with forklift


notches.

Drive the forklift forward and fully extend the forks


into the forklift notches at the rear of the vehicle.

Lift the machine by 15 cm and then tilt the fork rack


slightly backwards to keep the machine fixed.

Ensure that the machine is level when lowering the


fork rack.

Attention: Lifting the machine from the side can


cause component damage.

41
Operation and Maintenance Manual

Transport & Lifting Instructions


Lifting Guidance
Fully lower the platform. Ensure the safety and
reliability of the expanded platform, controller, and
door box on the chassis. Remove all loose
components from the machine.

Connect the rigging to the designated lifting hole


on the machine. There are two lifting holes at each
end of the machine.

Adjust the rigging to avoid damage to the machine


and maintain the machine level.

Hanging holes

42
Operation and Maintenance Manual

Specifications
(Functional module)

System Voltage 24V


RS1414AC
0.381X
Maximum height during Tire size 15X5
15.7m 51ft6in 0.127m
operation
Airborne noise transmission <70 dB
Maximum platform height 13.7m 44ft11in Maximum noise level during normal operation
Maximum height when in the work area (A-level detection)
folded up 2.63m 8ft8in Vibration value not exceed 2.5m / s2
Railing erected
Maximum slope rating,
Maximum height when 25%
stowed position
folded up 2.11m 6ft11in
Lower the railing Maximum side slope
25%
rating, stowed position
width 1.39m 4ft7in
Note: The slope rating is limited by ground
Work platform size 2.64 8ft8inX conditions and traction force
long × wide X1.15m 3ft9in
Maximum working
Length of the (indent) inclination angle (left and 1.5°/3°
2.64m 8ft8in
platform right/front and rear)
Total length of the Drive speed
3.54m 11ft7in
extended platform
When folded, maximum 3.2km/
Platform extension size 0.9m 2ft11in 2mph
value h
Maximum loading When the platform is
250kg 551lbs 0.8km/
capacity raised, the maximum 0.5mph
h
maximum wind speed 0 m/s 0mph value

wheelbase 2.23m 7ft4in

(Outer) Turning radius 2.7m 8ft10in

(Inner) Turning radius 0m 0in

Ground clearance 0.10m 4in

Ground clearance
pothole guard device 0.02m 0.8in
spread

weight 3420kg 7540lbs

(The weight of the machine varies depending


on the configuration of the options)

power supply 4×6V 260AH

controller proportion

AC socket on platform standard

Maximum hydraulic
240Bar
pressure
43
Operation and Maintenance Manual

Specifications
System Voltage 24V
RS1212AC 0.381X
Tire size 15X5
0.127m
Maximum height during
13.8m 45ft3in
operation Airborne noise transmission <70 dB
Maximum noise level during normal operation
Maximum platform height 11.8m 38ft9in in the work area (A-level detection)
Maximum height when Vibration value not exceed 2.5m / s2
folded up 2.64m 8ft8in
Railing erected Maximum slope rating,
25%
stowed position
Maximum height when
folded up 2.11m 6ft11in Maximum side slope
Lower the railing 25%
rating, stowed position
width 1.17m 3ft10in Note: The slope rating is limited by ground
conditions and traction force
Work platform size 2.27 7ft5inX
long × wide X1.15m 3ft9in Maximum working
inclination angle (left and 1.5°/3°
Length of the (indent) right/front and rear)
2.27m 7ft5in
platform
Drive speed
Total length of the
3.17m 10ft5in
extended platform When folded, maximum 3.2km/
2mph
value h
Platform extension size 0.9m 2ft11in
When the platform is
Maximum loading 0.8km/
320kg 705lbs raised, the maximum 0.5mph
capacity h
value
maximum wind speed 0 m/s 0mph

wheelbase 1.87m 6ft2in

(Outer) Turning radius 2.2m 7ft3in

(Inner) Turning radius 0m 0in

Ground clearance 0.11m 4in

Ground clearance
pothole guard device 0.02m 0.8in
spread

weight 3000kg 6614lbs

(The weight of the machine varies depending


on the configuration of the options)

power supply 4×6V 200AH

controller proportion

AC socket on platform standard

Maximum hydraulic
pressure 240Bar
(Functional module)
44
Operation and Maintenance Manual

Specifications
System voltage 24V
RS1012AC
0.381 x
Maximum height during Tire size 15X5
11.8m 38ft7in 0.127m
operation
Airborne noise transmission <70 dB
Maximum platform height 9.8m 32ft2in Maximum noise level during normal operation
in the work area (A-level detection)
Maximum height when
folded up 2.51m 8ft3in Vibration value not exceed 2.5m / s2
Railing erected
Maximum slope rating,
Maximum height when 25%
stowed position
folded up 1.98m 6ft6in
Lower the railing Maximum side slope
25%
rating, stowed position
width 1.17m 3ft10in
Note: The slope rating is limited by ground
Work platform size 2.27 x 7ft5inX conditions and traction force
long × wide 1.15m 3ft9in
Maximum working
Platform (Indent) Length 2.27m 7ft5in inclination angle (left 1.5°/3°
and right/front and rear)
Total length of the
3.17m 10ft5in
extended platform Drive speed
Platform extension size 0.9m 2ft11in When folded, maximum 3.2km/
2mph
value h
Maximum loading
320kg 705lbs
capacity When the platform is
0.8km/
raised, the maximum 0.5mph
12.5 h
maximum wind speed 28mph value
m/s

wheelbase 1.87m 6ft2in

(Outer) Turning radius 2.2m 7ft3in

(Inner) Turning radius 0m 0in

Ground clearance 0.11m 4in

Ground clearance
Pothole guard device 0.02m 0.8in
spread

weight 3050kg 6724lbs

The weight of the machine varies depending


on the configuration of the options

power 4×6V 200AH

controller proportion

AC socket on platform standard

Maximum hydraulic
pressure 240Bar
(Functional module)

45
Operation and Maintenance Manual

Specifications
System Voltage 24V
RS0808AC
0.381X
Maximum height during Tire size 15X5
10m 32ft10in 0.127m
operation
Airborne noise transmission <70 dB
Maximum platform height 8m 26ft3in Maximum noise level during normal operation in
Maximum height when the work area (A-level detection)
folded up 2.36m 7ft9in Vibration value not exceed 2.5m / s2
Railing erected
Maximum slope rating,
Maximum height when 25%
stowed position
folded up 1.86m 6ft1in
Lower the railing Maximum side slope
25%
rating, stowed position
width 0.83m 2ft9in
Note: The slope rating is limited by ground
Work platform size 2.27X 7ft5inX conditions and traction force
long × wide 0.81m 2ft8in
Maximum working
Length of the (indent) inclination angle (left and 1.5°/3°
2.27m 7ft5in
platform right/front and rear)
Total length of the Drive speed
3.17m 10ft5in
extended platform
When folded, maximum
Platform extension size 0.9m 2ft11in 3.2km/h 2mph
value
Maximum loading When the platform is
230kg 507lbs
capacity raised, the maximum 0.8km/h 0.5mph
maximum wind speed 0m/s 0mph value

wheelbase 1.87m 6ft2in

(Outer) Turning radius 2.1m 6ft11in

(Inner) Turning radius 0m 0in

Ground clearance 0.11m 4.3in

Ground clearance
pothole guard device 0.02m 0.8in
spread

weight 2240kg 4938lbs

(The weight of the machine varies depending on


the configuration of the options)

power supply 4×12V 200AH

controller proportion

AC socket on platform standard

Maximum hydraulic
pressure 240Bar
(Functional module)

46
Operation and Maintenance Manual

Specifications
pressure
(Functional module)
RS0608AC
System Voltage 24V
Maximum height during
7.8m 25ft7in
operation 0.323X
Tire size 12X4
0.1m
Maximum platform
5.8m 19ft
height Airborne noise transmission <70 dB
Maximum noise level during normal operation
Maximum height when in the work area (A-level detection)
folded up 2.17m 7ft9in
Railing erected Vibration value not exceed 2.5m / s2

Maximum height when Maximum slope rating,


25%
folded up 1.86m 6ft1in stowed position
Lower the railing
Maximum side slope
25%
width 0.8m 2ft7in rating, stowed position

Work platform size 1.68X 5ft6inX Note: The slope rating is limited by ground
long × wide 0.76m 2ft6in conditions and traction force

Length of the (indent) Maximum working


1.68m 5ft6in
platform inclination angle (left and 1.5°/3°
right/front and rear)
Total length of the
2.58m 8ft6in
extended platform Drive speed

Platform extension size 0.9m 2ft11in When folded, maximum


3.2km/h 2mph
value
Maximum loading
230kg 507lbs
capacity When the platform is
raised, the maximum 0.8km/h 0.5mph
maximum wind speed 12.5m/s 28mph value
wheelbase 1.38m 4ft6in

(Outer) Turning radius 1.67m 5ft6in

(Inner) Turning radius 0m 0in

Ground clearance 0.07m 3in

Ground clearance
pothole guard device 0.02m 0.8in
spread

weight 1620kg 3571lbs

(The weight of the machine varies depending


on the configuration of the options)

power supply 4×12V 160AH

controller proportion

AC socket on platform standard

Maximum hydraulic 240Bar

47
Operation and Maintenance Manual

Specifications
Maximum hydraulic
pressure 240Bar
RS0407DC (Functional module)

System Voltage 24V


Maximum height during
6.5m 25ft7in 0.23X
operation Tire size 9X3
0.08m
Maximum platform
4.5m 19ft Airborne noise transmission <70 dB
height
Maximum noise level during normal operation
Maximum height when in the work area (A-level detection)
folded up 2.06m 7ft2in
Railing erected Vibration value not exceed 2.5m / s2

Maximum height when Maximum slope rating,


30%
folded up 1.81m 5ft11in stowed position
Lower the railing Maximum side slope
30%
width 0.8m 2ft7in rating, stowed position

Work platform size 1.44X 4ft9inX Note: The slope rating is limited by ground
long × wide 0.7m 2ft4in conditions and traction force

Length of the (indent) Maximum working


1.44m 4ft9in inclination angle (left and 1.5°/3°
platform
right/front and rear)
Total length of the
2.34m 7ft8in Drive speed
extended platform

Platform extension size 0.9m 2ft11in When folded, maximum


4.0km/h 2.5mph
value
Maximum loading
240kg 529lbs When the platform is
capacity
raised, the maximum 0.8km/h 0.5mph
maximum wind speed 0m/s 0mph value

wheelbase 1.05m 3ft5in

(Outer) Turning radius 1.55m 5ft1in

(Inner) Turning radius 0.4m 1ft4in

Ground clearance 0.06m 2.36in

Ground clearance
pothole guard device 0.02m 0.8in
spread

weight 900kg 1984lbs

(The weight of the machine varies depending


on the configuration of the options)

power supply 2×12V 80AH

controller proportion

AC socket on platform standard

48
Operation and Maintenance Manual

Discard
Set each use limit to about 10 years, after the
expiration must be forced to scrap. For the battery
scrap,always follow your local relevant regulations
to dispose the lifts.
Prior to the useful life period, please also
implement the scrapping procedure if:
1.Equipment aging, backward technical
performance, high energy consumption, low
efficiency and poor economic benefit.
2.Those who re-dye the environment, endanger
personal safety and health, and have no value of
repair and transformation.
3.It is expected that the technical performance after
overhaul can not be used for the quality of
products.
4.Suffering from accidental disasters, serious
damage, can not be repaired.
5.Products to be phased out as stipulated by the
state and local governments.

49
Operation and Maintenance Manual

Electrical Schematic Diagram


RS1414AC

50
Operation and Maintenance Manual

Electrical Schematic Diagram


RS1212AC

51
Operation and Maintenance Manual

Electrical Schematic Diagram


RS1012AC

52
Operation and Maintenance Manual

Electrical Schematic Diagram


RS0808AC

53
Operation and Maintenance Manual

Electrical Schematic Diagram


RS0608AC

54
Operation and Maintenance Manual

Electrical Schematic Diagram


RS0407DC

55
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS1414AC

56
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS1212AC

57
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS1012AC

58
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS0808AC

59
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS0608AC

60
Operation and Maintenance Manual

Hydraulic Schematic Diagram


RS0407DC

61

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