Toward a Substation Automation System Based on IEC
Toward a Substation Automation System Based on IEC
Article
Toward a Substation Automation System Based on IEC 61850
Shantanu Kumar 1 , Ahmed Abu-Siada 1, * , Narottam Das 2,3 and Syed Islam 4
Abstract: With the global trend to digitalize substation automation systems, International Electro
technical Commission 61850, a communication protocol defined by the International Electrotechnical
Commission, has been given much attention to ensure consistent communication and integration of
substation high-voltage primary plant assets such as instrument transformers, circuit breakers and
power transformers with various intelligent electronic devices into a hierarchical level. Along with
this transition, equipment of primary plants in the switchyard, such as non-conventional instrument
transformers, and a secondary system including merging units are expected to play critical roles
due to their fast-transient response over a wide bandwidth. While a non-conventional instrument
transformer has advantages when compared with the conventional one, extensive and detailed
performance investigation and feasibility studies are still required for its full implementation at
a large scale within utilities, industries, smart grids and digital substations. This paper is taking
one step forward with respect to this aim by employing an optimized network engineering tool to
Citation: Kumar, S.; Abu-Siada, A.; evaluate the performance of an Ethernet-based network and to validate the overall process bus design
Das, N.; Islam, S. Toward a Substation requirement of a high-voltage non-conventional instrument transformer. Furthermore, the impact
Automation System Based on IEC of communication delay on the substation automation system during peak traffic is investigated
61850. Electronics 2021, 10, 310. through a detailed simulation analysis.
https://doi.org/10.3390/electronics
10030310 Keywords: substation automation system; intelligent electronic devices; non-conventional instru-
ment transformer; digital protection; international electrotechnical commission
Academic Editor: Gabriele Grandi
Received: 29 December 2020
Accepted: 23 January 2021
Published: 28 January 2021
1. Introduction
Publisher’s Note: MDPI stays neutral
Identification and rapid isolation of faulty zones in power system networks are among
with regard to jurisdictional claims in
the essential features of a smart protection system. A proper intelligent protection system
published maps and institutional affil- must respond extremely fast to restore the isolated faulty zones to reduce unplanned
iations. outages and improve network reliability. The affected feeders, incomers and bus sections
must be returned to a healthy state while keeping the network stability intact. This can
be achieved by adopting a robust communication protocol between the protection system
and the primary assets in the switchyard. Until now, most of the present high-voltage (HV)
Copyright: © 2021 by the authors.
switchyard equipment communicates with the control room through a supervisory control
Licensee MDPI, Basel, Switzerland.
and data acquisition (SCADA) system, remote terminal unit (RTU) and human machine
This article is an open access article
interface (HMI) using a distributed network (DNP3) protocol as shown in Figure 1. RTU is
distributed under the terms and a microprocessor device that acts as a gateway between the field device and control room
conditions of the Creative Commons HMI. It collates information from switchyard plants and propagates telemetry information
Attribution (CC BY) license (https:// to the control room. However, these modes of communications exhibit some short comings
creativecommons.org/licenses/by/ that limit their wider applications in future digital substation automation systems. The
4.0/). DNP3 communication protocol based on IEEE 1379-2000 is susceptible to poor network
FigureFigure 1. DNP3
1. DNP3 Communication
Communication withwith
HVHV apparatusininthe
apparatus thecontrol
control room
room using
usingHMI.
HMI
During disturbances and fault events, the digital protection scheme publishes and sub-
During disturbances and fault events, the digital protection scheme publishes
scribes data packets to trigger the intelligent electronic devices (IEDs) as per the IEC61850-
and subscribes 9-2 data packets
standard, whichtoistrigger
similar the
to a intelligent
conventionalelectronic devices
relay sending (IEDs)
analogue as per
tripping signals
the IEC61850-9-2
to thestandard, which
circuit breaker (CB)isinsimilar to a conventional
a traditional protection system relay
[4].sending analogue
Conventional instrument
tripping signals to the circuit
transformers (CITs) breaker
are prone(CB) in a traditional
to several protection system
types of electro-mechanical faults,[4]. Con-
which not only
cause unnecessary disruption to the electricity grids, but
ventional instrument transformers (CITs) are prone to several types of electro-me- also pose significant environmen-
tal hazards, such as fire, gas or oil leakage in the switchyard or operational plant. Original
chanical faults, which not only cause unnecessary disruption to the electricity grids,
equipment manufacturers have addressed these issues by introducing non-conventional
but also poseinstrument
significant environmental hazards, such as fire, gas or oil leakage in the
transformers (NCITs). The application of NCIT in conjunction with merging
switchyard or units (MUs) and plant.
operational IEDs inOriginal
the process equipment manufacturers
of bus topology has providedhave addressed
a solution to the legacy
these issues by introducing
issues of CITs to a non-conventional
large extent [5]. The iron instrument transformers
core of CITs (NCITs).
is the main source The
of inaccuracies
due to hysteresis characteristics [6]. On the other hand,
application of NCIT in conjunction with merging units (MUs) and IEDs in the process digital instrument transformers,
of bus topologyi.e., NCITs with FO in
has provided a the secondary
solution to theside, offer many
legacy issuesadvantages
of CITs to such as rapid
a large data com-
extent
munication; extensive bandwidth; reduced weight, cost and maintenance; safe and reliable
[5]. The iron core of CITs is the main source of inaccuracies due to hysteresis charac-
performance with high accuracy; no saturation effect due to the non-existence of an iron
teristics [6]. On
coretheandother
abilityhand, digital
to perform instrument
under thermal and transformers, i.e., NCITs with FO
mechanical stresses.
in the secondary Unlikeside, offer many advantages such as rapid data communication;
the CITs, in the event of inadvertent disconnection of secondary wirings ex- at
the NCIT terminal box, the plant does not encounter catastrophic failure. These features
make NCIT suitable for future power system protection, measurement, automation and
control. The basic principle of the NCIT transducer with an FO is shown in Figure 2a. In
this system, the magnetic field produced around a current-carrying conductor is tapped by
a sensor which propagates optical data over an FO to another sensor that re-converts the
optical data to the electrical signal and feeds it to the IED actuating element. Unlike CITs,
at the NCIT terminal box, the plant does not encounter catastrophic failure. These
features make NCIT suitable for future power system protection, measurement, au-
tomation and control. The basic principle of the NCIT transducer with an FO is shown
in Figure 2a. In this system, the magnetic field produced around a current-carrying
Electronics 2021, 10, 310 3 of 16
conductor is tapped by a sensor which propagates optical data over an FO to another
sensor that re-converts the optical data to the electrical signal and feeds it to the IED
actuating element. Unlike CITs, power capacity does not have an impact on the phys-
power
ical capacityof
dimension does
thenot haveAs
NCIT. an such,
impact theonoverall
the physical dimension
dimension and of the NCIT.
weight of anAs such,
NCIT
are approximately 30% lower than those of the CITs [7]. A typical HV NCIT in an airof
the overall dimension and weight of an NCIT are approximately 30% lower than those
the CITs [7].
insulated A typical(AIS)
substation HV NCIT in aninairFigure
is shown insulated
2b. substation (AIS) is shown in Figure 2b.
Figure 2. (a) Block diagram of NCIT (b) Installation of a light weight NCIT in an operational switchyard [4].
Figure 2. (a) Block diagram of NCIT (b) Installation of a light weight NCIT in an operational switchyard [4].
Rogowski coil and NCIT technology has been successfully adopted in gas and air
insulated substations.
Rogowski coil andInNCIT
addition, the use of
technology hasFObeen
technology reduces
successfully cables and
adopted wires
in gas andin
the secondary system and facilitates reliable operation and rapid fault diagnosis.
air insulated substations. In addition, the use of FO technology reduces cables and With
superior
wires technology
in the secondaryand a negligible
system footprint,reliable
and facilitates NCIT leveraging
operation onandFO and fault
rapid process bus
diag-
technology could potentially eliminate most of the structural, electrical
nosis. With superior technology and a negligible footprint, NCIT leveraging on FOand mechanical
failures, which are currently attributed to the CIT physical structure. However, in order
and process bus technology could potentially eliminate most of the structural, electri-
to have unwavering confidence in the technology and for its mass deployment in the
cal and mechanical failures, which are currently attributed to the CIT physical struc-
transmission and distribution substations, NCIT along with the secondary peripherals and
ture. However,
topologies into
needs order to have
undergo unwavering
extensive confidence
performance in theand
evaluation technology and for its
validity checks.
Figure 4 shows a block diagram of a process bus protection system which derives
signals from current transformers (CTs) and voltage transformers (VTs) in an HV switch-
yard. These analogue inputs are fed into an MU, which converts it to digital data packets
that are transmitted over an FO to the relay control room via switches and IEDs. Sampled
values (SVs) and generic object oriented substation events (GOOSE) carry data packets with
appropriate byte size under a healthy scenario. However, the status of the byte size changes
in the event of a fault which activates a trip command to the CB. The SV is encrypted
data in multicast mode published to multiple IEDs in a certain time interval with two
dependent factors: measured signal frequency and sample per period (SPP). The two SPP
values defined in IEC 61850-9-2 LE are 80 and 256. As an example, if the frequency is 50 Hz
Electronics 2021, 10, 310 4 of 16
and the time interval is 80 ms, the SPP shall be recorded as 1/50/80 which is equivalent to
250 µs. The SV publishes and receives packets within a local area network (LAN).
At the onset of the IEC 61850 standard, the utility communication architecture group
developed an implementation guideline for the digital interface with instrument trans-
formers using IEC 61850-9-2 [8].
Figure 3a shows the analogue output of a CIT carried over the secondary wiring to
the relay terminals (at 1 A, 110 V), which exhibits complexity in using secondary copper
cables with switchyard trenches. On the other hand, Figure 3b exhibits a significant
saving in copper wiring in the secondary circuit by using FO. It is possible to retrofit all
conventional substations and transmit digital signals over FO and Ethernet without the
need for replacing the primary asset, i.e., CIT. This not only reduces the physical dimension
of the trench, but also reduces the effort in tracing physical issues arising from loose
connections due to heating effects at the termination end [9]. In Figure 3b, fault finding
in the loop becomes much easier due to the significant reduction in nodes and secondary
wirings. Additionally, the application of MU and process bus architecture reduces the
diagnostic effort by analysing data packets such as GOOSE and SV signals to IEDs passing
via switches [10]. However, digital topologies suffer from some issues related to their
performance, published data, end-to-end delays, latency and stripping off the trails in a
virtual local area network operating in an interoperability environment and large byte size
Electronics 2021, 10, x FOR PEER REVIEW 6 of 18
data compression. These issues need to be addressed properly by performing validation
tests before the mass deployment of digital topologies. This paper is aimed at investigating
some of these issues through a laboratory-based set-up analysis.
Marshalling
CT Box
Secondary Links Conventional
Links
Secondary copper
Links Conventional CT copper cable cable
Links
R
Links
VT e P
Secondary l L
Links Links
a C
Links
Conventional VT copper cable y
Links Links
Field Equipment
(a) Conventional Relay Wiring
Marshalling
CT Box
Secondary
Links
I
M FO Cable S
VT U E
Secondary D A
S
Links
FO Cable
Field Equipment
Table 1. Data flow from the field to control room in an SAS topology [3].
4 5
3 3 3
2 2
Process Field Process Units Sensors and Actuators
Level
1 1
Switchyard HV
Equipment
Figure 5. Functional communication in an SAS at various levels [11].
Figure 5. Functional communication in an SAS at various levels [11].
Depending on the speed and the events, messages in an SAS network are classified as:
• Depending on the speed
Fast messages—trip, and block-encompassing
start, stop, the events, messages in an
GOOSE SAS1)network are classi-
(type
fied
• as:Medium messages—MMS message but non-time critical (type 2)
• Low speed messages—slow automation control, event record transmission such as
• Fast messages—trip,
pressure start,(type
and temperature stop,3)block-encompassing GOOSE (type 1)
• Raw data message—Cyclic data message such as SV sent to IEDs (type 4)
• File transfer message—File transfer messages wherein the bulk of data messages are
transferred as recorded files, information files and setting files (type 5)
• Time synchronization messages—periodic messages for the internal clocks of IEDs
(type 6)
Table 2 shows the time taken for data exchange within the SAS network which can be
categorized into periodic, random and burst data.
Electronics 2021, 10, 310 7 of 16
In the periodic data transmission, the information of the switch status and analogue
data are transmitted in the station level monitoring devices, and the quantity of such data
varies from one topology to another. In a random data stream, the data frames are short
in length. This real-time data packet contains switching operation commands and time
synchronization. In a burst data stream, data messages carry information packets such
as switch position, node failures and multi fault signals. The requirement of the message
transmission time of frame sizes between devices and equipment is given according to IEC
61850-9-2 as summarized in Table 2 [14–20].
In a process bus architecture, analogue current and voltages from CIT are fed into
the MUs to convert the analogue signals to digital data packets and broadcast these to the
IEDs via switches. Digitized SV packets originating from MUs are carried over an Ethernet
network located in the switchyard with an accuracy of ± 4 µs of the communication
network with no more than a 2 µs delay based on IEC 61850-5. Considering the advantages
of NCIT over CIT, it is worth evaluating the performance of this primary plant substation
asset [21–25].
There are few shortcomings encountered when IEC 61850-9-2 is adopted, such as
issues with interoperability, latency during high traffic, compressing large byte sizes and
clogging of data packets at the nodes arising mainly due to the mismatch of communication
technologies of different manufacturers. This has resulted in a delay of data transmission
from field to control rooms which may seriously compromise the reliability of the entire
protection system [26–30]. Although individual equipment in the network may have
passed the certification requirement of IEC 61850, as a group of types of equipment in an
SAS, these secondary protection assets may not perform at the desired communication
level due to proprietary issues. This is mainly because different protection IEDs have
non-standardized algorithms and no ability to comprehend and process large byte sizes
within the stipulated time. This uncertainties and dilemma have resulted in slowing down
their large-scale implementation and call for more investigations from researchers and
manufacturers [31–48].
Figure6.6.Laboratory
Figure Laboratoryset-up
set-upofofaa132
132kV
kVNCIT.
NCIT.
Figure 6. Laboratory set-up of a 132 kV NCIT.
Figure 7. Close-up view of the 132 kV NCIT head with bus bar.
Figure7.7.Close-up
Figure Close-upview
viewof
ofthe
the132
132kV
kVNCIT
NCIThead
headwith
withbus
busbar.
bar.
Figure 8 shows the equivalent circuit of the above setup in which the auxiliary switches
were placed between the source and the NCIT/CIT. In Figure 8, Xs is the source inductive
reactance and OCT is the optical current transducer. The calculated composite error is
1.42% and the peak error is 1.82%. This error aligns well with the tolerable limit stipulated
in sections 3.3.4 and 13.1.3 in the IEC 60044-8 standards.
Figure 8 shows the equivalent circuit of the above setup in which the auxili
switches were placed between the source and the NCIT/CIT. In Figure 8, Xs is
source inductive reactance and OCT is the optical current transducer. The calcula
Electronics 2021, 10, 310 composite error is 1.42% and the peak error is 1.82%. This error aligns9wellof 16 with
tolerable limit stipulated in sections 3.3.4 and 13.1.3 in the IEC 60044-8 standards.
Vd
G Source
Shunt
Figure 9.
Figure 9. Decaying
Decaying DC
DC offset
offset of
of 132
132 kV
kV NCIT
NCIT (Blue)
(Blue) vs.
vs. 132
132 kV
kV CIT
CIT (Red).
(Red).
Electronics 2021, 10, 310 10 of 16
Figure 9. Decaying DC offset of 132 kV NCIT (Blue) vs. 132 kV CIT (Red).
Figure 10. Comparison of 132 kV NCIT (Blue) vs. 132 kV CIT (Red) in a single-phase fault condition.
Figure 10. Comparison of 132 kV NCIT (Blue) vs. 132 kV CIT (Red) in a single-phase fault condition.
Based on
Based onthe
theNCIT
NCITelectrical characteristics
electrical shown
characteristics above
shown and the
above andfeedback from utility
the feedback from
operators, NCIT comprises the following features:
utility operators, NCIT comprises the following features:
• Superior electrical performance in protection and measurement over CIT
•• Superior electrical
Significant performance
reduction in protectionand
in project, engineering andasset
measurement overcosts
management CIT
•• Significant reduction
Environmentally in project,
friendly withoutengineering and asset management costs
oil or gas leaks
• Environmentally friendly without oil or gas leaks
• Interoperable with other manufacturers IEDs and peripherals
• Reliability, availability and ease of diagnostics
• 1/3rd the weight of an equivalent CIT
Electronics 2021, 10, 310 11 of 16
CB11 CB6
132/22kV 132/22kV
Delta- Star Delta- Star
Transformer (T1) Transformer (T2)
CB1 CB7
CB5
The overall SAS network is connected to the HV CIT feeding current and voltage
signals to the MU. The MU processes these analogue signals and converts them into digital
data packets. The digital packets are transmitted over the FO network from the switchyard
to the IEDs located in a local control room within the substation precinct.
Mal-operation of IEDs may cause a delay in the data transmission. The LAN speed
considered in the simulation is 100 Mb/s for the ETE delay performance analysis which
is widely accepted in the industry as the optimum performance speed over a digital
network. It is worth noting that ETE refers to the time required for digital packets to
reach the destination of a subscribing IED, from the starting point of a publishing IED.
The digital protection system must undergo validation in a laboratory set up before large-
scale deployment in HV and LV substations. The proposed OPNET model was tested
in a laboratory set up, and the performance of the digital protection scheme with NCIT
was analysed based on an actual 132/22 kV air insulated substation. The load in the
communication traffic was calculated by multiplying the sampling rate, number of phases,
number of data points and number of destinations.
Figure 14 shows the performance of SV (red plot) versus GOOSE (blue plot) when the
LAN speed is operating at 100 Mb/s speed. This was simulated for data communication
capability during a peak traffic of 350 kbps. As per IEC 61850-5, a message must be ensured
during all operating conditions within the substation. The SV messages from NCIT to the
IEDs and GOOSE transmission within the IEDs are critical frames as these would affect
protection due to latency, delay and queuing. Table 4 lists the parameters used in the
OPNET simulation.
Electronics 2021, 10, x FOR PEER REVIEW 15 of 18
Electronics 2021, 10, 310 13 of 16
Table 4.
Table 4. Parameters
Parameters for
for simulation
simulation in
in OPNET.
OPNET
in the SV packets were negligible. Simulation results attest that ETE and latency to IEDs
were well within the acceptable IEC 61850-9-2 guideline (below 4 µs) when tested with a
LAN speed of 100 Mbps and sampling rate of 4800 sample/s.
The obtained results attest to the superior performance of the NCIT in future digital
substations. In addition, it is envisaged that NCIT along with IEC 61850 will have wide
applications in the control, protection, condition monitoring and asset management of
smart grids, wind energy conversion systems and flexible ac transmission systems [44–48].
5. Conclusions
NCIT technology is widely gaining acceptance over CIT for a future digital substation
paradigm. However, the performance of NCIT with respect to protection comprises some
limitations that need to be fully addressed prior to its large-scale deployment in the industry.
The NCIT and MU devices complement each other and form an integral part in the SAS
digital network. Experimental results indicate the superior performance of NCITs in a
process bus implementation compared with CITs. OPNET simulation software is employed
to model the physical devices within the substation and evaluates their performance for
latency along with the ETE delay for SV in a process bus system. Simulation results indicate
that a 132 kV NCIT performs better than CIT through key performance indices such as ETE,
latency, DC offset and frequency response. The model developed and results tabulated
encourage the utility and industry users to replace CITs with NCITs for existing and future
substations.
Author Contributions: S.K. conducted the experimental testing, simulation analysis and drafted the
first version of the paper under the supervision of A.A.-S., N.D. and S.I. who analysed the obtained
results, checked, reviewed and edited the final version of the paper. All authors have read and agreed
to the published version of the manuscript.
Funding: This research received no external funding.
Acknowledgments: The authors would like to gratefully acknowledge the support provided by
ABB, GE, Siemens, Schneider, SEL and Omicron Australia for their support and contribution towards
the progress to obtain these experimental results in the Curtin University IEC61850 Lab., Perth,
WA, Australia.
Conflicts of Interest: The authors declare no conflict of interest.
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