Concrete Structures lab
Concrete Structures lab
Procedure:
a
ments. Inconcret
economical way.concreterequireachieve
to other e,words,
in
at modieach
e as
well methods at the
tmix design cohesionhelp us to case. the light of should
as
Diterent
workability, ete.
proportions but their Thesearrive the trial mix
mix design that will give us experience
method of
calculationmetishodsdifferent
ariving at
in tollows: have same required
designare
as
mean strength.
. Basiccommon
steps inthreads
mixX
thetarget
Find
Deteminethe curve of cement
ADetermine water/cement ratio. based
on its
strength.
c Determine cement content.
d Determine fine and coarse aggregate proportions
e.
strength of cement.
Cement(N/mm2)
the
on
Strengthof
Asd
AJ19to36.8N/mm2
to
41.7 N/mm2
c4L.7to46.6 N/mm2
B36.8
S1.5 N/mm2
6to N/mm2
46.6
D S6.4
E5I5to N/mm2
to61.3 the appropriate curve based on the strength of
ES6.4selecting cement, water/cement
After interpolatedfor agiven target mean strength.
ois
Deternmine water/cement ratio
The
3relationbetween Target Mean Strength and water cement ratio for different cement
givenin IS 10262 Fig 2 (Refer Annexure II page 61 of Durocrete Mix Design
curvesis
Manual
Oncethe
cement curve is fixed, water/cement ratio required for achieving the target
strengthcan be interpolated (Refer Appendix B)
mean
ForExample
For Fcurve and
Target Mean Strength of 37
ratio is (0 42
The water cement
For Fcurve and target mean strength of 38.25
0.46
The water cement ratio is
AllIthe mix design methods follow same procedure up to this stage.
A.ISmethod
annexureII(page no 61)
Refer Demand =186 lit for compaction factor of 0.8
Water. incremental compaction factor of 0.1
3% waterfor
demand= 186 + 5.58
Add.
Water
= 191.58Lit
Cement Content =191.58/0.46
=416.47Kg/m3
B.DOEMethod
Refer.
Annexure III. - (page 65).
demand for 30 to 60mm
Wewill. | select water range
demand for natural fine aggregate =180lit
Water
demand for crushed coarse 20mm max size aggregate =210 lit
Water
Demand = 2/3 x 180+ 1/3 x 210
Water
70= 190 lit
= 120+ Content =190/0.46
Cement
=413.04
C.ACI Method
69)
Refer Annexure 1V-(page no
Water demand for 30 to 50mm Slump =185 Lit
Water demand for 80to 100 mm Slump =200 Lit
Water demand for 50 to 80 mm can be interpolated as average of the above
-192.5
Cement Content = 192.5 /O.46
=418.47
A. IS method
Sand %by volume for zone IIsand, compaction factor 0.8 and water cement ratio 0.6 for
20mm down coarse aggregate=35% (Refer table 2 Annexure II, page no 65 of
Durocrete Mix Design Manual)
Corrections
Correction for zone 1sand=+1.5%
Correction for water/cement ratio of 0.46=-3%
Net Sand content 35=1.5-3-33.5%
Weights of fine and coarse aggregates are calculated as
V=(W +C/Sc + 1/p(fa/Sfa) ) x 1/1000
V=(W +CISc + 1/1-p x (Ca/Sca) ) x 1/1000
V=Absolute volume of fresh concrete i.e. (gross volume -volume of entrapped Air)
=1-.02=0.98
MADAN MOHAN MALAVIYAUNIVERSITY OF TECHNOLOGY, GORAKHPUR (U.P.)
demand= 190Lit
C=cemencontent =416Kg
=0.335
aggregateto total aggregate
fine aggregate in Kg per m3
quantityoffine
of
ralto
=
quantityof coarse aggregate in
Kg per m3
total
=3.15
a=total Gravityof Cement
-
gravityof fine aggregate =2.75
c=Specific
Specific
=Combined Coarse aggregate (Assuming 30% of coarse
Specific Gravity of =2.90
- : 0.7 +2.86x 0.3=2.89
down aggregate )x
Scg i s10mm
JREregate
A=606Kgm3
a =1278Kgm3
B.DOEMethod
AnnexureIII (page 65)
Contentt for slumprange
Reter of 30 to 60 mm and 30% 600 micron passing fraction in
Sand calculated from fig 2as 42%
fis specific gravity of
SAnd
combined aggregates is calculated as follows: -
Average x 2.89
+0.58
042 x2.75
=2.83
offconcrete is interpolated from fig 4 Annexure 4 as 2525kg/m3.
Plastic Density content per m3is calculated as 2525 416-190
aggregate =1919Kg
Total
Determine fine and coarse aggregate content:
25
The fine aggregateto coarse aggregate ratio is determined in different methods as
follows:
A. IS method
Gand %by volume for zone Il sand, compaction factor 0.8 and water cement ratio 0.6 for
hmm down coarse aggregate = 35%% (Refer table 2 Annexure III, page no 65 of
Durocrete Mix Design Manual)
Corrections
Correction for zone l sand =+1.5%
Correction for water/cement ratio of 0.46=-3%
Net Sand content 35=1.5-3-33.5%
Weights of fine and coarse aggregates are calculated as
V=(W +C/Sc + 1/p(fa/Sfa) ) x 1/1000
V=(W +C/Sc + 1/1-px (Ca/Sca) )x 1/1000
V= Absolute volume of fresh concrete i.e. (gross volume-volume of entrapped Air)
=1-.02-0.98
W=water demand =190Lit
C= cement content = 416Kg
P=ratio of fine aggregate to total aggregate =0.335
fa = totalquantity of fine aggregate in Kg per m3
ca = total quantity of coarse aggregate in Kg per m3
Sc =Specific Gravity of Cement -3.15
Sfa = Specific gravityof fine aggregate =2.75
SCa = Combined Specific Gravity of Coarse aggregate (Assuming 30% of coarse
gregate is 1Omm down aggregate =2.90 x 0.7 +2.86x 0.3-2.89
Ohservation:
Strength of concrete:
....28days)
Conclusion /R:
Experiment 2
Objective:
To deternmine the Flexural Strenpth of Concrete. which comes into play when a road slab wItn
inadequate sub-grade support is subjected to wheel loads and /l or there are volume changes due to
temperature / shrinking.
References: IS: 516-1959 Methods of tests for strength of concrete
Theory:
Concrete as we know is relatively strong in compression and weak in tension. In reinforced
concrete members. Little dependence is placed on the tensile strength of concrete since steel
reinforcing bars are provided to resist all tensile forces. However, tensile stresses are likely to
develop in concrete due to drying shrinkage, rusting of steel reinforcement, temperature gradients
and many other reasons. Therefore the knowledge of tensile strength of concrete is of importance.
Concrete pavement carries load as a simple, plain, (non-reinforced) concrete beam. The strength
of the concrete in flexure is the most important requirement. In previous labs then primary
interest
has been the compressive strength of concrete. This strength is used in the structural design of
reinforced concrete, where tension, in which concrete is very weak. is assumed to be taken
entirely by the reinforcing steel.
The rebars in concrete pavement are not important from the point of view of bending stresses.
There are dowel barS at joints and possibly shrinkage control bars. As the correlation between it
and compressive strength is only approximate, it is usually measured directly and many
specifications for concrete pavement specify only the flexural strength of the concrete, and not the
compressive. The flexural strength is referred to as the modulus of rupture of the concrete.
Apparatus:
Beam mould of size 15 x 15x 70 cm (when size of aggregate is less than 38 mm) or of
size 10 x 10 x 50cm (when size of aggregate is less than 19 mm)
Tamping bar (40 cm long, weighing 2kg and tamping section having size of 25 mm x25
mm)
Flexural test machine- The bed of the testing machine shall be provided with two steel
rollers, 38 mm in diameter, on which the specimen is to be supported, and these rollers
shall be so mounted that the distance from centre to centre is 60cm for 15.0 cm specimens
or 40 cm for 10.0cm specimens. The load shall be applied through two similar rollers
mounted at the third points of the supporting span that is,spaced at 20 or 13.3 cm centre to
centre. The load shall be dividedequally between the two loading rollers, and allrollers
shall be mounted in such a manner that the load is applied axially and without subjecting
the specimen to any torsional stresses or restraints.
f,= pl/bd (when a > 20.0cm for 15.0cm specimen or> 13.0cm for 10cm specimen)
f,=}pa/bd' (when a<20.0cm but >17.0 for 15.0cm specimen or <13.3 cm but >|1.0em for
10.0cm specimen.)
Where,
a= the distance between the line of fracture and the nearer support, measured on the center line of
the tensile side of the specimen
Figure:
Third-point loading
Head of testing machine
d= 3
Lð3
Span length =L
Flexural Strength Test Arrangement
Observation:
2, M25
3. M30
4. M35
Conclusion /R:
GORAKHPUR (U.P.)
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY,
Parenchio developed a miniature slump test for the cement paste which requires small amount of
cte and less testing time. The high workability of SP concrete is however lost in the cariy so
minutes due to formation of hydrates. The compressive strengths of SP concretes are usually
higherthan the corresponding strengths of cylinders cast from the reference mixture. When SP is
used, a water reduction up to 32-33% can be achieved. This fact leads to the increase in the
compressive strength of SP
concrete. Most recently new generations of Superplasticisers have been developed to give ultra
high. strength concrete producing concretes with compressive strengths of 15000 psi and more
and very high carly strength at 2to 4 hours. In water reduced SP concrete no undue segregation
and bleeding of concrete occurs due to decrease in water cement ratio. If there are sufficient fine
aggregatesin the concrete, the segregation in high workability SP concrete can also be controlled
The use of SP in fly ash added concrete may reduce its effectiveness as the unburnt carbon may
absorb the surface water. Malhotra and others initiated studies with high volume fly ash with the
content of low calcium fly ash >50% and the Portland cement contents varying from 100 to 180
Valm3, it was shown that adequate early age strength, workability, low temperature rise can De
echieved for fly ash added concretes using higher than the normal SP dosage. The adsorption of
SP on C~ of Portland cement occurs even with in few seconds whereas adsorption on the of C3S
occurs by a small amount in the first hour and further adsorption occurs in next five hours.The
setting time of concrete generally increases with the addition of SP, however the extent of this
retardation depends on the type of cement, temperature, and the dosage of SP . The setting time
may be accelerated when SP are used in combination with other admixtures. In this research the
effect of two types of High Range water Reducers of Polymer base and modified lignosulfonate
base respectively conforming to ASTM C-484 Type-D have been used for five concrete mixes
and three values of water cement ratiosto study their effects on various properties of Concrete
such as workability, compressive strength, tensile strength. modulus of rapture.
2. Experimental Details
2.1 Material: Cement: Ordinary Portland Type- I cement was used.
Fine Aggregates: Fine aggregates conforming to the gradation of ASTM-136 were used.
Coarse aggregates: Lime Stone Crushed stones of Sizes -y; in and below were used.
High Range Water Reducers: two types of superpastisizers (HRWR) conforming to ASTMC 484
type Dwith polymer base ( PB) and Modified Lignosulfate base (MLS) respectively were used as
2 % of cement by weight. (hereafter referred to as PB-SP and MLS-SP respectively) Water
Cement ratio: Three value of water cement ratios were used for experimental study .i.e. 0.55,0.60
and 0.65.
2.2 Mix proportioning of material:
Five mix designs of concrete major constituents ( Cement: Fine aggregates: Coarse
1:1l.5:2.5, 1:1.5:3,
aggregates) were used in nominal ratios by weight as 1:1:2, 1:1.25:2.5,
The admixture was used in
1:2:4 for allthe three water cement values of water cement ratios.
constant dosage of 0.80% by weight of cement.
Procedure:
WIC ratio
Superplastisizers Slump (mm) Compressive strength (N/mm)
(Type)
7days 14 days 28 days
Concrete mix
0.55
0.60
0.65
Conclusion / R: