SYSTEM

SHAPING ROOFS
GUIDELINES
SYSTEM
GUIDELINES

RIVERCLACK SHAPING ROOFS 01

 PRODUCT OVERVIEW 04

Key features of Riverclack 05

Unrivaled water tightness 06
Performance standards / Tests & Certifications 07

CHOICE OF METAL 08

Metal linear expansion coefficients 09

SYSTEM COMPONENTS 10

Metal panels 11
Fixing clips 12

COLORS AND FINISHES 13

Non-coated material finishes / the finishing touch 14

Riverclack color coatings 15

LOADS AND WALKABILITY 20

Walkability: dealing with point loads 20

Evenly distributed negative loads: wind 22
Evenly distributed positive loads: snow 25

TRANSPORT / HANDLING AND STORAGE 28

Packing 28
Transport 30
Handling 32
Storage 34

INSTALLATION 35

Support elements 35
Installation procedure 38

THERMAL MOVEMENTS AND FIXED POINTS 39

Fixed points 40

ON-SITE PRODUCTION 42

Features of the Mobile Profiling Units (MPUs) and Curving Machines (CVs) 43
On-site profiling 44
On-site curving 46
On-site profiling of tapered panels 48

OPERATION AND MAINTENANCE 50

Inspections 51
Cleaning 51
Maintenance 52

02 RIVERCLACK SHAPING ROOFS 03

PRODUCT KEY FEATURES
OF RIVERCLACK

OVERVIEW
Riverclack® is a “secret fix” standing seam a drainage channel that eliminates any risk FULLY WATERPROOF QUICK TO INSTALL
metal roofing system that has proven itself of leaks into the building, while the unique
in the most challenging climatic conditions perforation-free locking system means that Thanks to its unique gasket-free drainage Installation is quick and easy and there is no
across the globe. The metal panels can be the system is installed onto purpose-designed joint, the roof system is watertight even when need for pre-assembly of the clips.
roll formed on-site to any length, removing clips by foot pressure alone, with no need for completely submerged in water.
the need for end laps on long slopes. The specialist installation machinery.
joint between two adjacent panels features PERFORATION / FREE LOCKING SYSTEM COST / EFFECTIVE

The Riverclack® “secret fix” locking system As a long life, low maintenance system
makes no perforations anywhere on the roof with rapid installation, Riverclack® is a cost
surface and allows for free thermal expansion effective solution for large and small-scale
of the panels. projects alike.

DURABLE HIGHLY SELF-BENDING

Select metals such as aluminum, copper and With probably the highest self-bending
stainless steel are used in combination with capabilities of any structural standing seam
the roof system’s own inherent reliability. All system, Riverclack® panels can self-curve
metals are 100% recyclable. down to a minimum radius of 25m (0.7mm mill-
finish aluminum), thereby removing the extra
FULLY WALKABLE costs of machine curving work.

Thanks to the temper of the metals used, it is

possible to walk on the panels after installation
without creating any permanent deflection,
even after countless heavy-footed trips across
their surface.

04 RIVERCLACK SHAPING ROOFS 05

UNRIVALED The high-tensile side lap prevents any easy
water penetration into the joint and, even if this PERFORMANCE
WATER should happen, the drainage channel captures STANDARDS /
TIGHTNESS TESTS &
the water and runs it away into the gutter,
eliminating the risk of leakage into the building.

CERTIFICATIONS
Riverclack® has been designed to be watertight
even when completely submerged in water.
The secret fix locking system prevents any Riverclack® has been tested against many other
penetrative fixing of the panels, but the international standards, including:
features that really set the Riverclack® system
apart from the competition are the high-tensile,
anti-capillary conical joint side lap and the
drainage channel (Riverclack® 500 and 550).

1. 2. 3. ASTM E-2140-01 TEST METHOD FOR WATER PENETRATION OF

METAL ROOF PANEL SYSTEMS BY STATIC WATER PRESSURE
HEAD

ASTM E-1646-95 TEST METHOD FOR WATER PENETRATION

OF EXTERIOR METAL ROOF PANEL SYSTEMS BY UNIFORM
STATIC AIR PRESSURE DIFFERENCE

ASTM E-1680-95 TEST METHOD FOR RATE OF AIR LEAKAGE

THROUGH EXTERIOR METAL ROOF PANEL SYSTEM

ASTM E-1592-01 TEST METHOD FOR STRUCTURAL

PERFORMANCE OF SHEET METAL ROOF AND SIDING
SYSTEMS BY UNIFORM STATIC AIR PRESSURE DIFFERENCE

ASTM E-108-07A SPREAD OF FLAME TEST, CLASS A

UL-580 TESTS FOR UPLIFT RESISTANCE OF ROOF

ASSEMBLIES, CLASS: UL 90
Water tightness has been tested according to the following ASTM
standards: FM-4471 SIMULATED WIND UPLIFT PRESSURE TEST CLASS:
I-75, I-225
ASTM E-1646-95 Test Method for Water Penetration of Exterior
Metal Roof Panel Systems by Uniform Static Air Pressure TEST METHOD FOR DETERMINING THE SUSCEPTIBILITY TO
Difference: for this standard, water is sprayed at the exterior HAIL DAMAGE OF ROOF COVERINGS, CLASS SH
face of the panels simultaneously with the application of a static
air pressure difference between the exterior and interior faces FOOT TRAFFIC RESISTANCE TEST PROCEDURES, NO DAMAGE
(pressure on the outside being kept higher).
ASTM E-2140-01 Test Method for Water Penetration of Metal Roof
Panel Systems by Static Water Pressure Head: for this standard,
the Riverclack® roof sample is subjected to a static water pressure
The DIBt (Deutsche Institut für Bautechnik),
head (determined by 150mm of water) applied to the outer face of BBA (British Board of Agrément), CSTB
the roof panel.
(Centre Scientifique et Technique du
In addition, under laboratory conditions we subjected the Bâtiment), TÜV Rheinland and FM Approvals
Riverclack® system to a hugely demanding test for any product. A
pool was built at the ISCOM headquarters using Riverclack® 550
have certified the Riverclack system according
panels, with no additional side lap sealant, as the base. The pool to the above-mentioned and other standards
was then filled with 300mm of water, submerging the Riverclack® in the UK for material manufactured
system. After 45 days under these conditions, not a single drop of
(DIN, EN, UNI, IEC). by CA group with the trade-name of
River-Therm
water had leaked through.

06 RIVERCLACK SHAPING ROOFS 07

CHOICE METAL LINEAR
EXPANSION
COEFFICIENTS
OF METAL When an object is heated or cooled, its length
changes in proportion to the original length
and change in temperature. The key factor for
a Riverclack® panel is linear thermal expansion,
which is dependent on the linear expansion
coefficient of the metal used (λ), the original
length (Lo) and the temperature difference
Riverclack® is available in a wide range of (Δt):
metals. Besides the superior 5754 aluminum
alloy (guaranteed to deliver unrivaled
performance in terms of corrosion resistance,
mechanical strength and cost effectiveness),
Riverclack® is also available in copper, stainless
steel and titanium zinc.

MATERIAL THICKNESS USED* NOTES MATERIAL λ ( OC-1 ) λ ( OF-1 )

ALUMINUM ALLOY 5754 0.7 / 0.8 / 1.0 LIGHT, STRONG AND RUSTPROOF, THIS IS THE MOST COST EFFECTIVE SOLUTION. ALUMINIUM ALLOY 5754 24 * 10-6 12.9*10-6
ON CONTACT WITH AIR, A TOUGH, TRANSPARENT LAYER OF ALUMINUM OXIDE THAT
RESISTS FURTHER CORROSIVE ACTION ENSURING A VERY LONG LIFESPAN FOR COPPER 16.8 * 10-6 9.4*10-6
YOUR ROOF, RAPIDLY COATS ALUMINUM.
ITS SPECIFIC WEIGHT IS ABOUT 1/3 THAT OF STEEL. AS REPORTED IN VARIOUS STAINLESS STEEL 16 * 10-6 9.6*10-6
SCIENTIFIC ARTICLES, THE EN AW 5754 H18 MAGNESIUM-BASED ALLOY USED IN THE
MANUFACTURING OF RIVERCLACK® HAS A HIGHER CORROSION RESISTANCE THAN GALVANIZED STEEL 12 * 10-6 6.7*10-6
OTHER ALLOYS COMMONLY USED FOR ROOFING PURPOSES.

TITANIUM ZINC 22 * 10-6 12.22*10-6

COPPER 0.6 / 0.7 / 0.8 AN ELEGANT MATERIAL THAT IS HIGHLY CORROSION RESISTANT. WHEN IT
WEATHERS, IT DEVELOPS A PATINA THAT CAN VARY FROM GOLD/BROWN SHADES
TO BLUE/GREEN TONES, PROVIDING UNIQUE AESTHETICS. IT IS USED FOR
Example: an aluminum panel with an original length of 20m can be
RIVERCLACK® IN A RAW PHYSICAL STATE, ENSURING SUPERIOR TOUGHNESS AND Δl = λ Lo Δt expected to expand by 24mm from a fixed point (see THERMAL
ELASTICITY.
where MOVEMENTS AND FIXED POINTS) given a temperature difference of
50°C (an average panel temperature difference that can be assumed
STAINLESS STEEL 0.5 / 0.6 / 0.7 ITS SUPERIOR CORROSION RESISTANCE IS THE RESULT OF A STABLE AND HIGHLY
RESISTANT LAYER OF CHROME OXIDE ON ITS SURFACE THAT PREVENTS ANY
Δl = change in length (mm, inches) between winter and summer), derived from:
CONTACT BETWEEN THE ENVIRONMENT AND THE STEEL’S INTERIOR. AS OPPOSED Lo = length of Riverclack® panel (mm, inches) Δl = λ Lo Δt = (24 * 10-6) * 20m * 50°C =0.024m
TO COMMON SURFACE TREATMENTS, SUCH AS GALVANIZATION OR COATING, THE
PROTECTIVE OXIDE LAYER IS ABLE TO REGENERATE, EVEN AFTER NUMEROUS
Δt = temperature difference (˚C, ˚F)
BREAKAGES.. λ = linear expansion coefficient (˚C-1, ˚F-1)
GALVANIZED STEEL 0.5 / 0.6 / 0.7 FOR STEELS THAT CANNOT PRODUCE A SELF-PROTECTING LAYER IN THE WAY
STAINLESS STEEL DOES, A PROTECTIVE ZINC COATING PROVIDES THE EXPOSED
STEEL WITH CATHODIC PROTECTION FROM THE POTENTIALLY AGGRESSIVE ENVI-
RONMENT SO THAT IF THE SURFACE IS DAMAGED, IT IS THE ZINC RATHER THAN THE
STEEL THAT WILL CORRODE. AN EXTRA PROTECTIVE COLOR COATING IS OFTEN
APPLIED TO GALVANIZED STEEL.

TITANIUM ZINC 0.8 / 1.0 THIS TITANIUM-ZINC-COPPER ALLOY HAS A ZINC RATE CLOSE TO 99.995%: THE
OTHER ELEMENTS CAN BE SEEN AS “IMPURITIES” IN THE ZINC. THE MATERIAL IS
CHARACTERIZED BY A HIGH DEGREE OF RESISTANCE TO ATMOSPHERIC CORRO-
SION, THANKS TO ITS PASSIVATION LAYER. TITANIUM ZINC IS A HIGHLY EXPRESSIVE
MATERIAL WITH THE COLOR SHADES OF ITS GRAY PATINA PROVIDING A STRONG
AESTHETIC QUALITY. BEING MALLEABLE, UNLIKE ANY OTHER MATERIAL USED FOR
RIVERCLACK®, IT DOES REQUIRE A RIGID BACK SUPPORT TO ALLOW WALKABILITY.

* UNDERLINED VALUE =
STANDARD THICKNESS

08 RIVERCLACK SHAPING ROOFS 09

SYSTEM METAL PANELS
PANEL WIDTHS

COMPONENTS
WIDTH (MM) HEIGHT (MM) SITE ROLL / MACHINE / DRAINAGE / MINIMUM /
FORMING CURVING CHANNEL ROOF PITCH

RIVERCLACK® 500 500 46 YES YES YES 0,5%

RIVERCLACK® 550 550 46 YES YES YES 0,5%

RIVERCLACK® GRIP 600 600 46 YES NO NO 5%

Custom widths are possible, with or without a drainage channel, allowing for maximum freedom of design.
The patented design of Riverclack® 500 and Riverclack® 550 panels, including their unique drainage channel, guarantees that the system
is waterproof, even when completely submerged in water, without any risk of leakage into the building. This means that the system can be
used, after steelwork deflection at panel ends, with roof pitches as low as 0.5% if the pitch length is < 30m and 1% if the pitch length is >
30m. For Riverclack® Grip 600, a slope of at least 5% is required.

CONFIGURATIONS

STRAIGHT PANELS CONVEX CURVED PANELS CONCAVE CURVED PANELS

THE STANDARD PANELS ARE AVAILABLE IN VARIOUS CURVING AL AL CU STEEL T.ZINC CURVING AL AL CU STEEL T.ZINC
TYPES OF MATERIALS, THICKNESSES AND FINISHES AS RADIUSES 0.7 0.8 0.6 0.6 0.8 RADIUSES 0.7 0.8 0.6 0.6 0.8
REQUIRED BY THE CUSTOMER.
SELF-CURVING 25 25 30 30 20 SELF-CURVING 30 30 36 36 25
PANEL LENGTH: AS REQUESTED. RMIN (M) RMIN (M)

MACHINE 3 3 6 6 3 MACHINE 10 8 16 16 10
SMOOTH SMOOTH
CURVING CURVING
RMIN (M) RMIN (M)

SMALLER RADIUSES ARE ACHIEVABLE BY CRIMP

CURVING.

TAPERED PANELS TAPERED CONVEX OR CONCAVE PANELS Panels produced in the factory (average
RIVERCLACK® PANEL
temperature 18°C) have a length tolerance of:
+10mm / -5mm per panel for lengths shorter
than 3m
+20mm / -5mm per panel for lengths from 3m
to 20m
In case of on-site production or longer panels,
it is advisable to take into account for thermal
expansion.
Panels produced in the factory (average
temperature 18°C) have a width tolerance of:
+2mm / -2mm for all panel widths
FIXING CLIP
In case of curved and tapered panels, it is
advisable not to exceed the standard span of
TAPERING LIMIT MAX MIN TAPERING AND CURVING VARIABILITY AND LIMITS
DIM. DIM. ARE DETERMINED BY THE ISCOM TECHNICAL 1200mm and in case of smaller radiuses (<15m)
RIVERCLACK® 500 (MM) 490 170
DEPARTMENT ON A CASE-BY-CASE BASIS, it is advisable to furtherly reduce the span so as
ACCORDING TO THE GEOMETRY OF THE ROOF.
to grant a correct fastening.
RIVERCLACK® 550 (MM) 540 170
Please contact ISCOM technical department
RIVERCLACK® GRIP 600 (MM) 560 170 over this matter.
L>3000MM
SHORTER LENGHTS TO BE EVALUATED CASE-BY-CASE

10 RIVERCLACK SHAPING ROOFS 11

FIXING CLIPS
The fastening of Riverclack panels to the ®
COLORS AND
FINISHES
underlying metal structure is carried out by
means of special clips made from thermoplastic
material. The clips are fixed to the underlying
structure with two screws and the Riverclack®
panels are simply pressed into the clips.

A series of clips are available to ensure optimal

performance under any circumstances.

CLIP OPTIONS

STANDARD CLIP ENHANCED SMOOTHNESS CLIP CLIP FOR SPECIAL APPLICATIONS

Glass fiber reinforced technical polymer. Technical polymer – low friction – no Reduced friction coefficient polymer.
“stick-slip” motions.
Dimensions: 105 x 50 x 38.5mm Dimensions: 128 x 100 x 40mm
Dimensions: 105 x 50 x 38.5mm
Each clip is fastened to the underlying Each clip is fastened to the underlying Each clip is fastened to the underlying
structure with 2 screws. structure with 2 screws. structure with 2 screws.

This clip is recommended where greater This clip can be appropriate for projects
smoothness is required to reduce possible with complex curved roof shapes, to
clanging noise due to thermal expansion facilitate installation of standard, tapered
movements. and/or curved panels.

In case of installation at low temperatures, In the above cases, a reduced span may be
the utmost care in setting up the tightening necessary to ensure a proper fastening.
torque is necessary.
When using this clip, ensure a support
element width > 100mm and seek the
assistance of the ISCOM technical office.

FASTENING SCREWS

The clips should be fixed to the underlying For details of screw properties please ask for
structure with the appropriate screws for the the relevant specific technical datasheets on
material type, thickness and load. Fixing clips our website www.riverclack.com.
are supplied with the appropriate screws based
on the information received from the customer.

12 RIVERCLACK SHAPING ROOFS 13

NON-COATED RIVERCLACK
MATERIAL COLOR COATINGS
FINISHES /
THE FINISHING
TOUCH
Depending on the metal you’re using,
Riverclack® can offer a range of finishes to
enhance the visual character of your building.

STUCCO EMBOSSED ALUMINUM TREND COLORS

Riverclack® 550 / Grip 600
Embossing is a unique stucco pattern that, besides its aesthetic
qualities, helps reduce glare – an important issue with airports or
Minimum order: none
buildings near busy roads.
Delivery time*: 2-3 week PALE GREEN RAL 6021 ANTHRACITE GREY RAL 7016

Riverclack 500
®

Minimum order: 1800m2

Delivery time*: 5-7 weeks
ANODIZED ALUMINUM
DUSTY GREY RAL 7037 WHITE ALUMINUM / SILVER MET RAL 9006

Aluminum anodizing provides an aesthetically appealing matt

finish, as well as an extra layer of protection against atmospheric
agents.

GREY WHITE RAL 9002 TESTA DI MORO RAL N.A.

PRE-PATINATED COPPER

Copper is available at various stages of oxidation and patination.

OXIDE RED RAL 3009 SIGNAL WHITE RAL 9003

PRE-OXIDIZED ZINC
PURE WHITE RAL 9010
Zinc, which is always pre-oxidized, offers dramatic architectural
possibilities with its ultra-modern combinations of darker and
lighter shades.

According to the color chosen, the gloss can vary from a minimum of 20 to a maximum of 50.
* Delivery times are ex works Pescantina (Italy) and only indicative: actual delivery times can be shorter. In case of on-site roll forming,
please contact our sales office.

14 RIVERCLACK SHAPING ROOFS 15

 HIGH SRI COLORS: FOR A COOLER ROOF

The SRI (Solar Reflectance Index) measures

a material’s ability to reflect heat. In warmer
climates especially, SRI coatings help cool the
roof and reduce the UHI (Urban Heat Island)
effect. As part of a total system design, a cool
metal roof can be an economical method to
obtain better energy efficiency (more reflective
roofs can save up to 40% in cooling energy).
High-rating SRI colors can also contribute to
LEED® credits for your building.

EXCEL COLORS COOL COLORS

Riverclack® 550 / Grip 600 Riverclack® 550 / Grip 600

Minimum order: 1800m2 Minimum order: 1800m2

COMPLETE RAL COLOUR COLLECTION RAL 9001 PVDF RAL 9010 PVDF/PE
Delivery time*: 5-7 weeks Delivery time*: 5-7 weeks

Riverclack® 500 Riverclack® 500

Minimum order: 1800m2 Minimum order: 1800m2

Delivery time*: 5-7 week Delivery time*: 5-7 weeks
NCS S 1200 Y50R
RAL 9016 PVDF

FEEL COLORS
* Delivery times are ex works Pescantina (Italy) and only indicative: actual delivery times
can be shorter. In case of on-site roll forming, please contact our sales office.
Riverclack 550 / Grip 600
®

Minimum order: 1800m2

Delivery time*: 5-7 weeks PATINA COPPER I PATINA COPPER II

Riverclack® 500

Minimum order: 1800m2

Delivery time*: 5-7 weeks
WEATHERED ZINC I WEATHERED ZINC II

* Delivery times are ex works Pescantina (Italy) and only indicative: actual delivery times
can be shorter. In case of on-site roll forming, please contact our sales office.

16 RIVERCLACK SHAPING ROOFS 17

Though white or light colors remain the most POLYESTER OR PVDF?
reflective, we can achieve relatively high SRI
values even in dark colors, by using special A standard polyester coating has an average deposit up to 4 layers for a total thickness of 60
pigments. The following table shows the SRI thickness of about 20-25 microns. It provides a microns. The PVDF resin is not subject to
values for the Riverclack® Color Coatings range, reasonable resistance to UV rays and a degradation by UV radiation and maintains its
plus some additional high SRI color options. moderate durability if exposed to particularly color and gloss practically unchanged, even
aggressive atmospheric agents. Polyester after a long period of exposure. It has excellent
coatings deliver good value for money and are chemical resistance and is difficult to stain.
recommended for regions with mild, dry PVDF is less resistant to scratches than
climates. polyester, and is more expensive. It is
recommended for regions where solar radiation
The average thickness of a PVDF coating is also is particularly high. Forming PVDF coils also
about 20-25 microns, but it is possible to requires an ambient temperature ≥ 20°C.

COLOR REFLECTANCE EMITTANCE SRI VALUE

TRAFFIC WHITE RAL9016 PVDF 0,79 0,87 98 POLYESTER (PE) / POLYVINYLIDENE DIFLUORIDE (PVDF)
SIGNAL WHITE RAL9003 0,77 0,85 95
COMPARATIVE COATINGS CHART
PURE WHITE RAL9010 PVDF / PE 0,73 0,87 89

CREAM WHITE RAL 9001 PVDF 0,68 0,83 80

NCS S 1002 Y50R 0,67 0,90 79

GREY WHITE RAL9002 0,60 0,84 70

CHALKING
ZINC LOOK I 0,48 0,88 55
10
PE
PRICE PER M2
CORROSION RESISTANCE
RED METALLIC 0,53 0,76 54
PVDF
8
SILVER RAL9006 MET 0,46 0,68 44

PALE GREEN RAL6021 0,40 0,83 42

GLOSS RETENTION 6 COLOUR RETENTION
ZINC LOOK II 0,33 0,88 35
4
LIGHT BRONZE 0,43 0,70 35

2
COPPER PATINA LOOK I 0,24 0,87 23
DURABILITY 0 SCRATCH RESISTANCE
OXYDE RED RAL3009 0,25 0,83 22

COPPER PATINA LOOK II 0,21 0,89 20

DUST GREY RAL7037 0,22 0,82 18

TUSCANY BRONZE 0,14 0,89 10 COLOR RANGE ABRASIVE RESISTANCE

ZINC PRO 0,20 0,69 1

ANTRACITE GREY RAL7016 0,07 0,86 1

TESTA DI MORO RAL N.A. 0,08 0,85 0 GUARANTEE DIRT RETENTION

REFLECTANCE MEASURES THE ABILITY OF A SURFACE TO REFLECT LIGHT OR OTHER ELECTROMAGNETIC RADIATION.
EMITTANCE MEASURES THE ABILITY OF A MATERIAL’S SURFACE TO EMIT ENERGY BY RADIATION. REPAINTABILITY CHEMICAL STABILITY

THE SOLAR REFLECTANCE INDEX (SRI) IS A MEASURE OF THE CONSTRUCTED SURFACE’S ABILITY TO REFLECT SOLAR HEAT, AS SHOWN
BY A SMALL RISE IN TEMPERATURE. IT IS DEFINED SO THAT A STANDARD BLACK (REFLECTANCE 0.05 – EMITTANCE 0.90) IS 0 AND A
STANDARD WHITE (RELECTANCE 0.80 – EMITTANCE 0.90) IS 100. TO CALCULATE THE SRI VALUE FOR ANY GIVEN MATERIAL, FIND ITS
REFLECTANCE AND EMITTANCE VALUES. SRI VALUES ARE CALCULATED ACCORDING TO ASTM 1980.

18 RIVERCLACK SHAPING ROOFS 19

LOADS AND
NOTES
It is advisable to walk on the flat area of the panel and not within 600mm of
either of the panel’s ends.

We recommend allowing access to the roof to specialized personnel only, and

always observing safety protocols.

WALKABILITY
When frequent access to the roof is anticipated for maintenance/HVAC oper-
ating and/or transit with heavy equipment or devices, it is advisable to install
walkways too allow for easier mobility and enhanced safety.

WALKABILITY: TRIED & TESTED SUPPORT SPACING [CM]

0.7 MM
100 120 140 160 180

DEALING WITH Tests according to the UNI EN 14782 norm were carried out in order
to guarantee trouble-free walking on Riverclack® roofs. Foot traffic
MILL FINISH
ALUMINUM
0.8 MM

POINT LOADS
was simulated, under laboratory conditions, by the application of
1.0 MM
a point load equal to 1.2kN (about 120kg) to the center of the flat
part of the panel via a rubber-clad piston, whose size, specified by 0.7 MM
the norm, replicated the area of a footfall. Based on the test results,
PRE-PAINTED /
the table opposite (showing Riverclack® 550) shows the conditions 0.8 MM
ALUMINUM
necessary for guaranteeing trouble-free roof crossings.
The performance of roof panels is normally 1.0 MM
calculated based on their ability to withstand
0.6 MM
distributed loads. However, many roof panels,
if not adequately supported by a continuous COPPER 0.7 MM

element at the back of the panel, cannot deal 0.8 MM

with significant point loads without sustaining 0.5 MM

permanent deflections in the planarity of the STAINLESS STEEL /
0.6 MM
metal surface. The mechanical functionality COR-TEN

of such roofs may not be undermined, but 0.7 MM

their aesthetic qualities are compromised. A 0.5 MM

distinctive key feature of Riverclack® has always PRE-PAINTED

0.6 MM
GALVANIZED STEEL
been that you can walk on a Riverclack® roof
0.7 MM
without affecting its metal surface, even after
countless heavy-footed trips. TITANIUM ZINC
0.8 MM
GIVEN ITS LOW YIELD POINT TITANIUM ZINC ALWAYS REQUIRES A RIGID SUPPORT
UNDERNEATH THE PANELS.
1.0 MM

WALKABLE
WALKABLE ON THE FLAT AREA
USE SPREADER BOARDS

Table 1: These figures are based on a point load of approx. 120kg on Riverclack® 550 panels.

20 RIVERCLACK SHAPING ROOFS 21

EVENLY It is therefore very important to take wind
action, especially suction loads, into account
NOTES

DISTRIBUTED
It is assumed that all loads are applied in a uniform manner and to multiple-
span conditions, i.e. three or more spans.
during the design phase (including for all

NEGATIVE LOADS: components of the roof build-up).

Riverclack® 550 is designed to ensure a
The weight of the panels themselves has been taken into account in the
loading.

WIND superior wind suction load resistance.

The tables on the following pages show
The following load factors have been taken into account in the design
capacity of the Riverclack® system: deflection = 1, ultimate load = 1.5.

the permissible loads for Riverclack® 500, Negative (wind) deflection limit = span/90.
Wind action creates a heterogeneous (varying) Riverclack® 550 and Riverclack® Grip 600. In All spans are assumed to be equal to or within 15% of the largest span.
force system on the shell of a building, both in areas where the wind suction load is intensified
Load span values are determined by both tests and calculations.
terms of direction and of intensity. by geometric factors (see figure 2), the spacing
However, direction and intensity depend not between the clips should be reduced.
only on the characteristics of the wind, but also In very windy and exposed areas, if the building
on the height and shape of the building, with has even a peculiar shape – including wing
the shape in particular, playing a key role. shaped parts, marquees and so on – it is
Some parts of the building shell may be advisable to undertake fluid dynamics studies
compressed and others subject to suction loads to prevent possible even though rare events of
with, for example, more intense forces around uncontrolled vibrations.
the eaves and corners.

FIGURE 1: FORCE SYSTEMS AFFECTING THE BUILDING ENVELOPE

LOAD TABLES: WIND ACTION

RIVERCLACK® 500

LOADING (KN/M2) / PURLIN SPAN (M)

MATERIAL THICKNESS 1.0 1.2 1.4 1.6 1.8

(MM)
1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE
SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD

0.7 - 5.75 - 4.60 - 3.60 2.69 3.10 1.67 2.45

MILL FINISH
0.8 - 5.75 - 4.60 - 3.60 2.91 3.10 2.06 2.70
ALUMINUM

1.0 - 5.75 - 4.60 - 3.60 - 3.10 2.54 2.70

0.7 - 4.55 - 3.40 - 2.30 - 1.95 - 1.30

FIGURE 2: ROOF WIND LOADS – CRITICAL ZONES PRE-PAINTED
HIGH ALUMINUM
0.8 - 4.55 - 3.60 - 2.60 - 2.20 - 1.55

MEDIUM 1.0 - 4.55 - 3.60 - 2.60 - 2.20 - 1.55

0.6 - 5.75 - 4.60 - 6.60 - 3.10 2.62 2.45

LOW
COPPER 0.7 - 5.75 - 4.60 - 3.60 - 3.10 - 2.45

0.8 - 5.75 - 4.60 - 3.60 - 3.10 - 2.45

0.5 - 5.60 - 3.98 - 2.92 - 2.40 - 2.00

GALVANIZED STEEL
0.6 - 5.75 - 4.60 - 3.50 - 2.68 - 2.20
STAINLESS STEEL

0.7 - 5.75 - 4.60 - 3.70 - 3.10 - 2.30

0.8 - 2.70 - 2.30 - 1.60 - 1.20 - 0.70

*TITANIUM ZINC
1.0 - 2.80 - 2.40 - 1.70 - 1.30 - 0.80

* Rigid continuous support required. Values represent maximum permissible workloads. Correctly design the panel support.

22 RIVERCLACK SHAPING ROOFS 23

RIVERCLACK® 550
EVENLY
LOADING (KN/M2) / PURLIN SPAN (M)
DISTRIBUTED
MATERIAL THICKNESS
(MM)
1/90
1.0

ULTIMATE 1/90
1.2

ULTIMATE 1/90
1.4

ULTIMATE 1/90
1.6

ULTIMATE 1/90
1.8

ULTIMATE
POSITIVE LOADS:
SNOW
SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD

0.7 - 5.40 3.81 4.30 2.98 3.30 2.21 2.80 1.67 2.20

MILL FINISH
0.8 - 5.40 - 4.30 - 3.30 2.52 2.80 1.91 2.20
ALUMINUM

1.0 - 5.40 - 4.30 - 3.30 - 2.80 - 2.20 In the case of snowfall, accumulated snow The tables on the following pages show
0.7 - 4.20 - 3.10 - 2.10 - 1.65 - 1.05 generates uniformly distributed loads the permissible loads for Riverclack® 500,
PRE-PAINTED
0.8 - 4.20 - 3.30 - 2.30 - 1.90 - 1.30
across the entire covering surface. As with Riverclack® 550 and Riverclack® Grip 600.
ALUMINUM
wind action, taking account of snow loads
1.0 - 4.20 - 3.30 - 2.30 - 1.90 - 1.30
during the design phase is very important.
0.6 - 5.40 - 4.30 - 3.30 - 2.80 - 2.20
Underestimating this factor could cause
COPPER 0.7 - 5.40 - 4.30 - 3.30 - 2.80 - 2.20 failures, damage and/or safety issues.
0.8 - 5.40 - 4.30 - 3.30 - 2.80 - 2.20

0.5 - 5.10 - 3.70 - 2.80 - 2.30 - 1.90

GALVANIZED STEEL
0.6 - 5.30 - 4.30 - 3.10 - 2.40 - 2.00
STAINLESS STEEL
SPECIAL ATTENTION SHOULD BE PAID TO AREAS WHERE SNOW COULD
0.7 - 5.40 - 4.30 - 3.30 - 2.80 - 2.10
ACCUMULATE DUE TO THE GEOMETRY OF THE ROOF

0.8 - 2.40 - 2.00 - 1.30 - 0.80 - 0.50

*TITANIUM ZINC
1.0 - 2.50 - 2.10 - 1.40 - 0.90 - 0.60

* Rigid continuous support required. Values represent maximum permissible workloads. Correctly design the panel support.

RIVERCLACK® GRIP 600

LOADING (KN/M2) / PURLIN SPAN (M)

MATERIAL THICKNESS 1.0 1.2 1.4 1.6 1.8

(MM)
1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE 1/90 ULTIMATE
SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD

0.7 - 4.50 - 3.40 - 2.30 - 1.70 - 1.10

MILL FINISH
0.8 - 4.70 - 3.60 - 2.50 - 1.90 - 1.30
ALUMINUM

1.0 - 4.70 - 3.60 - 2.50 - 1.90 - 1.30

0.7 - 3.40 - 2.40 - 1.30 - 0.,70 - 0.20

PRE-PAINTED
0.8 - 3.60 - 2.50 - 1.40 - 0.80 - 0.30
ALUMINUM

1.0 - 3.60 - 2.50 - 1.40 - 0.80 - 0.30

0.6 - 4.00 - 3.00 - 1.90 - 1.30 - 0.70

COPPER 0.7 - 4.50 - 3.40 - 2.30 - 1.70 - 0.80

0.8 - 4.70 - 3.60 - 2.50 - 1.90 - 1.30

0.5 - 4.50 - 3.20 - 2.30 - 1.70 - 1.20

GALVANIZED STEEL
0.6 - 4.70 - 3.60 - 2.50 - 1.90 - 1.30
STAINLESS STEEL

0.7 - 4.70 - 3.60 - 2.50 - 1.90 - 1.30

0.8 - 1.30 - 0.9 - - - - - -

*TITANIUM ZINC
1.0 - 1.60 - 1.10 - - - - - -

* Rigid continuous support required. Values represent maximum permissible workloads. Correctly design the panel support.

24 RIVERCLACK SHAPING ROOFS 25

NOTES
RIVERCLACK® 550
It is assumed that all loads are applied in a uniform manner and to multiple-
span conditions, i.e. four or more spans. LOADING (KN/M2) / PURLIN SPAN (M)

The weight of the panels themselves has been taken into account in the MATERIAL THICKNESS 1.0 1.2 1.4 1.6 1.8
loading. (MM)
1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE
SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD
The following load factors have been taken into account in the design
0.7 6.52 7.88 3.77 5.47 2.37 4.02 1.49 3.08 1.15 2.43
capacity of the Riverclack® system: deflection = 1, ultimate load = 1.5.
MILL FINISH
0.8 7.45 9.00 4.31 6.25 2.71 4.59 1.71 3.51 1.31 2.78
Positive (snow) deflection limit = span/200. ALUMINUM

1.0 9.16 11.01 5.30 7.65 3.33 5.62 2.10 4.30 1.61 3.40
All spans are assumed to be equal to or within 15% of the largest span.
0.7 6.29 6.75 3.64 4.69 2.29 3.44 1.44 2.64 1.11 2.08
Load span values are determined by both tests and calculations.
PRE-PAINTED
0.8 7.19 7.71 4.16 5.36 2.62 3.93 1.65 3.01 1.27 2.38
ALUMINUM

1.0 8.84 9.44 5.12 6.56 3.22 4.82 2.03 3.69 1.56 2.91

0.6 - 9.29 5.50 6.45 3.46 4.74 2.18 3.63 1.68 2.87

COPPER 0.7 - 10.83 6.42 7.52 4.04 5.53 2.54 4.23 1.96 3.34

0.8 - 12.37 7.34 8.59 4.62 6.31 2.91 4.83 2.24 3.82

0.5 - 5.23 - 3.64 - 2.67 - 2.04 - 1.62

GALVANIZED STEEL
0.6 - 6.27 - 4.36 - 3.20 - 2.45 - 1.94
STAINLESS STEEL

0.7 - 7.31 - 5.08 - 3.73 - 2.86 - 2.26

0.8 - 5.59 - 3.88 - 2.85 2.06 2.18 1.58 1.73

*TITANIUM ZINC
1.0 - 6.84 - 4.75 - 3.49 2.53 2.67 1.95 2.11

* Rigid continuous support required. Values represent maximum permissible workloads. Correctly design the panel support.

LOAD TABLES: SNOW

RIVERCLACK® 500 RIVERCLACK® GRIP 600

LOADING (KN/M2) / PURLIN SPAN (M) LOADING (KN/M2) / PURLIN SPAN (M)

MATERIAL THICKNESS 1.0 1.2 1.4 1.6 1.8 MATERIAL THICKNESS 1.0 1.2 1.4 1.6 1.8
(MM) (MM)
1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE 1/200 ULTIMATE
SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD SPAN LOAD

0.7 7.86 8.64 4.55 6.00 2.85 4.41 2.37 3.38 1.53 2.67 0.7 - 6.93 4.02 4.81 2.80 3.53 1.67 2.71 1.18 2.14

MILL FINISH MILL FINISH

0.8 9.70 9.87 5.61 6.86 3.51 5.04 2.93 3.86 1.89 3.05 0.8 - 7.90 4.60 5.48 3.20 4.03 1.91 3.08 1.34 2.44
ALUMINUM ALUMINUM

1.0 11.96 12.11 6.92 8.41 4.34 6.18 3.61 4.73 2.33 3.74 1.0 - 9.56 5.60 6.64 3.90 4.88 2.33 3.73 1.64 2.95

0.7 - 7.41 4.39 5.14 2.75 3.78 2.29 2.89 1.47 2.29 0.7 - 5.94 3.88 4.12 2.70 3.03 1.61 2.32 1.13 1.83

PRE-PAINTED PRE-PAINTED
0.8 - 8.46 5.41 5.88 3.39 4.32 2.82 3.31 1.82 2.61 0.8 - 6.77 4.44 4.70 3.09 3.45 1.84 2.64 1.30 2.09
ALUMINUM ALUMINUM

1.0 - 10.38 6.68 7.21 4.18 5.30 3.48 4.06 2.25 3.20 1.0 - 8.19 5.40 5.69 3.76 4.18 2.25 3.20 1.58 2.53

0.6 - 10.19 - 7.08 4.48 5.20 3.73 3.98 2.41 3.14 0.6 - 8.16 - 5.67 4.09 4.16 2.44 3.19 1.72 2.52

COPPER 0.7 - 11.88 7.74 8.25 4.85 6.06 4.04 4.64 2.60 3.67 COPPER 0.7 - 9.52 - 6.61 4.77 4.86 2.85 3.72 2.00 2.94

0.8 - 13.58 - 9.43 5.98 6.93 4.98 5.30 3.21 4.19 0.8 - 10.86 - 7.54 5.45 5.54 3.26 4.24 2.29 3.35

0.5 - 5.74 - 3.98 - 2.93 - 2.24 - 1.77 0.5 - 4.59 - 3.19 - 2.34 - 1.79 - 1.42

GALVANIZED STEEL GALVANIZED STEEL

0.6 - 6.88 - 4.78 - 3.51 - 2.69 - 2.12 0.6 - 5.51 - 3.83 - 2.81 - 2.15 - 1.70
STAINLESS STEEL STAINLESS STEEL

0.7 - 8.03 - 5.57 - 4.09 - 3.13 - 2.48 0.7 - 6.43 - 4.47 - 3.28 - 2.51 - 1.98

0.8 - 6.14 - 4.26 - 3.13 - 2.40 - 1.89 0.8 - 4.91 - 3.41 - 2.50 - 1.92 - 1.51
*TITANIUM ZINC *TITANIUM ZINC
1.0 - 7.53 - 5.23 - 3.84 - 2.94 - 2.32 1.0 - 5.94 - 4.12 - 3.03 - 2.32 - 1.83

* Rigid continuous support required. Values represent maximum permissible workloads. Correctly design the panel support. *Rigid continuous support needed. Values represent maximum workloads. Correctly design the panel support.

26 RIVERCLACK SHAPING ROOFS 27

TRANSPORT /
HANDLING AND
STORAGE

PACKING PANEL WEIGHTS

RIVERCLACK® PANELS ARE PACKED AS FOLLOWS: APPROXIMATE WEIGHT (KG/M2)

MATERIAL THICKNESS
Panel packs are sized according to weight to enable their (MM) RIVERCLACK® 500 RIVERCLACK® 550 RIVERCLACK® GRIP 600
transportation and handling with relevant machinery. A maximum
37 panels are allowed per pack, provided the material is aluminum. 0.7 2.82 2.57 2.36

ALUMINUM ALLOY 5754 0.8 3.23 2.94 2.69

Two “L” shaped steel profiles of the same length as the pack are
placed along its lower edges to avoid damage to the top panels
1.0 4.04 3.67 3.37
during handling.
0.6 7.15 6.50 5.96
Wooden framing is placed approximately every three meters on the
panels, nailed and sealed with a steel strap. Framing distance will GALVANIZED STEEL 0.7 8.35 7.59 6.96
not exceed one meter from either end.
0.8 9.54 8.67 7.95
A piece of polystyrene foam is inserted between the last panel
in the pack and the wood fillet closing the frame, to prevent 0.5 6.80 6.19 5.67
movement of the panels.
COPPER 0.6 8.17 7.42 6.80

ROOF COVERING ACCESSORIES ARE PACKED AS FOLLOWS:

0.7 9.53 8.63 7.94

Support brackets are supplied packed in cardboard boxes, coated 0.5 6.08 5.52 5.06
with a plastic film.
STAINLESS STEEL 0.6 7.29 6.63 6.07
Other accessories (e.g. flashings, snow guards, clamps, clips etc.)
are supplied in packs or assembled on a pallet and, where required, 0.7 8.50 7.74 7.09
coated with a plastic film.
0.8 8.75 7.96 7.29
If necessary, depending on their shape and length, accessories can TITANIUM ZINC
be stored with wooden rings, like the metal panels. 1.0 10.94 9.95 9.11

28 RIVERCLACK SHAPING ROOFS 29

TRANSPORT
Riverclack® panels up to a maximum length of
35m can be transported to site, depending on
the availability of standard and exceptional load
carriers. If the panel length does not allow for
transportation, or the project would require
numerous deliveries to site, thus increasing
transport costs and CO2 emissions, the option
of on-site roll forming is available.

THE GENERAL REQUIREMENTS AND INDICATIONS FOR SUITABLE TRAILERS ARE: SUITABLE CONTAINERS ARE:
OVERLAND TRANSPORTATION ARE:
Curtain sider semitrailer Open Top 20’ / Open Top 40’
Both trucks and containers must allow loading from the top (an
overhead travelling crane is used for loading).

The loading platform must be flat and clean and packs must be
placed on wooden spacer blocks that correspond to the wooden
frames, avoiding the upper panel to overhang the lower panel
for more than one meter. The wooden spacers permit to slip and
position the ropes for uplifting the panels.

Do not stack more than three full packs (each pack includes a
maximum 37 panels) and do not place heavy parcels on top of the
uppermost pack.
Flatbed semitrailer
When using trailers, the carrier must fix the packs to the vehicle
using transversal belt ties (at least two), at a maximum distance of
three meters apart and in correspondence with the wooden rings.
Attention must also be paid to the pressure applied when binding
the packs.
Open Top 20’ – Inner dimensions: L=5895mm W=2350mm H=2380mm
Open Top 40’ – Inner dimensions: L=12029mm W=2350mm H=2380mm
Placement of products on the vehicle’s platform must also always
adhere to the carrier’s instructions.

!
Lowboy semitrailer

The lowboy semitrailer is only suitable for transportation of high

rise curved panels, or if the entire length of the straight panel
packs is placed on one of the two decks.

30 RIVERCLACK SHAPING ROOFS 31

HANDLING
Loading, unloading and handling of packs must
always be carried out one pack at a time, with at
least two hanging points at a suitable distance
not to generate deformations due to the heavy
weight. Depending on the length of the panels
and the number of panels per pack, a forklift
truck, crane or lifting beam can be used.

For both crane truck and lifting beam operations, the packs must
have a sling at least every 3-3.5 meters and the overhang at the
ends must not exceed 1.5 meters.

Woven nylon (or other synthetic fiber) belts with a minimum width
of 60mm and a minimum length of 4 meters are recommended to
avoid damaging the sheets.

In general, a forklift truck or crane truck with belts is suitable Before laying the profiled panel packs on the roof, ensure that the
for panels less than 6m long. For longer panels, a lifting beam is load bearing capacity of the roof substructure is sufficient. Then
recommended. secure the packs to prevent any sliding.

PANEL LENGTH < 6M LIFTING

When using a lifting beam to lay the packs of panels on a curved
roof surface, use belts of sufficient lengths to avoid the lifting
beam coming into contact with the roof surface before completely
setting down the packs.

PANEL LENGTH < 6M

1.5M

3.5M

1.5M

PANEL LENGTH > 6M

32 RIVERCLACK SHAPING ROOFS 33

STORAGE
INSTALLATION
Stagnating water between two adjacent metal
panels can cause a localized galvanic reaction,
producing oxidization spots on the surface
Do not place panels directly on the ground of the panels. Though they will not affect
and always keep them raised off the ground the lifespan of the panel, these spots can be
by using spacers. Place the spacers in aesthetically unappealing and removing them
correspondence to the wooden frames. could prove difficult. Inclining the panels greatly
Particular care must be taken with uncoated reduces the risk of such oxidization spots,
metal panels (e.g. mill finish aluminum). although it does not completely eliminate it.

Minimize the time the panels are left packed, If panels are to remain stored for long periods, SUPPORT
or ensure that packs are sheltered in a covered,
dry place. If this is not possible, it is advisable
it is advisable to ensure good ventilation in
order to prevent the formation of condensation ELEMENTS
to slightly tilt the packages as shown in the between two adjacent panels.
images below, to ensure the runoff of any
condensation water, thus avoiding stagnation. The shape of the packs allows for the stacking
of panels during storage up to a maximum Riverclack® Roof System panels can be installed METAL PURLINS
recommended limit of three stacked elements. on the following support elements: linear (metal The minimum width of the purlin to guarantee the correct
installation of the Riverclack® clips is 50 mm.
purlins, wood purlins) and continuous (plywood
or wooden planks, Foamglas®).
The type of materials and geometric MIN. 50 MM

characteristics of the supporting structure

can significantly affect the roofing system’s
performance. It is therefore necessary to design
and dimension the structures to support the
predicted stresses, both in terms of positive
loads (e.g. snow loads) and negative loads (e.g.
wind suction). If not listed in the Riverclack®
clips screw specifications, the compatibility of
the support used should be checked against the
clips’ screws.

MIN. 50 MM
Clips should never be installed directly onto the
concrete surface, in the case of installation on
concrete slabs, but instead be fixed to linear
support elements, such as metal or wood purlins,
in order to ensure proper installation planarity
← and roof performance.

←
← The metal support elements are generally cold shaped profiles (C,
U, Z, Ω sections) made from galvanized steel.

Use of Ω section metal purlins with a thickness greater than 1.5mm

is recommended for highest wind load resistance.

34 RIVERCLACK SHAPING ROOFS 35

WOOD PURLINS PLYWOOD OR WOODEN PLANKS PURLIN LEVELS TOLERANCES

The minimum width of the purlin to guarantee correct installation Given the relatively low thickness used in this type of support The Riverclack® secret-fix standing seam metal roof system is
of Riverclack® clips is 50mm. (20-30mm) and the wide variety of materials from which they a high-engineering product, as the locking method relies on the
can be made, we recommend a pull-out test on the Riverclack® engagement of the metal panel laps with the clips. To ensure proper
MIN. 50 MM clip’s screws, drilled into the specific board to assess whether an functioning, possible fluctuations in the level, alignment and slope of
increased number of clips per square meter is required. the support on which the clips are fixed must be included as part of
+ L/150 OR 10MM the consideration of admitted tolerances.
- L/300 OR 5MM
FOAMGLAS ® ROOF PLAN
THE FOLLOWING ARE POSSIBLE CONSEQUENCES OF NOT
RESPECTING TOLERANCES IN THE SUPPORT STRUCTURE:
For the installation of Riverclack® on thus type of substrate, please
MIN. 50 MM
reduction of the load bearing capacity (whether negative or
ask for and refer to the related guide.
positive);
L L
compromising of the system’s water tightness;

water stagnation;
PURLIN SLOPE compromising of the capacity for thermal expansion and
contraction.
All wood types used in construction are allowed, so long as the
mechanical strength and dimensional stability are checked.
Strength class (EN338) ≥ C24, p =350kg/m3. When delivered, the To ensure proper functioning of the secret-fix metal roof system,
wood humidity must be slightly lower – in any case not higher than tolerance recommendations should be taken into consideration at
18% - than the humidity of the place where it will be stored and an early stage of the structure design process.
ROOF PLAN
used. This may be achieved by natural or artificial aging.
Where tolerances have not been respected, it may be possible to
The elements must never have defects that materially reduce the make adjustments on-site through the positioning of spacers below
static resistance over time and must not, under any circumstances, clips or purlins, in order to restore the proper installation plans.
FIXING CLIP
possess the following defects: ± 1°

biological alterations: presence of fungi or insects;

localized defects (knots, resin pockets, ring shapes etc.) that act to
reduce the resistance section by at least 1/3;

cracks that might compromise stability.

36 RIVERCLACK SHAPING ROOFS 37

INSTALLATION
THERMAL
Remember to include a fixed point at the correct location, as
specified by the project, between steps 3 and 4.

PROCEDURE

MOVEMENT
The installation of the first panel is extremely important, since it
serves as a reference for the installation of all subsequent panels.
The impact of mistakes and inaccuracies made in this initial phase
can become more pronounced as the installation of successive
elements of the roof progresses.

Install the first run of Riverclack® clips on the support elements by

using a plumb line. If the panels are not too long, the panel itself

AND FIXED
can be used for alignment. In case of the use of templates for the
positioning of clips, the admitted alignment tolerance of the clips is
±1mm.

The procedure for securing Riverclack® panels onto the relevant

clips is a 6 step process (please also refer to the corresponding
images):

POINTS
1. 2. 3.
A secret-fix standing seam metal roof system
like Riverclack® is commonly used for long
panels, which makes the understanding and
control of thermal movement essential.

The extent of thermal movement depends on

the type of material used.

Once the panel is completely secured to 2.Push down carefully on the top until the Secure the clips to the supporting element using
the first run of clips, insert the second run panel locks into the clip (you should feel a the appropriate fixings.
of clips to the free side of the panel (gutter “click”). The panels themselves determine
side for Riverclack® 500 and Riverclack® the correct location of the clips.
550, overlapped side for Riverclack® Grip THERMAL MOVEMENTS of up to 20cm over a four-season period: the
600).
longer the panel, the more attention needs to
THERMAL MOVEMENTS OF A 10M ALUMINUM PANEL WITH RESPECT
TO AN INITIAL PANEL TEMPERATURE OF 25°C be paid to thermal expansion and contraction.
SUMMER (+70°C) WINTER (-10°C)

4. 5. 6.
ALUMINUM 1.12 CM -0.71 CM Longitudinal thermal movement is
COPPER 0.85 CM -0.50 CM
accommodated for by Riverclack’s unique
locking system, while transversal expansion is
STEEL 0.60 CM -0.36 CM
easily accommodated for by the flexibility of
TITANIUM-ZINC ALLOY 1.10 CM -0.66 CM
the profile across its width.

Just as important as understanding thermal

The above table gives an indication of the movement, is controlling it. This control is
expansion and contraction that may occur on a achieved by the creation of fixed points.
Place the overlapping edge of the next Stand on top of the profile to ensure the Apply pressure as shown.
10m long roof panel exposed to summer/winter
panel into the clip by repeating step 1. panels are properly connected. temperature changes. For example, a 100m long
roof panel can undergo thermal movements

38 RIVERCLACK SHAPING ROOFS 39

FIXED POINTS The design of the fixed point (including the
relative support spacer on the underlying
structure) must be appropriate for the panel’s
The fixed point is introduced into the roof length, the slope, the project loads, safety lines
sheeting system to control thermal movement etc.
and avoid creeping.
Please refer to the specific technical
The roof panel’s longitudinal movement is datasheets to identify the appropriate locking
locked to a single point on the underlying bracket.
structure by purpose designed locking
brackets, thus allowing thermal movement only
in the desired direction. It is essential that a
fixed point is created for every panel.

RA110 FIXED POINT BLOCK (RIVERCLACK 500 AND 550) RA121 FIXED POINT BRACKET (RIVERCLACK GRIP 600)
LOCATION OF FIXED POINTS APPLYING MULTIPLE LOCKING-BRACKETS

Fixed point are normally set at the ends of the panels (ridges/ With longer panels, curved roofs, excessive purlin misalignment or
eaves), even though the ideal positioning would be at the center of excessively large tolerances in the structure width, it may be neces-
the panel, in order to split the total extent of the movement in two sary to consider the application of two or more locking brackets in
directions. the same fixed-point area (max. extension 2m).

Depending on the position of the fixed point, you need to ensure FIXED POINT AREA
sufficient spacing in gutter areas, ridge areas and at connections
with chimneys and skylights, to accommodate the expansion of the FIXED
POINT AREA
panels. These elements should therefore be arranged accordingly.

FIXED POINT AREAS

PO FIXED
INT
ARE
A

RA120 FIXED POINT BRACKET (RIVERCLACK 500 AND 550) RA157 RIDGE BRACKET/FIXED POINT

FIXED POINT AREAS

For further information please contact ISCOM Technical Assistance.

In the above image, the fixed-point area should be located in the

same position for all panels. More than one fixed-point area per
panel length should be avoided to prevent the buckling of panels,
shearing of fixings or opening of seams.

40 RIVERCLACK SHAPING ROOFS 41

ON-SITE FEATURES OF As dimensions and weights can change from
model to model, the information provided is
THE MOBILE approximate and refers to the biggest/heaviest
models.
PROFILING
PRODUCTION UNITS (MPUs)
AND CURVING
MACHINES (CVs)
MPUs are available in two configurations,
naked or sheltered in a container, depending
on current availability and the location of the
project.

CVs are available in different models, depending

on the shapes of the panels and the required
curving radiuses.

SAMPLE OF NAKED MPU WITH SAMPLE OF SHELTERED MPU WITH OR SAMPLE OF CV

Where panels are too long to be produced in HYDRAULIC LIFTING JACKS WITHOUT HYDRAULIC LIFTING JACKS
our factory and transported to the construction
site, we provide on-site forming and curving.
This is also an option when the size of the
project would otherwise require numerous
deliveries to the site.

The following indications are intended

to complement local construction site
arrangement plans, relevant machinery and APPROXIMATE WEIGHT 22 TONS APPROXIMATE WEIGHT 22 TONS / APPROXIMATE WEIGHT 4 TONS
equipment instructions, and to be used in WITHOUT LIFTING JACKS
25 TONS /
OVERALL TRANSPORT LENGTH / 11800 WITH LIFTING JACKS OVERALL TRANSPORT LENGTH / 1700
compliance with current regulations and DIMENSIONS [MM]: WIDTH / 2200
HEIGHT / 2050 OVERALL TRANSPORT LENGTH / 12192
DIMENSIONS [MM]: WIDTH / 1500
HEIGHT / 2300
other requirements related to operational DIMENSIONS [MM]: WIDTH / 2438
HEIGHT / 2591

instructions, security and safety and risk

assessment.

Before the Mobile Profiling Unit (MPU) arrives

on site, the roof contractor is responsible for
ensuring that the site is prepared as described
in this section, so work can be carried out
properly on-site.

42 RIVERCLACK SHAPING ROOFS 43

ON-SITE
PROFILING

GROUND PREPARATION COIL HANDLING AND STORAGE ELECTRICAL SUPPLY

A flat, compact area free from stagnant water must be prepared in The maximum weight of a coil is approximately 4 tons for aluminum The availability of appropriate electrical power on the construction
order to support the weight of the MPU. It should be assumed that coils and 5 tons for steel or copper coils. site must be confirmed before the start of operations.
the weight will be distributed over 4 support points φ 200mm when
2,00M 3,50M 1,00M
loading and unloading using hydraulic jacks (i.e. for the naked MPU). A suitable forklift truck with an operator must be made available The MPU requires a 30kW – 380V 50Hz 3-phase power source or
by the roof contractor for lifting and handling coils throughout the minimum 100kW – 380V – 50Hz 3-phase power generator.
Access to the site must be verified and confirmed by the roof period of on-site production.
contractor. Unrestricted transport access means that a total weight Power board as per IEC standard, socket IEC EN 60309-2 63 Amp
of approximately 27 tons can be accommodated. ≥ 3,00M
Coils must always be kept raised off the ground by means of spacers. 3P+E.
Furthermore, they must be kept covered and protected from
ON-SITE LOADING AND UNLOADING OF MPUs humidity to prevent oxidation.

Depending on the type of MPU employed, the roof contractor will Coil handling and correct storage are the responsibility of the roof
need to provide the following for loading and unloading operations: contractor.

nothing for a naked MPU transported on a flatbed semitrailer; STAFF REQUIREMENTS

a crane and, if necessary, suitable cables for a naked MPU not An operator will be provided by ISCOM to operate the MPU. He will
transported on a flatbed semitrailer; be the only person authorized to use the profiling machine.

nothing for a sheltered MPU with hydraulic jacks; The roof contractor must provide sufficient manpower for the
A 50m power-feed cable is provided by ISCOM. The roof contractor
handling of the Riverclack® panels produced. The number of workers
is responsible for ensuring adequate electrical supply to the MPU.
a crane and, if necessary, suitable cables for a sheltered MPU ≥ 20,00M 15,00M required will depend on the length of the panels and the material
without hydraulic jacks. used, based on the following calculations:
WASTE DISPOSAL
1 person per 7 meters for aluminum panels
The roof contractor is responsible for ensure the correct disposal of
packaging and waste.
1 person per 4.5 meters for copper or steel panels

WORK AREA

A work area of approximately 7m by 20m + the length of the longest

panel + 3m must be made available to ensure sound roll forming ≥ 2,00M

operations.
The size of the area required depends on the size of the project.
The area must be accessible to lifting machinery in order to allow
≥ 3,00M coils
loading and unloading of the machine. The area must also be free of storage
standing water and mud as any contact with these substances could area

damage the coils.

44 RIVERCLACK SHAPING ROOFS 45

ON-SITE CURVING

GROUND PREPARATION STAFF REQUIREMENTS ELECTRICAL SUPPLY

A flat, compact area free from stagnant water must be prepared in An operator will be provided by ISCOM to operate the CV. He will be The availability of appropriate electrical power on the construction
order to support the weight of the CV. It should be assumed that the the only person authorized to use the curving machine. site must be confirmed before the start of operations.
weight will be distributed over 4 support points. The CV requires a 10kW – 380V 50Hz 3-phase power source.
>L1
The roof contractor must provide sufficient manpower for the
ON-SITE LOADING AND UNLOADING OF CVs unpacking of the straight panels, as well as for the handling, receipt, Power board as per IEC standard, socket IEC EN 60309-2 32 Amp
F+2,0M ≥ 3,00M
storage and possible repacking of the curved panels. The number 3P+E.
The roof contractor will need to provide the following for loading F of workers required will depend on the length of the panels and the
and unloading operations: material used, based on the following calculations:
3,00M
L1
a crane or forklift truck suitable for a weight of 4 tons.
1 person per 7m for aluminum panels;
WORK AREA 7,70M 1,50M

1 person per 4.5m for copper or steel panels.

A sufficiently spacious work area must be made available and
cordoned off using barriers or reflective bands to ensure sound roll 3,00M
forming operations.

A space must be kept free on the feed-in side of the CV in order to

accommodate the package of straight panels and to feed the CV. A 20m power-feed cable is provided by ISCOM. The roof contractor
The minimum area should be the panel length + 3m. L is responsible for ensuring adequate electrical supply to the CV.

There must be sufficient space for retrieving the curved panels on WASTE DISPOSAL
the exit side, as well as a free area for storage before lifting (see
plan). The roof contractor is responsible for ensure the correct disposal of
packaging and waste.

The area must be free of standing water and mud as any contact
with these substances could damage the panels.

The roof contractor must arrange for the temporary laying out of the
curved panels produced on wooden spacers free from contact with
the ground and in a safe location.

46 RIVERCLACK SHAPING ROOFS 47

ON-SITE The semi-finished panel is reintroduced into
the MPU for the profiling of the overlapped
PROFILING OF side. A roll change and setup adjustment of the
equipment on the MPU is carried out between
TAPERED PANELS the first and second phases.

The tapered panels are produced using an

MPU equipped with an additional kit, and the
processing is divided into two phases:

coil profiling of the overlapping side of all

panels, tapered cutting and length cutting;
profiling of the overlapped side.

GROUND PREPARATION COIL HANDLING AND STORAGE ELECTRICAL SUPPLY

A flat, compact area free from stagnant water must be prepared in The maximum weight of a coil is approximately 4 tons for aluminum The availability of appropriate electrical power on the construction
order to support the weight of the MPU. It should be assumed that coils and 5 tons for steel or copper coils. site must be confirmed before the start of operations.
the weight will be distributed over 4 support points of 400mm x
2,00M 3,50M 1,00M
400mm when loading and unloading using hydraulic jacks (i.e. for A suitable forklift truck with an operator must be made available The MPU requires a 30kW – 380V 50Hz 3-phase power source or
the naked MPU). by the roof contractor for lifting and handling coils throughout the minimum 100kW – 380V – 50Hz 3-phase power generator.
period of on-site production..
ACCESS TO THE CONSTRUCTION SITE Power board as per IEC standard, socket IEC EN 60309-2 63 Amp
≥ 3,00M
Coils must always be kept raised off the ground by means of 3P+E.
Access to the site must be verified and confirmed by the roof con- spacers. Furthermore, they must be kept covered and protected
tractor. Unrestricted transport access means that a total weight of from humidity to prevent oxidation.
approximately 27 tons can be accommodated.
Coil handling and correct storage are the responsibility of the roof
ON-SITE LOADING AND UNLOADING OF MPUs contractor.

Depending on the type of MPU employed, the roof contractor will TEMPORARY PLACEMENT OF SEMI-FINISHED PANELS
need to provide the following for loading and unloading operations:
Do not place semi-finished panels directly on the ground and always
nothing for a naked MPU transported on a flatbed semitrailer; keep them raised off the ground by using spacers. Place the spacers
in correspondence to the wooden frames. Particular care must be
a crane and, if necessary, suitable cables for a naked MPU not taken with uncoated metal panels (e.g. mill finish aluminum).
A 50m power-feed cable is provided by ISCOM. The roof contractor
transported on a flatbed semitrailer;
is responsible for ensuring adequate electrical supply to the MPU.
≥ 20,00M 15,00M STAFF REQUIREMENTS
nothing for a sheltered MPU with hydraulic jacks;
WASTE DISPOSAL
An operator will be provided by ISCOM to operate the MPU. He will
a crane and, if necessary, suitable cables for a sheltered MPU be the only person authorized to use the profiling machine.
The roof contractor is responsible for ensure the correct disposal of
without hydraulic jacks.
packaging and waste.
The roof contractor must provide sufficient manpower for the
WORK AREA handling of the Riverclack® panels produced. The number of workers
required will depend on the length of the panels and the material
A work area of approximately 7m by 20m + the length of the used, based on the following calculations:
longest panel + 3m must be made available to ensure sound roll
forming operations. This work area must be cordoned off using 1 person per 7m for aluminum panels;
barriers or reflective bands.
1 person per 4.5m for copper or steel panels.
A space must be kept free at the front of the MPU in order to ≥ 2,00M

receive and stack profiled panels. The minimum area should be the
panel length + 3m.
≥ 3,00M coils
There should be an additional free area at the back of the MPU for storage
storing the coils (the size of this area is dependent on the size of the area

project) and for feeding the semi-finished panels into the machine.
The area must be accessible to lifting machinery in order to allow
loading and unloading of the machine. The area must also be free of
standing water and mud as any contact with these substances could
damage the coils. The minimum area required for feeding the semi-
finished panels into the MPU is the panel length + 3m.

48 RIVERCLACK SHAPING ROOFS 49

OPERATION INSPECTIONS
Inspections must be carried out at regular
intervals. The initial inspection must coincide
CLEANING
It is important to clean away any dirt or debris
that has accumulated on the roof covering and

AND
with the building inspection or completion of that has not been washed away by rainwater.
construction work. Subsequent inspections Special attention must be paid to roofs with
must occur at least once per year, although low slopes, since they are more prone to this
it is preferable to carry out inspections twice phenomenon. Proper cleaning of the roof
annually, for example in spring and autumn. covering also avoids the risk of standing water

MAINTENANCE
forming and stagnating.
During the first inspection following completion
of the roof, it must be verified that foreign or Cleaning must be carried out by hand with
scrap materials that could cause corrosion a soft broom (hard brooms are strongly
or damage to the covering system have not discouraged), or by using a pressure cleaner at
been left on the roof. Such corrosion could a maximum pressure of 50 bar.
also detract from the aesthetic appearance of
the roof, impede the proper flow of rainwater In the case of formation of mold, the roof must
and/or lead to the accumulation of unwanted be treated with appropriate anti-mold products
substances (dust, sand, leaves etc.). and the area then washed with warm water.

Subsequent inspections should consist of a Graffiti or other unwanted marks must be

verification of the general conditions of the removed using special solvents.
covering – the state of the elements, ridges,
flashings, gutters, fixture resistance and
possible seals – and also verify the efficiency of
rainwater drainage and technological systems.

In order to ensure the safety of construction

site staff, all maintenance operations and
inspections must be carried out in full
compliance with the current safety regulations.

50 RIVERCLACK SHAPING ROOFS 51

MAINTENANCE WEAK ACCESSORY FIXINGS

All weak fasteners must be tightened using

MAINTENANCE IS NECESSARY IN THE special tools, paying particular attention to
CASE OF DEPOSIT OF MATERIALS OF ANY safety lines and snow guards.
NATURE

Leaves, sand, dust etc., particularly in gutters DEFECTS IN THE SEALING OF

or drains, can obstruct the proper flow of ACCESSORIES OR COMPLEMENTARY
rainwater. ELEMENTS

In such cases, fasteners must be integrated

In such cases, first remove the foreign material or, depending on the extent of the defect,
and then wash with running water until the completely replaced.
surface of the components is visible, in order to
confirm the integrity of the base material.

Where roofs are installed in industrial areas

where running water alone is not enough,
neutral soaps (10% on water) may also be used.
It is very important to make sure that the soap
can be washed away through the sewerage
without polluting waters. Once cleaned with
soap, rinse thoroughly.

AREAS WITH SIGNS OF CORROSION ON

GALVANIZED PRE-PAINTED PANELS

Remove the layer of paint in the area

surrounding the point of corrosion;

Remove all corroded elements;

Smooth the relevant area evenly and apply a

coat of anti-corrosive primer;

Once the anti-corrosive primer is dry, apply a

new primer for the painting phase;

Once this second primer coating is dry, apply

the paint.

52
54