PARTS MANUAL

MODEL EMP 255ic & EMP 320ic

Valid for: serial nos. 730-xxx-xxxx, 735-xxx-xxxx

Rights reserved to alter specifications without notice.

PART # 0463 606 001 © ESAB AB 2020

(Inten�onally Blank)
This PARTS MANUAL is wri�en for the ESAB Welder models EMP 255ic and EMP 320ic. The Part
# for each of these welders is given here. Individual Parts/Assemblies are given in this manual.

Part # Product Name

0700 300 992 EMP 255ic
0700 300 991 EMP 320ic

Spare parts are to be ordered through the nearest ESAB agency. Indicate type of unit, serial
number, product name, and part numbers according to a spare parts list.
WARNING
Maintenance and repair work should be performed by an
experienced person, and electrical work only by a trained
electrician. Use only recommended spare parts.
 SECTION TABLE OF CONTENTS
Paragraph Page

SECTION 1 HOUSING PARTS

1.1 HOUSING PARTS .............................................................................................. 1-1

SECTION 2 CONNECTION PARTS

2.1 CONNECTION PARTS ........................................................................................ 2-1

SECTION 3 USER-INTERFACE PARTS

3.1 USER-INTERFACE PARTS................................................................................... 3-1

SECTION 4 CONTROL/POWER MODULES PARTS

4.1 CONTROL/POWER MODULES PARTS ................................................................ 4-1

SECTION 5 WIRE-FEED ASSEMBLY PARTS

5.1 WIRE-FEED ASSEMBLY PARTS .......................................................................... 5-1

i
 SECTION LIST OF FIGURES
Figure Page

Figure 1-1. Housing ................................................................................................................. 1-2

Figure 2-1. Connec�ons .......................................................................................................... 2-2
Figure 3-1. User-Interface ....................................................................................................... 3-2
Figure 4-1. Control Modules ................................................................................................... 4-2
Figure 5-1. Wire-Feed Assembly ............................................................................................. 5-3

ii
 SECTION LIST OF TABLES
Table Page

Table 1-1. Housing Parts ......................................................................................................... 1-1

Table 2-1. Connec�on Parts .................................................................................................... 2-1
Table 3-1. User-Interface Parts ............................................................................................... 3-1
Table 4-1. Control/Power Modules Parts ............................................................................... 4-1
Table 5-1. Wire-Feed Assembly Parts ..................................................................................... 5-1
Table 5-2. PART # 17 Wire-Feed Rollers: Available Sizes for Models 255ic or 320ic ......... 5-1
Table 5-3. Output & Center Wire-Guide Tube: Available Sizes for Models 255ic or 320ic .... 5-2

iii
 HOUSING PARTS

SECTION 1 HOUSING PARTS

1.1 HOUSING PARTS

Table 1-1. Housing Parts

Item Part # Descrip�on Qty

1 0558 102 537 Hinge 1
2 0558 102 538 Door pull & latch 1
3 0464 651 880 Side door, spool side (EMP 255ic) 1
0464 651 881 Side door, spool side (EMP 320ic)
4 0558 102 544 Side frame, spool side 1
5 0558 102 399 Handle 4
6 0558 102 545 Foot (With 2× M6x20 screw) 2
7 0558 102 547 Side door, power side 1
8 0558 102 546 Side frame, power side 1

1-1
 HOUSING PARTS

Figure 1-1. Housing

1-2
 CONNECTION PARTS

SECTION 2 CONNECTION PARTS

2.1 CONNECTION PARTS

Table 2-1. Connec�on Parts

Item Part # Descrip�on Qty

1 0558 102 521 Brake hub kit 1
2 0464 620 880 MIG gas solenoid system 1
3 0464 621 880 TIG/Spool gun gas solenoid system 1
4 0558 102 525 Bracket, gas solenoid moun�ng 1
5 0464 622 880 Gas inlet/outlet, bulkhead fi�ng 2
12 0464 637 880 Gas inlet/outlet, bulkhead fi�ng - BSP 1
6 0464 646 880 Power switch 1
7 0464 639 880 Fan Bracket assembly 1
8 0558 102 527 Female OKC connector 2
9 0558 102 593 Polarity change cable & male OKC connector 1
10 0464 663 020 Euro adapter assembly 1
11 0558 102 530 8 pin female remote receptacle and harness 1
12 0464 640 880 Wire drive assembly, Euro connector 1

2-1
 CONNECTION PARTS

Figure 2-1. Connec�ons

2-2
 USER-INTERFACE PARTS

SECTION 3 USER-INTERFACE PARTS

3.1 USER-INTERFACE PARTS

Table 3-1. User-Interface Parts

EMP 255ic
Item Part # Descrip�on Qty
1 0464 649 880 User interface complete 1
2 0558 102 438 Replaceable display lens 1
3 0558 102 423 Encoder for small knob 2
4 0558 102 424 Encoder for large knob 1
5 0558 102 440 Knob, small 2
6 0558 102 441 Knob, large 1
7 0464 647 880 Lens assembly kit 1

EMP 320ic

Item Part # Descrip�on Qty

1 0464 650 880 User interface complete 1
2 0558 102 438 Replaceable display lens 1
3 0558 102 423 Encoder for small knob 2
4 0558 102 424 Encoder for large knob 1
5 0558 102 440 Knob, small 2
6 0558 102 441 Knob, large 1
7 0464 648 880 Lens assembly kit 1

3-1
 USER-INTERFACE PARTS

Figure 3-1. User-Interface

3-2
 CONTROL/POWER-MODULE PARTS

SECTION 4 CONTROL/POWER MODULE PARTS

4.1 CONTROL/POWER MODULES PARTS

Table 4-1. Control/Power Modules Parts

Item Part # Descrip�on Qty

1 0464 592 880 Control PCB 1
2 0464 643 880 Main Power Board Assembly 1
3 0558 102 595 Output Inductor 1
4 0558 102 596 Output Diode Assembly 1
5 0464 644 880 Main Transformer 1
6 0464 642 880 IPS Board Assembly 1
7 0558 102 535 Strain relief, mains cable 1
8 0464 645 880 Mains Cable 1
9 0464 641 880 EMI Filter Board Assembly 1

4-1
CONTROL/POWER-MODULE PARTS

Figure 4-1. Control Modules

4-2
 WIRE-FEED ASSEMBLY PARTS

SECTION 5 WIRE-FEED ASSEMBLY PARTS

5.1 WIRE-FEED ASSEMBLY PARTS

Table 5-1. Wire-Feed Assembly Parts

Item Part # DESCRIPTION Qty
1 0558102591 PRESSURE ROLLER ASSEMBLY 1
2 0558102592 TENSION ADJUSTMENT ASSEMBLY 1
3 0558102608 CENTER WIRE-GUIDE TUBE 1
3 0558102643 CENTER WIRE-GUIDE TUBE, ALUMINUM 1
4 (SEE BELOW) OUTPUT WIRE-GUIDE TUBE 1
5 0558102609 MOTOR-GEAR SHAFT WOODRUFF KEY 1
6 0558102597 INLET QUAD WF 1
7 0558102605 DRIVEN GEAR ASSEMBLY 2
8 0558102606 DRIVE GEAR ASSEMBLY 1
9 (SEE BELOW) WIRE-FEED ROLLERS 2
10 0558102600 WASHER FLAT M4 LARGE OD 3
11 0558102601 THUMB SCREW M4 X 10 X 8 KNURLED 1
12 0558102602 THUMB SCREW M4 X 10 KNURLED 2
13 055810603 QUAD WF COVER 1
14 0558102604 THUMB SCREW M5 X 14 KNURLED 5
15 0464663326 AXLE FOR FEED ROLLER 2

Table 5-2. PART # 17 Wire-Feed Rollers: Available Sizes for Models 255ic or 320ic
ITEM PART # DESCRIPTION COMMENT
# (Values = Wire Diameter)
FEED ROLLERS FOR ALL WIRES EXCEPT ALUMINUM
1 0369557003 ROLLER, .040 (1.0) - .045 (1.2), V-SOLID DEFAULT*
2 0369557002 ROLLER, .030 (.8) - .040 (1.0), V-SOLID ACCESSORY**
3 0369557001 ROLLER, .024 (.6) - .030 (.8), V-SOLID OPTIONAL FOR PURCHASE
4 0369557013 ROLLER, .052 (1.4) - .062 (1.6), V-SOLID OPTIONAL FOR PURCHASE
FEED ROLLERS FOR ALUMINUM WIRE
5 0369557006 ROLLER, .040 (1.0) - .045 (1.2), ALUM (U-GROOVE) OPTIONAL FOR PURCHASE
6 0369557011 ROLLER, .030 (0.8) - .040 (1.0), ALUM (U-GROOVE) OPTIONAL FOR PURCHASE
* DEFAULT (size included in package)
** ACCESSORY (included with each model 255 or 320 unit.)

5-1
 WIRE-FEED ASSEMBLY PARTS

Table 5-3. Output & Center Wire-Guide Tube: Available Sizes for Models 255ic or 320ic

ITEM PART # DESCRIPTION COMMENT

# (Values = Inner Diameter (ID) of Tubes)
OUTPUT WIRE-GUIDE TUBES EXCEPT FOR ALUMINUM WIRE
1 0464652880 TUBE, WIRE GUIDE .040 (1.0) - .045 (1.2), V-SOLID DEFAULT*
2 0464653880 TUBE, WIRE GUIDE .030 (.8) - .040 (1.0), V-SOLID ACCESSORY**
3 0464657880 TUBE, WIRE GUIDE .024 (.6), V-SOLID OPTIONAL FOR PURCHASE
4 0464658880 TUBE, WIRE GUIDE .052 (1.4) - .062 (1.6), V-SOLID OPTIONAL FOR PURCHASE
OUTPUT WIRE-GUIDE TUBES FOR ALUMINUM WIRE
5 0464660880 TUBE, WIRE GUIDE .040 (1.0) - .045 (1.2), ALUM OPTIONAL FOR PURCHASE

6 0464661880 TUBE, WIRE GUIDE .052 (1.4) - .062 (1.6), ALUM OPTIONAL FOR PURCHASE

* DEFAULT (size included in package)

** ACCESSORY (op�onal size included with each model 255 or 320 unit)

5-2
 WIRE-FEED ASSEMBLY PARTS

Figure 5-1. Wire-Feed Assembly

5-3
WIRE-FEED ASSEMBLY PARTS

(Inten�onally Blank)

5-4
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