almcb debugging manual
almcb debugging manual
NO. XT0229A13013A
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Change Record
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Contents
1. General----------------------------------------------------------------------------------------------------------------------------3
5. Drives debugging-------------------------------------------------------------------------------------------------------------- 17
6. Check of direction------------------------------------------------------------------------------------------------------------- 19
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1. General
System of UNITE has been quoted the ALMCB(logical control board)as the core of elevator
control system. It fully absorbs the maturity technology, which uses the serial communication
system of high reliability, and the company gathers closely every parts of elevator. The driving
system applies the high accuracy vector inverter technology in order to ensure a more stable
motion of the elevator, and it impressed people with its simple and streamline structure.
Figure 1
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1.1 Outline
Figure 2 shows the outline and signal flow of control system.
Figure 2
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Indicator Instructions
RSL Blinking: Remote Serial Link and Watch dog okay
VLC On: Power supply okay(5V)
DZ On: Car is in door zone
DOB On: Door reversal device( front door or rear door )be operated
DOL On: Door open limited(front door or rear door)
DFC On: Door and safety chain closed
DW On: Car doors closed
ES On: Emergency stop
INS On: Inspection operation
Blinking: TCI-Lock function was activated(the process of leaving top of car
is incorrect)
NOR On: Normal operation
Off: NAV, DTO, DTC, ATT, CHC, EFO, EFS, ISC, drive-fault
Note: after power on , if the led status is different from that as shown in table , please
check the related electric circuits and parameters.
In general, the parameters of installation and I/O of ALMCB have been set before leaving
factory. Please refer to the relevant parameters list of ALMCB。
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4.1 Plug the service tool into SVT, press button 4 to enter “password setting” menu;press
button 3 to enter the menu of drive module, the tree structure of the menu as below:
MONITOR=1 DIAGNOSTICS=2 SETUP=3
Press button M3-1 to monitor the state of drive, and the table 4、table 5、table 6、table 7 show the next
menu structure:
Table 4
Parameter Description monitoring Remark
M-3-1-1
Software version Software version 002.02
Car speed mm/s Car speed mm/s Speed of the encoder
Motor Speed RPM Motor Speed RPM feedback
Rotor position Rotor position 0~359.9
Dictated vel mm/s Dictated vel mm/s Dictated speed
Output voltage Output voltage 0~900V
Mtr trq PU Mtr trq PU 1.0->torque 1.000
Output current Output current 0~999.9A Actually detected output
current
Heat sink temp1 Heat sink temp1 The actual temp
Heat sink temp2 Heat sink temp2 The actual temp
Table 5
Parameter Description monitoring Remark
M-3-1-2
DC link V direct current link actual voltage
voltage
X offset (A) X offset (A) /
Y offset (A) Y offset (A) / the actual current
Z offset (A) Z offset (A) / transducer offset
Frequency (Hz) Frequency
Speed gap(mm/s) Speed gap
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Table 6
Parameter Description monitoring Remark
M-3-1-3
Encoder pulse Encoder pulse 0~65535
Encoder Z num Encoder Z num 0~65535
Encoder C POS Encoder C POS 0~65535
Encoder D POS Encoder D POS 0~65535
Factory resd5 Factory resd1 0~65535
NOW FLOOR Factory resd2 00
POSTION POSTION 000.00m
INPUT1 INPUT1
INPUT2 INPUT2
OUTPUT OUT
OUT CODE OUT CODE
Prepare to run Prepare to run
Load Precent Load Percent
Bases Enabled DBSS
Table 7
Parameter Description monitoring Remark
M-3-1-4
2LS (m) upper force decelerate1 position
4LS (m) upper force decelerate2 position
1LS (m) lower force decelerate1 position 1m , benchmark
3LS (m) lower force decelerate2 position
following floors high
Press button M3-2 to view the fault information, and the next menu structure is shown as below:
CURRENT FAULT=1 SAVE FAULT=2 CLEAR CURRENT FAULT=3
CLEAR ALL SAVE FAULT=4 CLOCK=5
Press button M3-3 to setting parameter, and next menu structure of setting is shown as below:
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0.1~999.9
Inertia kg/m2 Inertia 40 Note: when
asynchronous
motor below 10
Rotate dir Rotate direction 0 0,1
速度调节器参数调整进入 M3-3-1-2
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1~9999
M3-3-1-6
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Ld Lq Lq0 Ld0
Motor type
mH mH mH mH
513V,25A,159RPM,16P 10 10 10 0
513V,13A,167RPM,12P 13 13 18 18
340V,26A,167,12P 8 8 13 13
340V,26A,209RPM,12P 8 8 13 13
340V,11A,95,12P
6 6 10 10
Note: generally, rated current is increased, the inductance value will decrease.
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0 0 phasing、Manual operation
5.2.1 phasing
1. Enter into M3-3-1-9 menu and set RUN Enable to 0, set RUN SOURCE SVT=0 in M3-3-5 menu,
driver enter into manual mode。
2. Set correct parameters: M3-3-1-1 the parameters of encoder, M3-3-1-4 the parameters of motor.
3. Set “Encoder Dir” to 0,if use wire V1,the UVW phase should not be exchange, if use wire V2, the any
of two UVW phases can be exchange. Enter M3-1-1 “Output current”. Switch on “ERO” on ERO-box
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and push “UP” or “DOWN”, motor can be autoregistration ,it will keep 3-5 sec(keep pushing “UP” or
“down”),the current output will within 10% rate value. After this, if elevator can run normally and speed
feedback is correct, no load output should be below 1A. If current fdbk error, it need to change UVW
phase. If the running direction is wrong, set M3-3-1-1 Rotate dir 0 or 1, and make sure M3-1-3 Now
Position is accord with running direction.
The synchronous motor used HEIDENHAIN encoder made in Germany.(sine/cosine rotation encoder,
with reference zero and two sine/cosine position transducers).For different encoders,the jumper J7 on
the ALMCB are also different(5V or 8V). All the Jumpers on the ALMCB and connection cables of
encoder had been set before leaving the factory,If the service tools display that encoder fault or motor
can not run normally ,ensure that the parameters setting are correct and check the above-mentioned
items .
Geared asynchronous motor used the general incremental encoder,the pulse per round is 1024, for
this kind of motor, there is no need for phasing. Make sure the parameters of motor are correct,and
enter into M3-1-1 and press 4615 into key menu and set “Control mothed” to 1,set “Inertia kg/m2”
in M3-3-1-1 between 1~10.set the inductance number of Ld0, Lq0,Ld, Lq below 2 in the
4615 key menu in M3-3-1 . set “START Kp “,”START Ki” in M3-3-5 to 0. The jumper J7 should
be choose 8V,the jumper J11,J12 should short the two contact pins on right. For used the general
incremental encoder, it can directly run no need for phasing. the encoder wiring can reference the
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electric drawing.
*1 Related to the specific parameters of elevator, e.g.(P.I.D), the parameters should be adjusted
according to the actual situation of elevator.
*2:Gearbox ratio
The ration between motor shaft speed and pulley speed, and roping ratio must also be included.
*3:rope ratio
Main gear ratio and product of the rope winding ratio. For synchronous motor, it sets 2.
*4:Pulley diameter
Pulley diameter,set according to the sheave diameter of the machine.
*5:Duty speed
Duty speed,this value should match to the formula below.
FSS × π × PD
=V
60 × GR × RR
FSS:Duty speed(rpm)
PD:Pulley diameter(m)
GR:Gearbox ratio
RR:Rope ratio
V:Duty line speed for lift (m/s)
6 Check of direction
Switch on” ERO” on ERO-box;
Push “UP” or “DWON” and check whether the motion direction is same as the command.
If It is different, reset “Rotate dir 0/1” in M-3-3-1-1.
7 Inspection mode
7.1 Emergence Rescue Operation(ERO)
Switch on” ERO” on ERO-box and switch on “NOR” on the TCI-box.
Push M-1-1-2 and page to the “tci uib dib ERO” on the SVT.
Push “U” on ERO box, the “uib” should change to “UIB” and elevator move up.
Push “D” on ERO box, the “dib” should change to “DIB” and elevator move down.
To get on the top of car during TCI mode the following procedure has to be followed,
2) switch TCI on
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If not, the elevator will be locked, the elevator can be operated on TCI mode, the message “TCI-Lock” on
the SVT status display and INS lamp is blinking.
Push the U and C buttons together, then the elevator should move up.
Push the D and C buttons together, then the elevator should move down.
During TCI mode move the elevator from top to bottom to make sure there is no barrier in the hoistway to
prevent the elevator from moving.
Check the availability of TES, EEC, SOS, and 8LS on the top of car.
8.2 Adjust the photo-electric switch on top of car and the leveling flashboard
The installation method and dimension of the car top photo-electric switch and leveling flashboard as
following:
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Adjust the positions of two leveling photo-electric switches (1LV: upper leveling photo-electric switch;
2LV: lower leveling photo-electric switch), they are vertical and separate from each other about 60mm,
and make sure the order of the installation of the switches which is from the top to the bottom, and from
1LV to 2LV.
Move the elevator to the leveling position of each floor and adjust the leveling flashboard on each floor
and make the central line of the two photoelectric switches cut with that of the plate. (It means the
distance between the center line and any one of the switches is 30mm).This act will affect the leveling
accuracy.
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10 Learn Run
10.1 Move the elevator from top to bottom during ERO or TCI mode before learning run,then ,observe
and check the signals of photo electricity switches and LS switches through service tool.
10.2 When the car is on the leveling position, DZ,1LV,2LV should be in upper case; When the car goes
down, 2LV and DZ will change to 2lv and dz. It will reverse when the car goes up.
10.3 When the car is at the bottom floor, 1LS should be upper case, and 2LS is upper case when the car
is at the top floor; 1LS,2LS should be in lower case when the car is at the middle floor.
10.4 Confirm the RUN ENABLE in M-3-3-1-9 of ALMCB should be set to 0. RUN SOURCE in M3-3-5
should be set to 1.
10.5 Switch on NOR on ERO-box and TCI-box. Push M-3-3-4 by service tool, the learn run will start.
10.6 The car will run to bottom floor in low speed, and go up in learn run speed. When the car reaches
the top floor level, the learn run finished.
10.7 After successful learn run, switch on ERO on ERO-box set the RUN ENABLE to 1. The parameter
of learn run has been stored and you can check them in the menu M-3-1-4.
11 Normal operation
11.1 According to the wiring diagram,check whether the address of the remote station RS5 are dialed
correctly and the wiring of the pins are right.
11.2 Plug into service tool to the interface of ALMCB SVT, then ensure all the parameters and I/O
address in EEPROM are correct according to the parameter list and I/O list.
11.3 Use the SVT to call the elevator.
11.4 Press M-1-1-1, then call the elevator to the floor you want to (first floor is button ‘0’, second floor is
button ‘1’ and so on).
11.5 Press “Shift” and then “ENTER”, the elevator will run to the destination floor. Call elevator to
each floor and check whether any problem occur。
11.6 Check all the functions related to RS5 & RS32.
11.7 Call elevator to top floor from bottom floor through SVT, and check whether elevator can reach the
contract speed.
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Keep the elevator CHC and DDO status and start it, if feeling shaking, you should enter M-3-3-1-1 adjust
Inertia kg/m2,Increase or decrease of 5 every time, generally elevator will High-frequency jitter when
Inertiais is too large, and Lack of motivation when Inertiais is too low. If there is no use to adjust Inertia
kg/m2, it need to adjust M-3-3-5 Start Kp, Start Ki. If system is rigidity, set Kp 5000~7000, Ki 500~700; If
top with spring, set Kp 1000~3500, Ki 100~350; If there is still no use, it need to adjust M-3-3-1-6 APR
time. The range of APR time is 100~400. Adjust above parameter until the start is best.
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14 Trouble Shooting
Note: If the motor phase has changed, it need to re-positioning, or change the original
phase.
Enter M1-2-1 watch logic fault,push Shift+2 enter clear menu, push 1 enter and push 2 to clear
fault.
Enter M3-2-1 watch drive fault, M3-2-2 isThe history of the fault, M3-2-3 clear current fault, M3-2-4
clear all fault,M3-2-5 fault clock.
If this error take place during phasing, please check the wires of encoder and the encoder
setting are correct, set “encoder direction” to 1 and perform phasing again. If “PVT LOST ”
take place under normal run, maybe caused: the encoder or encoder wires are loosen, please
2. “Over current”
Maybe caused:acceleration and deceleration are too sharp, the specifications of drive are too
3. “Motor overload”
4. “Drive overload”
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Drive overload,Motor may operate with big-load for a long time. Go beyond the loading capacity
of module
7. “TRACK ERROR ”
The speed is too rapid. The actual speed is faster than the setting speed.
Maybe caused: The parameters do not match, the inertia of motor is too large。
Maybe caused: Motor is over-temperature, motor may run under over-load for a long time.
Although motor thermal contacts can be normally open or normally closed, the drive always
expects a normally closed contact. If the thermal contact is normally open, a modification must
9. “DBD FAULT”
Maybe caused: Brake switches are defective. Although brake contact can be normally open or
normally closed, the drive always expects a normally closed contact. If the brake contact t is
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Maybe caused: M3-3-5 DDP TIME is too small,or leveling photo electricity switch has damaged
If cabin is higher than sill when elevator correct runs to the bottom, reduce the value of JERK
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OCSS
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0102 OpMode DTC Door fails to close normally (DCL, DFC or DW DCL (694)
lost) within timeout RDCL
(695)
DOOR, REAR
DTC-T
0103 OpMode DTO Door fails to open properly within timeout DOL
(000)
RDOL
(544)
DOOR, REAR
DTO-T
0104 OpMode DCP Car fails to respond to a call or a command DCP-T
within timeout (e.g. the door is blocked by
obstruction)
0105 DBSS fault Driver fault DRIVE
0106 PDS active Some door switches are opened PDD
(784)
MCSS
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0300 DBP: dfc_SE DFC or SE (with ADO function) doesn’t act when EN-RLV
the door is opening or has already opened. DRIVE
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0301 DCL in [ ] DCL signal is detected when the door is opened DCL
fully (694)
RDCL
(695)
0302 DCS:DW err During normal operation, the DW-signal is NoDW-Chk
detected when opening the door..
0303 DBP-Fault see description for blinking message -
'DBP-Fault'
0304 DOL:alw. on DOL signal is detected when the door is closed DOL
fully. This event is also occured when DO2000 (000)
door machine fuses are burned. RDOL
(544)
SSS
event reason related setup
0400 RSL parity Two remote stations connecting to the same -
serial line shares one address.
0401 RSL sync Synchronizing signal of remote serial line is -
lost.
GROUP
event reason related setup
0500 RNG1 msg Data error on Duplex/Triplex serial ring -
0501 RNG1 time No signal sent from other elevators are GROUP
received within a certain period.
0502 RNG1 sio Framing error on Duplex/Triplex serial ring -
0503 RNG1 tx Serial data transfer is time out. -