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CS PLATE CRACK REPORT

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Mian Hu
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10 views

CS PLATE CRACK REPORT

Uploaded by

Mian Hu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Report Date 2/19/2024

Heat Treatment Metallurgical report


Report No. 986
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC


58-60 HRC OK
Hardness Spline area 58 HRC min( 653 HV min)
58-59 HRC OK
Hardness other area 58 HRC (MIN)
58-60 HRC OK
0.5 mm [email protected] kg.load at
Case Depth
513 HV cut off 0.73 MM NG
Note - Spline area hardness check in HV after that convert in HRC

Traverse
CRACK AT SPLINE AREA :- 100X
Depth Hardness HV ( Root area )
0.05 669
0.1 709
0.2 640
0.3
0.4
0.5
0.6
0.7 525
0.8 492
0.9 460
1.0 447
1.1
1.2
CRACK DEPTH - 718.085
Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite + Approx.27.5µ NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :- Rejected due to crack at spline area,NMTP 27.50µ & Low case depth

Judgement :- NG NG U/deviation
Checked By Approved BY
Report Date 2/22/2024
Heat Treatment Metallurgical report
Report No. 986
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC


58-60 HRC OK
Hardness Spline area 58 HRC min( 653 HV min)
58-59 HRC OK
Hardness other area 58 HRC (MIN)
58-60 HRC OK
0.5 mm [email protected] kg.load at
Case Depth
513 HV cut off 0.75 MM OK
Note - Spline area hardness check in HV after that convert in HRC

Traverse
Depth Hardness HV ( Root area )
0.05 722
0.1 718
0.2 687
0.3 656
0.4 625
0.5 595
0.6 569
0.7 529
0.8 501
0.9
1.0
1.1
1.2

Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite + Approx.27.5µ NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :- Rejected due to crack at spline area,NMTP 27.50µ & Low case depth

Judgement :- NG NG U/deviation
Checked By Approved BY
Report Date 2/22/2024
Heat Treatment Metallurgical report
Report No. 986
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC


58-60 HRC OK
Hardness Spline area 58 HRC min( 653 HV min)
58-59 HRC OK
Hardness other area 58 HRC (MIN)
58-60 HRC OK
0.5 mm [email protected] kg.load at
Case Depth
513 HV cut off 0.75 MM OK
Note - Spline area hardness check in HV after that convert in HRC

Traverse
Depth Hardness HV ( Root area )
0.05 722
0.1 718
0.2 687
0.3 656
0.4 625
0.5 595
0.6 569
0.7 529
0.8 501
0.9
1.0
1.1
1.2

Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :- ACCEPTED

Judgement :- OK NG U/deviation
Checked By Approved BY
Report Date 8/29/2024
Heat Treatment Metallurgical report
Report No. 1201
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC 59-61 HRC


OK
Hardness Spline area 58 HRC min( 653 HV min) 59-61 HRC
OK
Hardness other area 58 HRC (MIN) 59-61 HRC
OK
0.5 mm [email protected] kg.load at
Case Depth 0.64 MM
513 HV cut off OK
Note - Spline area hardness check in HV after that convert in HRC

Traverse 800
750 HARDNESS GRAPH
Depth Hardness HV ( Root area ) 744 744
700
0.05 744
650 673
0.1 744 600 626
0.2 673 550 590
567
0.3 626 500 530
0.4 590 450 493
0.5 567 400
0.6 530 350
0.7 493 300
250
0.8
200
0.9 150
1.0 100
1.1 50
0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
1.2 0
1 2 3 4 5 6 7 8 9 10 11 12 13
Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite + Approx.26.670µ NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :- Rejected due to at spline area,NMTP 26.670µ

Judgement :- NG NG U/deviation
Checked By Approved BY
Report Date 10/16/2024
Heat Treatment Metallurgical report
Report No. 586
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC 59-61 HRC


OK
Hardness Spline area 58 HRC min( 653 HV min) 59-61 HRC
OK
Hardness other area 58 HRC (MIN) 59-61 HRC
OK
0.5 mm [email protected] kg.load at
Case Depth 0.80 MM
513 HV cut off OK
Note - Spline area hardness check in HV after that convert in HRC

Traverse 800
750 HARDNESS GRAPH
Depth Hardness HV ( Root area )
700 712 722
0.05 712 703
650 668
0.1 722 600 629
0.2 703 550 586
0.3 668 554 540
500 513
0.4 629 450
0.5 586 400
0.6 554 350
0.7 540 300
250
0.8 513
200
0.9 150
1.0 100
1.1 50
0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
1.2 0
1 2 3 4 5 6 7 8 9 10 11 12 13
Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite + Approx.21.671µ NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :-

Judgement :- NG NG U/deviation
Checked By Approved BY
Report Date 11/18/2024
Heat Treatment Metallurgical report
Report No. 109
Part Name CS PLATE Process CARBURIZING
Part No. YM1290900 Material Grade 20MNCR5
Customer EXEDY Supplier SHIVA HARDWELL

Parameters Specifications Observations Status

Φ30 Finish area 58 ~ 64 HRC 59-61 HRC


OK
Hardness Spline area 58 HRC min( 653 HV min) 59-61 HRC
OK
Hardness other area 58 HRC (MIN) 59-61 HRC
OK
0.5 mm [email protected] kg.load at
Case Depth 0.76 MM
513 HV cut off OK
Note - Spline area hardness check in HV after that convert in HRC

Traverse 800
750 HARDNESS GRAPH
Depth Hardness HV ( Root area )
700 715 725 722
0.05 715 695
650
0.1 725 600 634 617
0.2 722 550 561
0.3 695 500 537
0.4 634 450 497
0.5 617 400
0.6 561 350
0.7 537 300
250
0.8 497
200
0.9 150
1.0 100
1.1 50
0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
1.2 0
1 2 3 4 5 6 7 8 9 10 11 12 13
Microstructure at Φ30 spline area :- 400X Microstructure at core :- 400X

Case Microstructure :- Fine Tempered martensite + Approx.21.671µ NMTP With 7 to 8 % R.A

Core Microstructure :- LCM + Bainite

Conclusion :-

Judgement :- NG NG U/deviation
Checked By Approved BY

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