GB-T 12771-2000 《流体输送用不锈钢焊接钢管》 英文
GB-T 12771-2000 《流体输送用不锈钢焊接钢管》 英文
ICS 23.040.10
H 48
Foreword
This Standard applies non-equivalently Japanese Industrial Standard JIS G3448-1997 Stainless Steel
Pipes for Common Piping and makes revisions to GB/T 12771-1991 Welded Stainless Steel Pipes for
Liquid Delivery.
Compared with JIS G3448 -1997 standard, this Standard has differences in the respects of the applicable
scope, Grade No., the deviation of sizes, hydrostatic pressure test, delivery state, etc.
The following main technical contents have been revised in this revision of the standard:
Adjustment has been made to the series of sizes. Some sizes commonly used by the clients have been
added and the sizes that have not been manufactured and ordered for a long time, have been cancelled,
while a part of wall thickness range have been extended.
More strict requirements have been imposed on the hydrostatic test pressures and quantitative indexes
for grouping batches.
Selective Grade Nos. and specially required inspection and testing items are added.
Supplement and modifications have been made to surface quality and the indexes for the flattening test
in an as-welded state.
Both Appendix A and Appendix B to this standard are the appendices of this Standard.
This Standard is centrally stewarded by the National Steel Standardization Technical Committee.
This Standard is drafted and written under the responsibilities of Taiyuan Steel & Iron (Group) Corporation.
This Standard is mainly written by Yu Yuan, Tian Xiaoqin, Gao Zongren, Niu Chenmei and Li Tianbao.
Superseding
Liquid Delivery
1. Scope
This Standard specifies classifications and code numbers, sizes, overall dimensions, weights, technical
requirements, inspection and testing methods, inspection and testing rules, and the packing, marking and
quality certification as well.
This Standard is applicable to corrosion-resistant welded stainless steel pipes (hereinafter to be referred to
as steel pipes) for LP and MP liquid delivery.
2. Standard References
The provisions included in the following standards form a part of this Standard to the extent referenced.
When this Standard is published, all the listed revisions of the standards are effective. All the standards
shall be subject to revisions, and all parties using this Standard shall study the possibilities to refer to the
latest revisions of the following standards:
GB/T 222 −1984 Method of sampling steel for determination of chemical composition and permissible
variations for product analysis
GB/T 223 Methods for chemical analysis of iron, steel and alloy (for the details see Appendix A)
GB/T 2975 −1998 Steel and steel products − Location and preparation of test pieces for mechanical
testing
GB/T 3323 −1987 Methods for radiographic inspection and classification of radiographs for fusion
welded butt joints in steel
GB/T 4334.1 −1984 Stainless steels 10% oxalic acid etch test
GB/T 4334.2 −1984 Stainless steels Ferric sulfate-sulfuric acid corrosion test
GB/T 4334.3 −1984 Stainless steels 65% nitric acid corrosion test
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GB/T 12771-2000
GB/T 4334.5 −1984 Stainless steels Method of copper sulphate-sulphuric acid corrosion test
GB/T 17897 −1999 Stainless steels Method of iron trichloride pitting corrosion test
GB/T 17898 −1999 Stainless steels Stress corrosion test in boiled magnesium chloride solution
GB/T 17899 −1999 Stainless steels Method of pitting corrosion potential measurement
GB/T 6397 −1986 Metallic materials Test pieces for tensile testing
GB/T 7735 −1995 Steel tubes The inspection method on eddy current test
As-welded state H
4.1.1Outside diameter and wall thickness of steel pipes shall comply with the specifications in Table 1.
Steel pipes other than those indicated in Table 1 can be supplied when an agreement is reached between the
supplier and the client.
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GB/T 12771-2000
Table 1 (mm)
Wall thick.
0.3 0.4 0.5 0.6 0.8 1.0 1.2 1.4 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.2
O.D
8 × × × × × ×
(9.5) × × × × × ×
12 × × × × × × × × ×
(12.7) × × × × × × × × ×
13 × × × × × ×
14 × × × × × × ×
16 × × × × × × × ~
18 × × × × × × × ~
19 × × × × × × × ~
20 × × × × × × × ~ ~
(21.3) × × × × × × ~ ~
22 × × × × × × ~ ~
25 × × × × × × ~ ~ ~
(25.4) × × × × × × ~ ~ ~
(26.7) × × × × × × ~ ~ ~
28 × × × × × ~ ~ ~
30 × × × × × ~ ~ ~
(31.8) × × × × × ~ ~ ~ ~ ~
32 × × × × × ~ ~ ~ ~ ~
(33.4) × × × × × ~ ~ ~ ~ ~
36 × × × × × ~ ~ ~ ~ ~
38 × × × × × ~ ~ ~ ~ ~
(38.1) × × × × × ~ ~ ~ ~ ~
40 × × × × × ~ ~ ~ ~ ~
(42.3) × × × × × ~ ~ ~ ~ ~
45 × × × × × ~ ~ ~ ~ ~
48 × × × × × ~ ~ ~ ~ ~
(48.3) × × × × × ~ ~ ~ ~ ~
(50.8) × × × × × ~ ~ ~ ~ ~
57 × × × × × ~ ~ ~ ~ ~ ~
(60.3) × × × × × ~ ~ ~ ~ ~ ~
(63.5) × × × × ~ ~ ~ ~ ~ ~
76 × × × ~ ~ ~ ~ ~ ~
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GB/T 12771-2000
Table 1 (continued)
Wall hick
1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.2 3.5 3.6 4.0 4.2 4.6 4.8 5.0 5.5 6.0 8.0 10 12 14 16
O.D.
(88.9) × × ~ ~ ~ ~ ~ ~ ~ ~ ~
89 × × ~ ~ ~ ~ ~ ~ ~ ~ ~
(101.6) × × ~ ~ ~ ~ ~ ~ ~ ~ ~
102 × × ~ ~ ~ ~ ~ ~ ~ ~ ~
108 × × ~ ~ ~ ~ ~ ~ ~ ~ ~
114 × ~ ~ ~ ~ ~ ~ ~ ~ ~ { { { {
(114.3) × ~ ~ ~ ~ ~ ~ ~ ~ ~ { { { {
133 ~ ~ ~ ~ ~ ~ ~ ~ ~ { { { { { {
(139.7) ~ ~ ~ ~ ~ ~ ~ ~ ~ { { { { { {
(141.3) ~ ~ ~ ~ ~ ~ ~ ~ { { { { { {
159 ~ ~ ~ ~ ~ ~ ~ ~ { { { { { { {
(168.3) ~ ~ ~ ~ ~ ~ ~ ~ { { { { { { {
219 ~ ~ ~ ~ ~ ~ ~ { { { { { { { { {
(219.1) ~ ~ ~ ~ ~ ~ ~ { { { { { { { { {
273 ~ ~ ~ ~ { { { { { { { { {
(323.9) ~ ~ ~ ~ { { { { { { { { { {
325 ~ ~ ~ ~ { { { { { { { { { {
(355.6) { { { { { { {
377 { { { { { { {
400 { { { { { { {
(406.4) { { { { { { {
426 { { { { {
450 { { { { {
(457;2) { { { { {
478 { { { { {
500 { { { { {
508 { { { { {
529 { { { { {
550 { { { { {
(558.8) { { { { {
600 { { { { {
(609.6) { { { { { {
630 { { { { { {
Notes
1. × Cold-rolled plate (strip) is used for manufacture; { Hot-rolled plate (strip) is used for manufacture;
~ Cold-rolled plate (strip) or hot-rolled plate (strip) is used for manufacture.
2. Sizes in brackets ( ) are metric unit sizes converted from the British System unit.
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GB/T 12771-2000
4.1.2 Permissible deviations of outside diameter and wall thickness of steel pipes shall comply with
specifications made in Table 2 and Table 3 respectively.
Permissible Deviation
Category Outside Diameter (D)
Higher Grade (A) Common Grade (B)
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GB/T 12771-2000
State of steel plates (strips) Wall thickness (S) Permissible deviation of wall
thickness
>4 10%S
>2 ±10%S
4.2 Length
4.2.1 The ordinary lengths of steel pipes are 2000 ~ 8000 mm.
4.2.2 Steel pipes in a cut length or a multiplied length can be supplied when an agreement is reached
through consultation between the supplier and the client, and the length shall be within a range of ordinary
+20
length. The permissible deviation of full length shall be 0 mm. A cut allowance of 5 ~ 10mm shall be
4.3 Flexibility
≤17 -
>17~140 ≤2.0
>140 ≤2.5
End faces of steel pipes shall be perpendicular to the axis of steel pipes and they shall be plain ends.
Steel pipes shall be delivered either according to the theoretical weights or to the actual weights, however,
it shall be specified in the contract. When they are delivered according to the theoretical weights, the
equation for calculation shall be as follows:
π
W = S (D − S )ρ (1)
1 000
Where : W Theoretical weight of steel pipes, kg/m;
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GB/T 12771-2000
Table 5
0Cr18Ni10Ti,1Cr18Ni9Ti
00Cr17Ni14Mo2,0Cr18Ni11Nb
The marking for steel pipes made of the steel of Grade No. 0Cr18Ni9, delivered in an as-heat treated state
with an outside diameter of 159mm and a wall thickness of 3.0mm, in a cut length of 6000mm, with an
ordinary class of dimension precision, shall be as follows:
5. Technical Requirements
5.1 Grade No. and chemical compositions
5.1.1 Grade No. and chemical compositions of steel (smelting analysis) shall comply with the specifications
in Table 6.
5.1.2 The permissible deviations of chemical compositions of steel pipes shall comply with the
specifications in Table 3 of GB/T 222-1984.
Steel pipes shall be manufactured using automatic arc welding process or other automatic welding
processes.
Steel pipes shall be delivered in an as-heat treated delivery state. During heat treatment, continuous or
cyclic treatment shall be made in a full length of furnace. For the recommended heat treatment systems,
refer to Table 7. It is also possible to make delivery in other states upon the request made by the client when
an agreement is reached between the supplier and the client.
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GB/T 12771-2000
10.00 19.00
11.00 19.00
12.00 20.00
22.00 26.00
12.00 19.00
13.00 19.00
19.00 0.10~1.00
11 00Cr18Mo2 ≤0.025 ≤1.00 ≤1.00 ≤0.035 ≤0.030 - 17.00~ 1.75~ N≤0.025 Ti, Nb,
Zr or the sum of
20.00 2.50
8×(C%+N%)~
0.80
13.50
14.50
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GB/T 12771-2000
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GB/T 12771-2000
Hydrostatic pressure test shall be performed for steel pipes piece by piece. The testing pressure shall be
calculated using Equation (2), however, the max. testing pressure shall not be greater than 10 MPa, and the
time for holding pressure shall not be less than 5s while no leak and seepage shall occur to the pipe walls.
2 RS
P= 2
D
Where: P Testing pressure, MPa;
The supplier is allowed to take the place of hydrostatic pressure test with the eddy current test, and the
acceptable class shall comply with Class A specified in GB/T 7735-1995.
It is also possible for the supplier to take the place of hydrostatic pressure test with the other
non-destructive testing methods in accordance with the agreement reached between the supplier and the
client. The testing method and acceptable classes shall be agreed by both parties and specified in the
contract.
Steel pipes shall be subject to the flattening test. Ring shaped specimens shall be taken for the steel pipes
with an outside diameter ≤ 50mm, and C-shaped specimens shall be taken for steel pipes with an outside
diameter of >50mm ~ <200mm. During the test, the weld shall be at a position of 90o in direction of stress,
and the pipes shall be pressed to the 1/3 of outside diameter of steel pipes. Those steel pipes that are not
subjected to heat treatment, shall be pressed to 2/3 of the outside diameter of pipes, and no crack and
rupture is allowed to occur after the pipes are flattened.
Steel pipes with an outside diameter ≥ 200mm shall be subject to the flattening test (see Appendix B). After
flattening, no crack and rupture is allowed to occur.
Steel pipes shall be subject to the corrosion resistant test according to the provisions of GB/T 4334. The
testing methods and requirements shall be agreed through consultations between both parties of the supplier
and the client and specified in the contract.
Both interior and exterior surfaces of steel pipes shall be smooth, and free of cracks, ruptures, folding,
cold-laps, distortions, over-pickling, residual scales and any other defects that affect the service. The above
mentioned defects shall be removed completely, and the actual wall thickness at the removal point shall not
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GB/T 12771-2000
be smaller than the permissible negative tolerance for the wall thickness. The light scratches, indentations,
pits, etc. the depth of which do not exceed the negative tolerance of wall thickness, are allowed to exist. It
is not allowed to have separate layers on steel pipes.
Defects such as unfitting of butt joints, undercut, projection, depression, etc., shall not be allowed to be
greater than the permissible deviation of wall thickness. It is allowed to repair the weld defects, however,
hydrostatic pressure test shall be performed after the weld reparation. As for the steel pipes delivered in an
as-heat-treated state, it is also necessary to make the heat treatment again for the repaired weld.
The Max. residual height of welds shall comply with the specifications in Table 9, and the minimum
residual height of welds shall not be lower than the base material. The peak to valley differential value of
welds shall not be greater than 1.5 mm.
≤108 - - -
The following inspection and testing items can be added upon the request made by the client when an
agreement is reached between the supplier and the client. The acceptable class or technical requirements
shall be specified.
6. Testing Method
6.1 The inspection and testing items and methods for steel pipes shall comply with the specifications made
in Table 10.
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GB/T 12771-2000
Inspection and acceptance of steel pipes shall be made by the technical supervision department of the
supplier. The client has a right to make acceptance according to this Standard.
Steel pipes shall be inspected and accepted in batches. Each batch shall be composed of the steel pipes
manufactured with same grade no., same heat (hearth), same size and same heat treatment system. The
quantity of each batch of steel pipes shall not be beyond the following provisions:
Number of specimens for each testing and inspection item of steel pipes shall comply with the
specifications made in Table 10.
Verification and qualification rules for steel pipes shall comply with the provisions of GB/T 2102.
8.1 Marking
The steel pipes shall be marked piece by piece according to the provisions of GB/T 2102. It is also possible
to bundle up the steel pipes and then mark the bundles one by one when it is agreed by the client.
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GB/T 12771-2000
Packing and quality certification shall comply with the provisions of GB/T 2102.
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GB/T 12771-2000
Appendix A
(Appendix to the Standard)
Reference Standards for Chemical Analysis Methods
GB/T 223.102000 Methods for chemical analysis of iron, steel and alloyThe cupferron
separation-chrome azurol S photometric method for the determination of aluminium content
GB/T 223.111991 Methods for chemical analysis of iron, steel and alloy The ammonium persulfate
oxidation volumetric method for the determination of chromium content
GB/T 223.162000 Methods for chemical analysis of iron, steel and alloy The chromotropic acid
photometric method for the determination of titanium content
GB/T 223.252000 Methods for chemical analysis of iron, steel and alloy The dimethylglyoxime
gravimetric method for the determination of nickel content
GB/T 223.282000 Methods for chemical analysis of iron, steel and alloy The α-benzoinoxime
gravimetric method for the determination of molybdenum content
GB/T 223.302000 Methods for chemical analysis of iron, steel and alloy The arsenazo III
spectrophotometric method for the determination of zirconium content after separation by
p-bromomandelic acid
GB/T 223.372000 Methods for chemical analysis of iron, steel and alloy The indophenol blue
photometric method for the determination of nitrogen content after distillation separation
GB/T 223.402000 Methods for chemical analysis of iron, steel and alloy The anion- exchange
separation-sulphochlorophenol S photometric method for the determination of niobium content
GB/T 223.602000 Methods for chemical analysis of iron, steel and alloy The perchloric acid
dehydration gravimetric method for the determination of silicon content
GB/T 223.622000 Methods for chemical analysis of iron, steel and alloy The butyl acetate extraction
photometric method for the determination of phosphorus content
GB/T 223.632000 Methods for chemical analysis of iron, steel and alloy The sodium (potassium)
periodate photometric method for the determination of manganese content
GB/T 223.682000 Methods for chemical analysis of iron, steel and alloy The potassium iodate
titration method after combustion in the pipe furnace for the determination of sulfur content
GB/T 111701989 Method for photoelectric emission spectroscopic analysis of stainless steel
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GB/T 12771-2000
Appendix B
(Appendix to the Standard)
Flattening Test of Big Diameter Stainless Steel Welted Pipes
B1.1 One piece of steel pipes shall be taken at random, from a batch of stainless steel pipes to be inspected
to cut a length of 100mm with a chord height (h) being 1/4 of the outside diameter, at one end, in the
direction of the weld, as a specimen. The weld shall be located in the middle of the specimen as shown in
Welds
B1.2 When cutting the specimen, care shall be taken to prevent damages to the surface of the spacemen and
changing the metal properties by heating or cold working. The edges at cut shall be free of burs.
B2.1 During testing, the specimen shall be placed horizontally between two plates in parallel and a press or
any other means shall be used to flatten the specimen evenly.
B2.2 If the testing temperature is not specified in the contract, the test shall be performed at the ambient
temperature.
B2.3 When there is a dispute, the pressing down rate shall be 20 ~ 50mm/min for the test.
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