2.3 Report Data Requested To Define A Fit-For Purpose PV Pump System and Irrigation Infrastructure-Pangalata
2.3 Report Data Requested To Define A Fit-For Purpose PV Pump System and Irrigation Infrastructure-Pangalata
Project Title: Solar based irrigation business mode ‘pay as you irrigate’ for women
empowerment, water management and food security in Mozambique
Implemented by: Practica Foundation & HUB
Country: Mozambique
Deliverable: 2.3 Report data requested to define a fit-for-purpose PV pump system
and irrigation infrastructure (supply side)
December 2023
1
This project has been proposed by Universidade Pedagógica de Maputo.
With the support of the Ministry of Science and Technology and High Education
Disclaimer:
This document is an output of the Technical Assistance Response in Mozambique. The present
report is the output of the project ‘Solar based irrigation business model ‘pay as you irrigate’ for
women empowerment, water management and food security in Mozambique. The views and
information contained herein are a product of the international TA implementation team led by
PRACTICA & HUB.
2
Table of Contents
1. 52.
53.
63.1 Basic information
6
3.2 Determine the irrigated area 6
3.3 Determine the water conveyance and application method and the pump yield 6
3.4 Proposed geometry of the irrigation system 7
3.5 Calculating the head of the system and friction losses 9
3.5.1 Dynamic water level at the water source & and height difference at the highest point in the field 10
3.5.2 Required pressure of the application method 10
3.5.3 Friction loss and residual pressure 10
3.5.4 Water storage 13
4. Sources 22
3
List of Figures
Figure 1. The geometry of the proposed irrigation system in the Pangalata association. 8
Figure 2. Schematic representation of total head, Practica 2022). 9
Figure 3. Slope profile for the Pangalata field. 10
Figure 4. Drip irrigation brand already in use in the Pangalata fields. 10
Figure 5. Total head in the design of the Pangalata irrigation system. 13
Figure 6. Different water storage possible configurations. 14
Figure 7. Flow vs Head of the system to select a pump. 16
Figure 8. Pump curve of SP 30-5 submersible groundwater pump from Grundfos. 17
Figure 9. Orientation of the solar panels (Practica, 2022) 20
List of Tables
4
1. Introduction
This report is part of the deliverables for the project Solar-based irrigation business model' pay
as you irrigate' for women empowerment, water management and food security in Mozambique
implemented by the consortium PRACTICA and HUB. The project's overall objective is to identify
the best Solar Powered Irrigation System (SPIS) for the Pangalata association in Moamba that
could be deployed using groundwater, surface water, and the possibility for rainwater harvesting.
The system's design will be reinforced by the definition of a clear pay-as-you-irrigate business
model that will be customized for the lowest-income farmers.
This deliverable aims to explore the existing options available in Mozambique to define a fit-for-
purpose Powered Irrigation System and irrigation infrastructure. This includes the definition of
the geometry of the irrigation system, selecting the application and conveyance system and
determining the required pump yield. Estimate friction losses and total head. Finalizing with the
selection of the pump and solar panels that fit the design needs and that are available in the
Mozambican market.
2. Methodology
Irrigation systems design is not rocket science. However, to make a successful design, there are
several steps to take to select the technology that better adapts to the farm situation. The steps
are shown below:
1. Identify the water source and determine how much water is available during the driest
season.
2. Determine how much water is needed to irrigate and the availability of sunshine hours.
3. Select the application and conveyance system and determine the required pump yield.
4. Calculate the friction losses and total head (Technical term that represents how much
pressure the pump will need to provide).
5. Select the pump that fits the design needs and is available in the market.
6. Compare it with alternative pumps.
7. Buy the correct pump and irrigation equipment.
Deliverable 2.2 already covered the first and second steps. This deliverable uses the information
from previous deliverables to finalize the technical design of the irrigation system.
5
3. Technical design of a solar-powered irrigation system
3.1 Basic information
As a result of deliverable 2.2, table 1 shows the summary information corresponding to the
Pangalata association fields that will be used to finalize the design of the solar-powered irrigation
system.
Table 1. Summary of information for the SPIS design.
Currently cultivated area (ha) 3
Expected area to be irrigated with SPIS (ha) 5
Water source Surface water (Incomati River)
Water source flow rate (m3/h) 30
Crop Evapotranspiration (ETc) (mm/day) 4.2
Daily water requirement per ha (m3/ha) 42
Average daily Irradiation on a horizontal level (kWh/m2) 3.6
during the critical month
Daily average available sun hours for critical month (hours) 5.1 ≈5
𝑚3
30 ( ) ∗ 5 (ℎ)
ℎ
𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝑖𝑟𝑟𝑖𝑔𝑎𝑏𝑙𝑒 𝑎𝑟𝑒𝑎 = = 3.4 ℎ𝑎
𝑚3
42 ( )
ℎ𝑎
The maximum irrigable surface per pump is 3.4 ha. This means that to irrigate the expected 5 ha,
the design needs to include at least two separate pumping systems.
3.3 Determine the water conveyance and application method and the pump yield.
When the pump extracts water from the source, it must be transported to the field. And from
that point, it needs to be transported to the roots. The first part, from pump to field, is called the
conveyance method. Often, this is done by using a pipe or hose. The second part, within the field,
is called the application method. The most common water application practices are furrows,
sprinklers, drip, buckets, hoses, or spray cans.
6
Determining the conveyance and application methods is important because different methods
have different water efficiencies. As a matter of clarification, when a method is water efficient,
it means very little water is lost. No matter the application system, there will be losses in the
system, and these will be expressed in percentages. According to the University of Nebraska,1
table 2 shows the indicative values of application efficiency methods.
Table 2. Irrigation methods and their efficiencies.
Irrigation method Efficiency (%)
Surface irrigation (furrows, basins, etc.) 60-70
Overhead irrigation (sprinklers, spray tubes, 70-85
misters, etc.)
Drip irrigation 85-95
Specifically, for the Pangalata association, the smallholder farmers are already familiar with the
use of drip irrigation systems and expressed interest2 in continuing with the same application
method.
The consortium proposes to divide the 5 ha into two different irrigation sub-units covering 2.5
ha each with drip irrigation. Therefore, the next step is calculating the pump yield required to
cover the water needs. The following formula is used:
𝑚3
𝑚 3 𝑊𝑎𝑡𝑒𝑟 𝑛𝑒𝑒𝑑𝑠 (
) ∗ 𝑖𝑟𝑟𝑖𝑔𝑎𝑡𝑒𝑑 𝑎𝑟𝑒𝑎 (ℎ𝑎
ℎ𝑎
𝑃𝑢𝑚𝑝 𝑦𝑖𝑒𝑙𝑑 ( ) = ) ∗ 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 (%)
ℎ 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 ℎ𝑜𝑢𝑟𝑠 𝑜𝑓 𝑠𝑢𝑛𝑠ℎ𝑖𝑛𝑒 𝑖𝑛 𝑎 𝑑𝑎𝑦 (ℎ)
𝑚3
𝑚 3 42 ( ) ∗ 2.5 (ℎ𝑎)
ℎ𝑎
𝑃𝑢𝑚𝑝 𝑦𝑖𝑒𝑙𝑑 ( )= ∗ 0.95 = 21.5 ≅ 22 𝑚3 /ℎ
ℎ 5 ℎ( )
1 https://passel2-stage.unl.edu/view/lesson/bda727eb8a5a/8
2 Smallholder farmers expressed they do not want sprinklers as it is a lot of work and time required to operate them.
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pump and different pipe system. The location of the pump(s), the solar panel(s), the main pipe,
and the subplots to be irrigated are shown below (green3 and yellow)4.
Figure 1. The geometry of the proposed irrigation system in the Pangalata association.
Once the geometry of the irrigation system is clear. It is key to define irrigation management,
considering aspects such as the crops, production practices and plot characteristics. For the
3 The design shown in this document represents the configuration for the green system, as this represents the one
with longer pipe and thus higher friction losses. This ensures that the critical conditions are also met in the yellow
system.
4 The design can be accessed in the following link:
https://www.google.com/maps/d/u/0/viewer?mid=1ClP_cwe9Ngoj5uKyl6I1pVxQLU0_Br4&ll=-
25.516013607801153%2C32.122568762189275&z=17
8
Pangalata drip irrigation system, the management includes cycles of 40 minutes, where 3,300 m 2
will be irrigated at once. See table 4 for more details.
9
3.5.1 Dynamic water level at the water source & and height difference at the highest point in the
field
As expressed in deliverable 2.2, the slope profile (figure 3) of the field does not represent a
significant burden for the design of the solar irrigation system. The geometric height that the
pump needs to provide to take water from the borehole to the plants will be considered as 1
meter. As expressed by the smallholder farmers, the water levels directly in the river increase
during the rainy season. Which possess a real threat to installing the pump directly in the river or
even in the riverbed, as farmers refer the current becomes violent and they could lose the
infrastructure. The construction of a borehole is thus recommended in the vicinities of the
riverbed (max 30-50 m inland). Whereas in theory the aquifer connects directly with the flow
coming from the Incomati river. The dynamic water level has thus been set at 15 meters.
In which:
∆𝐻𝐿 = the head loss in meters due to friction
Q=the water flow in m3/s
L= the length of the pipeline in m
C= the Hazen-Williams coefficient for the roughness of the pipe (around 150 for PVC and PE pipes
depending on type/age). It has no units.
D= diameter of the pipeline in m.
A first pre calculation for selecting the commercial diameter needs to be done. This is done by
following the formula below:
𝑚3
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑖𝑜𝑛 𝑜𝑓 𝑝𝑖𝑝𝑒 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = √𝑄( )
𝑆
𝑚3
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑖𝑜𝑛 𝑜𝑓 𝑝𝑖𝑝𝑒 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = √0.00611( ) = 0.078133𝑚 = 78.133 𝑚𝑚
𝑆
As there is no pipe in the market available for 78.133 mm, we round it to the next available
commercial diameter in the sector, which is 90 mm diameter.
For the specific design of the irrigation system, the following data will be used.
5 https://www.engineersedge.0.2com/flui0.4d_flow/hazenwilliams_coefficients_table_13220.htm
11
C=150
L=510m
D= 90mm=0.09m
It is important to realize that elbows, valves, T-pieces, etc., will increase the friction of the piping.
This can be calculated per piece of hardware. Or, as an alternative, use a faction of the total head
loss of the pipe to cover the head loss of the elbows, valves, etc. Table 5 shows an overview of
head losses per item. Note that the numbers are the equivalent length of straight pipe added to
the total length of the distribution network. They are not the head losses expressed in meters.
Table 5. Equivalent length of straight pipe in meters.
Equivalent length of straight pipe in meters
Pipe size 1/4 3/8 1/2 3/4 1 1¼ 1½ 2
(inch)
Elbow 90 0.7 0.9 1.1 1.3 1.6 2 2.3 2.6
degree
Elbow 45 0.1 0.2 0.2 0.3 0.4 0.5 0.6 0.8
degree
One can see that if one adds 10% to a total length of distribution pipe of 1000 meters of 1 inch
(to account for head losses in fitting work), one will account for (100/1.6= nearly 60 elbows.
Therefore, for the residual pressure, one can take a fixed percentage of the total length of the
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pipe, 10 % is a widely accepted value. For this case, the 10% of 5 meters is 0.5 meter. Therefore,
the total friction losses for the main pipe (including accessories) are 5.5 m.
The following calculation to be performed is the estimation of the friction losses in the supply
ramp.
For this case, the following data will be used:
Q= 22m3/h= 0.00611 m3/s
C=150
L=125m
D= 90mm=0.09m; commercial diameter
Adding the 10% for accessories loss results in 1.5 meters of head pressure in the supply ramp.
Table 6 presents a clear overview of the total head the system will need to overcome to provide
the required amount of water to the roots of the crops.
Table 6. Total Head to account for the pump selection.
Geometric height (m) 1
Dynamic level (m) 15
Friction Losses in the main pipe, including accessories (m) 5.5 6
Friction losses in the supply ramp, including accessories (m) 1.31.5
Friction losses due to filtration/water meter (m) 2
Operating pressure of the drip irrigation system (m) 10
Total Head (m) 35.5
Figure 5 shows graphically where are the friction losses distributed along the irrigation system
designed for the Pangalata association.
13
Figure 5. Total head in the design of the Pangalata irrigation system.
14
Figure 6. Different water storage possible configurations.
For the Pangalata design, water shortage is not an issue, so no water storage is required.
15
Usually applied to River, stream, pond, hand dug Hand dug well, borehole
well, borehole (water at less
than 7 m)
Resistance to silt/salts in Usually more resistant Usually more sensitive (But
water some suppliers offer
warranty)
Type of installation Generally portable Generally fixed
Fuel All fuel pumps are suction Submersibles run on
pumps electricity, including from
solar panels.
Whether a submersible or suction pump is chosen, finding a pump with the right characteristics
for the given situation is key. These characteristics depend on 2 main factors.
1. The required pump discharge.
2. The total head of the system.
Different pumps provide different amounts of water at different heads. This relation is shown in
a pump curve. Each pump on the market has its own graph. Figure 6 shows 3 curves:
The vertical axis shows the amount of water the pump will provide (the pump discharge),
depending on the total head (horizontal axis).
● What can be seen is that the higher the head, the less water the pump will provide (each
curve is going down as we go towards the right of the graph, so towards higher heads).
This is true for all pumps.
● This graph also shows that the pump is no longer available to provide any water at more
than a specific head.
● For the pump to work in the field, the curve must be in the green part of the graph. Here
on the left, the pumps corresponding to each of the two curves are unsuitable because
they do not provide enough water at the head of the system considered.
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As explained above, the pump selection can be multifactorial (budget, brand representation,
operation, and maintenance knowledge close to the installation site, etc.). Therefore, if the
technical conditions (H&Q), the consortium recommends the Pangalata association select from
one of the two most renowned submersible pump brands in the sector, a good represented in
the Mozambican market. These are Lorentz and Grundfos. Each brand has its own design
software. Therefore, it is the idea of the following paragraph to guide on how to supervise and
ensure that the pump selection is done according to technical guidelines.
The example will be followed using the Grundfos product selection tool (https://product-
selection.grundfos.com/). By introducing the Q (22 m3/h) and the H (35.5 m), previously
calculated. The software displays the pump SP 30-5, which is within the required operational
ranges, see figure 8.
Figure 8. Pump curve of SP6 30-5 submersible groundwater pump from Grundfos.
Note: It is the idea of the consortium to discuss and refine the pump selection during the revision
process. A more detailed pump selection will be provided in the following deliverables.
3.7 Calculating the power requirements of the solar array.
Calculating the power requirement of the solar array can be done using the following steps.
1) Calculate the hydraulic output power demand of the system.
2) Factor in the pumping efficiency.
3) Factor in the electric efficiency of the system.
6
Grundfos SP are submersible borehole pumps, designed for pumping groundwater. Grundfos SP are all stainless-
steel pumps, and they are available in 3 material grades. The pumps are suitable for boreholes in sizes ranging from
4” over 6” and 8” to 10”. The motor sizes for the pumps are available in 0.37-250 kW.
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3.7.1 Calculating the hydraulic energy demand of the system.
This calculation can be done in several ways. For a good understanding of the equations used,
we first give the general formula of potential energy. Every day, the daily water production
requirement (in m3) needs to be lifted over a certain height level H, from the water source to the
application point. The general equation for potential energy is the following:
𝐸𝑝𝑜𝑡 = 𝑚 ∗ 𝑔 ∗ 𝐻
In which:
The sizing of the solar array is only correct if the panels are placed correctly. There are two main
factors to be considered for this:
1. The orientation of the solar panels.
2. Shadow.
Shadow: Shadow on the solar panels must be avoided at all costs. The effects of it are often
underestimated and not well understood. Shadow, even the slightest bit, can disrupt the
functionality of the entire panel and array. Just 10% shading of a solar array can lead to a
considerable decline in efficiency and even, on occasion, total loss of water flow. Apart from the
panels' placement, dust will influence the efficiency. Dust losses can be around 0-15%. Thus,
panels should be cleaned regularly with clean water and only during the early morning/late
afternoon when the panels are no longer hot.
Solar trackers: are devices that monitor the position of the sun and automatically or semi-
automatically adjust the direction of the solar panels towards the sun so that productivity is
increased. This can be done on two axes: the azimuth angle axe, which means following the sun
from east to west during the day, and the zenith angle axe, which means following the sun's
position from north to south. The ideal tracker adjusts both axes continuously to face the sun
during the day and during the seasons. The main disadvantage of such trackers is the price, they
require operation and maintenance and have the risk of breaking down. When installing trackers,
it is more difficult and costly to take the correct precautions against theft of the panels. And with
the current price levels, generally, it is cheaper, more convenient, and reliable to install some
more solar panels for the extra power than to install a solar tracking system of whatever kind.
Therefore, the design of the Pangalata association excludes the installation of solar tracking
devices.
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4. Sources
FAO, 2014. Economic valuation of water resources in agriculture. From the sectoral to a
functional perspective of a natural resource management. Available at:
https://www.fao.org/3/y5582e/y5582e00.htm#Contents
Mindú, A.J.; Capece, J.A.; Araújo, R.E.; Oliveira, A.C. Feasibility of Utilizing Photovoltaics for
Irrigation Purposes in Moamba, Mozambique. Sustainability 2021, 13, 10998.
https://doi.org/10.3390/ su131910998
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