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2.3 Report Data Requested To Define A Fit-For Purpose PV Pump System and Irrigation Infrastructure-Pangalata

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0% found this document useful (0 votes)
10 views22 pages

2.3 Report Data Requested To Define A Fit-For Purpose PV Pump System and Irrigation Infrastructure-Pangalata

This document focusses on database management

Uploaded by

kenmagnus85
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 22

Commissioned by: UN Environment, CTCN, Adaptation Fund

Project Title: Solar based irrigation business mode ‘pay as you irrigate’ for women
empowerment, water management and food security in Mozambique
Implemented by: Practica Foundation & HUB
Country: Mozambique
Deliverable: 2.3 Report data requested to define a fit-for-purpose PV pump system
and irrigation infrastructure (supply side)

Solar-based irrigation business model ‘pay as you irrigate’ for women


empowerment, water management and food security in Mozambique.
Report with the data requested to define a fit-for-purpose PV pump system and irrigation
infrastructure (supply side) for a community in Moamba, Mozambique

December 2023

1
This project has been proposed by Universidade Pedagógica de Maputo.

With the support of the Ministry of Science and Technology and High Education

Implemented by PRACTICA & HUB

Commissioned by UN Environment, CTCN, Adaptation Fund

Disclaimer:
This document is an output of the Technical Assistance Response in Mozambique. The present
report is the output of the project ‘Solar based irrigation business model ‘pay as you irrigate’ for
women empowerment, water management and food security in Mozambique. The views and
information contained herein are a product of the international TA implementation team led by
PRACTICA & HUB.

2
Table of Contents
1. 52.
53.
63.1 Basic information
6
3.2 Determine the irrigated area 6
3.3 Determine the water conveyance and application method and the pump yield 6
3.4 Proposed geometry of the irrigation system 7
3.5 Calculating the head of the system and friction losses 9
3.5.1 Dynamic water level at the water source & and height difference at the highest point in the field 10
3.5.2 Required pressure of the application method 10
3.5.3 Friction loss and residual pressure 10
3.5.4 Water storage 13

3.6 Pump selection 15


3.7 Calculating the power requirements of the solar array 17
3.7.1 Calculating the hydraulic energy demand of the system 17
3.7.2 Calculating the hydraulic power output of the array 18
3.7.3 Factoring the electric and hydraulic efficiencies of the system 18
3.7.4 Configuration of the PV Array 19

4. Sources 22

3
List of Figures

Figure 1. The geometry of the proposed irrigation system in the Pangalata association. 8
Figure 2. Schematic representation of total head, Practica 2022). 9
Figure 3. Slope profile for the Pangalata field. 10
Figure 4. Drip irrigation brand already in use in the Pangalata fields. 10
Figure 5. Total head in the design of the Pangalata irrigation system. 13
Figure 6. Different water storage possible configurations. 14
Figure 7. Flow vs Head of the system to select a pump. 16
Figure 8. Pump curve of SP 30-5 submersible groundwater pump from Grundfos. 17
Figure 9. Orientation of the solar panels (Practica, 2022) 20

List of Tables

Table 1. Summary of information for the SPIS design. 6


Table 2. Irrigation methods and their efficiencies. 7
Table 3. Drip irrigation equipment specifications. 8
Table 4. Irrigation management. 9
Table 5. Equivalent length of straight pipe in meters. 12
Table 6.Total Head to account for the pump selection. 13
Table 7. Comparison between suction and submersible pumps. 15
Table 8. Summary of the power requirements of the power array. 20

4
1. Introduction
This report is part of the deliverables for the project Solar-based irrigation business model' pay
as you irrigate' for women empowerment, water management and food security in Mozambique
implemented by the consortium PRACTICA and HUB. The project's overall objective is to identify
the best Solar Powered Irrigation System (SPIS) for the Pangalata association in Moamba that
could be deployed using groundwater, surface water, and the possibility for rainwater harvesting.
The system's design will be reinforced by the definition of a clear pay-as-you-irrigate business
model that will be customized for the lowest-income farmers.
This deliverable aims to explore the existing options available in Mozambique to define a fit-for-
purpose Powered Irrigation System and irrigation infrastructure. This includes the definition of
the geometry of the irrigation system, selecting the application and conveyance system and
determining the required pump yield. Estimate friction losses and total head. Finalizing with the
selection of the pump and solar panels that fit the design needs and that are available in the
Mozambican market.

2. Methodology
Irrigation systems design is not rocket science. However, to make a successful design, there are
several steps to take to select the technology that better adapts to the farm situation. The steps
are shown below:
1. Identify the water source and determine how much water is available during the driest
season.
2. Determine how much water is needed to irrigate and the availability of sunshine hours.
3. Select the application and conveyance system and determine the required pump yield.
4. Calculate the friction losses and total head (Technical term that represents how much
pressure the pump will need to provide).
5. Select the pump that fits the design needs and is available in the market.
6. Compare it with alternative pumps.
7. Buy the correct pump and irrigation equipment.
Deliverable 2.2 already covered the first and second steps. This deliverable uses the information
from previous deliverables to finalize the technical design of the irrigation system.

5
3. Technical design of a solar-powered irrigation system
3.1 Basic information
As a result of deliverable 2.2, table 1 shows the summary information corresponding to the
Pangalata association fields that will be used to finalize the design of the solar-powered irrigation
system.
Table 1. Summary of information for the SPIS design.
Currently cultivated area (ha) 3
Expected area to be irrigated with SPIS (ha) 5
Water source Surface water (Incomati River)
Water source flow rate (m3/h) 30
Crop Evapotranspiration (ETc) (mm/day) 4.2
Daily water requirement per ha (m3/ha) 42
Average daily Irradiation on a horizontal level (kWh/m2) 3.6
during the critical month
Daily average available sun hours for critical month (hours) 5.1 ≈5

3.2 Determine the irrigated area.


As the sustainable flow at the water source and the daily water requirements per hectare have
been determined, we can estimate the maximum area that can be irrigated sustainably. This
means without depleting the water source and ensuring that the pumping system will not
operate without water. To calculate this, we perform the following calculations:
𝑚3
𝑊𝑎𝑡𝑒𝑟 𝑠𝑜𝑢𝑟𝑐𝑒 𝑓𝑙𝑜𝑤 ( ) ∗ 𝐷𝑎𝑖𝑙𝑦 𝑠𝑢𝑛 ℎ𝑜𝑢𝑟𝑠 (ℎ)

𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝑖𝑟𝑟𝑖𝑔𝑎𝑏𝑙𝑒 𝑎𝑟𝑒𝑎 =
𝑚3
𝐷𝑎𝑖𝑙𝑦 𝑤𝑎𝑡𝑒𝑟 𝑟𝑒𝑞𝑢𝑖𝑟𝑒𝑚𝑒𝑛𝑡 ( )
ℎ𝑎

𝑚3
30 ( ) ∗ 5 (ℎ)

𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝑖𝑟𝑟𝑖𝑔𝑎𝑏𝑙𝑒 𝑎𝑟𝑒𝑎 = = 3.4 ℎ𝑎
𝑚3
42 ( )
ℎ𝑎
The maximum irrigable surface per pump is 3.4 ha. This means that to irrigate the expected 5 ha,
the design needs to include at least two separate pumping systems.

3.3 Determine the water conveyance and application method and the pump yield.
When the pump extracts water from the source, it must be transported to the field. And from
that point, it needs to be transported to the roots. The first part, from pump to field, is called the
conveyance method. Often, this is done by using a pipe or hose. The second part, within the field,
is called the application method. The most common water application practices are furrows,
sprinklers, drip, buckets, hoses, or spray cans.

6
Determining the conveyance and application methods is important because different methods
have different water efficiencies. As a matter of clarification, when a method is water efficient,
it means very little water is lost. No matter the application system, there will be losses in the
system, and these will be expressed in percentages. According to the University of Nebraska,1
table 2 shows the indicative values of application efficiency methods.
Table 2. Irrigation methods and their efficiencies.
Irrigation method Efficiency (%)
Surface irrigation (furrows, basins, etc.) 60-70
Overhead irrigation (sprinklers, spray tubes, 70-85
misters, etc.)
Drip irrigation 85-95

Specifically, for the Pangalata association, the smallholder farmers are already familiar with the
use of drip irrigation systems and expressed interest2 in continuing with the same application
method.

The consortium proposes to divide the 5 ha into two different irrigation sub-units covering 2.5
ha each with drip irrigation. Therefore, the next step is calculating the pump yield required to
cover the water needs. The following formula is used:

𝑚3
𝑚 3 𝑊𝑎𝑡𝑒𝑟 𝑛𝑒𝑒𝑑𝑠 (
) ∗ 𝑖𝑟𝑟𝑖𝑔𝑎𝑡𝑒𝑑 𝑎𝑟𝑒𝑎 (ℎ𝑎
ℎ𝑎
𝑃𝑢𝑚𝑝 𝑦𝑖𝑒𝑙𝑑 ( ) = ) ∗ 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 (%)
ℎ 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 ℎ𝑜𝑢𝑟𝑠 𝑜𝑓 𝑠𝑢𝑛𝑠ℎ𝑖𝑛𝑒 𝑖𝑛 𝑎 𝑑𝑎𝑦 (ℎ)

𝑚3
𝑚 3 42 ( ) ∗ 2.5 (ℎ𝑎)
ℎ𝑎
𝑃𝑢𝑚𝑝 𝑦𝑖𝑒𝑙𝑑 ( )= ∗ 0.95 = 21.5 ≅ 22 𝑚3 /ℎ
ℎ 5 ℎ( )

3.4 Proposed geometry of the irrigation system


The proposed geometry of the solar-powered irrigation system divides the irrigated plot into two
areas of 2.5 ha each. As shown in figure 1, each subplot of 2.5 ha will be irrigated by a separate

1 https://passel2-stage.unl.edu/view/lesson/bda727eb8a5a/8
2 Smallholder farmers expressed they do not want sprinklers as it is a lot of work and time required to operate them.

7
pump and different pipe system. The location of the pump(s), the solar panel(s), the main pipe,
and the subplots to be irrigated are shown below (green3 and yellow)4.

Figure 1. The geometry of the proposed irrigation system in the Pangalata association.

The specifications of the drip irrigation equipment are presented in table 3.


Table 3. Drip irrigation equipment specifications.
Spacing between emitter (m) 0.3
Dripper line length (m) 100
Total drip line length (m) 50,000
Total number of emitters 166
Total length of supply ramp (m) 125
Main pipe length (m) 510

Once the geometry of the irrigation system is clear. It is key to define irrigation management,
considering aspects such as the crops, production practices and plot characteristics. For the

3 The design shown in this document represents the configuration for the green system, as this represents the one
with longer pipe and thus higher friction losses. This ensures that the critical conditions are also met in the yellow
system.
4 The design can be accessed in the following link:
https://www.google.com/maps/d/u/0/viewer?mid=1ClP_cwe9Ngoj5uKyl6I1pVxQLU0_Br4&ll=-
25.516013607801153%2C32.122568762189275&z=17

8
Pangalata drip irrigation system, the management includes cycles of 40 minutes, where 3,300 m 2
will be irrigated at once. See table 4 for more details.

Table 4. Irrigation management.


Number of lines used per irrigation cycle 66
Duration of an irrigation cycle (min) 0h 40 min
Irrigated area of one irrigation cycle (m2) 3,300

3.5 Calculating the head of the system and friction losses.


Total head is a technical term for calculating the pressure the pump needs to provide to let the
system function as it was designed to do. It is expressed in meters. So, if the total head is
calculated to be 10 meters, it means the pump needs to work as if it must pump the water 10
meters high. This step is of high relevance for selecting the right pump. Some pumps can provide
a high flow and provide very little pressure (head). Some pumps provide a very low flow but very
high pressure (head). Knowing the head and the required flow allows the technician to select the
right pump. Not calculating the right head might result in a situation where no water will reach
the field.
To calculate the head, the following data needs to be collected:
1. The dynamic water level at the water source
2. The height difference at the highest point in the path from the water source to the field
(in meters)
3. The required pressure of the application method (in meters)
4. The friction losses of the pipes in the conveyance system (in meters).

Figure 2. Schematic representation of total head, Practica 2022).

9
3.5.1 Dynamic water level at the water source & and height difference at the highest point in the
field
As expressed in deliverable 2.2, the slope profile (figure 3) of the field does not represent a
significant burden for the design of the solar irrigation system. The geometric height that the
pump needs to provide to take water from the borehole to the plants will be considered as 1
meter. As expressed by the smallholder farmers, the water levels directly in the river increase
during the rainy season. Which possess a real threat to installing the pump directly in the river or
even in the riverbed, as farmers refer the current becomes violent and they could lose the
infrastructure. The construction of a borehole is thus recommended in the vicinities of the
riverbed (max 30-50 m inland). Whereas in theory the aquifer connects directly with the flow
coming from the Incomati river. The dynamic water level has thus been set at 15 meters.

Figure 3. Slope profile for the Pangalata field.

3.5.2 Required pressure of the application method


Farmers are already working with the Irritec drip
irrigation line (see figure 4) with the following
characteristics: diameter 16mm 8 mil 1,5lh 30cm 0,9b.
This means the flow is 1.5 lph and works under a
pressure of 0.9 bar≈10 meters, a diameter of 16 mm, and
a wall thickness of 8 mil, which assures its life expectancy
of about 2 to 3 years (if used correctly).
The required pressure of the application method when
designing a drip irrigation system can be set at 10
meters.

3.5.3 Friction loss and residual pressure


Friction losses are energy losses in the pipeline due to
the friction of the water when it moves through the pipe.
F
One meter loss means that the pump must provide a pressure i
of one meter extra to pump the
water through the pipes to overcome the friction losses. g There will always be friction and,
u
therefore, head losses, but it is important to limit them. High
r
friction results in the need for bigger
pumps and more solar panels, and therefore higher investments.e
.
D in a pipeline is the formula of Hazen-
A complex equation usually used to calculate the friction loss
r
Williams: i
p
i 10
r
r
i
g
a
(10.69 ∗ 𝑄1,85 ∗ 𝐿)
∆𝐻𝐿 =
𝑐 1,85 ∗ 𝐷4,87

In which:
∆𝐻𝐿 = the head loss in meters due to friction
Q=the water flow in m3/s
L= the length of the pipeline in m
C= the Hazen-Williams coefficient for the roughness of the pipe (around 150 for PVC and PE pipes
depending on type/age). It has no units.
D= diameter of the pipeline in m.

If one analyses the equation in more detail one can see:


● If you double the length of a pipe, the head loss doubles.
● If you pump more water through a pipe, the head loss will increase. It increases non-
linear. Meaning, if you double the flow through a pipe, the head loss increases more than
double.
● The rougher the surface of a pipe, the higher the head loss. This is influenced by the
material of the pipe of the pipe but also the age. For example, a brand-new GI pipe will
have a smoother surface than an old, rusted pipe. Therefore, the head loss of a new GI
pipe will be less than an old GI pipe 5.
● The diameter of a pipe. It is the most important factor in the formula. Doubling the
diameter of the pipeline results in a reduction factor.

A first pre calculation for selecting the commercial diameter needs to be done. This is done by
following the formula below:
𝑚3
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑖𝑜𝑛 𝑜𝑓 𝑝𝑖𝑝𝑒 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = √𝑄( )
𝑆

𝑚3
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑖𝑜𝑛 𝑜𝑓 𝑝𝑖𝑝𝑒 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = √0.00611( ) = 0.078133𝑚 = 78.133 𝑚𝑚
𝑆

As there is no pipe in the market available for 78.133 mm, we round it to the next available
commercial diameter in the sector, which is 90 mm diameter.

For the specific design of the irrigation system, the following data will be used.

Q= 22m3/h= 0.00611 m3/s

5 https://www.engineersedge.0.2com/flui0.4d_flow/hazenwilliams_coefficients_table_13220.htm

11
C=150
L=510m
D= 90mm=0.09m

This results in the following calculation:

(10.69 ∗ (0.00611)1,85 ∗ (510)


𝐻𝐿 = = 5.1026 5𝑚
(150)1,85 ∗ (0.09)4,87
This value represents the friction losses in meters that the pump needs to cover for the friction
losses only in the main pipe.

It is important to realize that elbows, valves, T-pieces, etc., will increase the friction of the piping.
This can be calculated per piece of hardware. Or, as an alternative, use a faction of the total head
loss of the pipe to cover the head loss of the elbows, valves, etc. Table 5 shows an overview of
head losses per item. Note that the numbers are the equivalent length of straight pipe added to
the total length of the distribution network. They are not the head losses expressed in meters.
Table 5. Equivalent length of straight pipe in meters.
Equivalent length of straight pipe in meters
Pipe size 1/4 3/8 1/2 3/4 1 1¼ 1½ 2
(inch)
Elbow 90 0.7 0.9 1.1 1.3 1.6 2 2.3 2.6
degree
Elbow 45 0.1 0.2 0.2 0.3 0.4 0.5 0.6 0.8
degree

T-piece 0.2 0.4 0.5 0.7 1 1.4 1.7 2.3


(straight
flow)

T piece 0.7 1.1 1.3 1.6 2 2.7 3 3.7


(branched
flow)

One way 2.2 2.2 2.4 2.7 3.4 4 4.6 5.8


valve
(swing
type)

One can see that if one adds 10% to a total length of distribution pipe of 1000 meters of 1 inch
(to account for head losses in fitting work), one will account for (100/1.6= nearly 60 elbows.
Therefore, for the residual pressure, one can take a fixed percentage of the total length of the

12
pipe, 10 % is a widely accepted value. For this case, the 10% of 5 meters is 0.5 meter. Therefore,
the total friction losses for the main pipe (including accessories) are 5.5 m.

The following calculation to be performed is the estimation of the friction losses in the supply
ramp.
For this case, the following data will be used:
Q= 22m3/h= 0.00611 m3/s
C=150
L=125m
D= 90mm=0.09m; commercial diameter

This results in:


(10.69 ∗ (0.00611)1,85 ∗ (125)
𝐻𝐿 = = 1.2506 1.2 𝑚
(150)1,85 ∗ (0.09)4,87

Adding the 10% for accessories loss results in 1.5 meters of head pressure in the supply ramp.

Table 6 presents a clear overview of the total head the system will need to overcome to provide
the required amount of water to the roots of the crops.
Table 6. Total Head to account for the pump selection.
Geometric height (m) 1
Dynamic level (m) 15
Friction Losses in the main pipe, including accessories (m) 5.5 6
Friction losses in the supply ramp, including accessories (m) 1.31.5
Friction losses due to filtration/water meter (m) 2
Operating pressure of the drip irrigation system (m) 10
Total Head (m) 35.5

Figure 5 shows graphically where are the friction losses distributed along the irrigation system
designed for the Pangalata association.

13
Figure 5. Total head in the design of the Pangalata irrigation system.

3.5.4 Water storage


Water storage is a reservoir or tank that stores water for its use. It serves as a ‘water battery’,
storing water for use at a different moment. It is not always necessary to have water storage for
irrigation. There are several possibilities when designing water storage options, see picture 4 for
more detail:
a. Small water storage/drum (picture 5 B): the farmer can use drums on the ground to pump
the water to it. From there, it can be fetched and applied with a bucket or spray can. It is
labor-intensive and can only be applied to very small surfaces. However, in this water, water
spillages are avoided compared to not using the drums.
b. Low-intensity reservoir/drum (picture 5 C): When the pump is connected directly to the
application system, the sun's intensity might not be sufficient to supply the application
system in the early morning and late evening. Instead of losing it, the water can be buffered
in a small water reservoir on the ground. And the water from there can be fetched manually
to irrigate other areas.
c. Large tank (picture 5 D): Water storage can be used if a well is low-yielding, and the farmer
only needs to irrigate a plot every second day. On the day the farmer does not irrigate, the
water can be buffered and used the day after this. It allows maximum use of the well and
prevents the farmer from coming to the field daily.

14
Figure 6. Different water storage possible configurations.

For the Pangalata design, water shortage is not an issue, so no water storage is required.

3.6 Pump selection


By knowing the total head and the maximum required daily water production of the pump, we
can now select the pump. The first selection is to determine the type of pump that is needed.
Pumps fall into two main categories:
1. Suction pump: this means the pump sucks the water up first and then pushes it up. To
suck the water up, the vertical distance from the pump to the dynamic water level should
not be more than 7 meters. If it is more than 7 meters, it does not work.
2. Submersible pump: as the name suggests, the pump is submerged in water. That means
the pump is in the water. Therefore, it does not need to suck the water up first. It just
needs to push the water up. This means it can pump water even from great depths.

Table 7. Comparison between suction and submersible pumps.


Suction pump Submersible pump
Placement Next to the water source Inside the source, below the
water
Maximum water depth 7m maximum Depending on pump- well
below the water

15
Usually applied to River, stream, pond, hand dug Hand dug well, borehole
well, borehole (water at less
than 7 m)
Resistance to silt/salts in Usually more resistant Usually more sensitive (But
water some suppliers offer
warranty)
Type of installation Generally portable Generally fixed
Fuel All fuel pumps are suction Submersibles run on
pumps electricity, including from
solar panels.

Whether a submersible or suction pump is chosen, finding a pump with the right characteristics
for the given situation is key. These characteristics depend on 2 main factors.
1. The required pump discharge.
2. The total head of the system.
Different pumps provide different amounts of water at different heads. This relation is shown in
a pump curve. Each pump on the market has its own graph. Figure 6 shows 3 curves:

Figure 7. Flow vs Head of the system to select a pump.

The vertical axis shows the amount of water the pump will provide (the pump discharge),
depending on the total head (horizontal axis).
● What can be seen is that the higher the head, the less water the pump will provide (each
curve is going down as we go towards the right of the graph, so towards higher heads).
This is true for all pumps.
● This graph also shows that the pump is no longer available to provide any water at more
than a specific head.
● For the pump to work in the field, the curve must be in the green part of the graph. Here
on the left, the pumps corresponding to each of the two curves are unsuitable because
they do not provide enough water at the head of the system considered.

16
As explained above, the pump selection can be multifactorial (budget, brand representation,
operation, and maintenance knowledge close to the installation site, etc.). Therefore, if the
technical conditions (H&Q), the consortium recommends the Pangalata association select from
one of the two most renowned submersible pump brands in the sector, a good represented in
the Mozambican market. These are Lorentz and Grundfos. Each brand has its own design
software. Therefore, it is the idea of the following paragraph to guide on how to supervise and
ensure that the pump selection is done according to technical guidelines.
The example will be followed using the Grundfos product selection tool (https://product-
selection.grundfos.com/). By introducing the Q (22 m3/h) and the H (35.5 m), previously
calculated. The software displays the pump SP 30-5, which is within the required operational
ranges, see figure 8.

Figure 8. Pump curve of SP6 30-5 submersible groundwater pump from Grundfos.

Note: It is the idea of the consortium to discuss and refine the pump selection during the revision
process. A more detailed pump selection will be provided in the following deliverables.
3.7 Calculating the power requirements of the solar array.
Calculating the power requirement of the solar array can be done using the following steps.
1) Calculate the hydraulic output power demand of the system.
2) Factor in the pumping efficiency.
3) Factor in the electric efficiency of the system.

6
Grundfos SP are submersible borehole pumps, designed for pumping groundwater. Grundfos SP are all stainless-
steel pumps, and they are available in 3 material grades. The pumps are suitable for boreholes in sizes ranging from
4” over 6” and 8” to 10”. The motor sizes for the pumps are available in 0.37-250 kW.

17
3.7.1 Calculating the hydraulic energy demand of the system.
This calculation can be done in several ways. For a good understanding of the equations used,
we first give the general formula of potential energy. Every day, the daily water production
requirement (in m3) needs to be lifted over a certain height level H, from the water source to the
application point. The general equation for potential energy is the following:
𝐸𝑝𝑜𝑡 = 𝑚 ∗ 𝑔 ∗ 𝐻

In which:

M= the mass lifted (kg). Every m3 of water has a mass of 1000kg.


g= the gravity force constant=9.81 (m/s2)
H=the difference in height level = the hydraulic head (m)
This formula needs to be adjusted slightly to the situation. We calculate the energy per day. If Q
is the daily water demand (m3/day), then the mass of L is Q*1000 (kg/day). So, instead of m for
mass, we write 1000*Q. We also fill in the value of the gravity force constant. The formula for
the energy required per day becomes:
𝐸𝑑𝑎𝑦 = 1000𝑄 ∗ 9.81 ∗ 𝐻 = 9810 𝑄 ∗ 𝐻

3.7.2 Calculating the hydraulic power output of the array.


This amount of energy per day needs to be produced in the number of peak sunshine hours (Psh)
available per day during the critical month. So, we would need a power output per hour of:
9810 ∗ 𝑄 ∗ 𝐻
𝑃=
𝐽 𝑠
𝑃𝑠ℎ ( ) 𝑜𝑟 (𝑊 ∗ )
ℎ𝑟 ℎ𝑟
To calculate the required power per second, we divide this through 3600. As there are 3600
seconds in one hour. This equals to:
2.73 ∗ 𝑄 ∗ 𝐻
𝑃=
𝑃𝑠ℎ
In which:
Q= water need in m3/day
H= hydraulic height in m
Psh= number of peak sunshine hours per day in kW/m2/day
Pout= the hydraulic output power. It does not yet consider the system's hydraulic efficiency nor
the electric efficiency of the system.
3.7.3 Factoring the electric and hydraulic efficiencies of the system.
The total power demand 𝑃𝑡𝑜𝑡 of the system can be calculated with the following formula:
𝑃𝑜𝑢𝑡
𝑃𝑡𝑜𝑡 =
𝜂∗𝜀
18
In which:
Pout= the hydraulic output power
𝜂= the hydraulic efficiency of the pumping system. This is the proportion of the energy that the
pump receives from the pump motor that is effectively used for the water to flow. The rest of
the energy is converted into heat. Note that other hydraulic losses (friction losses) have been
considered whilst calculating the hydraulic head.
𝜀= the electric efficiency (considering losses in motor, converter, losses through dust, losses
through the aging of panels, etc.)

Combining all equations, we come to the final equation:


2.73 ∗ 𝑄 ∗ 𝐻
𝑃𝑡𝑜𝑡 =
𝑃𝑠ℎ ∗ 𝜂 ∗ 𝜀
In which:
Q= water need in m3/day
H= hydraulic height in m
Psh= number of peak sunshine hours per day in kW/m2/day
𝜂= the hydraulic efficiency of the pumping system.
𝜀= the electric efficiency
Therefore, the theoretical output can be calculated.
2.73 ∗ 35.5 ∗ 22
𝑃𝑡ℎ𝑒𝑜 = = 2.13 𝑘𝑊
1000
To calculate the minimum pump required for the pump, we will assume a pump hydraulic
efficiency (𝜂 )of 60%. Therefore, the minimum power required in the pump in kW is calculated as
follows:
𝑃𝑡ℎ𝑒𝑜
𝑀𝑖𝑛 𝑃𝑢𝑚𝑝 𝑝𝑜𝑤𝑒𝑟 =
𝜂

Using the Pangalata data, the calculation is as follows:


2.13𝑘𝑊
𝑀𝑖𝑛 𝑃𝑢𝑚𝑝 𝑝𝑜𝑤𝑒𝑟 = = 3.5 𝑘𝑊
0.6
Once the minimum power in the pump is calculated, we need to factor the capacity of the panels
to convert the sun power into electricity. The efficiency of the solar panels (𝜀) considered as 50%.
Therefore, the formula is as follows:
𝑀𝑖𝑛 𝑃𝑢𝑚𝑝 𝑝𝑜𝑤𝑒𝑟
𝑀𝑖𝑛 𝑠𝑜𝑙𝑎𝑟 𝑝𝑎𝑛𝑒𝑙𝑠 𝑝𝑜𝑤𝑒𝑟 =
𝜀
19
The calculation is as follows:
3.5 𝑘𝑊
𝑀𝑖𝑛 𝑠𝑜𝑙𝑎𝑟 𝑝𝑎𝑛𝑒𝑙𝑠 𝑝𝑜𝑤𝑒𝑟 = = 7.1 𝑘𝑊
0.5
3.7.4 Configuration of the PV Array
For the configuration of the PV array, we must first know the voltage used in the system, that is
the voltage needed to operate the pump. This voltage must be produced by matching the voltage
requirement with the number of solar panels in series, depending on the voltage output of one
panel. The sizing of the cables and the configuration of the solar panels can be calculated
manually. However, this is not easy. This is usually done by suppliers who have software packages
to calculate it: they should be able to provide the right configuration and cable sizes7. Table 8
presents a summary of the power array calculations that should be matched and carefully
reviewed against the supplier’s proposal.
Table 8. Summary of the power requirements of the power array.
Pump group efficiency (%) 60

Power required in the pump theoretical (kW) 2.13

Minimum power required in the pump (kW) 3.5

Solar panel efficiency (%) 50

Minimal solar panel power (kW) 7.1

The sizing of the solar array is only correct if the panels are placed correctly. There are two main
factors to be considered for this:
1. The orientation of the solar panels.
2. Shadow.

Orientation of the solar panels: The panels can be oriented


in two different ways:
a. The direction it faces (A): north, west, east, or south.
b. The angle it is placed in with the ground.
To get as much sun as possible on the panels, the following
rules should be applied: F
Panels should always face the equator. If panels are placed in ithe northern hemisphere, panels
g
should face south. If panels are in the southern hemisphere,uthey should face north. For the
Mozambique case, they should always face North. r
e
.
O
r
i
7
A good resource to calculate it manually is the book: ‘Solar Pumping for water
e supply. Harnessing solar power in
humanitarian and developmental contexts.’ Kiprono and Ilario,2020. It can n be downloaded for free at Practical
t
Action Publishing.
a
t
i
20
o
n
o
f
Secondly, the latitude expresses how close or far the location is from the equator. They are
expressed in degrees. The panels should be at an angle on the degree of the location. The angle
should never be less than 15 degrees to ensure the panels stay as clean as possible.
For the Pangalata association, the latitude is 25°30'55’’ South. Therefore, the panels should be
inclined towards the North with an inclination decree of 25°.

Shadow: Shadow on the solar panels must be avoided at all costs. The effects of it are often
underestimated and not well understood. Shadow, even the slightest bit, can disrupt the
functionality of the entire panel and array. Just 10% shading of a solar array can lead to a
considerable decline in efficiency and even, on occasion, total loss of water flow. Apart from the
panels' placement, dust will influence the efficiency. Dust losses can be around 0-15%. Thus,
panels should be cleaned regularly with clean water and only during the early morning/late
afternoon when the panels are no longer hot.

Solar trackers: are devices that monitor the position of the sun and automatically or semi-
automatically adjust the direction of the solar panels towards the sun so that productivity is
increased. This can be done on two axes: the azimuth angle axe, which means following the sun
from east to west during the day, and the zenith angle axe, which means following the sun's
position from north to south. The ideal tracker adjusts both axes continuously to face the sun
during the day and during the seasons. The main disadvantage of such trackers is the price, they
require operation and maintenance and have the risk of breaking down. When installing trackers,
it is more difficult and costly to take the correct precautions against theft of the panels. And with
the current price levels, generally, it is cheaper, more convenient, and reliable to install some
more solar panels for the extra power than to install a solar tracking system of whatever kind.
Therefore, the design of the Pangalata association excludes the installation of solar tracking
devices.

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4. Sources

FAO, 2014. Economic valuation of water resources in agriculture. From the sectoral to a
functional perspective of a natural resource management. Available at:
https://www.fao.org/3/y5582e/y5582e00.htm#Contents
Mindú, A.J.; Capece, J.A.; Araújo, R.E.; Oliveira, A.C. Feasibility of Utilizing Photovoltaics for
Irrigation Purposes in Moamba, Mozambique. Sustainability 2021, 13, 10998.
https://doi.org/10.3390/ su131910998

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