WORLD SHIP SERVICES PTE LTD

#22-02 International Plaza, 10Anson Road

Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

WORLD SHIP SERVICES PTE LTD:

SHIP : MAERSK CHAMBAL IMO:-9525376 , HIMSEN : 6H -25/33 DATE : 01-11-2023.

MEASURING DATA FOR A/E NO # 03.

1. Cylinder Head
a. Seat for intake and exhaust valve:

Wear&Repai
Sectio Schematic Nomina Clearanc
Part r
n No. drawing l Size e
Limit
Intake
R2= 0˚~
Intake valve R2=30˚
0˚5’
M2120 and seat
0 exhaus Exhaus F=0.95 R4= 0˚~
t valve t valve
R4=30˚ 0˚5’
seat

Unit 1 2 3 4 5 6
Stbd.Intake New New New New New New

Port intake New New New New New New

Stbd.Exh. New New New New New New

Port Exh. New New New New New New

Replaced all intake & exhaust valve seats.

Service engineer Chief Engineer

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

Wear&Rep
Sectio Nomin Clearan
Part Schematic drawing air
n No. al Size ce
Limit
Intake
valve C=6 R1= 0˚~
4.5
Intake face R1=30˚ 0˚5’
and part
M2120
exhau Exhau
0
st st
E=6 R3= 0˚~
valve valve 4.5
R3=30˚ 0˚5’
face
part

Unit 1 2 3 4 5 6
Stbd.Intake New New New New New New

Port intake New New New New New New

Stbd.Exh. New New New New New New

Port Exh. New New New New New New

Replaced all intake & exhaust valves.

Service engineer. Chief Engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

b. Valve stem and guide:

Wear
Sectio Schematic Nominal and
Part Clearance
n No. drawing Size Repair
Limit
Intake
valve a=
(stem A=16 0.09~0.15 0.3
Intake part) and 0
M2113 and guide
0 exhaus Exhaust
t valve valve
a=
(stem A=16 0.12~0.18 0.3
part) and
guide

Unit 1 2 3 4 5 6
Stbd.Intake New New New New New New

Port intake New New New New New New

Stbd.Exh. New New New New New New

Port Exh. New New New New New New

Service engineer. Chief engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

c. Rocker arm shaft and bearing for intake and exhaust:

Wear
Section Schematic Nomina Clearanc and
Part
No. drawing l Size e Repair
Limit
Valve Intake/ a=
operating exhaust 0.2~0.7
M2121
mechanis rocker arm A=30
0
m and shaft and a’ =
tappet bearing 0.2~0.7

Unit 1 2 3 4 5 6
Intake 0.05 0.05 0.05 0.05 0.05 0.05

Exh. 0.07 0.06 0.06 0.05 0.05 0.06

e. Intake and Exhaust valve tapped clearance :- All valve clearance set to
0.5mm.

Service Engineer. Chief Engineer.

.
 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

f. Guide pin for yoke

Unit
Section
1 2 3 4
Schematic
5 6
Nominal
Wear and
Part Clearance Repair
Intake
No.
0.04 0.04 0.04 0.04
drawing0.04 0.04
Size
Limit
Exh. 0.04 0.04 0.04 0.04 0.04 0.04
b= b=
M2121 Guide pin for
B=22 0.032~0.06 0.032~0.06
0 yoke
5 5

Service engineer. Chief engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

2. Cylinder Liner
a. Liner bore:
Wear and
Section Nominal
Part Schematic drawing Clearance Repair
No. Size
Limit

Inner
diameter of D=250
+0.046
0 250.4
cylinder
liner
M1500
Wall Max=5.97
0 Cylinde thickness of 5.75
M1510 r liner flame ring Min =5.92
0
Cylinder
liner
B=78.5
Water
jacket

Unit 1 2 3 4 5 6
Port/ 250.12 250.14 250.12 250.13 250.11 250.12
Stbd 250.09 250.12 250.10 250.11 250.09 250.10
250.07 250.09 250.09 250.10 250.09 250.08
Fwd/Aft 250.07 250.12 250.10 250.12 250.10 250.11
250.06 250.10 250.09 250.10 250.09 250.09
250.04 250.09 250.07 250.09 250.08 250.07

3. Piston
 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

a. Piston clearance:
Wear and
Section Schematic
Part Nominal Size Clearance Repair
No. drawing
Limit

a=
1st ring A=6
-0.01
0.5
-0.025 0.14~0.185
1st
A1=6.13+0.03 6.48
groove 0

b = 0.14~
2nd ring B=6 -0.01 0.5
Piston
-0.025 0.185
M3110 ring 2nd
B1=6.13 +0.03 6.48
0 and groove 0

groove
Oil -0.013 c=
C=8
scraper -0.035 0.073~0.12 0.3
ring 5
3rd
C1=8.06 +0.03 8.26
groove 0

Unit 1 2 3 4 5 6
st
1 groove 0.20
0.21 0.19 0.20 0.19 0.21
nd 0.21
2 groove
0.21 0.21 0.22 0.23 0.21
3rd groove 0.10 0.09
0.09 0.10 0.10 0.10
Piston rings: replaced all piston rings for all-pistons.
 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

b. Piston pin:
Wear and
Section Schematic Nominal
Part Clearance Repair
No. drawing Size
Limit
Piston pin a =0.04~
M3100 0.15
and boss 0.07
0 Piston
0
M3213 pin A=115
0 Piston pin -0.01
b=
0.115~0.187
0.29
and bush

Unit 1 2 3 4 5 6
boss 0.04 0.04 0.04 0.05 0.05 0.04
bush 0.17 0.17 0.17 0.17 0.17 0.16
Piston 114.99 114.99 114.99 114.99 114.99 114.99
pin

service engineer Chief Engineer

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

4 Big end Connecting rod

Wear and
Section Nominal
Part Schematic drawing Clearance Repair
No. Size
Limit

a= 0.35
0.173~0.271
M1325 A=230 0 (M) (Shell
Big-end bearing
0 -0.03
a= thickness
0.160~0.260 4.920)
(D)

UNIT 1 2 3 4 5 6
Clearance 0.18 0.18 0.18 0.18 0.18 0.18

Service engineer Chief Engineer

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

Big end bore ovality

E

Unit 1 2 3 4 5 6
A 240.04 240.03 240.06 240.04 240.05 240.03
B 240.05 240.04 240.05 240,03 240.03 240.04
C 240.04 240.02 240.06 240.04 240.02 240.02
D 240.03 240.03 240.04 240.03 240.04 240.03
E 240.03 240.03 240.04 240.02 240.03 240.03
FOUND IN LIMITS.

Service Engineer. Chief engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

6.Cam Shaft Bearing

Wear
Sectio Schematic Nominal and
Part Clearance
n No. drawing Size Repair
Limit
a=
Camshaf
0.200~0.29 0.35
t bearing
M2500 Camshaf A=208 8
0 t Camshaf B= 64
t thrust b=0.13~0.43 0.6
bearing

Unit 1 2 3 4 5 6 07
Clearance 0.20 0.25 0.20 0.25 0.25 0.24 0.20

Cam thrust bearing clearance = 0.25

Service engineer. Chief Engineer.

7. Crankshaft Deflection : ( Before Overhaul )

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

Unit 1 2 3 4 5 6

TOP 0 0 0 0 0 0
start
PUMP -1 -2 -2 0 -2 +8
side
BOTTOM +1 -4 -4 -1 +6 +16
side
EXHOUST -1 -2 -3 -1 +2 +8
side

Service Engineer. Chief Engineer.

8. Backlash:
 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

Wear
Section Schematic Nominal and
Part Clearance
No. drawing Size Repair
Limit
a=
0.156~0.26
Idle gear
A=100 2 0.4
shaft and 0.5
B=125 b=
Timing bushing 0.150~0.35
gear 0
M3500
0 c=
Backlash 0.5
0.15~0.4

Other c=
Backlash 0.7
gear 0.15~0.4

Cam Gear and Idle Gear Back lash : 0.30

Idle Gear and Crank Gear Back lash : 0.30

Service Engineer. Chief Engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

9. Crank Pin Calibration:

Wear and
Section Nominal
Part Schematic drawing Clearance Repair
No. Size
Limit

a
a= 230
M3310 Crankshaft Pin
0

Unit 1 2 3 4 5 6
Port/Stbd 229.99 229.98 229.98 229.99 229.98 229.99
Top/Bttm 229.98 229.99 229.98 229.99 229.98 229.98

Service Engineer. Chief Engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

10: Big end bearing stud elongation:

Wear
and
Section Clearanc
Part Schematic drawing Nominal Size Repai
No. e
r
Limit

Stud for big-

M3212 end
0 ≥ 98

Unit 1 2 3 4 5 6
Exh. side new new new new New new

Cam side new new new new New new

All replaced new studs and new nuts.

Service engineer Chief Engineer

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

11: Con rod stud elongation: all the studs been renewed
Section Nominal
Part Schematic drawing
No. Size

Stud for
M3100 connecting rod
0

1 2 3 4 5 6
Exh. Side new new New new new new
fwd.
Exh. Side aft new new New new new new

Cam side new new New new new new

fwd.
Cam side aft new new New new new new

ALL stud and nuts replaced with new spares.

Service engineer. Chief Engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

12: Crankshaft Deflection: (After Overhaul)

1 2 3 4 5 6
TOP 0 0 0 0 0 0
start
EXHOUS +1 =1 =2 =1 +2 +7
T side
BOTTOM +1 =5 =5 =1 +5 +15
side
PUMP 0 =2 =4 =1 +4 +7
side

Service Engineer. Chief Engineer.

 WORLD SHIP SERVICES PTE LTD
#22-02 International Plaza, 10Anson Road
Singapore - 029903
Tel: +65 92430702/+65 97977732
E-mail- [email protected]
Reg. No.: 201902099C

13: Connecting Rod Bearing Shell Numbers:(shell make Miba 0619-B92.)

Unit 1 2 3 4 5 6
Top 012216- 012216- 012216 012216- 012216- 012216
6 STD 6 STD -6 STD 6 STD 6 STD -6 STD

Bottom 012217- 012217- 012217 012217- 012217- 012217

8 STD 8 STD -8 STD 8 STD 8 STD -8 STD

(All Connecting rod bearing shell change)

(SERVICE ENGINEER)
CHIEF ENGINEER
SHAIKH MUKHTAR AHMED.

( AMBER RAI. )