Boilers Training Course

1. Introduction
2. Fire Tube Boiler
3. Water Tube Boiler
4. Other Classification of Boilers
5. Performance of Boiler
6. Water and Steam Stream
7. Water Treatment
8. Combustion System of Boiler
9. Flue Gas Duct
10. Deareator
11. Feed Water Pump
12. Economizer
13. Steam Drum
14. Water Tubes in Boiler
15. Super Heater
16. Reheater
17. Test Pipe
18. Blow Down
19. Relevant Equipment of Water and Steam Stream
20. Furnace
21. Convection Zone
22. Stack
23. Burners
24. Types of Fans
25. Air Preheater
26. Smoke Blower
27. Relevant Equipment of Furnace
28. Relevant Equipment of Fuel
29. Relevant Equipment of Boiler
30. Control System
31. Level Control of Drum
32. Pressure Control in Steam Header
33. Temperature Control of Superheater
34. Air Flow Control
35. Quality Control of Water
36. Start Up Boiler
37. Check and Record Process Parameters
38. Shut Down
39. Emergency Condition
Chemical Reactors Training Course

1. Introduction
2. Types of Reaction (Chemical Reaction)
3. Types of Reaction (Polymer)
4. Effective Factors on Reaction (Concentration and Pressure)
5. Effective Factors on Reaction (Temperature)
6. Effective Factors on Reaction (Catalyst)
7. Effective Factors on Reaction (Mixing)
8. Effective Factors on Reaction (Selectivity)
9. Classify Reactors according to Flow
10. Classify Reactors according to Performance
11. Reactor CSTR
12. Reactor PFR
13. Fixed Bed Reactor
14. Fluidized Bed Reactor
15. Moving Bed Reactor
16. Special Reactor (Heat Exchanger)
17. Special Reactor (Tower)
18. Special Reactor (Furnace)
19. Body
20. Mixer
21. Impeller
22. Baffle and Draft Tube
23. Distributor and Collector
24. Cooling System and Heating System
25. Check and Record Parameters (Introduction)
26. Check and Record Parameters (Control Parameters)
27. Check and Record Parameters (Temperature)
28. Check and Record Parameters (Pressure)
29. Check and Record Parameters (Quality)
30. Check and Record Parameters (Pressure Control)
31. Start Up (Washing by Water)
32. Start Up (Drying by Air or Nitrogen)
33. Start Up (Check Control Devices)
34. Start Up (Open Feed Line)
35. Normal Operation
36. Start Up Mixer
37. Shut Down
Control and Protection System Training Course

1. Introduction
2. Contactor
3. Relay
4. Bimetal (Thermal Relay)
5. Timer
6. Phase Control
7. Function Breaker
8. Limit Switch
9. Fuse
10. Selector Switch
11. Push Button
12. Signal Lamp
13. Other Equipment
14. Mechanism of Control Circuit
15. Interlock and Inter Trip
16. Control Diagram
17. Safety
18. Inspection Service and Maintenance
19. Cleaning
20. Troubleshooting
21. Basis of Control Panel
22. Start up Induction Motor
23. Rotation Control of Electromotor
24. Brake of Electromotor
25. Change Rotation of Electromotor
26. PLC (Programmable Logic Control)
27. DCS and FCS
28. Communication of Control System
Cooling Towers Training Course

1. Introduction
2. Basic Concepts
3. Once Through Cooling Tower
4. Natural Draft Cooling Tower
5. Forced Draft Cooling Tower
6. Counter Flow Cooling Tower
7. Cross Flow Cooling Tower
8. Dry Cooling Tower
9. Hybrid Cooling Tower
10. Packing
11. Drift Eliminator
12. Hot Water Distributor
13. Louver
14. Stack
15. Cold Water Pond
16. Suction Pond
17. Side Wall
18. Electrical Equipment
19. Gear Box
20. Drive Shaft
21. Fan
22. Filtration System
23. Acid Injection
24. Chemical Injection
25. Pump
26. Chlorine Injection
27. Valve
28. Fouling Control
29. Corrosion
30. PH Control
31. Performance
32. Emergency Condition
33. Blow Down
34. Economic Role
35. Types of Cooling Tower
Distillation Towers Training Course

1. Introduction
2. History
3. Types of Tower according to Structure (Tray Tower)
4. Bubble Cup Tower
5. Sieve Tower
6. Valve Tower
7. Chimney Tower
8. Types of Tower according to Structure (Packed Tower)
9. Structured Packed Tower
10. Random Packed Tower
11. Wet Wall Tower
12. Rainy Tray Tower
13. Effective Factors on Selecting Tower
14. Absorption Process
15. Desorption Process
16. Distillation Process
17. Discontinuous Process
18. Continuous Process
19. Atmospheric Distillation Process
20. Vacuum Distillation Process
21. Extraction Process
22. Wall of Tray Tower
23. Diameter of Tower
24. Distance between two Trays
25. Down Comer
26. Weir
27. Manhole
28. Insulation
29. Tray
30. Once Through and Multi Through Trays
31. Material of Packing
32. Packing Support
33. Distributor
34. Packing Hold Down
35. Demister
36. Relevant Equipment of Tower
37. Safety (PPE)
38. Working on Height
39. Vapor Stream
40. Purging by Nitrogen
41. Flooding
42. Weeping
43. Retention (Up Keeping)
44. Corrosion
45. Fouling on Tray
46. Fouling in Reboiler, Condenser, Reflux Tank
47. Check and Record Parameters (Process Control)
48. Physical Parameters of Process
49. Log Sheet
50. Important Parameters of Reboiler
51. Important Parameters of Condenser
52. Daily Report
53. Start Up (Introduction)
54. Line Up after Maintenance
55. Filling the Tower
56. Preheating Reboiler
57. Line Up Refrigerant of Condenser
58. Line Up Reflux Tank
59. Change Pressure and Temperature to Stabilize Condition
60. Normal Shut Down (Stop Feed Line and Decrease Capacity of Equipment)
61. Total Shut Down
62. Emergency Shut Down (Depressurize Tower)
63. Purging by Inert Gas
64. Purging by Nitrogen through Multi Steps
65. Open Manhole and Ventilate Tower by Fan
66. Oxygen Test and Washing by Water
67. Work Permit
68. Hand Over Tower from Maintenance to Operation
69. Check all Valves
70. Check Safety Valves of Reboiler and Condenser
71. Check all Relevant Equipment of Tower
72. Leakage Test and Purging by Inert Gas
73. Troubleshooting (Weeping)
74. Troubleshooting (Flooding)
75. Troubleshooting (Decrease Level of Condense)
76. Troubleshooting (Increase Pressure of Tower)
77. Safety Points
78. Environment Conservation
79. Equipment Protection
80. Stable Operation
81. Production Quality
82. Condition of Tower When Exploding
Ejectors Training Course

1. Introduction
2. Basic Concepts
3. Components of Ejector
4. Types of Ejectors according to Motive Fluid
5. Types of Ejectors according to Function
6. Siphon and Adector
7. Ventilator and Gas Scrubbing
8. Mixing the Fluids
9. Increase the Pressure
10. Layout Ejectors
11. Effective Factors on Performance
12. Select Ejector and Fill out Relevant Data Sheet
Electrical Equipment Training Course

1. Introduction
2. Power Generation
3. Power Transition
4. Power Distribution
5. Electrical Documents and Diagrams
6. Types of Cable
7. Cable Head (Termination)
8. Joints of Cable
9. Principles of Breaker
10. Types of Low Voltage Breaker
11. Types of High Voltage Breaker
12. Rack In and Rack Out Breaker
13. Positions of Interlock
14. Check Breaker on Test Mode
15. Reset Breaker
16. Substation
17. Fuse
18. Bus bar
19. Transformer
20. Power Transformer
21. Current Transformer (CT)
22. Voltage Transformer (PT)
23. Auto Trans
24. Lighting Transformer
25. Rectifier
26. Battery
27. Inverter
28. UPS (Un Interrupted Power Supply)
29. Protection System
30. Types of Relay
31. Protection of Equipment
32. Volt Meter
33. Ampere Meter
34. Ohm Meter
35. Multi Meter
36. Watt Meter
37. Cos Q Meter
38. Frequency Meter
39. Synchronoscope
40. Calibrating Instruments
41. Grounding
42. Electromotor
Gas Turbine Training Course

1. Introduction
2. Basic Concepts
3. Air Intake System
4. Compressor
5. Combustion Chamber
6. Gas Turbine
7. Exhaust
8. Starting Means
9. Fuel System
10. Protection and Control System
11. Compressor Washing System
12. Lubrication System
13. Coupling System
14. Check and Inspection before Start Up
15. Start Up
16. Synchronizing and Loading
17. Shut Down
18. Troubleshooting
Grounding System Training Course

1. Introduction
2. Static Grounding
3. Equipment Grounding
4. Lightning Grounding
5. Electronic Grounding
6. Maintenance Safety Grounding
7. Electrical Grounding
8. Standard Codes for Grounding System
9. Types of Grounding according to Performance
10. Standard Specification for Grounding System
11. Effective Factors on Quality of Grounding System
12. Protective Grounding
13. Cable Cross Section
14. CAD Weld
15. Periodic Tests
16. Measuring Resistance of Earth
17. Modification Methods of Earth Resistance
Heat Exchangers Training Course

1. Basic Concepts of Heat Transferring

2. Types of Heat Exchangers According to Contact Condition
3. Types of Heat Exchangers According to Stream Direction
4. Types of Heat Exchangers According to Structure (Double Pipes)
5. Types of Heat Exchangers According to Structure (Spiral)
6. Types of Heat Exchangers According to Structure (Plate)
7. Types of Heat Exchangers According to Structure (Air Cooler)
8. Types of Heat Exchangers According to Structure (Shell & Tube)
9. Types of Heat Exchangers According to Structure (Fixed Tube Sheet)
10. Types of Heat Exchangers According to Structure (U-Type)
11. Types of Heat Exchangers According to Structure (Floating Head)
12. Types of Heat Exchangers According to Special Function (Bayonet)
13. Types of Heat Exchangers According to Special Function (Double Tube Sheet)
14. Types of Heat Exchangers According to Special Function (Double Bundle)
15. Types of Heat Exchangers According to TEMA (Stationary Head)
16. Types of Heat Exchangers According to TEMA (Stationary Head)
17. Types of Heat Exchangers According to TEMA (Rear Head)
18. Operation Function (Condenser)
19. Operation Function (Reboiler)
20. Operation Function (Cooler)
21. Operation Function (Heater)
22. Operation Function (Heater)
23. Operation Function (Evaporator & Vaporizer)
24. Operation Function (Comparison Equipment)
25. Heat Exchanger Component (Shell)
26. Heat Exchanger Component (Tube Bundle)
27. Heat Exchanger Component (Tube)
28. Heat Exchanger Component (Tube Sheet)
29. Heat Exchanger Component (Tube Sheet Layout)
30. Heat Exchanger Component (Transverse Baffle)
31. Heat Exchanger Component (Longitudinal Baffle)
32. Heat Exchanger Component (Support Baffle)
33. Heat Exchanger Component (Impingement Baffle)
34. Heat Exchanger Component (Baffle Spacing)
35. Heat Exchanger Component (Tie Rod & Spacer)
36. Heat Exchanger Component (Expansion Joint)
37. Heat Exchanger Component (Fin)
38. Heat Exchanger Component (Amount of Streams)
39. Safety
40. Problems in Heat Exchanger (Fouling)
41. Problems in Heat Exchanger (Vibration)
42. Problems in Heat Exchanger (Leakage)
43. Problems in Heat Exchanger (Ways to Choose Type of H.E)
44. Check & Record the Variables (Process Control)
45. Check & Record the Variables (Control Parameters)
46. Check & Record the Variables (Temperature & Condition of H.E)
47. Check & Record the Variables (Ensure about Leakage)
48. Check & Record the Variables (N2 Flow)
49. Check & Record the Variables (Daily Report)
50. Put in Service (Washing by Water)
51. Put in Service (Drying by N2 or Air)
52. Put in Service (Ensure about Normal Performance)
53. Put in Service (Start up Utility & Process Streams)
54. Stop Heat Exchanger
55. Provide Heat Exchanger for Maintenance (Drain & Blinding)
56. Provide Heat Exchanger for Maintenance (Purge & Washing)
57. Actions after Maintenance (Permit by Technical Department)
58. Actions after Maintenance (Inspection Tests)
59. Actions after Maintenance (Check Up & Pressurize the System)
60. Actions after Maintenance (Check & Calibrate Instruments)
61. Actions after Maintenance (Remove Blinds)
62. Case Study 1
63. Case Study 2
64. Summary
Induction Motors Training Course

1. Overview
2. Basis of 3-Phases Motor
3. Principles of 3-Phases Motor
4. Speed Control of 3-Phace Motor
5. Start Up
6. Basis of Single Phase Motor
7. Principles of Single Phase Motor
8. Specification and Performance
9. Points to Mount
10. Starting Tests
11. Inspection, Service, Maintenance
12. Cleaning Electromotor
13. Troubleshooting
14. Periodic Tests
15. Protection Methods
16. Protection Equipment
Instrumentation Training Course

1. Necessity of Measuring & Control

2. Elements of Control Systems
3. Types of Instruments
4. Flow
5. Positive Displacement Flow Meter
6. Turbine Flow Meter
7. Orifice Flow Meter
8. Venturi Flow Meter
9. Nozzle Flow Meter
10. Annubar Flow Meter
11. Rotameter Flow Meter
12. Weirs Flow Meter
13. Magnetic Field Flow Meter
14. Ultrasonic Flow Meter
15. Vortex Shedding Flow Meter
16. Thermal Mass Flow Meter
17. Coriolis Flow Meter
18. Temperature
19. Temperature Based on Pressure(Temperature Measuring)
20. Liquid Expansion (Temperature Measuring)
21. Bimetal (Temperature Measuring)
22. Thermocouple (Temperature Measuring)
23. RTD (Temperature Measuring)
24. Termistor (Temperature Measuring)
25. Pirometer (Temperature Measuring)
26. Level
27. Floater (Level Measuring)
28. Displacer (Level Measuring)
29. Conductivity (Level Measuring)
30. Diapazon (Level Measuring)
31. Bubbler (Level Measuring)
32. Hydrostatic (Level Measuring)
33. Ultrasonic (Level Measuring)
34. Capacitance (Level Measuring)
35. Radar (Level Measuring)
36. Radioactive (Level Measuring)
37. Pressure
38. Burdon Tube (Pressure Measuring)
39. Bellows (Pressure Measuring)
40. Diaphragm (Pressure Measuring)
41. Strain Gauge (Pressure Measuring)
42. Capacitance (Pressure Measuring)
43. Potansiometric (Pressure Measuring)
44. Pizoelectric (Pressure Measuring)
45. Magnetic (Pressure Measuring)
46. Pirany (Pressure Measuring)
47. Thermocouple (Pressure Measuring)
Maintenance Methods Training Course

1. Introduction
2. History
3. Emergency Maintenance
4. Preventive Maintenance
5. Predictive Maintenance
6. Proactive Maintenance
7. Classify Equipment
8. Evaluate Conditions
9. Vibration Concepts
10. Seismography
11. Location and Direction of Vibration
12. Methods to mount Transducers
13. Range of Vibration
14. Troubleshooting according to Vibration
15. Oil Concepts
16. Oil Sampling
17. Oil Laboratory
18. Troubleshooting according to Oil Quality
19. Ultrasonic Concepts
20. Ultrasonic Tools
21. Troubleshooting according to Ultrasonic Trends
22. Thermometry Concepts
23. Thermometry Tools
24. Troubleshooting according to Thermometry
25. Performance Analysis
26. Computerized Maintenance Management System (CMMS)
27. Summary
Oil and Gas Industry Training Course

1. Overview
2. History of Geology
3. Exploration and Drilling
4. Well Head Facilities
5. Crude Oil Production
6. Desalination Plant
7. Pipe Line and Pump Station
8. Dome Reservoir Gas Processing Plant
9. Gas Processing Plant
10. Gas Booster Station
11. Gas Injection Plant
Pumps Training Course

1. Introduction
2. History
3. Types of Pumps
4. Centrifugal Pump
5. Principles of Centrifugal Pump
6. Curve H-Q
7. Curve P-Q
8. Curve Etha-Q
9. Curve NPSH-Q
10. Series Pumps and Parallel Pumps
11. Impeller (Centrifugal Pump)
12. Shaft (Centrifugal Pump)
13. Casing (Centrifugal Pump)
14. Shaft Sleeve (Centrifugal Pump)
15. Wear Ring (Centrifugal Pump)
16. Sealing System (Centrifugal Pump)
17. Bearings (Centrifugal Pump)
18. Flushing Seal System (Centrifugal Pump)
19. Couplings (Centrifugal Pump)
20. Cyclone Separator (Centrifugal Pump)
21. Filter and Strainer (Centrifugal Pump)
22. Check Pump before Start Up
23. Shut Down Centrifugal Pump
24. Shut Down without Maintenance
25. Check and Record Parameters
26. Preventive Maintenance
27. Add or Replace Oil
28. Axial Thrust Bearing
29. Resistant Force against Axial Force
30. Cavitations in Centrifugal Pump
31. Methods to Prevent Cavitations (Increase NPSH available)
32. Methods to Prevent Cavitations (Decrease NPSH required)
33. Water Hammer
34. External Gear Pump (Basic Concepts)
35. Gear (External Gear Pump)
36. Shell (External Gear Pump)
37. Shaft (External Gear Pump)
38. Bearings (External Gear Pump)
39. Sealing System (External Gear Pump)
40. Strainer and Filter (External Gear Pump)
41. Relief Valve (External Gear Pump)
42. Check Up before Starting External Gear Pump
43. Shut Down External Gear Pump
44. Check and Record Parameters of External Gear Pump
45. Slippage in External Gear Pump
46. Cavitations in External Gear Pump
47. Plunger Pump (Basic Concepts)
48. Cylinder of Plunger Pump
49. Plunger and Piston
50. Cylinder Valve
51. Pulsation Dampener
52. Relief Valve of Plunger Pump
53. Sealing System of Plunger Pump
54. Drive Force in Plunger Pump
55. Check before Start Up Plunger Pump
56. Shut Down Plunger Pump
57. Check and Record Parameters of Plunger Pump
58. Safety Points
Reactive Power Training Course

1. Reactive Power
2. Improve Power Factor
3. Behavior of Capacitor
4. Structure of Capacitor’s Bank
5. Specification of Capacitor
6. Harmonic Effect on Capacitor’s Bank
7. Service and Maintenance of Capacitor’s Bank
Steam Traps Training Course

1. Basic Concepts
2. Types of Steam Traps
3. Thermostatic Floater Trap
4. Free Floater Trap
5. Reverse Bucket Trap
6. Bimetal Trap
7. Balanced Pressure Trap
8. Liquid Expansion Trap
9. Thermodynamic Trap (Disc Type)
10. Troubleshooting
11. Visual Test
12. Thermal Method
13. Troubleshooting Equipment
14. Steam Leakage
15. Freezing
16. Non Proper Size
17. Air Arrest
18. Water Hammering
19. Pollution
20. Lack of Condition for Start Up
21. Steam Stuck in Pipe
22. Maintenance
Steam Turbine Training Course

1. Types of Steam Turbine according to Stages

2. Types of Steam Turbine according to Mechanism
3. Types of Steam Turbine according to Casing and Shaft
4. Types of Steam Turbine according to Flow Direction
5. Types of Steam Turbine according to Steam Feed
6. Induction Turbine and Extraction Turbine
7. Condensing Turbine
8. Non Condensing Turbine
9. Mixed Pressure Type of Turbine
10. Reheat Type of Turbine
11. Basic Concepts
12. Steam Turbine Cycle
13. Boiler and Heat Recovery Steam Generation
14. Turbine Casing
15. Governer System and Governer Valve
16. Throttle Valve and Main Stop Valve
17. Rotor
18. Turbine Blades
19. Bearings
20. Sealing
21. Extraction
22. Exhaust
23. Insulation and Jacketing
24. Turning Gear
25. Condenser and Cooling System
26. Boiler Feed Water Pump
27. Generator
28. Lube Oil System and Hydraulic System
29. Recirculation System
30. Compressed Air System
31. Gland Steam Sealing System
32. Control
33. Instruments and Control Devices
34. Alarms and Shut Down
35. Main and Reheat Steam System
Tanks and Reservoirs Training Course

1. Overview
2. Opened Roof Tank
3. Fixed Roof Tank
4. Float Roof Tank
5. Sphere Tank
6. Chilled Tank
7. Gas Holder Tank
8. Wall
9. Inlet and Discharge
10. Drain Line
11. Leakage Drain Line
12. Overflow Stream
13. Drain Stream of Roof
14. Safety Relief Valve
15. Instruments and Control Devices of Tank
16. Grounding
17. Heating Coil
18. Nitrogen Injection
19. Cathodic Protection
20. Manhole
21. Sample Point
22. Dipping
23. Insulation
24. Wall, Ladder, Stair
25. Fire Ring
26. Foam Injection
27. Fire Fighting Monitoring
28. Dick Wall
29. Foundation
30. Breather
31. Fixed Roof
32. Mixer
33. Vent Line
34. Support
35. Float Roof
36. Legs of Float Roof
37. Anti Rotation Tools
38. Sealing System of Roof
39. Shield
40. Foundation of Chilled Tank
41. Double Wall and Insulation
42. Tank’s Material
43. Breathing Losses
44. Safety
45. Inspection
46. Sampling
Valves Training Course

1. Introduction
2. Body of Valve
3. Disc of Valve
4. Stem of Valve
5. Bonnet of Valve
6. Seat of Valve
7. Yoke of Valve
8. Actuator of Valve
9. Material of Valve
10. Gate Valve
11. Globe Valve
12. Plug Valve
13. Ball Valve
14. Butterfly Valve
15. Diaphragm Valve
16. Check Valve
17. Safety and Relief Valve
18. Types of Actuation
19. Reaction Curves of Valve
20. Water Hammering
21. Cavitations, Flushing , Chocking
22. Notification for Maintenance and Mounting Valve on Pipe Line