Q.

1 A horizontal vessel with a cement and sand liner (on crimped rods with wire tied
between) is to be inspected internally. What is the preferred method of checking the liner to ensure
that it has not lost its Bond with the vessel shell steel?
1. Remove selected areas of refractory
2. Light hammer tapping
3. Ultrasonic testing
4. Spot radiography

2. Insert patches to repair a corroded area in a horizontal shell section may be used if which of the
following requirements are met? DRAG & DROP
1. Full-penetration groove welds are provided
2. The repair weld shall be post weld heat treated
3. The welds are raidographed in accordance with the applicable construction code
4. Corners re extending to a existing longitudinal weld shall be rounded to a 1" (25mm) minimum.
5. The filler material tensile strength shall be at least 95% of the minimum specified tensile strength
of the base material

3.the required thickness of a vessel based on pressure ,mechanical and structural considerations
using the appropriate design formula and what value of strength?
A. allowable stress
B. minimum tensile stress
c. minimum yield strength
D.ASME maximum allowable working stress

5.SubSurface cracking in pressure vessel is most likely caused by

A. stress corrosion cracking
B. Temper embrittlement
c. Fatigue
D. hydrogen induced cracking

6. When a hydrostatic test is not performed after an alteration to a pressure vessel:

A appropriate nondestructive examinations shall be required.
B a sensitive leak test is required.
C a pneumatic pressure test is required with careful consideration of the potential for brittle fracture.
D additional weld quality control procedures are required

7.Which of the following material is mos highly susceptible to chloride stress corrosion cracking.
A. Carbon steel
B. Duplex stainless steel
C. 300 Series Stainless steel
D. 400 Series Stainless steel
8. Rerating carbon shall be performed by the manufacturer or which of the following?
AOwner/user engineer experienced in pressure vessel design
B Owner/user registered professional engineer
C API-authorized pressure vessel inspector
D ASME-credited repair organization.

11. Hydrogen blistering is most likely to be found below the liquid level in vessels containing acidic
corrodents Which of the following can most easily detect blisters that are near the surface?
A. A flashlight held parallel to the internal surface
B. Internal dye-penetrant inspection
C. Internal dry magnetic-particle inspection using a DC yoke
D. External ultrasonic shear wave inspection

13. An onstream inspection can be substituted for an internal inspection if the corrosion rate is less
than
A.0.001 in.(0.025mm)per year and the remaining life is less than 10 years
B. 0.005 in.(0.125mm) per year and the remaining life is less than 10 years
C. 0.005 in.(0.125mm) per year and the remaining life is greater than 10 years

D. 0.010 in. (0.125mm)per year and the remaining life is greater than 10 years

14. If corrosion is suspected underneath refractory linings, the refractory can be removed toallow
further inspection or:
a)ultrasonic thickness scanning may be made from external metal surfaces.
b)profile radiography of the metal surface is required.
c)hammer testing may be used to indicate the metal thickness accurately.
d) a thorough visual inspection is considered sufficient

56. A primary goal of the internal inspection is to

A. Evaluate the condition of protective scale within equipment
B. Identify deposits or buildup that could replace equipment effectiveness
C. Confirm that trays, bubble caps, or other internals are functioning appropriately
D. Find damage that cannot be found by regular monitoring of external CMLs during on stream

20. A lathe turned specimen is being used to qualify welding procedure specification. Tensile strength
is defined as the ultimate load divided by the cross sectional area of the specimen. the following
information is available
Specimen diameter=0.510 in. (area=0.204 in sq) ultimate load =11440 pounds
Specimen diameter=12.954mm (area=131.613 mm sq) ultimate load =5189 pounds
What is the approximate tensile strength of the specimen?
A.11440 PSI
B.22400 PSI
C.55000 PSI
D.56078 PSI
26. Which of the following components qualifies for inclusion in the API 510 inspection code.

A.8 ft high x 3ft diameter waste gas knockout drum designed for 12 psig

B.10 ft high x 20 ft diameter heated hot water storage tank operating at 240f

C.Compressor discharge snubber made of NPS 8 (DN 200) pipe

D.10 ft butane bullet operating at 50 psi affixed to the deck of a product transport barge.

27. What is the appropriate action when an inspector finds the metallic or non metallic liner in a
vessel to be defective.
A.Flush patch the vessel and install a new liner of corrosion resistant materials
B. Remove and /or repair the liner buttering or pad welding
C. Remove a sufficient amount of liner to determine whether the basemetal has deteriorated
D. Repair a liner after complete failure occurs

28.A 2016 inspection revealed a vessel head a thickness of 0.280 in the vessel was built with an
original thickness of 0.313 in and a required thickness of 0.214 in if the vessel has a corrosion rate of
0.006in./yr what corrosion allowance will be left in 2021.
A.0.036 in
B.0.066In
C. 0.250 insssss
D.0.283 in

36. for localized corrosion, it is important that examinations are conducted using
A. Scanning methods
B.Digital thickness measurements
C.Electromagnetic techniques
D.Ultrasonic shear wave techniques

39. A vessel having 24 in. diameter is constructed from ASTM A516-70 Plate and operates
At a service temperature of 210f.the long term corrosion rate is 0.015in/year. A risk based inspection
was performed to extend the next inspection but failed to meet all criteria. The initial vessel
thickness is 0.900 in.The minimum required thickness to safely operate the vessel is 0.750 in. when
should the next external corrosion inspection be performed.

A.5 YEARS
B.10 YEARS
C.15 YEARS
D.20 YEARS
40. When conducting internal inspection if the lining appear damage or corroded the following
should be performed:
A:Internal PT examination should be applied to determine what type of corrosion occur under in
liniing

B: External WFMT examinationtechnique shell be use to inspect the condition of the base metal
C: Remove small portion of the lining to investigate the condition of the lining and the The vessel
surface
D: Install additional lining material over existing damage lining

44. In accordance with API 510, temporary repairs may remain in place for longer periods of time
A the approval of jurisdiction received
B approved and documented by the inspector
C. evaluated, approved and documented by the engineer and inspector
D. a mandatory date for installing permanent repair has been included in the documentation

46 When planning for welded repairs of metallic linings on a pressure vessel, in addition to a visual
inspection what other NDE is typically performed?
A. ET
B. PT
C. RT
D. UT

52. a risk base inspection (RBI) assessment for the internal are on-stream inspection shall be invested
and approved at intervals not to exceed a maximum of
A 3 years
B. 5 years
C. 10 Years
D. 15 years

60.A pressure vessel was in service for 7 years had an original thickness of 1.563" and a present
thickness of 1.438". The corrosion rate of the vessel is
A.0.008 in/year
B.0.013 in/year
C. 0.018 in/year
D. 0.026 in/year

61. Field metallographic replication examination technique is appropriate for:

A. Identifying metallurgical changes.
B. localized metal loss.
C. structurally significant defects.
D. subsurface cracking.
62. Which of the following factors contribute most to brittle fracture?
A Residual stress or Applied stress, susceptible material,and critical flaws
B Material with less than 1/2 in. (12.5 mm) thickness and some corrosion

C Surface decarbonization and fine grain structure

D High strength material and low ductility

64. Who is responsible for developing, documenting, implementing, executing, and assessing
pressure- relieving device inspection systems and inspection/repair systems and procedures that
meet the requirements of API 510 code?
A The owner/user
B The authorized repair agency
C The pressure vessel engineer
D The authorized inspection agency

65. What is the short-term corrosion rate for a vessel with an orginal thickness of 0.500 in. (12.7 mm)
if the current thickness is 0375 in. (5.5 mm) and the thickness 60 months ago was measured at 0.435
in. (11 mm.)?
A 0.010 in./yr (0.25 mm./yr.)

B 0.012 in./yr. (0.30 mm./yr.)

C 0.013 in./yr (0.34 mm./yr.)

D 0.025 in./yr (0.64 mm./yr.)

68. When the probability of failure of a vessel is low

A. Inspections should b reduced or eliminated
B. On-stream inspections are preferred
C. Only external inspections are necessary
D. Condition monitoring locations (CMLs) may be eliminated

70.One method of screening for potential areas of corrosion under insulation is

A. External ultrasonic B scan
B. Shear wave ultrasonics
C. Thermography
D. Acoustic emission testing

75.Nozzle should be inspected internally when possible for corrosion,cracking,

The following statements about this process is correct.
A. The nozzle internal surface shall be thoroughly with wire brush
B. All nozzle should be thickness tested.
C. This inspection can be visual using a scraper and a flashlight.
D. The inspection shall be done using the magnetic particle or liquid penetration
77.when planning for an inspection which NDE techniques may be used on ferromagnetic material to
detect elongated discontinuities that extend to the surface of the material.
(This may have more than one correct answer please select all answers that apply)
A.Advanced Ultrasonic backscatter
B.Acoustic emissions
C.Magnetic particle testing
D.dye penetrant

79.During pressure test unless the brittle fracture pressure vessel shall need not to exceed the

A.Temperature of 70f
B. Temperature of 120f
C.Ambient air temperature
D.Test medium's temperature

83.A new pressure vessel is constructed of 1.25 in required thickness of 1.062 in.plant records
indicate the corrosion rate 0.014in/yr .when will be first internal inspection.
A.5.0years
B.6.7 Yyears
C.10.0 years
D.13.4 Years

87. A 0.500 in thick vessel is manufactured from ASTM SA516-70 material. The wall thickness
incorporates a 0.130 in. corrosion allowance. The long term corrosion rate is determined to be 0.007
in per year .after 15 years in service,how much corrosion allowance remains.
A.0.0125 In
B.0.025 In

C.0.050 in
D.0.125 In

91.According to API 510 What shall owner user require where detection characterization and wall
sizing of defect is needed?
A.Industry qualified UT angle beam Examiners
B.ASNT SNT TC-1A LEVEL III certified examiners
C.ASNT performance tested shear wave
D.Ultrasonic examiners certified to ASME SEC V Article 23.

92. in conducting a risk base (RBI)identifying and evaluating potential damage mechanism
A.Shall be conduct by an authorized pressure vessel engineer
B. Shall be conduct by anauthorised pressure vessel inspector
C. Is an important step in assessing a type of a pressure vessel failure that could occur
D. Isan important step in assessing the probability of a pressure vessel failure
97. when performing local post weld heat treatment (PWHT) in lieu of a 360 bending PWHT when
maintain ptre heat temperature must be maintain during welding
A. 150F(66C)
B. 200F(93C)
C. 250F(121C)
D. 300F(150C)

98. Without considering risk-based inspection (RBI) aboveground pressure vessel shall be given
external visual inspection at the lesser of the same interval as the required internal or on stream
inspection or a maximum of
A.1 Year
B.5 Year
C.10 Year
D.15 Year

102. When the refinishing of fange results in under thickness of the raised face is machined. ASME
PCC-2 allows the under thickness as long as the finished height of the face is
A.(1/32" In (0.8mm)
B. A.(1/16 In (1.6mm)
C.3/16 in (4.8mm)
D.1/4 In (6.4mm)

105. When may a pressure vessel be operated beyond due date

A. With the engineers approval
B.Inspector and operator have reviewed risk potential
C. With a documented and approved Defferal
D.Inspection deferral extension does not exceed 12 months.

113. The corrosion rate for a newly installed pressure vessel or a change in service can be estimated
A.after the vessel has been in service for 1000hrs
B.Based on the vessel previous service
C.By the corrosion specialist
D.After the vessel has been in service for 1 year

118. When spot radiography is required for repair of a pressure vessel and a given spot fails with the
minimum weld quality requirements.
A.level III Review of the film is required
B.Two additional spots shall be taken.
C.The weld shall be 100% radiographed
D.The weld shall be cut out and re welded.

122.A vessel is constructed using a double butt weld joint .No radiography has been performed
.What is the highest joint efficiency allowed by the ASME BPVC.
A 0.65
B.0.70
C.0.85
D.1.00
126. When is the eddy current examination is most sensitive for detecting discontinuities.
A. When the current is transverse to the discontinuity
B. When the current is Parallel to the discontinuity
C. When the current is perpendicular to the discontinuity
D. When the current is at a 45 deg to the discontinuity

127.Two separate locally thinned areas have been identified on the shell of a cylindrical pressure
vessel and are to be repaired by attaching two separate fillet weld patch plates. The vessel is
constructed of 0.375 in (9.5 mm) thick SA 516 Gr 70 plate, has an inside diameter of 48 in. (1,219.2
mm) and a seam-to-seam length of 96 in. (2.438.4 mm). What is the minimum required distance
between the two flet weld patch plates?
A. 1 in. (25 mm)
B. 7.348 in. (186.6 mm)
C. 12 in. (304.4 mm)
D. 16.971 in. (431.1 mm

128. when using the controlled deposition welding technique and special hardness limits are
necessary for stress corossion cracking resistance, the hardness requirements shall be included in
the:
A PQR
B WPS
C WPQ and POR
D WPQ and WPS

130. Alternating Current flux leakage examination technique is good for detecting
A.Metalurgical changes that may lead to cracking
B.Localized metal loss and sub surface cracking
C.Corrosion under insulation
D.Surface breaking cracks and elongated discontinuities

134. During a repair of a pressure component a section is to be replaced due to corrosion.A

rectangular butt weld insert plate measuring 18 in width by 24 in length by 2 in thick will be used in
the repair. According to ASME PCC-2,what is the minimum corner radius of the insert plate allowed?
A.1/2 in
B.1 in
C.3 In
D.6 in
140. A 96 in.- (2.438 mm) diameter vessel has been in operation for 10 years. The original thickness
of the top head was 0438 in. (11.15 mm.) The current thickness of the top head is 0.293 in. (7.44
mm). The minimum allowable working pressure of the vessel is being lowered to 80 psig (0.55 MPa)
in a rerate. The minimum thickness of the head based on the new maximum allowable working
pressure is 0.250 in. (16.35mm). What is the maximum interval for internal inspection of the head?
A. 1 year 6 months
B.2 years
C.3 years
D.4 years

142.Which of the following materials is most susceptible to high-temperature hydrogen attack

(HTHA)?
A. Mn -0.5 Mo steel
B. 1.250-05 Mo steel
C. 1-0-05 Mo steel
D. C-05 Mo steel

151.In accordance with ASME BPVC SECTION V RETENTION Of examination records and related
documents shall be specified by the
A. inspector and or engineer
B.Referencing code section
C.Owner user
D.Company performing the work

2. What is the required RT Category for a nozzle butt weld whose welded joint is 1.75in.(44.5 mm)
thick?

A Full

B Spot with a joint efficiency of 0.80

C Spot with a joint efficiency of 0.85

D None

7. Which of the following factors contribute most to brittle fracture?

A Applied stress

B Material with less than 1/2 in. (12.5 mm) thickness

C Surface decarbonization and fine grain structure

D High ductility
8. What is the term used to describe an interruption of the typical structure of a material, such as a
lack of homogeneity in its mechanical metallurgical, or physical characteristics?

A Imperfection

B Delect

C Discontinuity

D Flaw

9. Corrosion under insulation corrosion rates can be increased by each of the following insulation
systems ......... those that:

A contain chloride salts

B do not utilize vapor barriers.

C wick moisture

D are made of closed-cell foam glass

14. During a calibration check of a magnetic-particle ammeter, the maximum allowable deviation
from tolerance is:

A ±1% of full scale.

B ±5% of full scale.

C ±10% of full scale.

D ±12.5% of full scale.

15.weld overlay is used to repair an area of localized metal loss. The original metal thickness is 0.75
in. (19.05 mm) including 0.125 in (3.18 mm) corrosion allowance. The depth of metal lost by
corrosion and weld preparation is 0.25 in (6.35 mm). The filler metal tensile strength is 60 ksi (413.7
MPa), while the base metal sile strength is 70 ksi (482.6 MPa). What is the thickness of repair weld
metal required?

A. 0.214 in. (5.44 mm)

B. 0250 in (6.35 mm)

C. 0292 in (7.41 mm)

D. 03125 in. (7.94 mm)

16.Non destructive examination may be considered in lieu of pressure testing to verify repairs or
alterations in some instances According to ASME PCC-2, this may also require the use of:

A. sensitive leak testing.

B. tightness testing.

C. ultrasonic leak testing

D. vacuum testing

18.internal inspection of a tower typically includes all of the following except:

A.inspection of the feed in let and five to tentrays below the feed inlet.

B.inspection of there flux in let, the adjacent shell head and the first five to tentrays below there flux
infel

C.the shell across from and adjacent to the inlet from there boiler (ifpresent),including the bottom
head,bottom nozzles and the head to shell seam.

D.shell thickness measurements and MT or RT inspection of shell welds in the vaporzone below
trays.

19.Guidelines for safe work in inert confined spaces in the petroleum and petrochemical industries
are found in:

A APIpublication 2217A.

B APIpublication2214

C APIRecommendedPractice579.

D APIRecommendedPractice580

21. in steam-generating equipment and piping, caustic corrosion is best prevented through:

A. alloy upgrades to 300 series SS at temperatures greater than 350°F (177°C).

B. proper design

C. careful monitoring of injection points.

D. periodic flushing to remove deposits

25.When performing Magnetic Particle examination using the dry powder technique on ferritic
materials with nonferromagnetic coatings, applicators qualified for the vertical position may:

A. be used in the horizontal position.

B. be used in the overhead position.

C. not be used for flat position.

D. be used for any other position

26. A natural gas processing unit has four heat exchangers in the amine section that need to be
inspected Which of the following materials would be more likely to have cracking issues as a result of
the amine carryover?

A. The SA-516 Gr 70, PWHT

B. The SA-516 Gr 70, non-PWHT

C. The SA-240 Gr 316L, non-PWHT

D. The SA-240 Gr 316L, PWHT

27. Which of the following materials is most susceptible to high-temperature hydrogen attack
(HTHA)?

A. M.......-0.5 Mo steel

B. 1.250-05 Mo steel

C. 1-0-05 Mo steel

D. C-05 Mo steel

29. A 96 in.- (2.438 mm) diameter vessel has been in operation for 10 years. The original thickness of
the top head was 0438 in. (11.15 mm.) The current thickness of the top head is 0.293 in. (7.44 mm).
The minimum allowable working pressure of the vessel is being lowered to 80 psig (0.55 MPa) in a
rerate. The minimum thickness of the head based on the new maximum allowable working pressure
is 0.250 in. (16.35mm). What is the maximum interval for internal inspection of the head?

A.1 year 6 months

B.2 years

C.3 years

D.4 years

34. What type of rupture disk has an angular seat design and will fragment upon burst?

A. Conventional

B. Scored tension loaded

C. Composte

D. Graphite

35. If bulging or separating of the refractory lining is noted, then portions of the refractory.

A. may be removed to permit inspection of the metal beneath the refractory.

B. should be removed, a wire mesh installed, and the refractory restored.

C. need not be removed if radiography is used.

D. shall be removed and restored to its original condition.

36. The probability assessment for risk-based inspection (RBI) must be based on all forms of damage
that:

A are known to have previously occurred in the vessel.

B could reasonably be expected to affect a vessel.

C have been identified in API 571, Damage Mechanisms.

D are possible regardless of their probability of occurrence

40. while according an in-service vessel inspection, if crack-like flaws are detected in an existing weld
while her pressure vessel is in operation, what should the inspector do?

A.An effort should be made to determine whether the crack-like flaws are from original weld
fabrication or caused by a service-related cracking mechanism.

B The vessel should be shut down in an orderly manner as soon as possible to open it up for internal
inspection and further evaluation of the crack-like flaws.

C The vessel should be scheduled for internal inspection at the next scheduled turnaround for
internal inspection and further evaluation of the crack-like flaws.

D if those flaws were part of original fabrication of the vessel which passed the specified
specification and code requirements, they need to be investigated further

41. Propagation of cracking from tower tray support ring butt welds or lower side stitch welds into
the shell is possible. What is an acceptable method to prevent propagation of this type cracking into
the shell if weld repair is not performed?

A. Clamp installation

B. Stop drilling

C. Peening

D. Stress relief heat treatment

42.Which of the following steps is specified in API 510 to verify the operating integrity for a vessel
with minimal construction documentation and no nameplate?

A. Identity maximum design metal temperature

B. Perform design calculation and sign U-1 form

C. Perform design calculation using allowable stress in the current code

D. Define design parameters and perform design calculation

43.Two separate locally thinned areas have been identified on the shell of a cylindrical pressure
vessel and are to be repaired by attaching two separate fillet weld patch plates. The vessel is
constructed of 0.375 in (9.5 mm) thick SA 516 Gr 70 plate, has an inside diameter of 48 in. (1,219.2
mm) and a seam-to-seam length of 96 in. (2.438.4 mm). What is the minimum required distance
between the two flet weld patch plates?

A. 1 in. (25 mm)

B. 7.348 in. (186.6 mm)

C. 12 in. (304.4 mm)

D. 16.971 in. (431.1 mm

48. A vessel having a 48 in. (609 6 mm) diameter is constructed from ASTM A516-70 plate and has a
design temperature of 750°F (93°C). The rate estimated by the corrosion specialist is 0.010 in. (3.81
mm) per year The minimum required thickness to safely operate the vessel is 0.500 in. (19 mm). The
vessel was inspected in 2018 with the lowest thickness found to be 0.660 in. (16.8 mm). Unless
justed by an RBI assessment when should the next external inspection be performed?

A. 2023

B. 2026

C. 2028

D. 2034

49. Inspection plans shall be evaluated based on all types of damage mechanisms that are: DRAG
AND DROP historically present. covered in API RP 571.potential. in similar equipment and similar
service. covered in API 510.

historically present

potential

covered in API RP 571

50. Based upon WPS SMAW002A(1) as supported by PQR SMAW002A(1), the minimum qualified
base metal thickness is which of the following?

A 1/8 in.

B 1/4 in.

C 3/16 in.

D ½ in.

51. A carbon steel vessel or parts shall not be welded when the carbon content exceeds:

A 0.20%

B 0.25%

C 0.30%

D 0.35%
53. using the following data, calculate the remaining life of an air receiver. installed January 1981
Now thickness: 0.825 inch (20.96 mm) Tmin 0.500 inch (12.7 mm) Ultrasonic testing reading,
December 1990: 0.825 inch (20.96 mm) Ultrasonic testing reading, March 2001: 0.725 inch (18.42
mm) Ultrasonic testing reading, March 2011: 0.625 inch (15.88 mm)

A 1 year, 3 months

B 10 years

C 12 years, 6 months

D 15 years, 7 months

55. In evaluating radiographic results, if the light image of the letter "B" appears on any radiograph of
a darker background protection from scatter radiation is considered:

A sufficient but the radiograph may be considered unacceptable.

B nsufficient and the radiograph is considered unacceptable.

C insufficient, and the radiograph is considered acceptable

D sufficient and the radiograph may be considered acceptable

58. The API 510 inspector shall:

A. be directly involved in field inspection activities.

B. supervise NDE examiners hired to take measurements and conduct tests.

C. maintain certification records of the examiners.

D. enter all inspection data into the records system.

63. What is the minimum acceptable tensile strength required to pass the tensile test for the
specimens in PQR-API-1 ?

A. 57,000 psi

B. 60,000 psi

C. 63,000 psi

D. 66,500

68. A pressure vessel is designed for 350 psig (2.41 MPa) at 500°F (260°C). Which of the following is
the permissible opening pressure range for a pressure relief valve?

A. 339.5-350 psig (2:34 MPa-2.41 MPa)

B. 339.5-360.5 psig (2.34 MPa-2.48 MPa)

C. 343-350 psig (2.36 MPa-2.41 MPa)

D. 343-357 psig (2.36 MPa -2.46 Mpa

70. in selecting the technique(s) to use during a pressure-vessel inspection, alternating current flux
leakage examination can be used for detecting:

A subsurface-breaking cracks.

B localized metal loss.

C metallurgical changes.

D surface-breaking cracks

71. A pressure vessel is deeply corroded, but not through its wall. A full circumferential band is
intended to ve as a temporary repair. The repair band material is not suitable for direct contact with
the contained Bid is the repair acceptable?

A. Yes, if an appropriate corrosion allowance is provided.

B. No, under any circumstances.

C. Yes, as long as it is replaced in the next scheduled turnaround.

D. No, unless it is approved and documented by a pressure vessel engineer and the authorized
pressure vessel inspector

74. Corrosion under insulation of carbon steel is expected to be most severe in which of the
following temperature ranges?

A.112°F to 250°F (44°C to 121°C)

B.112°F to 350°F (44°C to 175°C)

C.212 F to 350°F (100°C to 175°C)

D.212°F to 450°F (100°C to 232°C)

78. According to ASME PCC-2, nondestructive examination in lieu of pressure testing for repairs and
alterations is advisable when:

A an in-service pressure test may result in yielding of the vessel.

B a pressure test is not practical and NDE can be shown to provide appropriate integrity assurance.

C a pressure test is practical, but NDE can be shown to provide equivalent integrity assurance.

D NDE provides better assurance of integrity in future operation where crack initiation and
propagation are concerns.
81. The flowing data are available for a pressure vessel: Toriginal 0.6875 in. (17.46 mm) Tactual 0.638
in. (16.21 mm) Tminimum 0.513 in. (13.03 mm) corrosion rate 0.017.in/yr (0.432 mm/yr) What is the
remaining life of this vessel?

A 3.68 years

B 5.13 years

C 7.35 years

D 10.26 years

82. The pattern of caustic cracking observed on the steel surface appears sometimes as cracks that:

A are so tight that they often cannot be seen by visual inspection.

B radiate outward from the HAZ and stop in the base metal.

C have a spider web appearance initiating at weld flaws.

D run down the center of a non-PWHT weld.

83. In process equipment, caustic injection points are designed to allow proper mixing and dilution of
caustic to avoid:

A accelerated general corrosion from caustic separation in low flow streams.

B localized corrosion from concentrating caustic on hot equipment surfaces.

C caustic stress corrosion cracking in low temperature service equipment.

D caustic gouging from impingement of the caustic on the pipe at the injection point.

86. Damage in hydrocarbon processing from HCI corrosion is most often found in

A.chloride removal treaters

B.vaporizers in cat cracker units

C.overhead systems of distillation towers.

D.reboiler systems at the bottom of columns.

84. A 5ft (1.524 mm) inside diameter, 0.625 in. (15.88 mm) thick SA-515 Gr 55 pressure vessel built in
1989 with an MAWP of 325 psig (2,241 kPa) at 650°F (343°C) is to be temporarily repaired with a
fillet- welded patch that will be adjacent to a previous fillet-welded patch repair. What is the
minimum distance required between the toes of the fillet welds?

A 8.66 in. (220 mm)

B 12.24 in. (311 mm)

C 17.32 in. (440 mm)

D 24.49 in. (622 mm)

87. A carbon steel vessel has a service temperature of 400°F (204°C) has a thickness of 0.760in. (19.3
mm) a minimum required thickness of 0.600 in. (15.2 mm), and a corrosion rate of 0.020 inch per
year (0.5 mm/yr) When should inspection for external corrosion be performed?

A At the next internal inspection

B in 5 years

C in 10 years

D Not required for carbon steel vessels operating below 500°F (260°C)

90. What is the short-term corrosion rate for a vessel with an orginal thickness of 0.500 in. (12.7 mm)
if the current thickness is 0375 in. (5.5 mm) and the thickness 60 months ago was measured at 0.435
in. (11 mm.)?

A 0.010 in./yr (0.25 mm./yr.)

B 0.012 in./yr. (0.30 mm./yr.)

C 0.013 in./yr (0.34 mm./yr.)

D 0.025 in./yr (0.64 mm./yr.)

91. When conducting internal inspection the need for removing deposits or linings should be
determined by the inspector

A in consultation with the vessel engineer.

B in consultation with the corrosion specialist.

C with approval by the owner/user.

D with approval by the vessel engineer

94. Who is responsible to assure that all individuals performing PMI are trained and qualified?

A Owner/user

B Inspection contractor

C Jurisdiction inspector

D Mechanical contractor

97. To allow on-stream inspections in lieu of internal inspections, a vessel must

A. have a remaining life greater than 20 years.

B. have a corrosion rate that is known to be less than 0.005 in. (0.125 mm) per year.

C. have a design such that no type of internal liner is required for normal operation.

D. have an operating temperature of the shell that does not exceed the upper temperature limits for
creep
98. Which of the following is characteristic of welds produced from a GMAW-S welding process that
is not property controlled?

A Suck-back of the root

B Lack of fusion

C Excessive porosity

D Shrinkage cracks

99. A vessel is inspected after 4 years of service, and the thinnest part of the shell is found to be
1.360 in. (34.5 mm), if the original thickness was 1.438 in. (36.5 mm) and the minimum required
thickness is 1.232 in. (31.3 mm), what thickness of material is available for the remaining corrosion
allowance?

A 0.064 in. (1.6 mm)

B 0.078 in. (2.0 mm)

C 0.128 in. (3.2 mm)

D 0.206 in. (5.2 mm)

100. An internal inspection shows a convex bulge on a seamless ellipsoidal head where the metal has
pulled into the vessel between the head-to-shell weld and the knuckle of the head. The most
appropriate recommendation is to:

A replace the head in kind

B determine the extent of bulge/blister

C use mechanical means to push the bulge back out.

D pressure-test the vessel.

103. When should temporary repair be removed and replaced with suitable permanent repairs?

A A The next time the unit is shut down

B At the next available maintenance opportunity

C If the vessel is rerated to a higher pressure or operating temperature

D When performing alterations that may affect the integrity of the repair

104. When profile radiographic testing or ultrasonic spot thickness measurement methods produce
considerable uncertainty, other nondestructive examination (NDE) thickness measuring techniques
may be needed, such as:

A. ultrasonic scanning (eg. A scan, B scan, and C scan).

B. eddy-current techniques (eg pulsed eddy current).

C. electromagnetic techniques (e.g. magnetic flux leakage).

D. ultrasonic shear wave examinations (e.g. TOFD or PAUT).

105. Hydrogen blistering is most likely to be found below the liquid level in vessels containing acidic
corrodents Which of the following can most easily detect blisters that are near the surface?

A. A flashlight held parallel to the internal surface

B. Internal dye-penetrant inspection

C. Internal dry magnetic-particle inspection using a DC yoke

D. External ultrasonic shear wave inspection

106.if the requirements of API 510 are more stringent than the requirements of governmental or
jurisdictional regulations

A. owner/user shall resolve the conflict.

B. the requirements of API 510 shall govern.

C. the requirements of the regulation shall govern.

D. an engineer shall resolve the conflict.

107. When evaluating existing equipment with minimal documentation, what is the maximum joint
efficiency that can be used for Type No. (2) butt welds when the extent of radiography performed is
unknown?

A 0.55

B 0.65

C 0.70

D 0.85

108 if a hydrostatic pressure test of the piping on the discharge side of a pressure-relieving device is
to be performed then a blind:

A. need not be installed if the hydrotest pressure is lower than the set pressure of the
pressurerelieving device.

B. shall be installed between the vessel nozzle and the pressure-relieving device.

C. shall be installed between the pressure-relieving device discharge flange and the pipe flange.

D. need not be installed if the pressure-relieving device is gagged.

109. who is responsible to maintain certification records of the examiners employed, including dates
and results of personnel qualifications?

A. The owner/user

B. The certified examiner

C. The authorized inspector

D. The examiner's employer

113. After being in service for 5 years, a 14-ft. (4.267-mm) (seam-to-seam) vertical vessel has a
measured thickness of 0.82 in (20.8 mm) over the entire length of the cylindrical shell. Assuming a
corrosion rate of 0.018 in Ayr (0.4572 mm/yr) and a required thickness of 0.545 in. (13.8 mm), what
is the interval for the next internal inspection?

A. 7.6 years

B. 9.1 years

C. 10 years

D. 15.2 years

115. Based on the corrosion rate, the period between internal or on-stream inspections shall not
exceed one half of the estimated remaining life of the vessel or:

A. 5 years, whichever is less.

B. 10 years, whichever is less.

C. 12 years, whichever is less.

D. 15 years, whichever is less

117. For the examination of welds of under 2-in. (50 mm) shell thickness, the geometric unsharpness
of a graph should not exceed:

A 0.020 in. (0.50 mm).

B 0.030 in (0.76 mm).

C 0.040 in. (1.02 mm).

D 0.050 in. (1.24 mm).

119. Which NDE method is applied to detect damage to refractory or linings while a pressure vessel
is in service?

A Radiography

B Acoustic emission

C Eddy current testing

D Infrared thermography

120. Important information for probability of failure assessment for risk-based inspection (RBI) will
come from

A. equipment failure data.

B. likelihood of an ignition source

C. probability of rupture versus leak

D. probability of experiencing extended downtime

121. Flange fasteners (eg, bolts) should be examined visually for corrosion and thread engagement.
Lack of complete engagement is:

A not more than two threads disengaged.

B anything less than full engagement.

C full engagement plus one thread showing.

D not more than one thread disengaged

123. The minimum API Code requirements for maintaining records of thickness measurements for
pressure vessels necessitate keeping

A. records of the last thickness measurements.

B. records of the thickness measurement controlling the corrosion rate.

C. progressive records of the thickness measurement of the thinnest component.

D. progressive records of all thickness measurements.

124. When may a welder be qualified for SMAW by using a production weld instead of a test
coupon?

A. When 6 in. (150 mm) of the welder's first production weld pass the specified radiographic
examination

B. When a coupon removed from one of the welder's production welds passes mechanical testing

C. When the welder has welded on plate steel within the past 12 months

D. Never

125. Which of the following pressure vessels are covered by the API 510 inspection code? DRAG AND
DROP .

Vessels constructed in accordance with ASME BPVC.

Vessels officially retired from service .

Non-code vessels.

Vessels constructed and approved by jurisdiction .

Vessel no longer considered a financial/accounting asset of record .

Vessels fabricated to a recognized construction code but has lost its nameplate

128. Field metallographic replication examination technique is appropriate for identifying:

A localized metal loss.

B structurally significant defects.

C subsurface cracking.

D metallurgical changes.
129.A minimum number of condition monitoring locations (CMLS) is acceptable if:

A. the vessel has a large corrosion allowance.

B. intermal rather than on-stream inspections are scheduled.

C. the vessel surface is not easily accessible because it is insulated.

D. the established corrosion rate is low and not localized.

130. Who is responsible for developing, documenting, implementing, executing, and assessing
pressure- relieving device inspection systems and inspection/repair systems and procedures that
meet the requirements of API 510 code?

A The owner/user

B The authorized repair agency

C The pressure vessel engineer

D The authorized inspection agency

131. How does oxygen content in cooling water affect carbon steel corrosion rates?

A Increased oxygen content does not affect corrosion rates in carbon steel.

B Decreased oxygen leads to the highest corrosion rates in carbon steel.

C Increased oxygen assists in the destruction of microbes and therefore reduces corrosion rates in
carbon steel.

D Increased oxygen content increases carbon steel corrosion rates.

132. unless justified by a risk-based inspection (RBI) assessment, an external inspection on an

aboveground vessel shall be performed:

A at every turnaround.

B when operational changes occur.

C at the lesser of either 5 years or at the same interval as the required internal/on-stream
inspection.

D at the lesser of either 5 years or at the quarter corrosion rate life.

133. What is an onstream inspection of a pressure vessel?

A An inspection performed from the outside while it is still in-service using nondestructive
examination (NDE)

B An examination of the internal surface using volumetric nondestructive examination (NDE)

C A visual inspection performed from the outside while it is still in-service

D Any inspection activity performed after it has been placed in-service

135. A pressure vessel is in non-continuous service. While out of service, the vessel is isolated and
protected from internal corrosion. If a risk-based inspection (RBI) is not conducted, the maximum
internal or on-stream inspection interval shall be:

A 5 years, because of the potential of corrosion.

B the 10 years of actual service-exposed life.

C 10 calendar years from the last inspection.

D the half-life of the calendar time since the last inspection.

137. A visual examination of welder performance qualification test coupons shall show:

A no cracks and complete joint penetration with complete fusion.

B no rounded indications.

C no cracks.

D complete joint penetration with complete fusion.

140. The heal affected zone (HAZ) is the portion of the base metal that:

A has been melted and changed in crystalline structure because of the heat of welding.

B is the fusion zone between weld metal and base metal.

C has not been melted, but whose properties and . structure have been altered by the heat of
welding.

D is adjacent to the weld metal and includes the original base metal within 0.25 in. of the weld.

145. When a hydrostatic test is not performed after an alteration to a pressure vessel:

A appropriate nondestructive examinations shall be required.

B a sensitive leak test is required.

C a pneumatic pressure test is required with careful consideration of the potential for brittle fracture.

D additional weld quality control procedures are required.

147. When the location and ownership of a pressure vessel are changed, the vessel:

A shall always be internally and externally inspected.

B shall be internally inspected if prior inspection records do not exist.

C need only be externally inspected if no problems are found.

D is not required to be inspected unless requested by the new owner

148. Detection of interior surface (ID) breaking flaws when inspecting from the external (OD) can be
best accomplished using which of the following?

A Ultrasonic testing shear-wave examination

B Wet fluorescent magnetic-particle testing

C Eddy current technique

D Acoustic emission technique

151. All of the following can be an API-510 authorized inspection agency except the inspection
organization of

A. the owner-user

B. the jurisdiction

C. a manufacturer

D. an insurance company.

154. An RT-1" making on a pressure vessel means that the vessel has:

A. satisfied all category B joint examinations.

B. satisfied full radiographic requirements.

C. been repaired and tested using API 510.

D. satisfied spot radiographic requirements

155. A vessel has an actual thickness of 0.500 in. (12.70 mm), an original thickness of 0.605 in. (15.37
mm), and a minimum required thickness of 0.425 in. (10.80 mm). The vessel is corroding at 0.015
in./yr. (0.380mm/yr.) What is the remaining life of the vessel?

A 25 years

B 5 years

C 6 years

D 12 years

157. In API-510, "testing" generally refers to:

A non-destructive testing (NDT).

B pressure or mechanical testing.

C quality control activities.

D turnaround inspection activities

159. Where on a tower can the most aggressive corrosion be found?

A. Below liquid level attachment nozzles

B. Tower bottom vortex breaker

C. Tower tray downcomers attachment clips

D. Tray support rings topside fillet welds and adjacent shell

160. When planning for welded repairs of metallic linings on a pressure vessel, in addition to a visual
inspection what other NDE is typically performed?

A ET

B PT

C CRT

D UT

161. All insert corners plate that do not extend to an existing longitudinal or horizontal weld shall be
rounded having &:

A.3/4 in. (19 mm) minimum radius.

B.1 in. (25 mm) minimum radius.

C.2 in. (50 mm) minimum radius.

D.radius at least equal to the thickness of the insert plate.

162.Measurement from an inspection shows on a shell with original thicknessof 0.400” reaveals an
actual thickness of 0.300”.the calculated minimum thickness is 0.250”.if the corrosion rate is
0.005inch per year.the next external inspection should be scheduled within.

A. 5 years

B.10 years

C.15 years

D.20 years
Ans 3
1. What is the required RT category for a nozzle butt weld whose welded joint is 1.75
in.(44.4mm) thick? [Sec VIII, UW-11]
a) Full
b) Spot with a joint efficiency of 0.80
c) Spot with a joint efficiency of 0.85
d) None

2. When using the controlled-deposition welding technique and special hardness

limits are necessary for stress corrosion cracking resistance, the hardness
requirements shall be included in the: ASME Section 9
a) PQR
b) WPQ
c) WPQ & PQR
d) WPQ & WPS
3. Which of the following factor contribute most to brittle fracture: API571 3.11
a) Applied stress
b) Material with less than ½ in (12.5mm) thickness
c) Surface decarburization and fine grain structure
d) High ductility
4. What is the term used to describe on interruption of the typical structure of material
such as a lack of homogeneity on its mechanical, metallurgical or physical
characteristics? [577, 3.1.27]
a) Imperfection
b) Defect
c) Discontinuity
d) Flaw
5. Corrosion under insulation corrosion rates can be increased by each of the following
insulation systems except those that: [571, 3.22.6]
a) Contain chloride salt
b) Do not utilize vapor barriers.
c) Wick moisture
d) Are made of closed cell foam glass
6. When it is necessary to post weld heat-treat a vessel in more than one heat due to
length, which of the following is the minimum overlap of the heated sections? [Sec
VIII, UW-40] As per Chatgpt (b)
a) 1 ft (0.3m)
b) 3 ft (0.9m)
c) 5 ft (1.5m)
d) 10 ft (3.0m)

11 | P a g e
7. According to ASME PCC-2, when weld build up is needed to repair damage to a
flange, which of the following statements is true, concerning the requirement of
Post Weld Held Treatment (PWHT)? (May have more than one answer) [PCC2,
305-4.3]
a) It is required to E7018-H4 electrodes are used
b) If required, sit must be alone before machining
c) Is required when dimensional stability is an issue
d) Is dependent upon the thickness of the weld-build up

8. NDE may be considered in lieu of pressure testing to verify repairs or alteration in

some tolerance. According to ASME PCC-2 this may also require the use of: [ PCC-2,
501-3.4.4] Pg No.157
a) Sensitive Leak Testing
b)Tightness Testing
c) Ultrasonic leak testing
d) Vacuum Testing
19. Guide line for safe work in inert confirmed spaces in the petroleum and
petrochemical industries are founded in: [572, 2]
a) API Publication 2217 A
b) API Publication 2214
c) API Recommended Practice 579
d) API Recommended Practice 580
20. An SA-106B, schedule 40, NPS2 (DN50) nozzle, is to be not tapped on to =a 36 in.
(930mm) diameter pressure vessel fabricated from SA-516-80 steel that is in
hydrocarbon service and is rated for 50 psig (345kpa) at 100℉ (38℃). According to
ASME PCC-2, what should be minimum shall thickness be, if no prior mock-up work
was done to establish the minimum shell thickness? [PCC 2, 210-1]
a) 0.094 in. (2.4mm)
b) 0.154 in (3.9mm) API 574 TABLE 1 PDF 21
c) 0.188 in (4.8mm)
d) 0.250 in. (6.4mm)
21. In steam generating equipment and piping, caustic corrosion is best prevented
through: API 571 3.14.6
a) Alloy upgrades to 300 series 55 at temperature greater than 350 °F (177°C)
b) Proper design
c) Careful monitoring of injection points
d) Periodic flushing to remove deposits

12 | P a g e
22. On-stream testing steam safety valves with special equipments that hydraulically
lifts the valve stem while the valve remains in service: [576, 6.4]
a) Verifies the valve blowdown setting
b) Is not allowed by regulatory agencies
c) Satisfies the need to periodically remove the valve for physical inspection
d) Doesn’t satisfy the need to periodically remove the valve for physical
inspection
24. When performing magnetic particle examination using the dry power technique or
terrific materials with non-ferromagnetic coatings, applications qualified for the
vertical position may: [Sec V, 1-730]
a) Be used in the horizontal position
a) Be used in the overhead position
b) Not be used for flat position
c) Be used for any other position
25. Which of the following materials is most susceptible to High Temperature
Hydrogen Attack (HTHA)? [571, 3.36.2]
a) Mn-0.5 M Steel
b) 1.25 Cr-0.5Mo steel
c) 1 Cr-05. M0 Steel
d) 6-0.5 Mo Steel
26. Which of the following should be included in the documentation of temporary
510 8.2
a) Location of the temporary repair
repair? [510, 8.1.6.1]
a) Location of other repairs on the vessel
c) Specific details about the repair
d) Requirements for future inspections
c) Documented and approval by the Engineer and Inspector
f) Due date for installing permanent repair

13 | P a g e
 27. Non-normalized SA-516 Gr.60 material is used for fabricating a pressure vessel that
has a nominal wall thickness of 1.125 inch (28.6 mm). What is the minimum metal
temperature for the vessel that doesn’t require impact testing? ASME SEC8 ucs66 Table
a) -26℉ (-32℃)- As per ChatGPT (c) different dimension asked
b) 2℉ (-17℃)
c) 34℉ (3℃)
d) 75℉ (24℃)

To determine the minimum metal temperature for a pressure vessel made of non-normalized SA-516 Gr.60
material that doesn’t require impact testing, we can refer to the ASME Boiler and Pressure Vessel Code
(BPVC), Section VIII, Division 1, UCS-66.

SA-516 Gr.60 is a carbon steel material, and based on UCS-66, it falls under Curve A for impact testing
exemption.

For a nominal wall thickness of 1.125 inches (28.6 mm), we look at Curve A to determine the minimum
temperature without requiring impact testing:
34℉ (3℃)
• For Curve A, the exemption temperature for a thickness between 1 inch (25 mm) and 1.5 inches (38
mm) is typically 34°F (1°C).

28. If bulging or separating of the refractory lining is noted, this portion of the
refractory: [572, 9.4.9]
a) May be removed to permit inspection of the metal beneath the refractory
b) Should be removed a wire meets installed and the refractory restored
c) Need not be removed if radiography is used
d) Shall be removed and restored to its original condition
29. During a SMAW weld repair to a vessel originally post-welded heat treated using controlled
deposition welding, the weld area shall be maintained as a temperature of: [510, 8.1.7.4.3.3] As
per ChatGPT (a)
a) 350℉ ±50℉ (177℃ ± 30 ℃) for a minimum of 1 hour after completion
b) 350℉ ±50℉ (177℃ ± 30 ℃) for a minimum of 2 hour after completion
c) 500℉ ±50℉ (260℃ ± 30 ℃) for a minimum of 1 hour after completion
d) 500℉ ±50℉ (260℃ ± 30 ℃) for a minimum of 2 hour after completion

During a SMAW weld repair to a vessel originally post-weld heat treated using controlled
deposition welding, the weld area shall be maintained at a temperature of:

a) 350℉ ±50℉ (177℃ ± 30 ℃) for a minimum of 1 hour after completion

14 | P a g e
38. Propagation of cracking from lower tray supporting ring butt welds or lower side
stitch welds into the shell is possible. What is an acceptable method to prevent
propagation of the type cracking into the shell if weld repair is not performed? [572,
b, 4.6.2.2.4]
a) Clamp installation
b) Stop drilling
c) Peening
d) Stress relief heat treatment
d) ASME PCC-1
39. According to ASME PCC-2 for heat exchangers cleaned critical to unit operation,
what should be considered if tubes inspected indicate a wall loss of 40% or more of
the initial nominal thickness? [PCC-2, 312-3.2]
a) Total replacement of inspected tubes
b) Partial replacement of ≥ 50% of inspected tubes
c) Total replacement of the tube bundle
d) Partial replacement at ≥ 50% of the tube bundle.
40. Before starting any vessel inspection and maintenance activities, personnel should
obtain permission to work in the vicinity from: [510, 5.3.3]
a) The facility supervisor for which the vessel is located
b) A pressure-vessel engineer
c) The operating personnel responsible for the pressure vessel
d) The maintenance foreman-in charge of the process unit.
47. When should temporary repairs be removed and replaced with suitable permanent
repairs. [510, 8.1.6.1.1]
a) The next time the unit is shutdown
b) At the next available maintenance opportunity.
c) If the vessel is re-rated to a higher pressure or operating temperature.
d) When performing alterations that may affect the integrity of the repair.
48. In evaluating radiographic results of the light image of the letter ‘B’ appears on any
radiograph of a darker background, protection from scatter radiation is considered?
ChatGPT answer (c) [Sec v, T-284]
a) Sufficient, but the radiograph may be considered unacceptable
b) Insufficient, and the paragraph is considered unacceptable
b) Insufficient, and RT is considered
unacceptable d) Sufficient, and RT may be
considered acceptable.

35 | P a g e
49. A new equipment vessel being built to the latest code has ……a maximum allowable
working pressure (103 MPa) at 300℉. The allowable stress is the same at this
temperature as of the hydro steel test temperature. The operating pressure is 140
psig (0.96 MPa). The minimum design temperature is 20℉ (-66℃). The appropriate
post fabrication hydro slab test pressure is: ChatGPT (a) ASME SEC VIII
a) 182 Psig (1.2 MPa)
b) 195 Psig (134 MPa)
c) 210 Psig (144 MPa)
d) 225 Psgi (155 MPa)
To determine the appropriate post-fabrication hydrostatic test pressure for a new equipment vessel, we
need to follow the guidelines provided in the ASME Boiler and Pressure Vessel Code (BPVC). According to
the code, the hydrostatic test pressure should be at least 1.3 times the maximum allowable working
pressure (MAWP).

Given data:

• Maximum allowable working pressure (MAWP): 103 psig (0.71 MPa) at 300℉ (revised based on
usual pressure ranges)
• Operating pressure: 140 psig (0.96 MPa)
• The allowable stress is the same at both temperatures (test temperature and design temperature).

The formula for the hydrostatic test pressure is: Hydrostatic Test Pressure=1.3×MAWP

Given the MAWP is 140 psig:

Hydrostatic Test Pressure=1.3×140psig=182psig

Thus, the appropriate post-fabrication hydrostatic test pressure is:

a) 182 psig (1.2 MPa)

50. Which of the following test describes how to establish the inspection interval for
Pressure Relief Valve (PRV):
a) Follow the requirements of the manufactures of the devices
b) Inspection and service the devise whenever the vessel is scheduled for
inspection
c) Do not allow the intervals to exceed 10 years
d) Consider this performance of the devices in the particular service concerned

36 | P a g e
 51. Which of the following welding process is not acceptable when the preheating
method is used as an alternative to PWHT (Post weld heat treatment): [510,
8.1.7.4.3.2]
a) GMAW (Gas Metal Arc Welding)
a) GTAW (Gas Tungsten Arc Welding)
b) FCAW (Flux-cored Arc Welding)
c) SMAW (Shielded metal Arc Welding)
52. Damage in hydrocarbon processing in Hydrogen Chloride (HCI) corrosion is most
often found in: [571, 3.37.1] Page 204.
a) Chloride removal treaters
b) Vaporizers in cat cracker units
c) Overhead systems of distillation towers
d) Resolves systems at the bottom of columns
53. Rerating calculation shall be performed by the manufacturer or which of the
following: [510, 8.2.1]
a) Owner/user experienced in pressure vessel engineer
b) Owner/user registered Professional Engineer (PE)
c) API authorized pressure vessel inspector
d) ASME credited repair organization
54. When evaluating existing equipment with minimal documentation, what is the
maximum joint efficiency that can be used for type no. (2) butt welds when the
extent of radiography performed is unknown? [510, 7.7] Page no.47, (c) asked
reverse way
a) 0.55
b) 0.65
c) 0.70
d) 0.85
55. If the requirements of API 510 are more stringent than the requirements of
governmental or jurisdictional regulations? [510, 1.1.3]
a) Owner/User shall resolve the conflict
b) The requirements of API 510 shall govern
c) The requirements of the regulation shall govern
d) An Engineer shall resolve the conflict
56. When profile radiographic testing or ultrasonic spot thickness measurement
methods produce considerable uncertainly other non-destructive examination
(NDE) thickness measuring techniques may be needed such as: [510, 5.7.2.1]
a) Ultrasonic scanning eg: (ASCAN, BSCAN, CSCAN)
b) Eddy-current techniques (Eg: pulsed eddy current)
c) Electromagnetic techniques (Eg: Magnetic flow leakage)
d) Ultrasonic shear wave examinations (Eg: TOFO or PUTPA)

37 | P a g e
57. Who is responsible to maintain certification records of the examiners employed,
including dates and results of personnel qualifications? [510, 4.5.3]
a) The owner/User
b) The certified examiner
c) The authorized Inspector
d) The examiners employer
58. For any specific pressure vessel, the Condition Monitoring Locations (CMLs) can
be eliminated it. [510, 5.6.3.2] page no.30 (
a) The service is clean and non-corrosive
b) There is limited access to the pressure vessel
c) The measured thickness is 50% greater than required for the CML
d) The corrosion rate for the given area is low.
59. If a hydro static pressure test of the piping on the discharge side of a pressure-
relieving device is to be performed, then a blind:
a) Need not be installed if the hydrotest pressure is lower than the set pressure
of the pressure of the pressure relieving device.
b) Shall be installed between the vessel nozzle and be pressure-relieving
device
c) Shall be installed between the pressure-relieving device discharge flange
and the pipe flange.
d) Need not be installed if the pressure-relieving device is gagged.
60. Unless it is an initial inspection, what the first step in preparation for an internal
vessel inspection? [510, 5.3.5]
a) Secure a permit for field inspection
b) Review of previous records of inspection
c) Testing the atmosphere inside the vessel
d) A complete visual inspection of the vessel exterior
61. Three types of laboratory analysis used to identify materials are x-ray emission
spectrometry, optical emission spectrometry and wet chemical analysis. Which of
the following statements is correct concerning these methods? [578, 6.5.1]
a) They require removal of only a very small amount of material
b) They can provide the most accurate analytical results for all elements
c) They are just as quick portable optical emission spectrometry
d) They are about the same accuracy as portable x-ray fluorescent (XRF) or
portable optical emission spectrometry?

38 | P a g e
62. The minimum API code requirements for maintaining records of thickness
measurements for pressure vessels necessitate keeping. [510, 7.8.1]
a) Records of the last thickness measurements
b) Records of the thickness measurement controlling the corrosion rate
c) Progressive records of the thickness measurement of the thinnest
component
d) Progressive records of all thickness measurements
63. Field metallographic replication examination technique is a appropriate for
identifying [510, 5.7.1.1]
a) Localized metal too
b) Structurally significant defects
c) Subsurface cracking
d) Metallurgical changes
64. What is an on-stream inspection of a pressure vessel? [510, 3.1.48]
a) An inspection performed from the outside while it is still in service using
non-destructive examination (NDE)
b) An examination of the internal surface using volumetric non-destructive
examination (NDE)
c) A visual inspection performed from the outside while it is still in service
d) Any inspection activity performed after it has been placed in service.
65. When a hydrostatic test is not performed after an alteration to a pressure vessel.
ChatGPT answer (a)
a) Appropriate non-destructive examination shall be required
b) A sensitive leak test is required
c) A pneumatic pressure test is required careful consideration of the potential
for brittle fracture
d) Additional weld quality control procedure is required
66. On in-service vessels, if there is a conflict between requirement of the ASME code
and the API 510 code, which should take precedence? [510, 1.1.1]
a) ASME Code
b) API 510 code
c) Most stringent code
d) Applicable code as determined by the authorized pressure vessel inspector
67. The heat-affected zone (HAZ) is the portion of the base metal that: [510, 3.1.25]
a) Has been melted and changed in crystalline structure because of the heat of
welding
b) Is the fusion zone between weld metal and base metal
c) Has not been melted, but whose properties and structure have been altered
by the heat of welding
d) Is adjacent to the weld metal and includes the original base metal within
0.25 inch of the weld
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 68. Detection of Interior Service (ID) braking flaws when inspecting from the external
(OD) can be best accomplished using which of the following: [510, 5.7.1.3]
a) Ultrasonic testing shear-wave examination
b) Wet fluorescent magnetic-particle testing
c) Eddy current technique
d) A caustic emission technique
69. If a pressure vessel component should fall because an incorrect material was
inadvertently substituted to the specified material, the Inspector shall: [510,
5.9.2]
a) Remove the vessel fabricator from the list of approved suppliers
b) Apply API 578 for material verification on other pressure vessel
c) Consider the need for further verification of existing material
d) Require 100% pmi test verification of all other components in the vessel
e) Yield strength in the as welded condition

P53 is for which alloy Sec 9

Titanium based alloy
QW/WB 421.2

Magnetic power of yoke should be verified

Each day prior to use
ASME Section V T762 (a)

Which defect is normally found in root and weld toe

Underfill but I think under cut
API 577 8chapter Table 2

Joint efficiency adjustments API 510 7.4.5

Remaining life, corrosion rate (min 4-5 questions)

Widely scattered pit 1 question

Vesal shell and head calculation min 3 questions

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e
1.Friction fit plugs in repair of shell and tube heat exchangers?

A. Change of pressure rating

B Increase of heat transfer rate

C. Reduction of heat transfer area

D. Change of convection coefficient

2. when the refinishing of a flange results in under-thickness of the raised face, ASME PCC-2 allows the

under-thickness as long as the minimum finished height of the raised face is not less than:

A.1/32 in. (0.8 mm).

B 1/16 in. (1.6 mm).

C.3/16 in. (4.8 mm).

D.1/4 in. (6.4 mm).

3.Friction fit plugs in repair of shell and tube heat exchangers?

A. Change of pressure rating

B Increase of heat transfer rate

C. Reduction of heat transfer area

D. Change of convection coefficient

4.According to ASME PCC-2, which of the following statements is true regarding a weld overlay repair

on

a pressure retaining component?

A. Temper-bead technique shall not be used

B. More than one layer shall be used in the repair

C. The number of weld layers shall not be less than the number of layers used in the PQR

D. The heat generated when grinding must be controlled to avoid making cracks deeper and longer

5.Non destructive examination may be considered in lieu of pressure testing to verify repairs or
alterations in some instances According to ASME PCC-2, this may also require the use of: A. sensitive
leak testing. B. tightness testing. C. ultrasonic leak testing D. vacuum testing

6. Which of the follow are the primary purposes for pressure testing within the constraints of ASME PCC
-2?

This may have more than once correct answer please select all answer that apply.

A. Check for pressure system leakage

B. Ensure gross integrity of the pressure component

C. Check material compliance with ASME requirements

D. Ensure design of equipment meets ASME requirements

1.Heat exchanger components

Multiple choice.

Ans: Tube Tube sheet

2.hydrogen blister

Identify the damage

3.vessels with differing corrosion rate multi zone vessel shall be inspected based on

Ans. Individual vessel/independently

4.vessel constructed before 1999 shall be hydrotested to

Ans. 1.5×mawp×st/sd

5. For 1" thickness of insert plate

The rounded corner radius will be 3"

6.gamma ray minimum density 2.0

Pneumatic pressure procedure based

A.Sec-v

B.sec-8

C.572

D.Sec.9

In P.V stamped HT

A.PWht.

B.hyrotest

Atmospheric corrosion

250f