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Base Plate - Tech ISMB 300

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0% found this document useful (0 votes)
358 views8 pages

Base Plate - Tech ISMB 300

Uploaded by

Vijay Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Anchor Bolt Details

Bolt Material = Class 4.6 of IS 1367 (part 3)


Number of Bolts N = 4
Dia of Bolt Provided Ø = 24 mm
Bolt Type = 4.6

Stresses
Yield Stress of Plate fy = 250 N/mm2
Yield Stress of Section fy = 275 N/mm2 IS:800-2007, Table 1

Ultimate Tensile Strength fu = 410 N/mm2


Partial safety factor for yielding gmo = 1.10 IS:800-2007, Table 5
Allowable Bending Stress of Plate , fy / gmo = sbw = 227.27 N/mm2
Allowable Bending Stress of Section , fy / gmo = sbw = 250.00 N/mm2

Allowable Weld Stress (Shop), fuw /(√3 x gmw) = fwf = 189.4 N/mm2 Cl.10.5.7.1.1

STAAD Z X
Fx Fy Fz Moment ORIENTATION
MaximumCase Node No L/C
kN kN kN kN-m
Tension/Min.
compression 210 2061 26.2 -32.6 -3.1 0.0 Check bolt for tension
Maximum Moment 210 2000 -7.6 31.7 0.0 0.0
Maximum Shear 226 2055 -1 48 14 0.0
Maximum Comp 226 2000 5.7 71.2 0.0 0.0
Column Section: ISMB 300
Depth, D = 300 mm
Width, B = 140 mm
Web Thickness, t w = 7.7 mm
Flange Thickness, t f = 13.1 mm
Col. Sectional Area = 5978 mm2
Area of Flange (Aflg) = 3668 mm2
Area of Web (Aweb) = 2310 mm2
Stiffner:
Thickness of Flange Stiffener, tf(stff) = 10 mm
Thickness of Web Stiffener, tw(stff) = 10 mm
DESIGN OF BASE PLATE

I. SIZING OF BASE PLATE BYeEFFECTIVE


= (d1/2) + d3 AREA
- DsectionMETHOD
/2

2C +tf 2C +tf

C
b B 2C +tw
C

C C

As per effective area concept, hatched area is considered for bearing of vertical load.
(Note effective bearing area is calculated without considering any stiffener)
Allowable bearing capacity of concrete =0.45 *fck = 13.5 N/mm2 (M-30) IS:456 2000, CL 34.4
Compressive Load on Base Plate , P = 71.2 kN
Required Area of Base Plate = 5274.5 mm2
Calculation of Outstand 'c'
(Calculated by equating the hatched area to the required area)
4c2 + (4B+2D-2tw)c + Col. Area = 5274.5 mm2
Solving the quadratic equation for 'c'
c = 1.00 mm
Hence size of base plate required to accommodate the required effective area is
302.00 x 142.00 mm
Thus size of base plate provided is d x b
350 x 200 mm
II. THICKNESS OF BASE PLATE :

A
B
Y = 200

a1
Z d1
X = 100 b = 200.00

a2
d2
L = 350.00

1.02 N/mm2

Uniform Base Pressure Distribution Under Base Plate Due to Concentric Vertical Load

Base Pressure Under effective Size of Base Plate

Compressive Load on Base Plate , P = 71.2 kN


Area of Base Plate Provided (Aprovided) = 70000 mm2

Base Presure = 1.02 N/mm2 ≤ 13.5 N/mm2

Since Stress is Less than Bearing Capacity of Concrete Hence SAFE

Base Plate Size & Its Related Dimensions


L b X Y a1 d1 d2 Z a2
mm mm mm mm mm mm mm mm mm
350.00 200 100 200 96.15 136.9 25 46 50
273.8
Calculation of Base Plate Thickness Using Roarks Chart

As per IS:800-2007 Cl 7.4.3.1 ,

Minimum Thickness of slab base , ts = √ 2.5 w c 2


γmo / fy > tf

Using Roarks Tables


Consider bearing pressure for panel A
Maxm bearing pressure ; smax = 2.00 N/mm2
d1/a1 = 1.42
b1 = 0.665 Case : Three edges fixed / continuous, one
b2 = 0.450 edge free
b3 = 0.987

t1 = Öb1 s max x a12/ fbt 7.36 mm


t2 = Öb2 s max x a1 / fbt
2
6.05 mm
t3 = Öb3 s max x a1 / fbt
2
8.96 mm

Consider bearing pressure for panel B


Maxm bearing pressure smax = 2.00 N/mm2
Moment due to overhang(M)= 0.63 kN-m/m

t1 = √6M/σ.b 4.06 mm
Checking the plate thickness considering tension of bolt
Checking the plate thickness using deflection criteria, assuming three beams and deflection on each beam is
same. Deflection at the centre of plate, δ = δ1 = δ2 = δ3
Where,
δ1 = deflection at the centre of plate due to T1 force
L2 L1
= T1L13/3EI
δ2 = deflection at the centre of plate due to T2 force L 96.15
3

= T2L23/3EI
δ3 = deflection at the centre of plate due to T3 force
= T3L33/3EI 136.9
Now,
T1L13/3EI = T2L23/3EI = T3L33/3EI
T1L13 = T2L23 = T3L33
T1 = T2L23 / L13 = T3L33 / L13
L1 = 50 mm
L2 = 95 mm
L3 = 46 mm
Also, T1 + T2 + T3 = Tb = 8.15 KN
Therefore, solving for T1, T2 and T3
T1 = 6.86 T2 = 0.79 T3
T2 = 0.11 T3
Therefore,
0.79 T3 + 0.11 T3 + 1.00 T3 = 8.15 KN
T3 = 4.29 KN
T2 = 0.49 KN
T1 = 3.37 KN
Therefore,
M = TL/b N-mm/mm
M1 = 1752.94 N-mm/mm
M2 = 485.58 N-mm/mm
M3 = 1445.14 N-mm/mm

tp = 6xM
√ fy / gmo

tp max. = 6.80 mm

Thickness of plate = = 6.80 mm

Thickness of Plate required = 8.96 mm

Hence Provide a Base Plate of Thickness 16 mm


Prying Force
Cantilever length (ly) = 38 mm Cl. 10.4.7 of IS
End Distance (le) = Min. of following 800:2007
le = e1 = 50 mm
le = 1.1t√((βfo)/fy = 33.3 mm
Where, β = 2
fo = 448 N/mm2
Therefore, le = 33.3 mm
Actual T = 8.15 KN
Actual Q

Where, η = 1.5
Prying Force , Q = 1.9 KN
Total Bolt force T + 10.04 < 98.6 KN SAFE

III. DESIGN OF WEB STIFFENER


Maxm bearing pressure "M" = 2.00 N/mm2 Col. Web
Moment at face of web = (M x a1 2)
2 10Thk. Web stiffener
9244.823 N-mm/mm
Section Modulus of stiffener moment at face of web/allowable
required = bending stress of plate 200mm
= 40.67722 mm3
a1 =
Section Modulus of stiffener provided = 66666.67 mm3 Safe 96.15
IV. DESIGN OF WELD B/W COLUMN & BASE PLATE

Shear Force from Staad , Vd = 0.7 kN


Considering Shear Capacity of Column Section Across Minor Axis (Along the Flanges)
Shear Capacity of Column , Vcol = Aflg fy = 529.4 kN IS:800-2007 Cl 8.4.1
√3 gmo

Shear Capacity of Column , Vcol = Aweb fy = 333.4 kN IS:800-2007 Cl 8.4.1

√3 gmo

As per clause 12.12.2 of IS 800 : 2007 , Hinged column bases shall be designed to withstand full shear under
any load case or 1.2 times the shear capacity of column section, whichever is higher.

1.2 x Shear Capacity of the Section = 635.3 kN


Length of Weld , Lw = 1388.3 mm
(4*B-2*Tw+2*(D-2*Tf )+2*Web stiffener length+2*flange stiffener length)
Size of Weld , S = 8.0 mm
Throat Thickness (t) = 0.707 x S = 5.7 mm

Design Weld Stress In Shop, fuw /(√3 x gmw) = fwf = 189.4 N/mm2 IS:800-2007 Cl.10.5.7.1.1
Aflg fy
Weld Capacity , W √3 gmo = 1487.015 kN > 635.3 kN
Hence Safe

Summary
Length in Z Dir (b) = 200 mm
Length in X Dir (d) = 350 mm
Thickness of Base Plate = 16 mm
Weld size b/w column & base plate = 8 mm
Thickness of Web Stiffener, tw(stff) = 10 mm
Thickness of Flange Stiffener, tf(stff) = 10 mm
ANCHOR BOLT DESIGN
Bolt Material = Class 4.6 of IS 1367 (part 3)
Bolt grade = 4.6
Number of bolts N = 4
Dia of Bolt Provided Ø = 24 mm
Area of bolt = 452.56 mm2
Net area of bolt = 353 mm2
Permissible tensile stress in bolts = 288 N/mm² CL.10.3.5 IS800-07
Permissible shear stress in bolts = 184.64 N/mm² CL.10.3.3 IS800-07
Ultimate tensile strength of Bolt ,Tdb = 98.6 kN
Ultimate Shear Strength of Bolt , V db = 66.9 kN

As per clause 12.12.2 of IS 800 : 2007 , Hinged column bases shall be designed to withstand full shear under
any load case or 1.2 times the shear capacity of column section, whichever is higher.

Loads from Staad :


Horizontal Shear Vertical load Horizontal Shear
Case Fx (kN) Fy (kN) Fz (kN)
Maximum Tension 26.184 -32.597 -3.076
Maximum Shear (X) 0.913 48.244 14.43
Maximum Shear (Z) 35.021 28.199 0.021

Check for Tension

Maximum Tension in Column = 32.60 kN


Tension per bolt , Tb Tb = 8.15 kN < 98.60 Safe

Check for Shear


If shear force exceeds 90% bolt shear capacity, shear key will be provided for remaining force
Maximum Shear in Column = 635.32 kN
Shear per bolt , Vb Vb = 158.83 kN
90% bolt capacity in shear = 60.17 kN
Shear force exceeding 90% bolt capacity = 394.66 kN
Shear key needs to be provided for above force

Check for combined action

= 0.8168 Safe
DESIGN OF SHEAR KEY Y-Direction
Size of shear key Bearing Faces
Number of Shear keys = 1
Thickness of Shear key = 12 mm Ts
Depth of Shear key in the column Depth direction, Ds = 300 mm Direction of
Width of Shear key in the column Width direction, Bs = 150 mm Max. Bs =150
Height of Shear Key, hs = 150 mm shear, X

Check For Bearing between Concrete and Shear key: Ds =300


For the force in X Direction : PLAN
Total Bearing Area in Column Depth Direction = 43200 mm2
Shear force resisted by shear key = 395 kN
Friction coefficient = 0.3
Frictional resistance = 38.3 kN
Total shear force resisted by shear key = 356.3 kN
Bearing pressure on each Flange Plate = 8.2 N/mm2
hs=150
Sher Key Properties
iyy = 95717376 mm4
ixx = 7226928 mm4
zeyy = 638116 mm3
zexx = 96359 mm3
zpy = 746928 mm3
zpx = 144936 mm3
syy = 70 N/mm2

UDL on each flange of shear key = 1237 N/mm


Total BM about the bottom of base plate = 44.5 kNm Safe In Bearing presure
M.I. of Shear key = 95717376 mm4
Section Modulus for Moment Capacity of shear key = 746928 mm3
Moment capacity=Pyp*Zxx3 = 169.8 kNm Safe In Bending
Maximum shear stress = 107.59 N/mm2 131.22 OK
Section Classification = PLASTIC

For the force in Y Direction :


Total Bearing Area in Column Depth Direction = 45000 mm2

Maximum Shear Force at bottom of Base Plate = 159.44373654841 kN


Bearing pressure on each Flange Plate = 3.54 N/mm2 0 Safe In Bearing presure
UDL on each flange of shear key = 1063 N/mm
Total BM about the bottom of base plate = 20 kNm
M.I. of Shear key = 7226928 mm4
Elastic Section Modulus of shear key = 96359 mm3
Plastic Section Modulus of Shear Key = 144936 mm3
Moment capacity=Pyp*Zxx3 = 26 kNm Safe In Bending

Design of connection between Base plate and Shear key


Shear key flanges are provided with butt weld to get full capacity transfer
Shear key web is provided with fillet weld, below weld check is carried out for the same
Maximum Shear Force At the bottom of Base plate, = 159 KN
Thickness of Weld = 10 mm
2*0.7*s = 14.00 mm
Weld
iyy = 109431989 mm4
ixx = 8621368 mm4

zyy = 729547 mm3


zxx = 114952 mm3

syy = 61 N/mm2

Length Of weld Subjected to bending = 576 mm


Direct Bending Stress in the weld, fb = 61 N/mm2 < 189.37 Safe
Length Of weld Subjected to Shear = 552 mm
Direct Shear Stress in the Weld,fs = 41 N/mm2 < 189.37 Safe

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