Operating Instructions

VEGABAR 54
4 … 20 mA/HART

Document ID:
36726

Process pressure
Contents

Contents
1 About this document
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . .. 5
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . .. 5
2.4 General safety instructions . . . . . . . . . . . . . . . . . . .. 5
2.5 Safety label on the instrument . . . . . . . . . . . . . . . . .. 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6
2.7 Measuring range - permissible process pressure . . .. 6
2.8 Fulfillment of NAMUR recommendations . . . . . . . . .. 6
2.9 Safety instructions for Ex areas . . . . . . . . . . . . . . . .. 6
2.10 Environmental instructions. . . . . . . . . . . . . . . . . . . .. 6

3 Product description
3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . .. 8
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9
3.4 Packaging, transport and storage . . . . . . . . . . . . . .. 9
3.5 Accessories and replacement parts . . . . . . . . . . . . .. 10

4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Mounting steps, external housing. . . . . . . . . . . . . . . . 14

5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . .. 16
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . .. 17
5.3 Wiring plan, single chamber housing . . . . . . . . . . . .. 20
5.4 Wiring plan, double chamber housing . . . . . . . . . . .. 21
5.5 Wiring plan - version IP 66/IP 68, 1 bar . . . . . . . . . .. 23
5.6 Wiring plan, external housing with version IP 68 . . . .. 23
5.7 Switch-on phase. . . . . . . . . . . . . . . . . . . . . . . . . . .. 25

6 Set up with the indicating and adjustment module PLICSCOM

6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . .. 27

6.2 Insert indicating and adjustment module. . . . . . . . . .. 27
6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . .. 29
6.4 Setup steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30
Menu schematic . . . . . . . . . . . . . . . . . . 40
36726-EN-120324

6.5 . . . . . . . . ..
6.6 Saving the parameter adjustment data . . . . . . . . . . .. 42

2 VEGABAR 54 • 4 … 20 mA/HART
 Contents

7 Set up with PACTware and other adjustment programs

7.1 Connect the PC via VEGACONNECT . . . . . . . . . . .. 43
7.2 Parameter adjustment with PACTware . . . . . . . . . . .. 44
7.3 Parameter adjustment with AMS™ and PDM . . . . . .. 45
7.4 Saving the parameter adjustment data . . . . . . . . . . .. 45

8 Maintenance and fault rectification

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.2 Remove interferences . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3 Calculation of total deviation (according to DIN 16086) . 48
8.4 Exchanging the electronics module . . . . . . . . . . . . . . 49
8.5 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.6 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9 Dismounting
9.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10 Supplement
10.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
36726-EN-120324

with the delivery. You can find them listed in chapter "Product
description".
Editing status: 2012-03-09

VEGABAR 54 • 4 … 20 mA/HART 3
1 About this document

1 About this document

1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can

result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.

Ex applications
This symbol indicates special instructions for Ex applications.

l List
The dot set in front indicates a list with no implied sequence.

à Action
This arrow indicates a single action.

1 Sequence
Numbers set in front indicate successive steps in a procedure.
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4 VEGABAR 54 • 4 … 20 mA/HART
 2 For your safety

2 For your safety

2.1 Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.

2.2 Appropriate use

VEGABAR 54 is a pressure transmitter for measurement of gauge
pressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
36726-EN-120324

regulations.

VEGABAR 54 • 4 … 20 mA/HART 5
2 For your safety

2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must be
observed.

2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of "www.vega.com".

2.7 Measuring range - permissible process pres-

sure
Due to the application, a measuring cell with a measuring range higher
than the permissible pressure range of the process fitting may have
been integrated. The permissible process pressure is stated with
"Process pressure" on the type label, see chapter 3.1 "Configuration".
For safety reasons, this range must not be exceeded.

2.8 Fulfillment of NAMUR recommendations

The device fulfills the requirements of the applicable NAMUR
recommendations.

2.9 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.

2.10 Environmental instructions

Protection of the environment is one of our most important duties. That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
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6 VEGABAR 54 • 4 … 20 mA/HART
 3 Product description

3 Product description
3.1 Structure
Scope of delivery The scope of delivery encompasses:

l VEGABAR 54 pressure transmitter

l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Safety Manual 31637 "VEGABAR series 50 and 60 -
4 … 20 mA/HART" (optional)
- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)
- Supplementary instructions manual 31708 "Heating for in-
dicating and adjustment module" (optional)
- Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)
- Ex-specific "Safety instructions" (with Ex versions)
- if necessary, further certificates

Constituent parts The VEGABAR 54 consists of the components:

l Process fitting with measuring cell

l Housing with electronics, optionally available with plug connector
l Housing cover, optionally available with indicating and adjustment
module
The components are available in different versions.

Fig. 1: Example of a VEGABAR 54 with process fitting G1 A and plastic housing

1 Housing cover with integrated indicating and adjustment module (optional)
2 Housing with electronics
3 Process fitting with measuring cell
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VEGABAR 54 • 4 … 20 mA/HART 7
3 Product description

Type label The type label contains the most important data for identification and
use of the instrument:

1
2
11
3
4
5
6
7
8 10

Fig. 2: Structure of the type label (example)

1 Instrument type
2 Product code
3 Approvals
4 Electronics
5 Protection rating
6 Measuring range
7 Process and ambient temperature, process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 ID numbers, instrument documentation
With the serial number, you can access the delivery data of the
instrument via www.vega.com, "VEGA Tools" and "serial number
search". In addition to the type label outside, you can also find the
serial number on the inside of the instrument.

Scope of the operating This operating instructions manual applies to the following instrument
instructions manual versions:
l Software from 3.82

3.2 Principle of operation

Application area VEGABAR 54 is a pressure transmitter for use in the paper, food
processing and pharmaceutical industries as well as in water/sewage
water plants. Depending on the version, it is used for level, gauge,
absolute pressure or vacuum measurement. Measured products are
gases, vapours and liquids, also those containing abrasive substan-
ces.
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8 VEGABAR 54 • 4 … 20 mA/HART
 3 Product description

Functional principle Sensor element is the CERTEC® measuring cell with robust,
dependent on the process fitting also front-flush, abrasion-resistant
ceramic diaphragm. The process pressure causes a capacitance
change in the measuring cell via the ceramic diaphragm. This change
is converted into an appropriate output signal and outputted as
measured value.
The CERTEC® measuring cell is also equipped with a temperature
sensor. The temperature value can be displayed via the indicating and
adjustment module as well as processed via the signal output (with
digital versions).

Seal concept As a standard feature, the CERTEC® measuring cell is equipped with
a lateral, recessed seal.
Instruments with double seal have an additional front seal.
Instruments with hygienic fitting are equipped with a gap-free form
seal.

Voltage supply 4 … 20 mA/HART two-wire electronics for voltage supply and

measured value transmission on the same cable.
The supply voltage range can differ depending on the instrument
version.
The data for power supply are specified in chapter "Technical data".
The optional background lighting of the indicating and adjustment
module is powered by the sensor. A certain level of operating voltage
is required for this. You can find the exact voltage specifications in
chapter "Technical data".
The optional heating requires its own operating voltage. You can find
details in the supplementary instructions manual "Heating for indicat-
ing and adjustment module".
This function is generally not available for approved instruments.

3.3 Operation
The instrument can be adjusted with the following adjustment media:
l With indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
l with manufacturer-specific adjustment programs AMS™ or PDM
l With a HART handheld

3.4 Packaging, transport and storage

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Packaging Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.

VEGABAR 54 • 4 … 20 mA/HART 9
3 Product description

The packaging of standard instruments consists of environment-

friendly, recyclable cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.

Transport Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.

Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.

Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration

Storage and transport l Storage and transport temperature see chapter "Supplement -
temperature Technical data - Ambient conditions"
l Relative humidity 20 … 85 %

3.5 Accessories and replacement parts

Indicating and adjust- The indicating and adjustment module PLICSCOM is used for
ment module measured value indication, adjustment and diagnosis. It can be
inserted into the sensor and removed at any time.
You can find further information in the operating instructions "Indicating
and adjustment module PLICSCOM" (Document-ID 27835).

Interface adapter The interface adapter VEGACONNECT 4 enables the connection of

communication-capable instruments to the USB interface of a PC. For
parameter adjustment of these instruments, an adjustment software
such as PACTware with VEGA-DTM is required.
You can find further information in the operating instructions "Interface
adapter VEGACONNECT" (Document-ID 32628).

External indicating and VEGADIS 61 is suitable for external measured value indication and
adjustment of plics® sensors. It is connected to the sensor with an up
36726-EN-120324

adjustment unit
to 25 m long, four-wire, screened standard cable.
You can find further information in the operating instructions
"VEGADIS 61" (Document-ID 27720).

10 VEGABAR 54 • 4 … 20 mA/HART
 3 Product description

External indicating and VEGADIS 62 is suitable for measured value indication and adjustment
adjustment unit VEGA- of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
DIS 62 signal cable.
VEGADIS 62 is suitable for measured value indication with sensors
without HART protocol.
You can find further information in the operating instructions
"VEGADIS 62" (Document-ID 36469).

Flanges Flanges are available in different versions according to the following

standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984,
GOST 12821-80.
You can find additional information in the supplementary instructions
manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).

Measuring instrument The measuring instrument holder is used for wall/tube mounting of
holder VEGABAR series 50 pressure transmitters and VEGAWELL 52
suspension pressure transmitters. Supplied reducers enable the
adaptation to different instrument diameters. The material used is
316L.

Protective cover The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
You will find additional information in the supplementary instructions
manual "Protective cover" (Document-ID 34296).

Electronics module The electronics module is a replacement part for pressure transmitter
VEGABAR. One version is available for each type of signal output.
You find further information in the operating instructions "Electronics
module VEGABAR series 50 and 60 " (Document-ID 30175).
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VEGABAR 54 • 4 … 20 mA/HART 11
4 Mounting

4 Mounting
4.1 General instructions
Suitability for the pro- Make sure that all parts of the instrument exposed to the process, in
cess conditions particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" and on the
type label.

Mounting position Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).

Moisture Use the recommended cables (see chapter "Connecting to power

supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.

Fig. 3: Measures against moisture penetration

Ventilation and pressure The ventilation of the electronics housing as well as the atmospheric
compensation pressure compensation for the measuring cell are realised via a filter
element in the area of the cable gland.
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12 VEGABAR 54 • 4 … 20 mA/HART
 4 Mounting

1 1 1

2 2 2

Fig. 4: Position of the filter element

1 Filter element
2 Blind stopper

Caution:
Due to the filter effect, the pressure compensation is time delayed.
When opening/closing the housing cover quickly, the measured value
can change for a period of approx. 5 s by up to 15 mbar.

Information:
Make sure that the filter element is always free of buildup during
operation. A high-pressure cleaner may not be used for cleaning.
With instrument versions in protection IP 66/IP 68, 1 bar, the ventilation
is realised via the capillaries in the permanently connected cable. The
filter element is replaced by a blind stopper.

Temperature limits Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics housing
and connection cable are not exceeded.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 13
4 Mounting

Fig. 5: Temperature ranges

1 Process temperature
2 Ambient temperature

4.2 Mounting steps

Welding the socket For mounting VEGABAR 54, a welded socket is required. You can find
these components in the supplementary instructions manual "Welded
socket and seals".

Sealing/Screwing in Seal the thread with teflon, hemp or a similar resistant seal material on
threaded versions the process fitting thread 1½ NPT.
à Screw VEGABAR 54 into the welded socket. Tighten the hexagon
on the process fitting with a suitable wrench. Wrench size, see
chapter "Dimensions".

Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.

Sealing/Screwing in Seal the flange connections according to DIN/ANSI with a suitable,

flange versions resistant seal and mount VEGABAR 54 with suitable screws.

Mounting, socket ver- Use the seal corresponding to the instrument.

sions
à Shift VEGABAR 54 with PMC connection into the socket and
fasten with two screws M8x10.

4.3 Mounting steps, external housing

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Wall mounting 1 Mark the holes according to the following drilling template
2 Depending on the mounting surface, fasten the wall mounting
plate with 4 screws

14 VEGABAR 54 • 4 … 20 mA/HART
 4 Mounting

90 mm (3.54")

70 mm (2.76") 8 mm
(0.32")
3mm
(0.12")

mm
3,5 4")
R .1
(0

110 mm (4.33")

93 mm (3.66")

Fig. 6: Drilling template - wall mounting plate

Tip:
Mount the wall mounting plate so that the cable entry of the socket
housing points downward. The socket housing can be displaced by
180° to the wall mounting plate.

Warning:
The four screws of the socket housing must only be hand screwed. A
torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 15
5 Connecting to power supply

5 Connecting to power supply

5.1 Preparing the connection
Safety instructions Always keep in mind the following safety instructions:

l Connect only in the complete absence of line voltage

l If overvoltage surges are expected, overvoltage arresters should
be installed

Tip:
We recommend using VEGA overvoltage arresters B63-48 and
ÜSB 62-36G.X.

In hazardous areas you must take note of the respective regulations,

conformity and type approval certificates of the sensors and power
supply units.

Voltage supply Power supply and current signal are carried on the same two-wire
cable. The voltage supply range can differ depending on the
instrument version.
The data for power supply are specified in chapter "Technical data".
Provide a reliable separation between the supply circuit and the mains
circuits according to DIN VDE 0106 part 101. The VEGA power supply
units VEGATRENN 149A Ex, VEGASTAB 690 as well as all
VEGAMETs and VEGASCANs meet this requirement.
Keep in mind the following additional factors that influence the
operating voltage:
l Output voltage of the power supply unit can be lower under
nominal load (with a sensor current of 20.5 mA or 22 mA in case of
fault message)
l Influence of additional instruments in the circuit (see load values in
chapter "Technical data")

Connection cable The instrument is connected with standard two-wire cable without
screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should be
used.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.
We generally recommend the use of screened cable for HART
multidrop mode.
36726-EN-120324

Cable gland ½ NPT On the instrument with cable entry ½ NPT and plastic housing there is
a metallic ½" threaded insert moulded into the plastic housing.

16 VEGABAR 54 • 4 … 20 mA/HART
 5 Connecting to power supply

Caution:
No grease should be used when screwing the NPT cable gland or
steel tube into the threaded insert. Standard grease can contain
additives that corrode the connection between threaded insert and
housing. This would influence the stability of the connection and the
tightness of the housing.

Cable screening and If screened cable is necessary, connect the cable screen on both ends
grounding to ground potential. In the sensor, the screen must be connected
directly to the internal ground terminal. The ground terminal on the
outside of the housing must be connected to the potential equalisation
(low impedance).
If potential equalisation currents are expected, the connection on the
processing side must be made via a ceramic capacitor (e. g. 1 nF,
1500 V). The low frequency potential equalisation currents are thus
suppressed, but the protective effect against high frequency interfer-
ence signals remains.

Warning:
Within galvanic plants as well as vessels with cathodic corrosion
protection there are considerable potential differences. Considerably
equalisation currents can be caused via the cable scrren when the
screen is earthed on both ends. To avoid this, the cable screen must
only connected to ground potential on one side of the switching
cabinet in such applications. The cable screen must not be connected
to the internal ground terminal in the sensor and the outer ground
terminal on the housing not to the potential equalisation!

Information:
The metallic parts of the instrument (transmitter, process fitting, etc.)
are conductively connected with the inner and outer ground terminal
on the housing. This connection exists either as a direct metallic
contact or via the shielding of the special connection cable on
instruments with external electronics. You can find specifications on
the potential connections within the instrument in chapter "Technical
data".

Take note of the corresponding installation regulations for Ex

applications. In particular, make sure that no potential equalisation
currents flow over the cable screen. In case of grounding on both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.

5.2 Connection procedure

36726-EN-120324

Single/Double chamber Proceed as follows:

housing
1 Unscrew the housing cover

VEGABAR 54 • 4 … 20 mA/HART 17
5 Connecting to power supply

2 If an indicating and adjustment module is installed, remove it by

turning it to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cm
insulation from the individual wires
5 Insert the cable into the sensor through the cable entry
6 Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7 Insert the wire ends into the open terminals according to the wiring
plan
8 Press down the opening levers of the terminals, you will hear the
terminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling on
them
10 Connect the screen to the internal ground terminal, connect the
outer ground terminal to potential equalisation
11 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
12 Screw the housing cover back on
The electrical connection is finished.

Fig. 7: Connection steps 6 and 7

IP 68 version with exter- Proceed as follows:

nal housing
36726-EN-120324

1 Loosen the four screws on the housing base with an Allen key size
4

18 VEGABAR 54 • 4 … 20 mA/HART
 5 Connecting to power supply

2 Remove the housing socket from the mounting plate

3
1

Fig. 8: Components of the external housing

1 Screws
2 Wall mounting plate
3 Cable gland

3 Loop the connection cable through the cable entry on the housing
base1)

Information:
The cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4 Connect the wire ends as described under "Single/Double
chamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equal-
isation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing is
finished.
36726-EN-120324

1) The connection cable is already preconfectioned. If necessary, shorten it to

the requested length, cut the breather capillaries clean. Remove approx.
5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the
individual wires. After shortening the cable, fasten the type plate with sup-
port back onto the cable.

VEGABAR 54 • 4 … 20 mA/HART 19
5 Connecting to power supply

5.3 Wiring plan, single chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia

version.

Electronics and connec-

tion compartment

Display
I²C 1

1 2 5 6 7 8
4 2

Fig. 9: Electronics and connection compartment, single chamber housing

1 Plug connector for VEGACONNECT (I²C interface)
2 Spring-loaded terminals for connection of the external indication VEGADIS
61
3 Ground terminal for connection of the cable screen
4 Spring-loaded terminals for voltage supply

Wiring plan

Display
I2C

1 2 5 6 7 8

Fig. 10: Wiring plan, single chamber housing

1 Voltage supply, signal output
36726-EN-120324

20 VEGABAR 54 • 4 … 20 mA/HART
 5 Connecting to power supply

5.4 Wiring plan, double chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia

version.

Electronics compart-
ment

Display
1
I2C

1 2 5 6 7 8

3 2

Fig. 11: Electronics compartment, double chamber housing

1 Plug connector for VEGACONNECT (I²C interface)
2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 61
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 21
5 Connecting to power supply

Connection compart-
ment

Display
2

1 2 I2C

Fig. 12: Connection compartment double chamber housing

1 Spring-loaded terminals for voltage supply
2 Plug connector for VEGACONNECT (I²C interface)
3 Ground terminal for connection of the cable screen

Wiring plan

I2C

1 2

Fig. 13: Wiring plan, double chamber housing

1 Voltage supply, signal output
36726-EN-120324

22 VEGABAR 54 • 4 … 20 mA/HART
 5 Connecting to power supply

5.5 Wiring plan - version IP 66/IP 68, 1 bar

Wire assignment con-
nection cable

Fig. 14: Wire assignment connection cable

1 brown (+) and blue (-) to power supply or to the processing system
2 Shielding

5.6 Wiring plan, external housing with version IP 68

Overview

Fig. 15: VEGABAR 54 in IP 68 version 25 bar and axial cable outlet, external
housing
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 23
5 Connecting to power supply

Electronics and connec-

tion compartment for
power supply

Display
5
I²C

1 1 2 5 6 7 8

Fig. 16: Electronics and connection compartment

1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen
3 Cable gland to the process component
4 Spring-loaded terminals for connection of the external indication VEGADIS
61
5 Plug connector for VEGACONNECT (I²C interface)

36726-EN-120324

24 VEGABAR 54 • 4 … 20 mA/HART
 5 Connecting to power supply

Terminal compartment,
housing socket

1 2 3 4
2 4
1 3
5 6

Fig. 17: Connection of the sensor in the housing socket

1 Brown
2 Blue
3 Yellow
4 White
5 Shielding
6 Breather capillaries

Wiring plan external

electronics

Display
I2C

1 2 5 6 7 8

Fig. 18: Wiring plan external electronics

1 Voltage supply

5.7 Switch-on phase

36726-EN-120324

Switch-on phase After connecting VEGABAR 54 to power supply or after a voltage

recurrence, the instrument carries out a self-check for approx. 30
seconds:

VEGABAR 54 • 4 … 20 mA/HART 25
5 Connecting to power supply

l Internal check of the electronics

l Indication of the instrument type, the firmware as well as the
sensor TAGs (sensor designation)
l Output signal jumps briefly (approx. 10 seconds) to the set fault
current
Then the corresponding current is outputted to the cable (the value
corresponds to the actual level as well as the settings already carried
out, e.g. factory setting).

36726-EN-120324

26 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

6 Set up with the indicating and adjustment

module PLICSCOM
6.1 Short description
The indicating and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following
housing versions and instruments:
l All continuously measuring sensors in single as well as double
chamber housing (optionally in the electronics or connection
compartment)
l External indicating and adjustment unit

Note:
You can find detailed information on the adjustment in the operating
instructions manual "Indicating and adjustment module".

6.2 Insert indicating and adjustment module

Mount/Dismount indica- The indicating and adjustment module can be inserted into the sensor
ting and adjustment mo- and removed again at any time. It is not necessary to interrupt the
dule power supply.
Proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired position
on the electronics (you can choose any one of four different
positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronics
and turn it to the right until it snaps in.
4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.
The indicating and adjustment module is powered by the sensor, an
additional connection is not necessary.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 27
6 Set up with the indicating and adjustment module PLICSCOM

Fig. 19: Insert indicating and adjustment module

Note:
If you intend to retrofit the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.

36726-EN-120324

28 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

6.3 Adjustment system

1 2

1.1

Fig. 20: Indicating and adjustment elements

1 LC display
2 Indication of the menu item number
3 Adjustment keys

Key functions l [OK] key:

- Move to the menu overview
- Confirm selected menu
- Edit parameter
- Save value
l [->] key to select:
- Menu change
- Select list entry
- Select editing position
l [+] key:
- Change value of the parameter
l [ESC] key:
- interrupt input
- Return to higher-ranking menu

Adjustment system The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not confirmed with [OK] will not be saved.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 29
6 Set up with the indicating and adjustment module PLICSCOM

6.4 Setup steps

Address setting HART- In HART-Multidrop mode (several sensors on one input) the address
Multidrop must be set before continuing with the parameter adjustment. You will
find a detailed description in the operating instructions manual
"Indicating and adjustment module" or in the online help of PACTware
or DTM.

HART mode

Standard
Address 0

Level or process press- VEGABAR 54 can be used for level as well as for process pressure
ure measurement measurement. Default setting is level measurement. The mode can be
changed in the adjustment menu.
Depending on the application only the respective subchapter "Level or
process pressure measurement" is of importance. There, you find the
individual adjustment steps.

Level measurement
Parameter ad- Set up VEGABAR 54 in the following sequence:
justment "Level
measurement" 1 Selecting adjustment unit/density unit
2 Carry out a position correction
3 Carry out min. adjustment
4 Carry out max. adjustment
In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mounting
position or static pressure on the measurement. It does not influence
the adjustment values.

Information:
The steps 1, 3 and 4 are not necessary for instruments which are
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the min./max. adjustment.
The indicating and adjustment module enables the adjustment without
filling or pressure. Thanks to this, you can carry out your settings
already in the workshop without the instrument having to be installed.
The actual measured value is also displayed in the menu items for
min./max. adjustment.
36726-EN-120324

Select unit In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.

30 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

To select the adjustment unit (in the example switching over from bar
to mbar), proceed as follows:2)
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
▶ Basic adjustment
Display
Diagnostics
Service
Info

2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼

3 Activate the selection with [OK] and select "Units of measure-

ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.

Information:
When switching over to adjustment in a height unit (in the example
from bar to m), the density also has to be entered.
Proceed as follows:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
3 Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
4 Confirm with [OK], the submenu "Density unit" appears.
Unit of measurement

Density unit
▶ kg/dm³
pcf

5 Select the requested unit, e.g. kg/dm³ with [->] and confirm with
[OK], the submenu "Density" appears.
36726-EN-120324

2) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.

VEGABAR 54 • 4 … 20 mA/HART 31
6 Set up with the indicating and adjustment module PLICSCOM

Unit of measurement

Density
0001000
kg/dm³

6 Enter the requested density value with [->] and [+], confirm with
[OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to m.
Proceed as follows to select the temperature unit:3)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.

Carry out a position cor- Proceed as follows:

rection
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
= P

+0000 mbar
53 mbar

2 Select with [->], e.g. to accept actual measured value.

Position correction
Accept current measured
value?
▶ Accept
Edit

3 Confirm with [OK] and move to min.(zero) adjustment with [->].

Carry out min. adjust- Proceed as follows:

ment
1 Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
+000.0 %
=
+0000.0 mbar
0000.0 mbar

2 Set the requested percentage value with [+] and [->].

36726-EN-120324

3 Confirm with [OK] and edit the requested mbar value.

4 Set the requested mbar value with [+] and [->].

3) Selection options: °C, °F.

32 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

5 Confirm with [+] and move to max. adjustment with [->].

The min. adjustment is finished.

Information:
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Carry out max. adjust- Proceed as follows:

ment
1 Edit the % value in the menu item "Max. adjustment" with [OK].
Max. adjustment
+100.0 %
=
+1000.0 mbar
0000.0 mbar

Information:
The displayed pressure for 100 % corresponds to the nominal
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested percentage value with [->] and [OK].
3 Confirm with [OK] and edit the requested mbar value.
4 Set the requested mbar value with [+] and [->].
5 Confirm with [OK] and move to the menu overview with [ESC].
The max. adjustment is finished.

Information:
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Process pressure measurement

Parameter ad- Set up VEGABAR 54 in the following sequence:
justment "Pro-
cess pressure 1 Select application "Process pressure measurement"
measurement" 2 Select the unit of measurement
3 Carry out a position correction
4 Carrying out zero adjustment
36726-EN-120324

5 Carry out span adjustment

In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…

VEGABAR 54 • 4 … 20 mA/HART 33
6 Set up with the indicating and adjustment module PLICSCOM

The position correction compensates the influence of the mounting

position or static pressure on the measurement. It does not influence
the adjustment values.
In the menu items "zero" and "span" you determine the span of the
sensor, the span corresponds to the end value.

Information:
The steps 1, 3 and 4 are not necessary for instruments which are
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the zero/span adjustment.
The indicating and adjustment module enables the adjustment without
filling or pressure. Thanks to this, you can carry out your settings
already in the workshop without the instrument having to be installed.
The actual measured value is displayed in addition to the menu items
for zero/span adjustment.

Select application "Pro- VEGABAR 54 is preset to application "Level measurement". Proceed

cess pressure measure- as follows when switching over to application "Process pressure
ment" measurement":
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Select the menu "Service" with [->] and confirm with [OK].
Basic adjustment
Display
Diagnostics
▶ Service
Info

3 Select the menu item "Application" with [->] and edit with [OK].

Warning:
Note the warning: "Output can change".

4 Select with [->] "OK" and confirm with [OK].

5 Select "Process pressure" from the list and confirm with [OK].

Select unit In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar
to mbar), proceed as follows:4)
1 Push the [OK] button in the measured value display, the menu
36726-EN-120324

overview is displayed.

4) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.

34 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

▶ Basic adjustment
Display
Diagnostics
Service
Info

2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼

3 Activate the selection with [OK] and select "Units of measure-

ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.
Proceed as follows to select the temperature unit:5)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.

Carry out a position cor- Proceed as follows:

rection
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
= P

+0000 mbar
53 mbar

2 Select with [->], e.g. to accept actual measured value.

Position correction
Accept current measured
value?
▶ Accept
Edit
36726-EN-120324

3 Confirm with [OK] and move to min.(zero) adjustment with [->].

5) Selection options: °C, °F.

VEGABAR 54 • 4 … 20 mA/HART 35
6 Set up with the indicating and adjustment module PLICSCOM

Carrying out zero ad- Proceed as follows:

justment
1 Edit the mbar value in the menu item "zero" with [OK].
Zero
000.0 %
= P

+0000.0 mbar
0000.0 mbar

2 Set the requested mbar value with [+] and [->].

3 Confirm with [+] and move to span adjustment with [->].
The zero adjustment is finished.

Information:
The zero adjustment shifts the value of the span adjustment. The span,
i.e. the difference between these values, however, remains un-
changed.

Information:
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Carry out span adjust- Proceed as follows:

ment
1 Edit the mbar value in the menu item "span" with [OK].
Span
100.0 %
= P

+1000.0 mbar
0000.0 mbar

Information:
The displayed pressure for 100 % corresponds to the nominal
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested mbar value with [->] and [OK].
3 Confirm with [OK] and move to the menu overview with [ESC].
The span adjustment is finished.

Information:
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
36726-EN-120324

If the adjustment ranges are exceeded, the message "Outside

parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

36 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

Copy sensor data This function enables reading out parameter adjustment data as well
as writing parameter adjustment data into the sensor via the indicating
and adjustment module. A description of the function is available in the
operating instructions manual "Indicating and adjustment module".
The following data are read out or written with this function:
l Measured value presentation
l Adjustment
l Damping
l Linearisation curve
l Sensor-TAG
l Displayed value
l Display unit
l Scaling
l Current output
l Unit of measurement
l Language
The following safety-relevant data are not read out or written:
l SIL
l HART mode6)
l PIN
l Application
Copy sensor data

Copy sensor data?

Linearisation curve A linearization is necessary for all vessels in which the vessel volume
does not increase linearly with the level - e.g. in a horizontal cylindrical
or spherical tank - and the indication or output of the volume is
required. Corresponding linearization curves are preprogrammed for
these vessels. They represent the correlation between the level
percentage and vessel volume. By activating the appropriate curve,
the volume percentage of the vessel is displayed correctly. If the
volume should not be displayed in percent but e.g. in l or kg, a scaling
can be also set in the menu item "Display".

Linearisation curve

Linear

Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.
36726-EN-120324

6) With instruments with signal output 4 … 20 mA/HART

VEGABAR 54 • 4 … 20 mA/HART 37
6 Set up with the indicating and adjustment module PLICSCOM

Reset Basic adjustment

If the "Reset" (sensor-specific basic adjustment) is carried out, the
sensor resets the values of the following menu items to the reset
values (see chart):

Menu section Function Reset value

Basic settings Zero/Min. adjustment Measuring range begin
Span/Max. adjustment Measuring range end
Density 1 kg/l
Density unit kg/l
Damping 1s
Linearisation Linear
Sensor-TAG Sensor
Display Displayed value 1 bar
Displayed value 2 %
Display unit Volume/l
Scaling 0.00 to 100.0
Decimal point indication 8888.8
Service Current output - characteristics 4 … 20 mA
Current output - failure < 3.6 mA
Current output - min. current 3.8 mA
Current output - max. current 20.5 mA

The values of the following menu items are not reset with "Reset:

Menu section Function Reset value

Basic settings Unit of measurement No reset
Temperature unit No reset
Position correction No reset
Display Lighting No reset
Service SIL No reset
Language No reset
HART mode7) No reset
Application No reset

Factory setting
Like basic adjustment, in addition, special parameters are reset to
default values.8)
Peak value
The min. and max. temperature or pressure values are each reset to
the actual value.
36726-EN-120324

7) With instruments with signal output 4 … 20 mA/HART

8) Special parameters are parameters which are set customer-specifically on
the service level with the adjustment software PACTware.

38 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

Optional settings Additional adjustment and diagnosis options such as e.g. scaling,
simulation or trend curve presentation are shown in the following menu
schematic. You will find a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 39
6 Set up with the indicating and adjustment module PLICSCOM

6.5 Menu schematic

Information:
Depending on the version and application, the highlighted menu
windows may not always be available.
Basic adjustment
▶ Basic adjustment 1
Display
Diagnostics
Service
Info

Unit 1.1 Position correction 1.2 Min. adjustment 1.3 Max. adjustment 1.4
Unit of measurement Offset 000.0 % 100.00 %
bar ▼ = P
= =
Temperature unit 0.2 mbar 0.0 mbar 100.00 mbar
°C ▼ 0000 mbar 0.0 mbar 0.0 mbar

Damping 1.5 Linearisation curve 1.6 Sensor-TAG 1.7

1s Linear ▼ Sensor

Display
Basic adjustment 2
▶ Display
Diagnostics
Service
Info

Displayed value 2.1 Displayed value ▼ 2.1 Display unit 2.2 Scaling 2.3
0 % = 0.0
Pressure ▼ Scaled Volume ▼ l
l▼ 100 % = 100.0
l

Lighting 2.4

Switched off ▼
36726-EN-120324

40 VEGABAR 54 • 4 … 20 mA/HART
 6 Set up with the indicating and adjustment module PLICSCOM

Diagnostics
Basic adjustment 3
Display
▶ Diagnostics
Service
Info

Peak value 3.1 Sensor status 3.2 Trend curve 3.3

p-min.: -5.8 mbar
p-max.: 167.5 mbar OK Start trend curve?
T-min.: -12.5 °C
T-max.: +85.5 °C

Service
Basic adjustment 4
Display
Diagnostics
▶ Service
Info

Current output 4.1 Simulation 4.2 Reset 4.3 Language 4.4

Output mode: 4-20 mA ▼
Fail.mode: < 3.6 mA ▼ Start simulation ▼ Select reset ▼ Deutsch ▼
Min. current: 3.8 mA ▼
max. current: 20.5 mA ▼

SIL 4.5 HART mode 4.6 Copy sensor data 4.7 PIN 4.8

Deactivated!▼ Standard Copy sensor data? Enable?

Address 0

Application 4.9

Level ▼

Info
Basic adjustment 5
Display
Diagnostics
Service
▶ Info

Instrument type 5.1 Calibration date 5.2 Last change using PC 5.3 Sensor characteristics 5.4

Software version Display now?

36726-EN-120324

Serial number

VEGABAR 54 • 4 … 20 mA/HART 41
6 Set up with the indicating and adjustment module PLICSCOM

6.6 Saving the parameter adjustment data

We recommended noting the adjusted data, e.g. in this operating
instructions manual, and archiving them afterwards. They are thus
available for multiple use or service purposes.
If VEGABAR 54 is equipped with an indicating and adjustment module,
the most important data can be read out of the sensor into the
indicating and adjustment module. The procedure is described in the
operating instructions manual "Indicating and adjustment module" in
the menu item "Copy sensor data". The data remain there permanently
even if the sensor power supply fails.
If it is necessary to exchange the sensor, the indicating and adjustment
module is inserted into the replacement instrument and the data are
written into the sensor under the menu item "Copy sensor data".

36726-EN-120324

42 VEGABAR 54 • 4 … 20 mA/HART
 7 Set up with PACTware and other adjustment programs

7 Set up with PACTware and other adjustment

programs
7.1 Connect the PC via VEGACONNECT
VEGACONNECT directly
on the sensor
2

Fig. 21: Connection of the PC via VEGACONNECT directly to the sensor

1 USB cable to the PC
2 VEGACONNECT
3 Sensor

VEGACONNECT exter-
nally
1 2

TWIST

3
LO
EN

CK
OP

USB
4

Fig. 22: Connection via VEGACONNECT externally

36726-EN-120324

1 I²C bus (com.) interface on the sensor

2 I²C connection cable of VEGACONNECT
3 VEGACONNECT
4 USB cable to the PC

VEGABAR 54 • 4 … 20 mA/HART 43
7 Set up with PACTware and other adjustment programs

Necessary components:
l VEGABAR 54
l PC with PACTware and suitable VEGA DTM
l VEGACONNECT
l Power supply unit or processing system

VEGACONNECT via
HART
2 4

CK
LO
TWIST

USB
3

N
OPE
Fig. 23: Connecting the PC via HART to the signal cable
1 VEGABAR 54
2 HART resistance 250 Ω (optional depending on processing)
3 Connection cable with 2 mm pins and terminals
4 Processing system/PLC/Voltage supply

Necessary components:
l VEGABAR 54
l PC with PACTware and suitable VEGA DTM
l VEGACONNECT
l HART resistance approx. 250 Ω
l Power supply unit or processing system

Note:
With power supply units with integrated HART resistance (internal
resistance approx. 250 Ω), an additional external resistance is not
necessary. This applies, e. g. to the VEGA instruments VEGATRENN
149A, VEGADIS 371, VEGAMET 381. Common Ex separators are
also usually equipped with a sufficient current limitation resistance. In
such cases, VEGACONNECT 4 can be connected parallel to the
4 … 20 mA cable.

7.2 Parameter adjustment with PACTware

Further setup steps are described in the operating instructions manual
"DTM Collection/PACTware" attached to each CD and which can also
be downloaded from our homepage. A detailed description is available
in the online help of PACTware and the VEGA DTMs.
36726-EN-120324

Note:
Keep in mind that for setup of VEGABAR 54, DTM-Collection in the
actual version must be used.

44 VEGABAR 54 • 4 … 20 mA/HART
 7 Set up with PACTware and other adjustment programs

All currently available VEGA DTMs are included as a DTM Collection

on a CD. They can be purchased for a token fee from the responsible
VEGA agency. In addition, the actual PACTware version is also
available on this CD.
In addition, this DTM Collection incl. the basic version of PACTware
can be downloaded free of charge from the Internet. Move via www.
vega.com and "Downloads" to "Software".

7.3 Parameter adjustment with AMS™ and PDM

For VEGA sensors, instrument descriptions for the adjustment
programs AMS™ and PDM are available as DD or EDD. The
instrument descriptions are already implemented in the current
versions of AMS™ and PDM.
For older versions of AMS™ and PDM, a free-of-charge download is
available via Internet. Move via www.vega.com and "Downloads" to
"Software".

7.4 Saving the parameter adjustment data

It is recommended to document or save the parameter adjustment
data. That way they are available for multiple use or service purposes.
The VEGA DTM Collection and PACTware in the licensed, profes-
sional version provide suitable tools for systematic project documen-
tation and storage.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 45
8 Maintenance and fault rectification

8 Maintenance and fault rectification

8.1 Maintenance
Maintenance If the instrument is used properly, no special maintenance is required
in normal operation.
In some applications, product buildup on the diaphragm can influence
the measuring result. Depending on the sensor and application, take
precautions to ensure that heavy buildup, and especially a hardening
thereof, is avoided.

Cleaning If necessary, clean the diaphragm. Make sure that the materials are
resistant to the cleaning process, see resistance list under "Services"
on "www.vega.com". The wide variety of applications of isolating
diaphragms makes special cleaning instructions necessary for each
application. Please ask the VEGA agency serving you.

8.2 Remove interferences

Reaction when malfunc- The operator of the system is responsible for taking suitable measures
tions occur to rectify faults.

Failure reasons VEGABAR 54 offers maximum reliability. Nevertheless, faults can

occur during operation. These may be caused by the following, e.g.:
l Sensor
l Process
l Voltage supply
l Signal processing

Fault rectification The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
and the faults rectified this way.

24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is available to you 7 days a week round-the-clock. Since
we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.

Check the 4 … 20 mA Connect a handheld multimeter in the suitable measuring range

36726-EN-120324

signal according to the wiring plan.

46 VEGABAR 54 • 4 … 20 mA/HART
 8 Maintenance and fault rectification

? 4 … 20 mA signal not stable

l Level fluctuations
à Set the integration time via the indicating and adjustment
module or PACTware
l no atmospheric pressure compensation
à Check the pressure compensation in the housing and clean
the filter element, if necessary

? 4 … 20 mA signal missing
l Connection to voltage supply wrong
à Check connection according to chapter "Connection steps"
and if necessary, correct according to chapter "Wiring plan"
l No power supply
à Check cables for breaks; repair if necessary
l Operating voltage too low or load resistance too high
à Check, adapt if necessary

? Current signal greater than 22 mA or less than 3.6 mA

l electronics module or measuring cell defective
à Exchange the instrument or send it in for repair

In Ex applications, the regulations for the wiring of intrinsically safe

circuits must be observed.

Error messages via the ? E013

indicating and adjust-
l no measured value available9)
ment module
à Exchange the instrument or send it in for repair

? E017
l Adjustment span too small
à repeat with modified values

? E036
l no operable sensor software
à Carry out a software update or send instrument for repair

? E041
l Hardware error
à Exchange the instrument or send it in for repair

Reaction after fault rec- Depending on the reason for the fault and the measures taken, the
36726-EN-120324

tification steps described in chapter "Set up" may have to be carried out again.

9) Fault message can also appear if the pressure is higher than the nominal
range.

VEGABAR 54 • 4 … 20 mA/HART 47
8 Maintenance and fault rectification

8.3 Calculation of total deviation (according to

DIN 16086)
Total deviation The total deviation Ftotal according to DIN 16086 is the sum of basic
accuracy Fperf and longterm stability Fstab. Ftotal is also called
maximum practical deviation or utility error.
Ftotal= Fperf + Fstab
Fperf = √((FT)2 + (FKl)2)
With the analogue signal output there is also the error of the current
output Fa.
Fperf = √((FT)2 + (FKl)2 (+ Fa)2)
With:
l Ftotal: Total deviation
l Fperf: Basic accuracy
l Fstab: Long-term drift
l FT: Temperature coefficient (influence of medium or ambient
temperature)
l FKl: Deviation
l Fa: Error current output

Example Pressure measurement in the pipeline 8 bar (800 KPa)

Product temperature 50 °C, reference temperature 20 °C

Calculation ΔT: ΔT = 50 °C - 20 °C = 30 K
VEGABAR 54, with measuring range 25 bar, version 0.2 %
Calculation of the set Turn Down: TD = 25 bar/8 bar, TD = 3.1
Basic accuracy digital output signal in percent:
Fperf = √((FT)2 + (FKl)2)
FT = (0.1 %/10 K x ΔT)
FKl = 0.2 %
Fperf = √((0.1 %/10 K x 30 K)2 + (0.2 %)2)
Fperf = 0.36 %
Total deviation digital output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 3.1)/year
Fstab = 0.31 %
36726-EN-120324

Ftotal = 0.36 % + 0.31 % = 0.67 %

Total deviation digital output signal absolute:
Ftotal = 0.67 % x 8 bar/100 % = 53.6 mbar

48 VEGABAR 54 • 4 … 20 mA/HART
 8 Maintenance and fault rectification

Basic accuracy analogue output signal in percent:

Fperf = √((FT)2 + (FKl)2 + (Fa)2)
FT = (0.1 %/10 K x ΔT)
FKl = 0.2 %
Fa = 0.15 %
Fperf = √((0.1 %/10 K x 30 K)2 + (0.2 %)2 + (0.15 %)2)
Fperf = 0.39 %
Total deviation analogue output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 3.1)/year
Fstab = 0.31 %
Ftotal = 0.39 % + 0.31 % = 0.70 %
Total deviation analogue output signal absolute:
Ftotal = 0.70 % x 8 bar/100 % = 56 mbar

8.4 Exchanging the electronics module

In case of a defect, the electronics module can be exchanged by the
user against an identical type. If no electronics module is available on
side, the module can be ordered from the agency serving you.
Ordering and exchange are possible with or without sensor serial
number. The electronics module with serial number includes order-
specific data such as factory setting, seal material etc. These are not
included in the electronics module without serial number.
The serial number is stated on the type label of VEGABAR 54 or on the
delivery note.

8.5 Software update

The software version of VEGABAR 54 can be determined as follows:
l on the type label of the electronics
l via the indicating and adjustment module
l via PACTware
You can view all software histories on our website www.vega.com.
Make use of this advantage and get registered for update information
via e-mail.
The following components are required to update the sensor software:
36726-EN-120324

l Sensor
l Voltage supply
l VEGACONNECT
l PC with PACTware

VEGABAR 54 • 4 … 20 mA/HART 49
8 Maintenance and fault rectification

l Current sensor software as file

Load sensor software to At "www.vega.com/downloads" go to "Software". Select under "plics

PC sensors and instruments", "Firmware updates" the respective instru-
ment series and software version. Load the zip file via the right mouse
key with "Save target as" e.g. on the desktop of your PC. Move with the
right mouse key to the folder and select "Extract all". Save the
extracted files, for example on the desktop.

Prepare update Connect the signal conditioning instrument to power supply and
provide the connection from the PC to the instrument via the interface
adapter. Start PACTware and go via the menu "Project" to the VEGA
project assistant. Select "USB" and "Set instruments online". Activate
the project assistant with "Start". The assistant establishes the
connection automatically and opens the parameter adjustment window
"Sensor # online parameter adjustment". Connect this parameter
adjustment window before you carry out further steps.

Load software into sen- Select with the right mouse key the sensor in the project and go to
sor "Additional function". Then click to "Software update". The window
"Sensor # software update" opens. PACTware checks now the sensor
data and displays the actual hardware and software version of the
sensor. This takes approximately 60 s.
Push the button "Update software" and select the previously extracted
hex file. Then the software update can be started. The additional files
are installed automatically. Depending on the sensor, this procedure
lasts up to 1 h. Then the message appears ""Software update
successfully executed".

8.6 Instrument repair

If a repair is necessary, please proceed as follows:

You can download a return form (23 KB) from our homepage at www.
vega.com under: "Downloads - Forms and certificates - Repair form".
By doing this you help us carry out the repair quickly and without
having to call back for needed information.

l Print and fill out one form per instrument

l Clean the instrument and pack it damage-proof
l Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your return
shipment. You can find the respective agency on our website
www.vega.com under: "Company - VEGA worldwide"
36726-EN-120324

50 VEGABAR 54 • 4 … 20 mA/HART
 9 Dismounting

9 Dismounting
9.1 Dismounting steps

Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.

Take note of chapters "Mounting" and "Connecting to power supply"

and carry out the listed steps in reverse order.

9.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects on humans and the environ-
ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 51
10 Supplement

10 Supplement
10.1 Technical data
General data
Parameter, pressure Gauge pressure, absolute pressure, vacuum
Measuring principle Ceramic-capacitive, dry measuring cell
Communication interface I²C bus

Materials, weights, torque

Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
- Process fitting 316L
- Diaphragm sapphire ceramic® (99.9 % oxide ceramic)
- Joining material diaphragm/Basic ele- Glass solder
ment measuring cell
- Measuring cell seal FKM (VP2/A), EPDM (A+P 75.5/KW75F), FFKM
(Perlast G75S, Perlast G75B, Kalrez 6375)
- Process seal, PMC fitting M30 x 1.5 FKM (VP2/A), EPDM (A+P 75.5/KW75F), FFKM
(Perlast G75S, Perlast G75B, Kalrez 6375)
Materials, non-wetted parts
- Electronics housing Plastic PBT (polyester), Alu die-casting powder-
coated, 316L
- External electronics housing plastic PBT (Polyester)
- Socket, wall mounting plate external plastic PBT (Polyester)
electronics housing
- Seal ring, housing cover Silicone
- Inspection window in housing cover for Polycarbonate (UL-746-C listed)
indicating and adjustment module
- Type label support on connection cable PE hard
- Ground terminal 316Ti/316L
- Ohmic contact Between ground terminal and process fitting
- Connection cable between transmitter PUR
and external electronics housing with
IP 68 version
- Type label support on connection cable PE hard
- Connection cable with IP 68 1 bar PE, PUR
version
- Transport cover PFA
Weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on
36726-EN-120324

process fitting
Max. torques
- Screws for PMC 1", PMC 1¼" 2 Nm

52 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

- Screws for PMC 1½" 5 Nm

- G½ A, G¾ A 30 Nm
- G1 A, M30 x 1.5 50 Nm
- G1" for PASVE 100 Nm

Output variable
Output signal 4 … 20 mA/HART
HART output values according to HART standard 5.0
- Primary Value Pressure
- Secondary Value Temperature10)
Signal resolution 1.6 µA
Failure signal current output (adjustable) mA-value unchanged 20.5 mA, 22 mA, < 3.6 mA
Max. output current 22 mA
Load see load diagram under Power supply
Fulfilled NAMUR recommendations NE 43

Dynamic behaviour output

Run-up time approx. 10 s

100 %
90 %

1 2

10 %

tT tA t
tS

Fig. 24: Sudden change of the process variable. tT: dead time; tA: rise time; tS: jump response time
1 Process variable
2 Output signal

Dead time ≤ 150 ms

Rise time ≤ 100 ms (10 … 90 %)
Step response time ≤ 250 ms (ti: 0 s, 10 … 90 %)
36726-EN-120324

Damping (63 % of the input variable) 0 … 999 s, adjustable

10) Depending on the respective instrument and the process fitting, the tem-
perature can deviate from the real process temperature.

VEGABAR 54 • 4 … 20 mA/HART 53
10 Supplement

Additional output parameter - temperature

Processing is made via output signal HART multidrop, Profibus PA and Foundation Fieldbus
Range -50 … +150 °C (-58 … +302 °F)
Resolution 1 °C (1.8 °F)
Accuracy
- in the range of 0 … +100 °C ±3 K
(+32 … +212 °F)
- in the range of -50 … 0 °C (-58 … +32 °F) typ. ±4 K
and +100 … +150 °C (+212 … +302 °F)

Input variable
Adjustment
Adjustment range of the min./max. adjustment relating to the nominal measuring range:
- Percentage value -10 … 110 %
- Pressure value -20 … 120 %

Adjustment range of the zero/span adjustment relating to the nominal measuring range:
- zero -20 … +95 %
- Span -120 … +120 % 11)

- Difference between zero and span max. 120 % of the nominal range
Recommended max. turn down 10 : 1 (no limitation)
Nominal measuring ranges and overload capability in bar/kPa
The specifications are only an overview and refer to the measuring cell. Limitations due to the
material and process fitting version are possible. The specifications on the type label apply.

Nominal range Overload capacity, max. Overload capacity, min.

pressure pressure
Gauge pressure
0 … +0.1 bar/0 … +10 kPa +15 bar/+1500 kPa -0.2 bar/-20 kPa
0 … +0.2 bar/0 … +20 kPa +20 bar/+2000 kPa -0.4 bar/-40 kPa
0 … +0.4 bar/0 … +40 kPa +30 bar/+3000 kPa -0.8 bar/-80 kPa
0 … +1 bar/0 … +100 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
0 … +2.5 bar/0 … +250 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +5 bar/0 … +500 kPa +65 bar/+6500 kPa -1 bar/-100 kPa
0 … +10 bar/0 … +1000 kPa +90 bar/+9000 kPa -1 bar/-100 kPa
0 … +25 bar/0 … +2500 kPa +130 bar/+13 MPa -1 bar/-100 kPa
0 … +60 bar/0 … +6000 kPa +200 bar/+20 MPa -1 bar/-100 kPa
-1 … 0 bar/-100 … 0 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
36726-EN-120324

-1 … +1.5 bar/-100 … +150 kPa +50 bar/+5000 kPa -1 bar/-100 kPa

-1 … +5 bar/-100 … +500 kPa +65 bar/+6500 kPa -1 bar/-100 kPa

11) Values less than -1 bar cannot be set.

54 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

Nominal range Overload capacity, max. Overload capacity, min.

pressure pressure
-1 … +10 bar/-100 … +1000 kPa +90 bar/+9000 kPa -1 bar/-100 kPa
-1 … +25 bar/-100 … +2500 kPa +130 bar/+13 MPa -1 bar/-100 kPa
-1 … +60 bar/-100 … +6000 kPa +200 bar/+20 MPa -1 bar/-100 kPa
-0.05 … +0.05 bar/-5 … +5 kPa +15 bar/+1500 kPa -0.2 bar/-20 kPa
-0.1 … +0.1 bar/-10 … +10 kPa +20 bar/+2000 kPa -0.4 bar/-40 kPa
-0.2 … +0.2 bar/-20 … +20 kPa +30 bar/+3000 kPa -0.8 bar/-80 kPa
-0.5 … +0.5 bar/-50 … +50 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
Absolute pressure
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa 0 bar abs.
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa 0 bar abs.
0 … 5 bar/0 … 500 kPa 65 bar/6500 kPa 0 bar abs.
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa 0 bar abs.
0 … 25 bar/0 … 2500 kPa 130 bar/13 MPa 0 bar abs.
0 … 60 bar/0 … 6000 kPa 200 bar/20 MPa 0 bar abs.

Nominal measuring ranges and overload capability in psig

The specifications are only an overview and refer to the measuring cell. Limitations due to the
material and process fitting version are possible. The specifications on the type label apply.
Nominal range Overload capacity, max. Overload capacity, min.
pressure pressure
Gauge pressure
0 … +1.5 psig +200 psig -3 psig
0 … +3 psig +290 psig -6 psig
0 … +6 psig +430 psig -12 psig
0 … +15 psig +500 psig -15 psig
0 … +35 psig +725 psig -15 psig
0 … +70 psig +950 psig -15 psig
0 … +150 psig +1300 psig -15 psig
0 … +350 psig +1900 psig -15 psig
0 … +900 psig +2900 psig -15 psig
-15 … 0 psig +500 psig -15 psig
-15 … +25 psig +700 psig -15 psig
-15 … +70 psig +950 psig -15 psig
-15 … +150 psig +1300 psig -15 psig
-15 … +350 psig +1900 psig -15 psig
36726-EN-120324

-15 … +900 psig +2900 psig -15 psig

-0.7 … +0.7 psig +200 psig -3 psig
-1.5 … +1.5 psig +290 psig -6 psig

VEGABAR 54 • 4 … 20 mA/HART 55
10 Supplement

Nominal range Overload capacity, max. Overload capacity, min.

pressure pressure
-3 … +3 psig +430 psig -12 psig
-7 … +7 psig +500 psig -15 psig
Absolute pressure
0 … 15 psi 500 psi 0 psi
0 … 35 psi 700 psi 0 psi
0 … 70 psi 900 psi 0 psi
0 … 150 psi 1300 psi 0 psi
0 … 350 psi 1900 psi 0 psi
0 … 900 psi 2900 psi 0 psi

Reference conditions and actuating variables (according to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1
- Temperature +15 … +25 °C (+59 … +77 °F)
- Relative humidity 45 … 75 %
- Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psi)
Determination of characteristics Limit point adjustment according to IEC 61298-2
Characterstic curve Linear
Reference installation position upright, diaphragm points downward
Influence of the installation position < 0.2 mbar/20 Pa (0.003 psig)

Deviation determined according to the limit point method according to IEC 6077012)
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as to
analogue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Deviation with version 0.1 %
- Turn down 1 : 1 up to 5 : 1 < 0.1 %
- Turn down > 5 : 1 < 0.02 % x TD
Deviation with version 0.2 %
- Turn down 1 : 1 up to 5 : 1 < 0.2 %
- Turn down > 5 : 1 < 0.04 % x TD

Influence of the product or ambient temperature

Average temperature coefficient of the zero signal
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as to
36726-EN-120324

analogue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.

12) Incl. non-linearity, hysteresis and non-repeatability.

56 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

In the compensated temperature range 0 … +100 °C (+32 … +212 °F), reference temperature
20 °C (68 °F).
Average temperature coefficient zero signal
- Turn down 1 : 1 < 0.05 %/10 K
- Turn down 1 : 1 up to 5 : 1 < 0.1 %/10 K
- Turn down up to 10 : 1 < 0.15 %/10 K
Outside the compensated temperature range:
Average temperature coefficient zero signal
- Turn down 1 : 1 typ. < 0.05 %/10 K
Thermal change of the current output
Applies also to the analogue 4 … 20 mA current output and refers to the set span.
Thermal change, current output < 0.05 %/10 K, max. < 0.15 %, each with
-40 … +80 °C (-40 … +176 °F)

0,15 %

-40°C -20°C 20°C 40°C 60°C 80°C

-0,15 %

Fig. 25: Thermal change, current output

Long-term stability (according to DIN 16086, DINV 19259-1 and IEC 60770-1)
Applies to digital HART interface as well as to analogue current output 4 … 20 mA under
reference conditions. Specifications refer to the set span. Turn down (TD) is the relation nominal
measuring range/set span.
Long-term drift of the zero signal:
- For one year < 0.05 % x TD
- For five years < 0.1 % x TD
- For ten years < 0.2 % x TD

Ambient conditions
Ambient, storage and transport temperature
36726-EN-120324

- Standard version -40 … +80 °C (-40 … +176 °F)

- Versions IP 66/IP 68 (1 bar) and IP 68 -20 … +80 °C (-4 … +176 °F)
(25 bar), connection cable PUR

VEGABAR 54 • 4 … 20 mA/HART 57
10 Supplement

- Version IP 66/IP 68 (1 bar), connection -20 … +60 °C (-4 … +140 °F)

cable PE

Process conditions
The specifications of the pressure stage and product temperature are used as an overview. The
specifications on the type label are applicable.
Pressure stage, process fitting
- Thread 316L PN 60
- Thread 316L 1" for ball valve fitting PN 40
- PMC 316L PN 10
- Flange 316L PN 40

Product temperature depending on the measuring cell seal13)

Measuring cell seal Product temperature

FKM (VP2/A) -20 … +120 °C (-4 … +248 °F)

EPDM (A+P 75.5/KW75F) -40 … +120 °C (-40 … +248 °F)

FFKM (Kalrez 6375) -20 … +120 °C (-4 … +248 °F)

FFKM (Perlast G75S) -15 … +120 °C (-4 … +248 °F)

FFKM (Perlast G75B) -15 … +120 °C (-4 … +248 °F)

Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz

tested according to the regulations of German
Lloyd, GL characteristics 2.
Shock resistance Acceleration 100 g/6 ms14)

Electromechanical data - version IP 66/IP 67

Cable entry/plug15)
- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
or:
l 2 x blind stopper M20 x 1,5
36726-EN-120324

13) With process fitting PVDF, max. 100 °C (212 °F).

14) Tested according to EN 60068-2-27.
15) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.

58 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

- Double chamber housing l 1 x cable entry M20 x 1.5 (cable: ø 5 … 9 mm),

1 x blind stopper M20 x 1.5; plug M12 x 1 for
the external indicating and adjustment unit
(optional)
or:
l 1 x closing cap ½ NPT, 1 x blind stopper
½ NPT, plug M12 x 1 for the external indicating
and adjustment unit (optional)
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5; plug M12 x 1 for the
external indicating and adjustment unit (op-
tional)
or:
l 2 x blind stoppers M20 x 1.5; plug M12 x 1 for
the external indicating and adjustment unit
(optional)
Spring-loaded terminals for wire cross-sec- < 2.5 mm² (AWG 14)
tion

Electromechanical data - version IP 66/IP 68 (1 bar)

Cable entry
- Single chamber housing l 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
Connection cable
- Structure four wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)
- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)
- Tensile strength > 1200 N (270 pounds force)
- Standard length 5 m (16.4 ft)
- Max. length 1000 m (3281 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour - Non-Ex version Black
- Colour - Ex-version Blue

Electromechanical data - version IP 68

Connection cable between IP 68 instrument and external housing:
36726-EN-120324

- Structure four wires, one suspension cable, one breather

capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)

VEGABAR 54 • 4 … 20 mA/HART 59
10 Supplement

- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)

- Standard length 5 m (16.40 ft)
- Max. length 180 m (590.5 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour Blue
Cable entry/plug16)
- External housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
Spring-loaded terminals for wire cross-sec- 2.5 mm² (AWG 14)
tion up to

Indicating and adjustment module

Voltage supply and data transmission through the sensor
Indication LC display in dot matrix
Adjustment elements 4 keys
Protection rating
- unassembled IP 20
- mounted into the sensor without cover IP 40
Materials
- Housing ABS
- Inspection window Polyester foil

Voltage supply
Operating voltage
- Non-Ex instrument 12 … 36 V DC
- EEx-ia instrument 12 … 30 V DC
Operating voltage with illuminated indicating and adjustment module
- Non-Ex instrument 20 … 36 V DC
- EEx-ia instrument 20 … 30 V DC
Permissible residual ripple
- < 100 Hz Uss < 1 V
- 100 Hz … 10 kHz Uss < 10 mV

Load see diagram

36726-EN-120324

16) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.

60 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

Ω
1000

750

3
500
2
1
250

4
12 14 16 18 20 22 24 26 28 30 32 34 36 V

Fig. 26: Voltage diagram

1 HART load with HART version
2 Voltage limit EEx-ia instrument
3 Voltage limit non-Ex instrument
4 Operating voltage

Electrical protective measures

Protection rating
- Housing, standard IP 66/IP 6717)
- Aluminium and stainless housing (op- IP 68 (1 bar)18)
tionally available)
- Process component in IP 68 version IP 68 (25 bar)
- External housing IP 65
Overvoltage category III
Protection class II

Functional safety (SIL)

Functional safety is already activated on instruments with SIL qualification ex factory. On
instruments without SIL qualification ex factory, the functional safety must be activated by the user
via the indicating and adjustment module or via PACTware for applications according to SIL.

Functional safety according to IEC 61508-4

- Single channel architecture (1oo1D) up to SIL2
- double channel diversitary redundant up to SIL3
architecture (1oo2D)
You can find detailed information in the supplied Safety Manual of the instrument series or under
"www.vega.com", "Downloads", "Approvals".
36726-EN-120324

17) Instruments with gauge pressure measuring ranges cannot detect the am-
bient pressure when submerged, e.g. in water. This can lead to falsification
of the measured value.
18) Only with instruments with absolute pressure ranges.

VEGABAR 54 • 4 … 20 mA/HART 61
10 Supplement

Approvals
Instruments with approvals can have different technical data depending on the version.
That's why the associated approval documents have to be noted with these instruments. They are
part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial
number search" as well as via "Downloads" and "Approvals".

36726-EN-120324

62 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

10.2 Dimensions
The following dimensional drawings represent only an extract of the
possible versions. Detailed dimensional drawings can be downloaded
on www.vega.com under "Downloads" and "Drawings".
The two chamber housings are not available with instruments with
4 … 20 mA signal output

Plastic housing

~ 69 mm ~ 84 mm (3.31")
(2.72")
ø 79 mm ø 79 mm
(3.03") (3.31")

M16x1,5
112 mm (4.41")

112 mm (4.41")
M20x1,5/
½ NPT
M20x1,5/
1 ½ NPT 2

Fig. 27: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version

Aluminium housing

~ 116 mm (4.57") ~ 87 mm (3.43")

ø 86 mm
ø 86 mm (3.39")
(3.39")

M16x1,5
116 mm (4.57")

120 mm (4.72")

M20x1,5/ M20x1,5
½ NPT
M20x1,5/
1 ½ NPT 2
36726-EN-120324

Fig. 28: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version

VEGABAR 54 • 4 … 20 mA/HART 63
10 Supplement

Aluminium housing in protection rating IP 66/IP 68 (1 bar)

~ 150 mm (5.91") ~ 105 mm (4.13")

ø 84 mm
ø 84 mm (3.31")
(3.31")

M16x1,5

116 mm (4.57")

120 mm (4.72")
M20x1,5 M20x1,5

M20x1,5/
1 ½ NPT 2

Fig. 29: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version

Stainless steel housing

~ 59 mm ~ 69 mm ~ 87 mm (3.43")
(2.32") (2.72")
ø 80 mm ø 86 mm
ø 79 mm
(3.15") (3.39")
(3.11")

M16x1,5
117 mm (4.61")

120 mm (4.72")
112 mm (4.41")

M20x1,5/
M20x1,5/ ½ NPT
½ NPT M20x1,5/
1 2 ½ NPT 3

Fig. 30: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version, electropolished
2 Single chamber version, precision casting
2 Double chamber version, precision casting
36726-EN-120324

64 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

Stainless steel housing in protection rating IP 66/IP 68 (1 bar)

~ 93 mm ~ 105 mm (4.13") ~ 103 mm

(3.66") ø 84 mm (4.06")
ø 80 mm ø 77 mm
(3.15") (3.31") (3.03")

M16x1,5

117 mm (4.61")
120 mm (4.72")
112 mm (4.41")

M20x1,5/ M20x1,5
½ NPT
M20x1,5/
1 ½ NPT 2 3

Fig. 31: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version, electropolished
2 Single chamber version, precision casting
2 Double chamber version, precision casting

IP 68 (25 bar) version with external housing

65 mm
(2 9/16")
(2 43/64")
68 mm

42mm
(1 21/32")

1
59 mm (2 21/64")
(3 5/8")
92 mm

40mm
(1 37/64")
90 mm (3 35/64")

110 mm (4 21/64")
2
~ 66 mm (2 19/32")
36726-EN-120324

Fig. 32: IP 68 version with external housing

1 Lateral cable outlet
2 Axial cable outlet

VEGABAR 54 • 4 … 20 mA/HART 65
10 Supplement

VEGABAR 54, threaded fitting

SW 36 mm
(1.42") SW 27 mm
(1.06")

45 mm
(1.77")
44 mm
(1.73")

G¾A G½A
22 mm
(0.87")

21 mm
(0.83")
ø 24 mm ø 18 mm
(0.95") (0.71")
ø 27 mm
(1.06")
GA GB

SW 41 mm SW 32 mm
(1.61") (1.26")
44 mm
(1.73")

59 mm
(2.32")

G1A G1A
21 mm
(0.83")

ø 30 mm
(1.18")
40 mm
(1.58")

ø 40 mm ø 40 mm
(1.58") (1.58")

GC GD

Fig. 33: VEGABAR 54, threaded connection: GA = G¾ A acc. to DIN 3852-E, GB = G½ A front-flush, GC = G1 A
absolutely front-flush, GD = G1 A (DIN 3852-E) x 40 mm absolutely front-flush
36726-EN-120324

66 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

VEGABAR 54, hygienic fitting 1

44,5 mm
(1.75")
45 mm
(1.77")

ø 36 mm ø 50,5 mm
(1.42") (1.99")

CI CD

SW41
44,5 mm
(1.75")

67,5 mm
(2.66")

G1 A

ø 52 mm
(2.05")
GK RI

Fig. 34: VEGABAR 54, hygienic fitting: CI = Clamp DN15-20 according to DIN 32676, CD = Clamp 1" according to
DIN 32676, ISO 2852, GK = G1 A conus 40° front-flush, RI = Ingold connection
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 67
10 Supplement

VEGABAR 54, hygienic fitting 2

45 mm
(1.77")

ø 62,5 mm
(2.46")

RE

Fig. 35: VEGABAR 54, hygienic fitting: RE = bolting DN 25 PN 40 acc. to DIN 11851

36726-EN-120324

68 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

VEGABAR 54, flange connection 1

d2
50 mm
(1.97")

b
f
d4
k
D

DB, FZ, DA, F1

mm DN PN D b k d2 d4 f
1 DB 15 40 95 16 65 4 x ø14 45 2
FZ 20 40 105 18 75 4 x ø14 58 2
DA 25 40 115 18 85 4 x ø14 68 2
2 F1 1“ 150 lbs 108 14,2 79,2 4 x ø15,7 50,8 1,6

mm DN PN D b k d2 d4 f
1 DB 15 40 3.74" 0.63" 2.56" 4 x ø0,55" 1.77" 0.08"
FZ 20 40 4.13" 0.71" 2.95" 4 x ø0,55" 2.28" 0.08"
DA 25 40 4.53" 0.71" 3.35" 4 x ø0,55" 2.68" 0.08"
2 F1 1“ 150 lbs 4.25" 0.56" 3.12" 4 x ø0,62" 2" 0.06"

Fig. 36: VEGABAR 54, flange connection form C DIN 2501

1 Flange connection according to DIN 2501
2 Flange fitting according to ANSI B16.5
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 69
10 Supplement

VEGABAR 54, flange connection 2

47,8 mm d2
(1 7/8")

b
f
d4
k
D

FA

mm DN PN D b k d2 d4 f
FA 25 40 115 18 85 4xø14 68 2

inch DN PN D b k d2 d4 f
FA 25 40 4 17/64" 45/64" 3 11/32" 4xø 35/64" 2 43/64" 5/64"

Fig. 37: VEGABAR 54, flange connection form B1, EN 1092-1

36726-EN-120324

70 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

VEGABAR 54, connection for paper industry 1

SW32 ø 36 mm
46

45,5 mm
(1 51/64")
(2 3/64")

(1 57/64")
(1 27/64")
52 mm

48 mm
M44x1,25 M30x1,5 M8

ø 25 mm
21 mm

(1 9/64")
(53/64")

29 mm

ø 26,3 mm
(63/64")
(1 1/32")
ø 27,4 mm
(1 5/64")
BA/BB BF/BS PC
43,7 mm

43,7 mm
(1 23/32")

(1 23/32")

M8 M8

ø 34,6 mm ø 40,4 mm
(1 23/64") (1 19/32")

PD PE

Fig. 38: VEGABAR 54, fitting for the paper industry: BA/BB = M44 x 1.25; BF = M30 x 1.5; BS = M30 x 1.5 for
headbox, PC = PMC 1", PD = PMC 1¼", PE = PMC 1½"
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 71
10 Supplement

VEGABAR 54, connection for paper industry 2

SW36 SW36
104,8 mm (4 1/8")

104,8 mm (4 1/8")

G1" G1"
(1 3/16")

(1 3/16")
30 mm

30 mm

ø 24,7 mm ø 24,7 mm
(31/32") (31/32")
ø 29,3 mm ø 29,3 mm
(1 5/32") (1 5/32")
VP VR

Fig. 39: VEGABAR 54, connection for paper industry: VP = G1" for PASVE, VR = G1" for PASVE with O-ring seal

36726-EN-120324

72 VEGABAR 54 • 4 … 20 mA/HART
 10 Supplement

10.3 Industrial property rights

VEGA product lines are global protected by industrial property rights.
Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor
housing.

VEGA Produktfamilien sind weltweit geschützt durch gewerbliche

Schutzrechte.
Nähere Informationen unter http://www.vega.com.

Les lignes de produits VEGA sont globalement protégées par des

droits de propriété intellectuelle.
Pour plus d'informations, on pourra se référer au site http://www.vega.
com.

VEGA lineas de productos están protegidas por los derechos en el

campo de la propiedad industrial.
Para mayor información revise la pagina web http://www.vega.com.

Линии продукции фирмы ВЕГА защищаются по всему миру

правами на интеллектуальную собственность.
Дальнейшую информацию смотрите на сайте http://www.vega.com.

VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<http://www.vega.com>。

10.4 Trademark
All the brands as well as trade and company names used are property
of their lawful proprietor/originator.
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 73
Index

INDEX
A Mounting, socket versions 14
Accessory
- External indicating and adjustment unit 10 P
- External indicating and adjustment unit Position correction 32, 35
VEGADIS 62 11 Pressure compensation 12
- Flanges 11 Process conditions 12
- Indicating and adjustment module 10
- Interface adapter 10
- Measuring instrument holder 11
R
Recycling 51
- Protective cover 11
Repair form 50
Application area 8
Replacement parts
- Electronics module 11
C Reset 38
Cable entry 16 Return form 50
Cable screening 17
Check output signal 46
Connection cable 16
S
Safety data sheet 50
Connection compartment
Seal concept 9
- Double chamber 22
Service hotline 46
Connection VEGACONNECT
Span adjustment 36
- directly on the sensor 43
- externally 43
- to the signal cable 44 T
Copy sensor data 37 Temperature limits 13
Total deviation 48
Type label 8
D
Disposal 51
U
Unit of measurement 30, 34
E
Electronics and connection compartment 20
Electronics compartment V
- Double chamber 21 Voltage supply 9, 16
Error messages 47
W
F WEEE directive 51
Fault rectification 46 Wiring plan
- Double chamber housing 22
- External electronics 25
H
- Single chamber housing 20
HART multidrop 30
Hotline 46
Z
Zero adjustment 36
M
Maintenance 46
Max. adjustment 33
36726-EN-120324

Min. adjustment 32
Moisture 12
Mounting external housing 14
Mounting position 12

74 VEGABAR 54 • 4 … 20 mA/HART
 Index
36726-EN-120324

VEGABAR 54 • 4 … 20 mA/HART 75
 Printing date:

VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: [email protected]
www.vega.com

ISO 9001

All statements concerning scope of delivery, application,

practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.

© VEGA Grieshaber KG, Schiltach/Germany 2012

Subject to change without prior notice 36726-EN-120324