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•i B ^ M B ^ B i B ' B ^ M ^ H w o r k s
How To Diagnose ai
Repair Automotiv
Electrical Systei
T o Leslie, w h o s e love a n d advice is a gift-
SECTION I: THEORY
P.HAPTFR 1 Ohm1. Law 1P
-Three Things* About 12-Volt DC Circuits 11
•Three Things* About 12-Volt DC Circuits 14
Resistance/Amps Relationship 16
DC and AC Circuits 18
Oh No. Math? 19
Rules of Operation for Three Types of Circuits 20
CHAPTER 5: C h a r g i n g a n d S t a r t i n g Sy»temm 69
n r : n«npratnr<; S3
DC Generator Voltage Regulators 71
Allornatnre ,. Z2
Mechanical Voltage Regulators for Alternators 7S
Transistorized Electronic Voltage Regulators • 76
Internal and Computer-Controlled Voltage Regulators 77
Charge Indicators 78
Alternator Testing • 81
Generic Alternator Testing 83
G M Alternator with External Regulator 85
G M Delcotron Alternator with Internal Regulator 87
Delco-Remy CS Alternator 87
Ford-Altemator with External Regulator 89
F n r r l - M n t n r r f a f t IAR Altarnatnr-i £H
Chrysler Alternator with External Voltage Regulator 90
Chrysler's Computer-Controlled Alternator 90
DC Generator and Regulator Testing 90
Generator Polarizing
Starter Motors 92
Starter Solenoids 93
Starter Testing 93
Sources 157
Index 1S9
8
Typically, these instructions occurred in the evenings, after 1964 Corvette. It should have been a portent for her of
everyone had already put in a full day working on cars. Too things to come. However, she was not dissuaded. For this,
often, I was faced with a group of ill-fated students all I am forever indebted to her, especially for her continuing
wishing they were home eating dinner instead of sitting in efforts to p u m p some life into me and make me funny and
class. Keeping these students awake, interested, and open acccssible to humans. I don't know where I'd be without
to learning was a challenge, to say the least. Consequently, her—probably somewhere else sucking engine juice for life
over the years I gained invaluable experience and learned, support and wishing I had a wife just like her.
out of necessity, innovative ways of imparting information If all these experiences have taught me anything, its that
and keeping things moving during class. As a result. I have the more I think I know, the more I realize I don't know
been able to incorporate many of those techniques and much at all. So I'd like to thank some of the people who
ideas into this book. have helped me over the yean, especially with the writing
In addition to teaching. I had the great fortune to of this book.
spend quite a few years working and consulting at a Chief and foremost. I'd like to thank "Teck." H e was my
unique and interesting business called Automotive Data master teacher during my short tenure as a high school
Systems (ADS) in California. A D S is a cutting-edge auto-shop teacher and also the founder of ADS. His
company that provides a telephone automotive diagnostic technical and personal advice over the years has been an
"hotline" that technicians can call in to receive invaluable source of inspiration, development, and practical
immediate, real-person, real-world advice on how to growth, and without him I am sure I would be something
diagnose and repair a specific problem on a car as its less of the person I am today. I'd also like to thank both
being worked on. T h e automotive database compiled, Curt Moore and Dave Bellaver, who allowed me access,
referenced, and stored at this facility is truly amazing, through their contacts, to much of the technical infor-
having (at last count) over 30,000 records, or "tech- mation contained in this book. I'd also like to thank
notes." pertaining to specific years, makes, and models of especially Mike McFJfresh. a former coworker, technical
vehicles and their drivability-relatcd problems. As a scribe, and overall automotive scholar at ADS. Without his
result, ADS technicians have been consistently able to rechnical ediring. and invaluable input, some of the stupid
give correct advice to customers over 95 percent of the things I originally wrote would have wound up printed in
time. With this much confidence in that database and these pages for you to laugh at. Fortunately, his generous
the daily hands-on training I received in diagnostics gift of time and his always-willing-to-help attitude has
and troubleshooting, I was able to synthesize a great deal (hopefully!) saved me from professional embarrassment.
of information about electrical automotive systems and Thanks, Mike, for all your help. lastly and again, there is
their diagnosis and repair. I am forever indebted to the my wife, whose incredible patience, astute editing skills,
great bunch of guys I met at this company who have and sharp-edged advice ( O U C H ! ) made this a better book.
always generously shared (and c o n t i n u e to) their She helped me avoid writing about voltmeters or alter-
knowledge and experience with me. Unfortunately, the nators that "speak" or ground path returns that go
company, although still in business, hxs been swallowed nowhere. I'd like to thank her from the bottom of my heart
up by a large automotive aftcrmarkct "solutions" provider; and promise her that she doesn't have to read this book
many of the employees now work for a large Korean car "just one more time."
manufacturer somewhere in Southern California.
In closing, I'd just like to say that I hope you, the reader,
Hopefully, they've all found diagnostic nirvana there.
are able to gain some practical skills and knowledge, which
Finally, for the last 25 years of my life there has been my will help increase your confidence when faced with
wife. O n our first date, she showed up at my door only to automotive electrical challenges.
find me working in my garage on my recently acquired — Tracy Martin
SECTION I
THEORY
T his first scction is intended to provide a bare-bones
explanation of general electrical theory and how basic
direct current (IXI) electricity operates in an automobile.
knowledge ot electricity or electronics since this book takes
certain liberties and shortcuts with clcctrical science. For all
electronically challenged mortals, ( rtapter I on I )hm's Law
Its not important to understand electricity inside and is a hot-rod version of how 1 J volt automotive electrical
o u t — a subject many books cover in excruciating detail— systems operate. Then, Chapter 2 on voltage drop testing
but it is important to have a basic understanding of how to cuts to the chase by showing how to apply the information
apply a practical working knowledge of electricity in order learned in the context of solving real automotive ptobleniv
to diagnose and repair electrical malfunctions that show up In fact, all subjects covered in this book relate in some way
in your car or truck. to basic theories discussed in chapters 1 and 2. So. if brain-
An in-depth examination of clcctrical theory is far more fade starts to set in while reading more detailed sections on
complex and cumbersome than the practical "hands-on" wiring diagrams or electronic fuel injection diagnosis, a
premise offered in this book. Therefore, apologies arc revisit to these chapters for an electrical theory "tune-up"
offered in advance to readers with more than a working may prove helpful.
CHAPTER 1
OHM'S LAW
B ecause billions of electrons flowing through a wire at
the speed of light are difficult to see and—for most
people—hard to even imagine, electronics and clcctrical
year and it's your turn at bat in a game, there's a good
chance you'll strike out. As everyone knows, a little practice
before a game goes a long way toward ensuring success.
repair arc areas of vehicle maintenance most people shy Likewise, the day your vehicle fails to start also should not
away from. Unlike disassembling and cleaning a carburetor, be the first time you switch on .our new digital voltmeter.
changing a flat tire, or bolting accessories onto your vehicle, Simply having basic electrical knowledge is not enough:
repairing electrical systems is a truly cerebral endeavor; you mast practice applying that knowledge by using a
however, it is not impossible or even difficult. Electrical multimeter on an operating circuit. This will provide
systems may seem perplexing while watching a seasoned a better-than-average chance of hitting the ball the first
automotive technician with electronics sawy diagnose an time (electrically speaking) when \omcthing goes wrong
electrical problem in a vchicle, especially when you think with your car. And it's easier than you think.
you may have to repeat the process when faced with an Applying electrical theory to the real world is simply a
clcctrical nightmare at a later point. However, a little secret matter of knowing what reading to expect from
allows you to easily repeat skills needed to diagnose a starter a volt/amp/ohmmeter display connected to a working
motor that goes "click," a dim headlight, an engine that circuit before connecting it to a problem circuit. Antici-
starts and dies, or to find and fix any number of other pating what the reading should be and understanding what
mysterious problems. T h e secret is practice. die numbers mean allows visualization of an otherwise
Most people understand the need for practice, especially invisible problem. By practicing on operating circuits with
when it comes to sports; playing baseball, riding motor- known values, you'll gain the necessary confidence to figure
cycles, shooting pool, bowling—anything requiring a out what to look for in a circuit that isn't doing what it's
specific skill set goes a lot smoother with experience. For supposed to. Ixt's stan by dissecting a common 12-volt IX"
example, suppose you haven't picked up a baseball bat in a circuit—it doesn't get much simpler.
10
i r ^ n ^ x WW / )
Urheberrechlllch g e s c h u t z t e s Ma'e
v \ mm i p\ i m i m /
LOAD
\ /
GROUND
GROUND SIDE
RETURN
/ " • S
POWER
SOURCE
I
Hg 1-1. Three dements of a
Dw tgtti btfb. irx3(3)Pv black <Mn a Pw ground return
circuit must he separated and isolated f r o m the overall T h i n g s " are easily identified as t h e primary c o m p o n e n t s of
larger system of which it is a p a n . as well as from other every 12-volt D C electrical circuit.
operating circuits w i t h i n that same system. T h e " T h r e e T h i n g s " listed—power source, load device,
W h e n faced with an a u t o m o t i v e electrical repair, most and g r o u n d r e t u r n — a r e all necessary and must be present
people typically turn t o m a n u f a c t u r e r wiring diagrams for in a circuit in order for it to operate
help. T h e y wrongly assume that since the diagrams provide
a blueprint of the electrical system, they will thus help with Power Source
the identification of specific inoperable circuits. However, Ever)- electrical c o m p o n e n t must have a power source in
this approach is like looking for a needle in a haystack. order to operate. All clcctrical energy needed for the circuit
Manufacturers' wiring diagrams don't isolate or identic- to d o its job is provided by a power source. In order for
inoperable circuits; in fact, since they can show the entire electricity to move along a wire, s u b a t o m i c particles called
lighting system with all its circuits, or worse, the complete electrons (invisible t o the naked eye) interact to transfer
electrical system for the whole vehicle, this approach can energy from o n e point to another, they provide power for
prove d a u n t i n g unless you know what to look for. a circuit. Starting at a battery's positive terminal, electrons
T h e abiliry to identify- and isolate a circuit allows you to are pushed t h r o u g h the circuit. Any problems with connec-
simply c o n n e c t a voltmeter properly and anticipate the tions o n the power side of a circuit will afleci the entire
respective readings. T h i s is n o t hard or intimidating if you circuit. T h i s seems like a no-brainer. b u t o f t e n t i m e s techni-
understand the " T h r e e T h i n g s " that m a k e u p all 12-volt cians a n d h o m e mechanics spend countless h o u r s trying t o
D C circuits. W h e n any o n e of the " T h r e e T h i n g s " goes discover w h y something w o n t work only t o find o u t later
missing in action, the circuit stops working. While this may- that a simple blown fuse is the cause.
seem obvious, it is far less so w h e n looking at a complex T h e battery andVor alternator/generator arc the chief
wiring diagram or actual wiring harness u n d e r the h o o d . power sources for all electrical and electronic circuits in a
However, when you k n o w what t o look for. these " T h r e e vehicle. In a d d i t i o n , wires connected t o cither a battery's
12
«/\IID/E mm mmm /
positive terminal or an alternators o u t p u t terminal arc arc included as p a n of the design of the circuit in which
considered a power source. Consequently, relays, (uses, they f u n c t i o n .
junction blocks, and fusible links also provide power to However, there is o n e type of load device we can all live
electrical c o m p o n e n t s because they connect to the battery's w i t h o u t : unwanted load devices. T"hesc run the g a m u t f r o m
positive terminal. Additional terminology used t o refer to corroded or loose connections to frayed sections of wire to
power sources includes: plus side, power side, hot or h o t dirtv - contacts inside switches or relays. U n w a n t e d load
side, positive ( • ) . and batter}*. devices have resistance t o electron flow, use u p voltage
unnecessarily, and have an undesirable effect o n clcctrical
Load Device circuits. Worst of all. they don't show u p o n wiring
A load device is any c o m p o n e n t that uses u p voltage or has diagrams, so you have t o find t h e m yourself. ( C h a p t e r 2 o n
resistance t o clcctrons flowing through a wire. Most load Voltage D r o p Testing will show you how.)
devices simply a m o u n t t o n o t h i n g m o r e than electrical
c o n d u c t o r s of various lengths, sizes, a n d shapes. For Ground Return
example, motors, relays, lights, solenoids, coils, spark plugs, A ground return provides a route for clcctrons (electricity)
and c o m p u t e r s (black boxes) arc all load devices with some to return t o the battery after use by a load device. T h e s e can
resistance. T h e h u n d r e d s of load do-ices appearing in be wires, metal b o d y panels, the engine block, the trans-
wiring diagrams all p e r f o r m some type of useful work and mission. or a vehicle frame. O t h e r terminology often used
Two power sources found « ar reticles—the sUrage batfery and aatmator lor gemdtot In oldef vetoes}
13
V M H H H H H
TT»»sc componeoa ray appe&r cXlferecl. !xj! meyre jus* load <3evc« resxtaFce to ttectronflowCoutImy '•'oongef Toyota
t o refer t o a g r o u n d return include}: g r o u n d , cold, earth, or energy f r o m the pressurized water extracted via the Itud
negative (-). This sequence of electron (low—power, load device, a return hose (ground rcnirnl sends the ss-ater f r o m
device, a n d g r o u n d r e t u r n — i s k n o w n as a complete circuit. the load device back to the tank where the sequence starts
If any of the " Three Things" is disconncctcd, the circuit is over again.
broken and rendered incomplete. For this process t o work continually, water must be
Bocausc electrons arc invisible when flossing through a returned t o the t a n k at the same rate it's p u m p e d o u t . The
circuit, its hard to get an idea of what's going on inside the flow of electrons t h r o u g h an electrical circuit works in a
system. Consider a basic 12-volt circuit consisting of a batter)', similar manner. Starting f r o m the circuit's power side,
light bulb, and wires. T h e only s-isual confirmation that the electrons floss- to a load device svhere they provide energy
circuit is operating is that the bulb is on. If everything is for s o m e type of work to b e accomplished. From the load
connecrcd and the light bulb Is off. one of the " T h r e e 'Things" device they flow t h r o u g h t h e g r o u n d - r e t u r n svire back to
is missing and the only confirmation a technician receives that the battery.
something is wrong is that the bulb will not turn on.
Let's think of this concept a n o t h e r way. Water flowing "THREE MORE THINGS" ABOUT
t h r o u g h a hose is a user-friendly way t o conceptualize what's 12-VOLT DC CIRCUITS
h a p p e n i n g inside an operating electrical circuit. Visualize a You knesv it couldn't be that simple! O n l y three electrical
tank full of water with an internal p u m p . T h e r e is an inlet concepts t o keep track of) Don't worry; there's not u m
a n d outlet on the tank connccted via hoses to a load device. m u c h more.
W h e n water is p u m p e d o u t of the tank u n d e r pressure, it's T h e power source, load dcvice, and g r o u n d return are
sent t o a load device that docs some f o r m of work. After the physical objects that can actually be seen and touched. In
14
I ™ . IP\"W~W / J
Fig 1-2. D&incusfy happy wotkjng etectrons ace pumped. ce pushed, out of the battery and travel through atoaddeuce back to the battery ria a ground return—
thus, makng a complete circuit.
addition t o these three physical objects, dicrc arc direc device, a n d back to the negative terminal. Voltage, or
basic, yet less tangible, concepts or principles for a standard electrical pressure, is similar t o pressurized air p r o d u c e d by
12-volt D C electrical system. U n d e r s t a n d i n g their signifi- an air compressor. T h e compressor forces air i n t o a tank
cance a n d interaction is just as i m p o r t a n t as u n d e r s t a n d i n g where it is stored as an energy source. After c o n n e c t i n g an
h o w the three things form a circuit. Fortunately, t o help o u t air-powered tool t o the tank and squeezing the trigger, the
so you're not operating totally in the dark, the net effect of t a n k s high-pressure air is pushed f r o m the tank t h r o u g h
the interaction of the three m o r e things can b e observed. the air hose i n t o t h e tool so the tool can p e r f o r m work. T h e
The "Three M o r e Things'* arc: voltage, amperage, higher the air pressure, the m o r e work the air tool can
a n d resistance. accomplish. T h e same is t r u e of voltage. T h e m o r e voltage,
T h i n k of voltage as electrical pressure, amperage as the or clcctrical pressure present, the harder a n d m o r e forcefully
a m o u n t of electricity used in the circuit, a n d resistance as the electrons arc pushed along a wire a n d t h r o u g h the load
restriction o n t h e flow of clcctrons t h r o u g h the circuit. device. T h e r e are only 12.6 volts w o r t h of push in an
These three concepts represent the electrical values of what s a u t o m o b i l e batter)'. W i t h the engine r u n n i n g , the alter-
actually occurring inside an operating circuit. H a v i n g a nator raises this voltage t o a r o u n d 14.5 volts. W i t h only
clear idea of h o w they interrelate prov ides a concrete image these small a m o u n t s of push present, it's i m p o r t a n t n o t t o
of what's right o r w r o n g with a D C electrical circuit. lose any voltage across a connector o r along a wire.
15
Urheberrechtlich geschutztes Material
I....... 1
enough t o allow for the unrestricted flow of electrons. In
other words, the diameter o f a cable in a starter system has
to be large e n o u g h to offer low resistance to the m a g n i t u d e
of current flow traveling t h r o u g h the system.
Conversely, the process o f illuminating a taillight
requires considerably less energy. Becausc the b u l b used in
a taillight circuit is a low a m p e r a g e load device, the wires
f r o m the power source to the b u l b and returning back to
the negative batter)- terminal are significantly smaller in
diameter t h a n the cablcs in a starter circuit. T h e minimal
AIR PRESURE resistance f o u n d in the smaller wires will not slow the
electrons substantially enough to prevent the transfer of
energy neccssary t o light u p a taillight which is only 2
a m p s . T h e a m o u n t of am|>eragc flosv in a circuit is
independent of the size of the wires used. Using a wire the
size of a battery cable t o construct a taillight circuit would
have n o effect on its operation. I lowevct. using a small
taillight-sized svire as a battery cable for a starter circuit
would not work. T h e small wire would not transfer enough
electrons (high amperage) into the starter motor, and it
ELECTRICAL PRESSURE would overheat a n d melt in half.
Resistance
Rfl l-X Air pressure and voOige (etectncal pressuel are simitarr) that more Reiiitance is the restriction of electron flow in a circuit.
pmh equate mors wcrt produced try a toad dewe Resistance anywhere in a circuit lows the flow of electrons.
By definition, all load devices have r o i s t a n c e t o electron
flow. T h e relationship between voltage, amperage, and
ignition system circuit Is a set of spark plugs. A spark plug resistance was discovered a b o u t 1 "70 years ago by G c o r g
has resistance to electron flow via the small gap of air S i m o n O h m . T h e theory explaining the interaction of these
between two of its p a r t s — t h e center and g r o u n d electrodes. principles is known as Ohm's I .aw. The primary
Ignition voltage needs to be high enough t o overcome the measurement of resistance is expressed as o h m s .
high resistance created by the air gap. The high voltage Automobiles have b o t h high a n d low resistive circuits.
creates a spark as it jumps from the spark p l u g s ccnter For example, a d o m e light bulb m a y have high resistance
electrode to the g r o u n d return elcctrodc. O n older ignition (12 ohms) t o electron flow a n d therefore may use o n l y a
systems. 2 5 . 0 0 0 volts were required to create a spark that small a m o u n t o f current or amperage. By contrast, a starter
would overcome the air gap's resistance. T h e o u t p u t o n m o t o r has a low resistance s-aluc (0.06 o h m ) a n d allows a
newer ignition systems is considerably more, with m a n y greater n u m b e r of electrons (high amperage) to flow f r o m
p r o d u c i n g well over 100.000 volts. If you've ever svorked o n the battery to the starter. Because resistance restricts the
an ignition system with the engine r u n n i n g and been zapped floss- of electrons in a circuit, it affects the path ( t h e wire)
by a spark-plug wire, you k n o w what that push feels like. the electrons travel d o w n . I.ike most o f us, electricity is
lazy—it takes the path of least resistance f r o m o n e p o i n t to
Amperage a n o t h e r in a circuit. For example, if o n e of t w o wires
Amperage, or current, is the a m o u n t (or volume) of connected to tsvo light bulbs has high resistance, the
electricity (amps) flowing t h r o u g h a circuit. A starter m o t o r electrons ss-ill flosv d o w n the other lower resistive svire
with a high amperage d r a w has lots of electrons that must (lighting that bulb only).
tras-el f r o m the battery, through the starter, a n d back to the
battery in a complete circuit for the starter to get e n o u g h RESISTANCE/AMPS RELATIONSHIP
energy t o turn the engine over. As m u c h as 2 5 0 a m p s are Many electrical gremlins found in a u t o m o b i l e s arc
required to crank a large V-8 engine. In a starter circuit, attributable to u n w a n t e d , high resistance svithin a circuit.
b o t h positive and negative battery cables have t o be large T h e presence of t o o m u c h resistance in a circuit slosvs the
16
The tottery cable X rt«a»i»V size atfows fl » carry as much as 250 amps in a sunt* crcut Mtrwuf ov&heatoj The smaller wee wtf accommodate only up to
2$ amps; using ttn a starter circuit wotid men a nhaB.
figure 1 -A. A high-amperage, bvr-rcstsmce starter orcuit reqvrres large cattos to aflow enough energy »reach the starter and return to me tottery However, a
taOighfs tugh-resstaxe. tow-ampenge fesnjn requires onty a smal wre to carry its etecmcai load.
17
v I 1
AS RESISTANCE GOES UP,
AMPS CO DOWN.
(VOLTAGE IS CONSTANT)
AMPS CO UP.
(VOLTA6E IS CONSTANT)
Fig 1-5. ft you rerrvmbef notftng etse fromffwcfapter. rem&votnng the rtlatons/xpfiefwreiresistance and ainps and how they .vent? wtifun a craif is worth
its ivfrjfil m QcJd for money'), snce it wti htlp yvu Oagnosc many common dcctncaJ prc&cms tt amps are down. then the cause to be unwanted, hgh
resistance: it h&> amperage is present then the orcut resistance is low
How of electrons, causing low performance or resistance to electron flow becomes too low. T h e fuse heats
n o n o p c r a t i o n of load devices. u p w h e n amperage increases; at some point, amperage gets
T h e r e is a direct relationship between circuit amperage high e n o u g h to melt t h e fuse in half, causing an incomplete
a n d circuit resistance. I t s critical to u n d e r s t a n d this simple circuit. Fuses provide a margin of safety in circuits sincc a
cause-and-eflect relationship because k n o w i n g h o w to b u r n e d wire could cause an electrical fire. A n d a melted fuse
apply this knowledge is key toward providing solutions t o Ls easier to replace than b u r n e d wires.
m a n y a u t o m o t i v e electrical problems. It's i m p o r t a n t t o r e m e m b e r the ins-ene relationship
Both a slow t u r n i n g starrer and a d i m headlight arc the between resistance and amperage. W h e n resistance in a
result of an insufficient n u m b e r of electrons passing circuit is decreased, amperage always increases propor-
t h r o u g h the circuit back to the battery ( f o r m i n g a complete tionally. Conversely, if a circuit has high resistance, the
circuit). Somewhere along the circuit, high resistance has available amperage is decreased.
blocked the flow of current. T h u s , an increase in resistance
causes a decrease in amperage. DC AND AC CIRCUITS
However, the opposite occurs whenever resistance in a In a direct current ( D C ) circuit, the floss- of amps always runs
circuit is t o o low; a decrease in resistance causes an increase in only o n e direction. For ease of explanation (and in confor-
in amperage. For example, if a power source wire comes mance with automotisr publications), all diagrams used in this
i n t o contact w i t h a g r o u n d return (because of a loose book depict dectriciry (electrons) lloss-ing through D C circuits
c o n n e c t i o n , frayed wire, o r another reason), t h u s bypassing in one direction o n l y — f r o m a point of higher (positis-c)
the intended load dcvicc, the low resistance present in the voltage to a lossrr (negative) voltage. EJectron floss- from
g r o u n d return allows high amperage t o flow through t h e positive to negative is called conventional electron theory. (In
circuit. If the wires are t o o small t o carry the increased reality, electron mos-ement at the subatomic lesxl travels only
amperage, they could overheat and melt, which can from negative to positisr in a D C circuit. See Chapter 4 for
possibly cause a Are. Fuses are used to protect circuits when the explanation why.) However, since >1x1 can't sec the
18
CAiin/E \F\~W W /
VOLTS • A M P S TIMES O H M S
O H M S - V O L T S D I V I D E D BY A M P S
A M P S - V O L T S D I V I D E D BY O H M S
A M P S - W A T T S D I V I D E D BY VOLTS
Fig 1-6. These ar the Das* formulas needed to ffare out the 'numbers'in any 12-vott DC drcuK. To sobe tor any one unknown value. you onty need to few two
of the three values—volts. amps, or ohms. The unknown variable can be determined by the simple mathematical equations above.
electrons while working o n a circuit, the direction in which Furthermore, wiring configurations and c o m p o n e n t s for A C
the)- travel is irrelevant. T h e important thing to remember for current arc generally not compatible with D C circuits.
practical purposes is that in D C circuits electricity always flows
in only one direction. For purposes of illustration, the "hands- OH NO, MATH?
on" subject matter of this book uses the conventional view, Books o n electronics are always packed full of mathematical
based o n the simple assumption (even if not correct) that formulas. If you get that glazed, far-away look w h e n faced
clcctrons in a 1X2 circuit always flow from positive to negative. with cryptic equations like E • I / R , don't worry, this b o o k
By contrast, alternate current (AC) circuits (the type keeps it simple.
typically used in American homes) reverse the direction of W h e n diagnosing an electrical problem o n a car or truck,
voltage 6 0 times per second. These alternating cycles of understanding the dynamic relationship between
forward and backward electron flow are called h e r n (Hz). resistance, amperage, and voltage is critically more
T h i s voltage reversal, which also reverses current flow, gives i m p o r t a n t t h a n any m a t h skills you m a y (or may not!) have.
this type of electrical power its n a m e — a l t e r n a t i n g current. However, s o m e basic calculations will c o m e in h a n d y if you
A C circuits operate o n higher voltages t h a n D C circuits— i n t e n d to a d d electrical accessories to your car. For example,
cither 120, 2 4 0 , or 4 4 0 volts for an A C circuit versus only d o you have any idea h o w big the wires need to b e t o power
12 or 2 4 volts for a D C circuit. u p that 2.000-watt stereo you bought? Should you install a
Be aware that s o m e clcctrical c o m p o n e n t s in a u t o m o b i l e s larger alternator to a c c o m m o d a t e the stereo's power so you
produce only A C voltage, like the alternator a n d s o m e get the sound you want? D o you k n o w the size of the fuse
c o m p u t e r sensors. However, w h e n an alternator produces needed to protect the circuit f r o m meltdown?
A C voltage, diodes (which are electrical one-way valves that T h e formulas listed in Figure 1 - 6 are designed to provide
allow current to pass in only o n e direction) w i t h i n the alter- the basic math neccssary t o find voltage, resistance,
nator convert it to D C voltage before it reaches the battery. amperage, and watts (power) in any circuit. In general,
N o electrical systems used in vehicles operate on A C voltage. these should cover most c o m m o n circuitry design needs.
[ < A I I B / C ]
20
• • • • • • • • / I
of Christmas tree lights at a nice fire-safe, low-level wattage. true; the load device uses u p all available voltage since all
In addition, each of the bulbs must share the available voltage the individual light bulbs c o m b i n e d cumulatively use u p all
becausc all need some voltage to light up. the available voltage in the circuit (equis-alent t o a single
Voltage in a series circuit is not a constant. It is divided c o m b i n e d load device). T h u s , the g r o u n d return wire at t h e
between all tlx: load devices in the circuit, based upon the last load device will measure d o s e to 0 volts. Figure 1 - 8 also
individual resistance of cadi specific load device. Its important introduces the g r o u n d s y m b o l — t h r e e horizontal lines at
to remember that each load device in a scries circuit requires both the end of the g r o u n d return wire. Anywhere this symbol
a posscr source and a ground return to operate. Because the load is placed indicates the wire is r e t u r n i n g t o the negative
devices are linked together, the power source for one load device battery terminal a n d / o r w h e n a g r o u n d strap, body, or
simultaneously acts as the ground return for another. vehicle frame is used as a g r o u n d . O
l or example, consider three light bulbs connected in a T h e third rule of series circuits is: amperage is the same g
series circuit as in Figure 1-8. T h e first bulb (bulb 1) is at all points t h r o u g h o u t a series circuit. (£
powered by the originating power source—a 12-volt batter)-. T h i s rule is t r u e for b o t h negative a n d positive sides of £
T h e ground return for bulb 1 becomes the power source for a d r c u i t . Figure 1-9 (on page 22) shows three ammeters ^
the second bulb (bulb 2). Bulb 1 uses 4 s-olts of posver from measuring current in a series circuit a n d h o w t h e amperage
the 12-volt posver source (to light up) and then passes the remains constant o n b o t h the power a n d g r o u n d return
remaining 8 volts to its ground return. Similarly, bulb 2 uses sides of the circuit. Rule three illustrates t h e simple concept
u p 4 volts of as-ailablc voltage from the ground return of bulb (but u n w a n t e d result!) that a bad wire or p o o r connection
I (bulb 2 uses the same voltage as bulb 1 to operate). T h e (unsvantcd resistance) will affect d r c u i t amperage n o matter
remaining 4 volts of power pass into its ground return. Bulb w h i d i side of the d r c u i t it's located o n .
3 takes the last 4 volts and uses u p all the voltage left in the
entire circuit; consequently, its ground return has 0 volts. Parallel Circuits
Figure 1 -8 illustrates the division of voltage along a scries Nearly all electrical circuits designed for cars or trucks are
circuit. It also proves the first rule of scries circuits still holds parallel circuits. Fortunately, the rules for parallel circuits
Fig 1-8. Each 12-»ct1 but) (load Oerice) has a cfren. identical, tnayxXiaf resstance, resMng fn eouzl stunng offoeoverall avatiaiJe rottage The difference in
votoje the pchwr source and ground return for each txit) is 4 mfts. Conseoverty. each butb has enfy 4 kji» ofeiectrkaf pressure wiffj wftcft to operate
Smce att the MDs are designed to operate on 12 Wfs and not 4 rotts.frusshortfall n voltage tcr each but) causes alt ct ffvm to be dim
21
[ 1 FN WW /
SERIES
A M P METERS
Fig 1 -9. Amperage wtibea* same cn both the power an) grow! sties c/ a crcut M three ammeters indicate the same amount of amperage (current' is flowing
throughout Ore circuit
are basically the same as for series circuits, b u t with a couple t o be (because total resistance of the entire circuit decreases
of notable exceptions. as overall amperage increases, as in Figure 1-5).
T h e first exception is: voltage will be equal (the same) T h e second exception is: each additional load device in
everywhere on the positive side of the circuit a n d will not a parallel circuit lowers the total overall resistance o f the
be divided between load devices, like in a series circuit. T h i s circuit a n d increases amperage.
is because each load device has its own wire, or conductor, Figure 1-11 (on page 24) illustrates h o w the addition of
c o n n c c t i n g it to the power source. T h e same is also true on more load devices to a parallel circuit causes the resistance
the g r o u n d return side; each load device has its own g r o u n d of the entire circuit t o decrease and the amperage to increase
return. As a result, the g r o u n d return side of each load (a teeter-totter effect)—unlike what occurs in a series
device registers 0 volts because each individual load device circuit where the resistance of each load device adds to die
uses u p all original source voltage. total resistance of the circuit.
Figure 1 - 1 0 displays 0 volts present on the g r o u n d return To u n d e r s t a n d this concept better, consider the following
side of each individual bulb (load device) because each bulb analog)'. Imagine there are 2 0 people in a room svith only o n e
uses u p all of t h e original power source voltage. T h e g r o u n d exit door, a n d everyone has to exit t h r o u g h the door, thereby
return side of each b u l b operates just like the ground return creating lots of resistance. I h e people represent amperage, the
side at the end of a scries circuit. However, with a parallel room is t h e c i r c u i t , a n d their effort to get o u t is the resistance.
circuit, it is helpful to t h i n k of each load device as a simple Because there is only o n e d o o r from which to leave, people
scries circuit itself—with a separate power source, load slowly get o u t because of the effect of their c o m b i n e d
device, and ground return. Consequently, as more resistance. N o w assume the same 2 0 people ate in a r o o m svith
load devices arc added to a parallel circuit, the greater the 2 0 doors. Everyone is able to exit the r o o m quickly because
amperage f r o m the power source t o the load devices needs each leaves through a separate door. Because there are
22
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seem to me very likely to produce the results you have sought, and I
should be very glad to see their utility tested in our music-schools.”
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