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100% found this document useful (4 votes)
34 views42 pages

Instant Ebooks Textbook How To Diagnose and Repair Automotive Electrical Systems Motorbooks Workshop First Edition Tracy Martin Download All Chapters

First

Uploaded by

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© © All Rights Reserved
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How to Diagnose and Repair Automotive


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•i B ^ M B ^ B i B ' B ^ M ^ H w o r k s

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How To Diagnose ai
Repair Automotiv
Electrical Systei
T o Leslie, w h o s e love a n d advice is a gift-

First published in 2005 by Motorbooks, an imprint O n the front coven


of MBI Publishing Company, Galtier Plaza, Suite 200. Main: Sometimes a lab scope is the only way to
380 Jackson Street, St. Paul. M N 55101-3885 USA determine if an electrical component is doing its job.
T h e waveform for one of the cighttfuel injectors on
© Tracy Martin, 2005 this Ford F150 looks good. Small: These components
may appear different, but they're all just load dcviccs
All righrs reserved. With the exception of quoting brief with resistance to electron flow.
passages for the purposes of review, no part of this
publication may be reproduced without prior written O n the back cover: A relay has been added to a
permission from the Publisher. driving light circuit. T h e relay now controls the high
amperage load that the driving ligfits need to operate.
T h e information in this book is true and complete to For more on this, see Chapter 8.
the best of our knowledge. All recommendations arc
made without any guarantee on the p a n of the author
or Publisher, who also disclaim any liability incurred in ISBN-10: 0-7603- 2099-3
connection with the use of this data or specific details.
Editors: Jennifer Johnson and IVicr BodenMeincr
This publication has been prepared solely by M B I Designer: Chris Faycrs
Publishing C o m p a n y and is not approved or licensed
by any other entity. W c recognize that some words, Printed in China
model names, and designations mentioned herein
are the property of the trademark holder. We use
them for identification purposes only. This is not an
official publication.

Motorbooks titles are also available at discounts in bulk


quantity for industrial or sales-promotional use. For
derails write to Special Sales Manager at
MBI Publishing Company, Galtier Plaza,
Suite 200, 3 8 0 Jackson Street, St. Paul,
M N 55101-3885 USA.
CONTENTS
Pr«tM« J

SECTION I: THEORY
P.HAPTFR 1 Ohm1. Law 1P
-Three Things* About 12-Volt DC Circuits 11
•Three Things* About 12-Volt DC Circuits 14
Resistance/Amps Relationship 16
DC and AC Circuits 18
Oh No. Math? 19
Rules of Operation for Three Types of Circuits 20

CHAPTER 2: Voltage Drop Testing 28


nnn't I an Ohmmctpr .. P7
How a Voltmeter Measures Voltage 28
Testing Circuits Dynamically 30
Voltage Drop 32
How Mnrh k Tnn Mnr-h? . 33
Locating the Bad Spot 35
Test. Don't Guess 36

SECTION II: TOOLS


CHAPTER 3: Electronic Testing Toolt 37
Test Ughts 38
Multimeters 40
Fluke Multimeter 42
Measuring Amperage 45
Logic Probes 46
Noid Ughts 46
Rhnrt Finder* 47
Jumper Wires and Accessories 49
Coil Testers 50
Spark Tester 51
Ignition Timing Lights 53
Battery Testers 53
Lab Scopes 54
Soldering Tools 55

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S E C T I O N III; E L E C T R I C A L S Y S T E M S
CHAPTER 4: Storage Battery 58
Chemical Reactions 59
Discharging 60
Electrolyte Solution 61
Charging 62
Battery Ratings 63
Type ot Batteries . . . .63
Battery T e s t i n g - S t a t e of Charge • • 64
Dynamic Battery Testing 65
Hand-held Battery Testers 67

CHAPTER 5: C h a r g i n g a n d S t a r t i n g Sy»temm 69
n r : n«npratnr<; S3
DC Generator Voltage Regulators 71
Allornatnre ,. Z2
Mechanical Voltage Regulators for Alternators 7S
Transistorized Electronic Voltage Regulators • 76
Internal and Computer-Controlled Voltage Regulators 77
Charge Indicators 78
Alternator Testing • 81
Generic Alternator Testing 83
G M Alternator with External Regulator 85
G M Delcotron Alternator with Internal Regulator 87
Delco-Remy CS Alternator 87
Ford-Altemator with External Regulator 89
F n r r l - M n t n r r f a f t IAR Altarnatnr-i £H
Chrysler Alternator with External Voltage Regulator 90
Chrysler's Computer-Controlled Alternator 90
DC Generator and Regulator Testing 90
Generator Polarizing
Starter Motors 92
Starter Solenoids 93
Starter Testing 93

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CHAPTER 6: I g n i t i o n Systems 98
How To Get from 1? Volts 10 100.000 Volts 97
Ignition Coils 97
Generic Coil Testing 99
Points and Condenser 101
Electronic Ignition and Computer Controls 102
Triggers 104
Ignition Modules 107
Generic Ignition Module Testing 107
Ignition Module "Tap" Testing 108
Secondary Ignition Circuit 116

CHAPTER 7 Fuel I n j e c t i o n Systems 119


narhi.rotnrQ 120
Electronic Fuel Injection 120
Taking EFI (or a Test Drive 121
Sensor Testing 124
fieneral Motors 128
Ford Motor Company 128
Chrysler 131
MflM Airflnw Spnwrs — 131
Fuel Injectors and injector Pulse 134

SECTION 4: GENERAL ELECTRICAL SYSTEM DIAGNOSIS


CHAPTER 8: W i r i n g Diagrams 136
Reading Wiring Diagrams 137
Wiring Diagram Exercises 141
Answers to Wiring Diagram Questions 142

CHAPTER 9: Troubleshooting Electrical Systems 147


The Starter that Doesn't: A Case Study 147
Bad Grounds 152
Cross over Circuits 153
Parasitic Amp Draw 156

Sources 157
Index 1S9

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PREFACE
W hile the automotive clectrical field has always
fascinated me. it has taken me about 25 years to get
to the position of writing this book. I have spent years
working in my garage on all makes of vehicles. It has
oftentimes been a long and arduous process of trial and
error, discovering what works and what doesn't, how to
fashion "short-cuts." and most importantly, how to break it
all down into simple, easy-to-undcrstand "sound bites" of
information that a reader or beginning mechanic can
quickly understand and digest. Fortunately, what has made
this process somewhat easier is that I have been taught by
some of the best people in the fields of automotive repair
and training. Many of the instructional methods used to
convey technical information in this book have been
borrowed from colleagues, friends, and fellow mechanics
and then elaborated upon. However, throughout my
experiences I have often been struck by the notion that the
related areas of automotive electricity, electronics, and
diagnostic testing arc needlessly complicated and presented
in a confused manner. I have endeavored to correct this
imbalance in this book.

In the early 1980s I worked as a lab technician at a large


turbocharger manufacturer in Southern California. 'Phis
company was one of the few pioneering innovators in
design and construction of turbochargers for the dicscl and
automotive markets. It also had the largest engine only source of information for how the systems were
dynamometer facility on the West Coast. Many auto supposed to work. And more often than not. the response
manufacturers introduced the advantages of turbocharging from engineers to queries for more information about why
an engine in the early 1980s, and as a technician in the right something didn't work out as cxpcctcd went something like
place at the right time. I was fortunate enough to see new this: "The system couldn't possibly have malfunctioned: it's
and developing automotive technology years prior to its made using state-of-the-art electronics, designed by a
incorporation into production vehicles. This environment qualified electrical engineer. You must have installed it
was the setting in which I received an introduction to some incorrectly." Although this was not the most ideal
of the earliest electronic engine management systems, their environment in which to learn automotive electronics,
modes of operation, and their inherent "teething" problems. some technical knowledge rubbed off on me with the help
Along with fellow technicians, 1 had the opportunity to of fellow technicians.
install test engines into various dyno test cells (soundproof Some years later, the widespread introduction into the
rooms), mounting all the electronics on a plywood board automotive industry of carburetors with wires coming out
next to the engine. As engine testing progressed, the of them and electronic fuel injection systems gave me the
computer-controlled carburetor or fuel injection system opportunity to teach fellow mechanics (now called
would inevitably "crash and burn" and have to be repaired. technicians) what I had learned about how to diagnosis and
Since there were no service manuals available (they aren't repair these systems. I taught classes for many nationwide
written prcproduction), automotive engineers were the corporations, including Sun, Allen, Nissan, and Snap-On.

8
Typically, these instructions occurred in the evenings, after 1964 Corvette. It should have been a portent for her of
everyone had already put in a full day working on cars. Too things to come. However, she was not dissuaded. For this,
often, I was faced with a group of ill-fated students all I am forever indebted to her, especially for her continuing
wishing they were home eating dinner instead of sitting in efforts to p u m p some life into me and make me funny and
class. Keeping these students awake, interested, and open acccssible to humans. I don't know where I'd be without
to learning was a challenge, to say the least. Consequently, her—probably somewhere else sucking engine juice for life
over the years I gained invaluable experience and learned, support and wishing I had a wife just like her.
out of necessity, innovative ways of imparting information If all these experiences have taught me anything, its that
and keeping things moving during class. As a result. I have the more I think I know, the more I realize I don't know
been able to incorporate many of those techniques and much at all. So I'd like to thank some of the people who
ideas into this book. have helped me over the yean, especially with the writing
In addition to teaching. I had the great fortune to of this book.
spend quite a few years working and consulting at a Chief and foremost. I'd like to thank "Teck." H e was my
unique and interesting business called Automotive Data master teacher during my short tenure as a high school
Systems (ADS) in California. A D S is a cutting-edge auto-shop teacher and also the founder of ADS. His
company that provides a telephone automotive diagnostic technical and personal advice over the years has been an
"hotline" that technicians can call in to receive invaluable source of inspiration, development, and practical
immediate, real-person, real-world advice on how to growth, and without him I am sure I would be something
diagnose and repair a specific problem on a car as its less of the person I am today. I'd also like to thank both
being worked on. T h e automotive database compiled, Curt Moore and Dave Bellaver, who allowed me access,
referenced, and stored at this facility is truly amazing, through their contacts, to much of the technical infor-
having (at last count) over 30,000 records, or "tech- mation contained in this book. I'd also like to thank
notes." pertaining to specific years, makes, and models of especially Mike McFJfresh. a former coworker, technical
vehicles and their drivability-relatcd problems. As a scribe, and overall automotive scholar at ADS. Without his
result, ADS technicians have been consistently able to rechnical ediring. and invaluable input, some of the stupid
give correct advice to customers over 95 percent of the things I originally wrote would have wound up printed in
time. With this much confidence in that database and these pages for you to laugh at. Fortunately, his generous
the daily hands-on training I received in diagnostics gift of time and his always-willing-to-help attitude has
and troubleshooting, I was able to synthesize a great deal (hopefully!) saved me from professional embarrassment.
of information about electrical automotive systems and Thanks, Mike, for all your help. lastly and again, there is
their diagnosis and repair. I am forever indebted to the my wife, whose incredible patience, astute editing skills,
great bunch of guys I met at this company who have and sharp-edged advice ( O U C H ! ) made this a better book.
always generously shared (and c o n t i n u e to) their She helped me avoid writing about voltmeters or alter-
knowledge and experience with me. Unfortunately, the nators that "speak" or ground path returns that go
company, although still in business, hxs been swallowed nowhere. I'd like to thank her from the bottom of my heart
up by a large automotive aftcrmarkct "solutions" provider; and promise her that she doesn't have to read this book
many of the employees now work for a large Korean car "just one more time."
manufacturer somewhere in Southern California.
In closing, I'd just like to say that I hope you, the reader,
Hopefully, they've all found diagnostic nirvana there.
are able to gain some practical skills and knowledge, which
Finally, for the last 25 years of my life there has been my will help increase your confidence when faced with
wife. O n our first date, she showed up at my door only to automotive electrical challenges.
find me working in my garage on my recently acquired — Tracy Martin
SECTION I
THEORY
T his first scction is intended to provide a bare-bones
explanation of general electrical theory and how basic
direct current (IXI) electricity operates in an automobile.
knowledge ot electricity or electronics since this book takes
certain liberties and shortcuts with clcctrical science. For all
electronically challenged mortals, ( rtapter I on I )hm's Law
Its not important to understand electricity inside and is a hot-rod version of how 1 J volt automotive electrical
o u t — a subject many books cover in excruciating detail— systems operate. Then, Chapter 2 on voltage drop testing
but it is important to have a basic understanding of how to cuts to the chase by showing how to apply the information
apply a practical working knowledge of electricity in order learned in the context of solving real automotive ptobleniv
to diagnose and repair electrical malfunctions that show up In fact, all subjects covered in this book relate in some way
in your car or truck. to basic theories discussed in chapters 1 and 2. So. if brain-
An in-depth examination of clcctrical theory is far more fade starts to set in while reading more detailed sections on
complex and cumbersome than the practical "hands-on" wiring diagrams or electronic fuel injection diagnosis, a
premise offered in this book. Therefore, apologies arc revisit to these chapters for an electrical theory "tune-up"
offered in advance to readers with more than a working may prove helpful.

CHAPTER 1
OHM'S LAW
B ecause billions of electrons flowing through a wire at
the speed of light are difficult to see and—for most
people—hard to even imagine, electronics and clcctrical
year and it's your turn at bat in a game, there's a good
chance you'll strike out. As everyone knows, a little practice
before a game goes a long way toward ensuring success.
repair arc areas of vehicle maintenance most people shy Likewise, the day your vehicle fails to start also should not
away from. Unlike disassembling and cleaning a carburetor, be the first time you switch on .our new digital voltmeter.
changing a flat tire, or bolting accessories onto your vehicle, Simply having basic electrical knowledge is not enough:
repairing electrical systems is a truly cerebral endeavor; you mast practice applying that knowledge by using a
however, it is not impossible or even difficult. Electrical multimeter on an operating circuit. This will provide
systems may seem perplexing while watching a seasoned a better-than-average chance of hitting the ball the first
automotive technician with electronics sawy diagnose an time (electrically speaking) when \omcthing goes wrong
electrical problem in a vchicle, especially when you think with your car. And it's easier than you think.
you may have to repeat the process when faced with an Applying electrical theory to the real world is simply a
clcctrical nightmare at a later point. However, a little secret matter of knowing what reading to expect from
allows you to easily repeat skills needed to diagnose a starter a volt/amp/ohmmeter display connected to a working
motor that goes "click," a dim headlight, an engine that circuit before connecting it to a problem circuit. Antici-
starts and dies, or to find and fix any number of other pating what the reading should be and understanding what
mysterious problems. T h e secret is practice. die numbers mean allows visualization of an otherwise
Most people understand the need for practice, especially invisible problem. By practicing on operating circuits with
when it comes to sports; playing baseball, riding motor- known values, you'll gain the necessary confidence to figure
cycles, shooting pool, bowling—anything requiring a out what to look for in a circuit that isn't doing what it's
specific skill set goes a lot smoother with experience. For supposed to. Ixt's stan by dissecting a common 12-volt IX"
example, suppose you haven't picked up a baseball bat in a circuit—it doesn't get much simpler.

10
i r ^ n ^ x WW / )

Aample 12-vdtlxi3ery. wvrs. and ttftlMbnikgup3baste DCcirtwl

"THREE THINGS" ABOUT fuel injection circuits have an electronic control m o d u l e


12-VOLT DC CIRCUITS ( E C M ) a n d various sensors a n d actuators.
Everything clcctrical in a vchiclc is part of a circuit. Circuits W i t h i n each system are individual circuits that control
arc simply layouts, or designs, of h o w clcctrical c o m p o n e n t s specific clcctrical c o m p o n e n t s . Headlights a n d taillights arc
are powered and controlled. Electrical c o m p o n e n t s f o u n d part of the lighting system, b u t each operates via a separate
in automobiles are usually divided into categories of circuits circuit within that system. Tills system within a system, or
( t h o u g h n o t always). For example, a lighting circuit is subsystem, creates a big s t u m b l i n g block for m a n y "shade
c o m p o s e d of headlights, taillights, r u n n i n g lights, a n d tree" mechanics and professional technicians alike w h o arc
interior lights: a charging circuit includes an alternator (or faced with problems in a u t o m o t i v e clcctrical systems. In
generator), voltage regulator (if used), and battery; typical order to diagnose an electrical problem, a nonoperational

Urheberrechlllch g e s c h u t z t e s Ma'e
v \ mm i p\ i m i m /
LOAD
\ /
GROUND
GROUND SIDE
RETURN
/ " • S

POWER
SOURCE

I
Hg 1-1. Three dements of a
Dw tgtti btfb. irx3(3)Pv black <Mn a Pw ground return

circuit must he separated and isolated f r o m the overall T h i n g s " are easily identified as t h e primary c o m p o n e n t s of
larger system of which it is a p a n . as well as from other every 12-volt D C electrical circuit.
operating circuits w i t h i n that same system. T h e " T h r e e T h i n g s " listed—power source, load device,
W h e n faced with an a u t o m o t i v e electrical repair, most and g r o u n d r e t u r n — a r e all necessary and must be present
people typically turn t o m a n u f a c t u r e r wiring diagrams for in a circuit in order for it to operate
help. T h e y wrongly assume that since the diagrams provide
a blueprint of the electrical system, they will thus help with Power Source
the identification of specific inoperable circuits. However, Ever)- electrical c o m p o n e n t must have a power source in
this approach is like looking for a needle in a haystack. order to operate. All clcctrical energy needed for the circuit
Manufacturers' wiring diagrams don't isolate or identic- to d o its job is provided by a power source. In order for
inoperable circuits; in fact, since they can show the entire electricity to move along a wire, s u b a t o m i c particles called
lighting system with all its circuits, or worse, the complete electrons (invisible t o the naked eye) interact to transfer
electrical system for the whole vehicle, this approach can energy from o n e point to another, they provide power for
prove d a u n t i n g unless you know what to look for. a circuit. Starting at a battery's positive terminal, electrons
T h e abiliry to identify- and isolate a circuit allows you to are pushed t h r o u g h the circuit. Any problems with connec-
simply c o n n e c t a voltmeter properly and anticipate the tions o n the power side of a circuit will afleci the entire
respective readings. T h i s is n o t hard or intimidating if you circuit. T h i s seems like a no-brainer. b u t o f t e n t i m e s techni-
understand the " T h r e e T h i n g s " that m a k e u p all 12-volt cians a n d h o m e mechanics spend countless h o u r s trying t o
D C circuits. W h e n any o n e of the " T h r e e T h i n g s " goes discover w h y something w o n t work only t o find o u t later
missing in action, the circuit stops working. While this may- that a simple blown fuse is the cause.
seem obvious, it is far less so w h e n looking at a complex T h e battery andVor alternator/generator arc the chief
wiring diagram or actual wiring harness u n d e r the h o o d . power sources for all electrical and electronic circuits in a
However, when you k n o w what t o look for. these " T h r e e vehicle. In a d d i t i o n , wires connected t o cither a battery's

12
«/\IID/E mm mmm /
positive terminal or an alternators o u t p u t terminal arc arc included as p a n of the design of the circuit in which
considered a power source. Consequently, relays, (uses, they f u n c t i o n .
junction blocks, and fusible links also provide power to However, there is o n e type of load device we can all live
electrical c o m p o n e n t s because they connect to the battery's w i t h o u t : unwanted load devices. T"hesc run the g a m u t f r o m
positive terminal. Additional terminology used t o refer to corroded or loose connections to frayed sections of wire to
power sources includes: plus side, power side, hot or h o t dirtv - contacts inside switches or relays. U n w a n t e d load
side, positive ( • ) . and batter}*. devices have resistance t o electron flow, use u p voltage
unnecessarily, and have an undesirable effect o n clcctrical
Load Device circuits. Worst of all. they don't show u p o n wiring
A load device is any c o m p o n e n t that uses u p voltage or has diagrams, so you have t o find t h e m yourself. ( C h a p t e r 2 o n
resistance t o clcctrons flowing through a wire. Most load Voltage D r o p Testing will show you how.)
devices simply a m o u n t t o n o t h i n g m o r e than electrical
c o n d u c t o r s of various lengths, sizes, a n d shapes. For Ground Return
example, motors, relays, lights, solenoids, coils, spark plugs, A ground return provides a route for clcctrons (electricity)
and c o m p u t e r s (black boxes) arc all load devices with some to return t o the battery after use by a load device. T h e s e can
resistance. T h e h u n d r e d s of load do-ices appearing in be wires, metal b o d y panels, the engine block, the trans-
wiring diagrams all p e r f o r m some type of useful work and mission. or a vehicle frame. O t h e r terminology often used

Two power sources found « ar reticles—the sUrage batfery and aatmator lor gemdtot In oldef vetoes}

13
V M H H H H H

TT»»sc componeoa ray appe&r cXlferecl. !xj! meyre jus* load <3evc« resxtaFce to ttectronflowCoutImy '•'oongef Toyota

t o refer t o a g r o u n d return include}: g r o u n d , cold, earth, or energy f r o m the pressurized water extracted via the Itud
negative (-). This sequence of electron (low—power, load device, a return hose (ground rcnirnl sends the ss-ater f r o m
device, a n d g r o u n d r e t u r n — i s k n o w n as a complete circuit. the load device back to the tank where the sequence starts
If any of the " Three Things" is disconncctcd, the circuit is over again.
broken and rendered incomplete. For this process t o work continually, water must be
Bocausc electrons arc invisible when flossing through a returned t o the t a n k at the same rate it's p u m p e d o u t . The
circuit, its hard to get an idea of what's going on inside the flow of electrons t h r o u g h an electrical circuit works in a
system. Consider a basic 12-volt circuit consisting of a batter)', similar manner. Starting f r o m the circuit's power side,
light bulb, and wires. T h e only s-isual confirmation that the electrons floss- to a load device svhere they provide energy
circuit is operating is that the bulb is on. If everything is for s o m e type of work to b e accomplished. From the load
connecrcd and the light bulb Is off. one of the " T h r e e 'Things" device they flow t h r o u g h t h e g r o u n d - r e t u r n svire back to
is missing and the only confirmation a technician receives that the battery.
something is wrong is that the bulb will not turn on.
Let's think of this concept a n o t h e r way. Water flowing "THREE MORE THINGS" ABOUT
t h r o u g h a hose is a user-friendly way t o conceptualize what's 12-VOLT DC CIRCUITS
h a p p e n i n g inside an operating electrical circuit. Visualize a You knesv it couldn't be that simple! O n l y three electrical
tank full of water with an internal p u m p . T h e r e is an inlet concepts t o keep track of) Don't worry; there's not u m
a n d outlet on the tank connccted via hoses to a load device. m u c h more.
W h e n water is p u m p e d o u t of the tank u n d e r pressure, it's T h e power source, load dcvice, and g r o u n d return are
sent t o a load device that docs some f o r m of work. After the physical objects that can actually be seen and touched. In

14
I ™ . IP\"W~W / J

Fig 1-2. D&incusfy happy wotkjng etectrons ace pumped. ce pushed, out of the battery and travel through atoaddeuce back to the battery ria a ground return—
thus, makng a complete circuit.

addition t o these three physical objects, dicrc arc direc device, a n d back to the negative terminal. Voltage, or
basic, yet less tangible, concepts or principles for a standard electrical pressure, is similar t o pressurized air p r o d u c e d by
12-volt D C electrical system. U n d e r s t a n d i n g their signifi- an air compressor. T h e compressor forces air i n t o a tank
cance a n d interaction is just as i m p o r t a n t as u n d e r s t a n d i n g where it is stored as an energy source. After c o n n e c t i n g an
h o w the three things form a circuit. Fortunately, t o help o u t air-powered tool t o the tank and squeezing the trigger, the
so you're not operating totally in the dark, the net effect of t a n k s high-pressure air is pushed f r o m the tank t h r o u g h
the interaction of the three m o r e things can b e observed. the air hose i n t o t h e tool so the tool can p e r f o r m work. T h e
The "Three M o r e Things'* arc: voltage, amperage, higher the air pressure, the m o r e work the air tool can
a n d resistance. accomplish. T h e same is t r u e of voltage. T h e m o r e voltage,
T h i n k of voltage as electrical pressure, amperage as the or clcctrical pressure present, the harder a n d m o r e forcefully
a m o u n t of electricity used in the circuit, a n d resistance as the electrons arc pushed along a wire a n d t h r o u g h the load
restriction o n t h e flow of clcctrons t h r o u g h the circuit. device. T h e r e are only 12.6 volts w o r t h of push in an
These three concepts represent the electrical values of what s a u t o m o b i l e batter)'. W i t h the engine r u n n i n g , the alter-
actually occurring inside an operating circuit. H a v i n g a nator raises this voltage t o a r o u n d 14.5 volts. W i t h only
clear idea of h o w they interrelate prov ides a concrete image these small a m o u n t s of push present, it's i m p o r t a n t n o t t o
of what's right o r w r o n g with a D C electrical circuit. lose any voltage across a connector o r along a wire.

However, there is a n o t h e r clcctrical system in vehicles


Voltage that d c s r l o p s considerably m o r e clcctrical pressure t h a n the
Voltage can be t h o u g h t of as pressure needed to push 12.6 volts f o u n d at the battery. Ignition systems require
clcctrons f r o m a battery's positive post, t h r o u g h a load high clcctrical pressure because the load device for the

15
Urheberrechtlich geschutztes Material
I....... 1
enough t o allow for the unrestricted flow of electrons. In
other words, the diameter o f a cable in a starter system has
to be large e n o u g h to offer low resistance to the m a g n i t u d e
of current flow traveling t h r o u g h the system.
Conversely, the process o f illuminating a taillight
requires considerably less energy. Becausc the b u l b used in
a taillight circuit is a low a m p e r a g e load device, the wires
f r o m the power source to the b u l b and returning back to
the negative batter)- terminal are significantly smaller in
diameter t h a n the cablcs in a starter circuit. T h e minimal
AIR PRESURE resistance f o u n d in the smaller wires will not slow the
electrons substantially enough to prevent the transfer of
energy neccssary t o light u p a taillight which is only 2
a m p s . T h e a m o u n t of am|>eragc flosv in a circuit is
independent of the size of the wires used. Using a wire the
size of a battery cable t o construct a taillight circuit would
have n o effect on its operation. I lowevct. using a small
taillight-sized svire as a battery cable for a starter circuit
would not work. T h e small wire would not transfer enough
electrons (high amperage) into the starter motor, and it
ELECTRICAL PRESSURE would overheat a n d melt in half.

Resistance
Rfl l-X Air pressure and voOige (etectncal pressuel are simitarr) that more Reiiitance is the restriction of electron flow in a circuit.
pmh equate mors wcrt produced try a toad dewe Resistance anywhere in a circuit lows the flow of electrons.
By definition, all load devices have r o i s t a n c e t o electron
flow. T h e relationship between voltage, amperage, and
ignition system circuit Is a set of spark plugs. A spark plug resistance was discovered a b o u t 1 "70 years ago by G c o r g
has resistance to electron flow via the small gap of air S i m o n O h m . T h e theory explaining the interaction of these
between two of its p a r t s — t h e center and g r o u n d electrodes. principles is known as Ohm's I .aw. The primary
Ignition voltage needs to be high enough t o overcome the measurement of resistance is expressed as o h m s .
high resistance created by the air gap. The high voltage Automobiles have b o t h high a n d low resistive circuits.
creates a spark as it jumps from the spark p l u g s ccnter For example, a d o m e light bulb m a y have high resistance
electrode to the g r o u n d return elcctrodc. O n older ignition (12 ohms) t o electron flow a n d therefore may use o n l y a
systems. 2 5 . 0 0 0 volts were required to create a spark that small a m o u n t o f current or amperage. By contrast, a starter
would overcome the air gap's resistance. T h e o u t p u t o n m o t o r has a low resistance s-aluc (0.06 o h m ) a n d allows a
newer ignition systems is considerably more, with m a n y greater n u m b e r of electrons (high amperage) to flow f r o m
p r o d u c i n g well over 100.000 volts. If you've ever svorked o n the battery to the starter. Because resistance restricts the
an ignition system with the engine r u n n i n g and been zapped floss- of electrons in a circuit, it affects the path ( t h e wire)
by a spark-plug wire, you k n o w what that push feels like. the electrons travel d o w n . I.ike most o f us, electricity is
lazy—it takes the path of least resistance f r o m o n e p o i n t to
Amperage a n o t h e r in a circuit. For example, if o n e of t w o wires
Amperage, or current, is the a m o u n t (or volume) of connected to tsvo light bulbs has high resistance, the
electricity (amps) flowing t h r o u g h a circuit. A starter m o t o r electrons ss-ill flosv d o w n the other lower resistive svire
with a high amperage d r a w has lots of electrons that must (lighting that bulb only).
tras-el f r o m the battery, through the starter, a n d back to the
battery in a complete circuit for the starter to get e n o u g h RESISTANCE/AMPS RELATIONSHIP
energy t o turn the engine over. As m u c h as 2 5 0 a m p s are Many electrical gremlins found in a u t o m o b i l e s arc
required to crank a large V-8 engine. In a starter circuit, attributable to u n w a n t e d , high resistance svithin a circuit.
b o t h positive and negative battery cables have t o be large T h e presence of t o o m u c h resistance in a circuit slosvs the

16
The tottery cable X rt«a»i»V size atfows fl » carry as much as 250 amps in a sunt* crcut Mtrwuf ov&heatoj The smaller wee wtf accommodate only up to
2$ amps; using ttn a starter circuit wotid men a nhaB.

figure 1 -A. A high-amperage, bvr-rcstsmce starter orcuit reqvrres large cattos to aflow enough energy »reach the starter and return to me tottery However, a
taOighfs tugh-resstaxe. tow-ampenge fesnjn requires onty a smal wre to carry its etecmcai load.

17
v I 1
AS RESISTANCE GOES UP,

AMPS CO DOWN.

(VOLTAGE IS CONSTANT)

AS RESISTANCE COES DOWN.

AMPS CO UP.

(VOLTA6E IS CONSTANT)

Fig 1-5. ft you rerrvmbef notftng etse fromffwcfapter. rem&votnng the rtlatons/xpfiefwreiresistance and ainps and how they .vent? wtifun a craif is worth
its ivfrjfil m QcJd for money'), snce it wti htlp yvu Oagnosc many common dcctncaJ prc&cms tt amps are down. then the cause to be unwanted, hgh
resistance: it h&> amperage is present then the orcut resistance is low

How of electrons, causing low performance or resistance to electron flow becomes too low. T h e fuse heats
n o n o p c r a t i o n of load devices. u p w h e n amperage increases; at some point, amperage gets
T h e r e is a direct relationship between circuit amperage high e n o u g h to melt t h e fuse in half, causing an incomplete
a n d circuit resistance. I t s critical to u n d e r s t a n d this simple circuit. Fuses provide a margin of safety in circuits sincc a
cause-and-eflect relationship because k n o w i n g h o w to b u r n e d wire could cause an electrical fire. A n d a melted fuse
apply this knowledge is key toward providing solutions t o Ls easier to replace than b u r n e d wires.
m a n y a u t o m o t i v e electrical problems. It's i m p o r t a n t t o r e m e m b e r the ins-ene relationship
Both a slow t u r n i n g starrer and a d i m headlight arc the between resistance and amperage. W h e n resistance in a
result of an insufficient n u m b e r of electrons passing circuit is decreased, amperage always increases propor-
t h r o u g h the circuit back to the battery ( f o r m i n g a complete tionally. Conversely, if a circuit has high resistance, the
circuit). Somewhere along the circuit, high resistance has available amperage is decreased.
blocked the flow of current. T h u s , an increase in resistance
causes a decrease in amperage. DC AND AC CIRCUITS
However, the opposite occurs whenever resistance in a In a direct current ( D C ) circuit, the floss- of amps always runs
circuit is t o o low; a decrease in resistance causes an increase in only o n e direction. For ease of explanation (and in confor-
in amperage. For example, if a power source wire comes mance with automotisr publications), all diagrams used in this
i n t o contact w i t h a g r o u n d return (because of a loose book depict dectriciry (electrons) lloss-ing through D C circuits
c o n n e c t i o n , frayed wire, o r another reason), t h u s bypassing in one direction o n l y — f r o m a point of higher (positis-c)
the intended load dcvicc, the low resistance present in the voltage to a lossrr (negative) voltage. EJectron floss- from
g r o u n d return allows high amperage t o flow through t h e positive to negative is called conventional electron theory. (In
circuit. If the wires are t o o small t o carry the increased reality, electron mos-ement at the subatomic lesxl travels only
amperage, they could overheat and melt, which can from negative to positisr in a D C circuit. See Chapter 4 for
possibly cause a Are. Fuses are used to protect circuits when the explanation why.) However, since >1x1 can't sec the

18
CAiin/E \F\~W W /

VOLTS • A M P S TIMES O H M S

O H M S - V O L T S D I V I D E D BY A M P S

A M P S - V O L T S D I V I D E D BY O H M S

WATTS - AMPS TIMES VOLTS

A M P S - W A T T S D I V I D E D BY VOLTS

Fig 1-6. These ar the Das* formulas needed to ffare out the 'numbers'in any 12-vott DC drcuK. To sobe tor any one unknown value. you onty need to few two
of the three values—volts. amps, or ohms. The unknown variable can be determined by the simple mathematical equations above.

electrons while working o n a circuit, the direction in which Furthermore, wiring configurations and c o m p o n e n t s for A C
the)- travel is irrelevant. T h e important thing to remember for current arc generally not compatible with D C circuits.
practical purposes is that in D C circuits electricity always flows
in only one direction. For purposes of illustration, the "hands- OH NO, MATH?
on" subject matter of this book uses the conventional view, Books o n electronics are always packed full of mathematical
based o n the simple assumption (even if not correct) that formulas. If you get that glazed, far-away look w h e n faced
clcctrons in a 1X2 circuit always flow from positive to negative. with cryptic equations like E • I / R , don't worry, this b o o k
By contrast, alternate current (AC) circuits (the type keeps it simple.
typically used in American homes) reverse the direction of W h e n diagnosing an electrical problem o n a car or truck,
voltage 6 0 times per second. These alternating cycles of understanding the dynamic relationship between
forward and backward electron flow are called h e r n (Hz). resistance, amperage, and voltage is critically more
T h i s voltage reversal, which also reverses current flow, gives i m p o r t a n t t h a n any m a t h skills you m a y (or may not!) have.
this type of electrical power its n a m e — a l t e r n a t i n g current. However, s o m e basic calculations will c o m e in h a n d y if you
A C circuits operate o n higher voltages t h a n D C circuits— i n t e n d to a d d electrical accessories to your car. For example,
cither 120, 2 4 0 , or 4 4 0 volts for an A C circuit versus only d o you have any idea h o w big the wires need to b e t o power
12 or 2 4 volts for a D C circuit. u p that 2.000-watt stereo you bought? Should you install a
Be aware that s o m e clcctrical c o m p o n e n t s in a u t o m o b i l e s larger alternator to a c c o m m o d a t e the stereo's power so you
produce only A C voltage, like the alternator a n d s o m e get the sound you want? D o you k n o w the size of the fuse
c o m p u t e r sensors. However, w h e n an alternator produces needed to protect the circuit f r o m meltdown?
A C voltage, diodes (which are electrical one-way valves that T h e formulas listed in Figure 1 - 6 are designed to provide
allow current to pass in only o n e direction) w i t h i n the alter- the basic math neccssary t o find voltage, resistance,
nator convert it to D C voltage before it reaches the battery. amperage, and watts (power) in any circuit. In general,
N o electrical systems used in vehicles operate on A C voltage. these should cover most c o m m o n circuitry design needs.
[ < A I I B / C ]

Fig 1 -7. fovto >ott are preset*


on the red we between the
battery and bght but) (toed
dewcet The hght butt uses up an
arx)atie roOage Thus, the
ground return wvv reads 0 votes
ai the way back to the negattve
battery term/nal
SOURCE
12 VOLTS

To determine the a m o u n t of any u n k n o w n voltage, I t s i m p o r t a n t to remember this rule. By keeping it in


amperage, or resistance present within a particular circuit, the m i n d , you'll be able t o d e t e r m i n e what t h e voltage should
values of two of die dircc potentials must be k n o w n — t h e be at any point in a scries circuit. It a voltmeter gives an
third u n k n o w n value can be determined based on the values unexpected result, you'll k n o w where t o look for the
of the other two. Performing a few simple mathematical problem. Here's why:
c o m p u t a t i o n s allows simple calculation of electrical loads. Figure 1 - 7 shows a circuit's p o w e r source as the positive
To find the voltage used in a circuit, just multiply existing battery terminal as well as the wire i o n n c c t i n g it to the light
amps by ohms. Similarly, o h m s c m be calculated by dividing bulb, which is the load device. A full 12 volts f r o m the
amps into voltage, likewise, amps can be determined by power source are present at every point along the wire
dividing o h m s into voltage. If an acccssory you intend to install between the battery and load device (measured using a
is rated in watts and you want to find out how many amps will voltmeter). W h e n 12 volts reach the light bulb, it uses u p
be used in the circuit, just divide watts by volts. Conversely, if all the voltage in the circuit. Since the greedy light b u l b uses
you want to find watts, multiply amps by volts. all available voltage by t u r n i n g o n , n o n e is present o n the
g r o u n d return wire o r at the negative battery terminal. (Not
RULES OF OPERATION FOR quite true! T h e g r o u n d return wire also has a small a m o u n t
THREE TYPES OF CIRCUITS of resistance to current flow, which causes some voltage to
T h r e e types of electrical circuits arc used in cars a n d trucks: be present). C o n s e q u c n d y . the g r o u n d wire will measure
series, parallel, and series/parallel. Series a n d parallel circuits d o s e t o 0 volts. C h a p t e r 2 o n Voltage I ) r o p T e s t i n g provides
are by far the most c o m m o n and can be f o u n d o n b o t h new in-depth explanations of what t o expect from voltage
a n d older vehicles. Each type of circuit follows a set of readings o n g r o u n d return wires. l or now, consider the
operational rules that govern h o w the circuit works. S o m e g r o u n d wire essentially at 0 volts.
rules apply to m o r e tlian o n e type of circuit; others apply T h e second rule of series circuits is: W h e n m o r e than
t o o n l y o n e type. K n o w i n g these rules and u n d e r s t a n d i n g o n e load device is present in a scries circuit, the individual
how each circuit operates gives you the advantage you need resistance of each load device divides the available voltage,
to diagnose most electrical problems. t h u s a d d i n g t o the total resistance of the entire circuit.
T h i n k of load dcvices in a series circuit as a strand of
Series Circuits Christmas tree lights along a wire connected in series. Because
Naturally, there arc "three rules" regarding h o w a series each bulb has resistance to current flow, each adds to the total
circuit operates. resistance of the entire circuit. This cumulative increase in the
The first rule of scries circuits is: All available voltage in overall circuit resistance correspondingly decreases the
a series circuit will be used u p by the load device. amperage available for all the bulbs, thus keeping the strand

20
• • • • • • • • / I
of Christmas tree lights at a nice fire-safe, low-level wattage. true; the load device uses u p all available voltage since all
In addition, each of the bulbs must share the available voltage the individual light bulbs c o m b i n e d cumulatively use u p all
becausc all need some voltage to light up. the available voltage in the circuit (equis-alent t o a single
Voltage in a series circuit is not a constant. It is divided c o m b i n e d load device). T h u s , the g r o u n d return wire at t h e
between all tlx: load devices in the circuit, based upon the last load device will measure d o s e to 0 volts. Figure 1 - 8 also
individual resistance of cadi specific load device. Its important introduces the g r o u n d s y m b o l — t h r e e horizontal lines at
to remember that each load device in a scries circuit requires both the end of the g r o u n d return wire. Anywhere this symbol
a posscr source and a ground return to operate. Because the load is placed indicates the wire is r e t u r n i n g t o the negative
devices are linked together, the power source for one load device battery terminal a n d / o r w h e n a g r o u n d strap, body, or
simultaneously acts as the ground return for another. vehicle frame is used as a g r o u n d . O
l or example, consider three light bulbs connected in a T h e third rule of series circuits is: amperage is the same g
series circuit as in Figure 1-8. T h e first bulb (bulb 1) is at all points t h r o u g h o u t a series circuit. (£
powered by the originating power source—a 12-volt batter)-. T h i s rule is t r u e for b o t h negative a n d positive sides of £
T h e ground return for bulb 1 becomes the power source for a d r c u i t . Figure 1-9 (on page 22) shows three ammeters ^
the second bulb (bulb 2). Bulb 1 uses 4 s-olts of posver from measuring current in a series circuit a n d h o w t h e amperage
the 12-volt posver source (to light up) and then passes the remains constant o n b o t h the power a n d g r o u n d return
remaining 8 volts to its ground return. Similarly, bulb 2 uses sides of the circuit. Rule three illustrates t h e simple concept
u p 4 volts of as-ailablc voltage from the ground return of bulb (but u n w a n t e d result!) that a bad wire or p o o r connection
I (bulb 2 uses the same voltage as bulb 1 to operate). T h e (unsvantcd resistance) will affect d r c u i t amperage n o matter
remaining 4 volts of power pass into its ground return. Bulb w h i d i side of the d r c u i t it's located o n .
3 takes the last 4 volts and uses u p all the voltage left in the
entire circuit; consequently, its ground return has 0 volts. Parallel Circuits
Figure 1 -8 illustrates the division of voltage along a scries Nearly all electrical circuits designed for cars or trucks are
circuit. It also proves the first rule of scries circuits still holds parallel circuits. Fortunately, the rules for parallel circuits

Fig 1-8. Each 12-»ct1 but) (load Oerice) has a cfren. identical, tnayxXiaf resstance, resMng fn eouzl stunng offoeoverall avatiaiJe rottage The difference in
votoje the pchwr source and ground return for each txit) is 4 mfts. Conseoverty. each butb has enfy 4 kji» ofeiectrkaf pressure wiffj wftcft to operate
Smce att the MDs are designed to operate on 12 Wfs and not 4 rotts.frusshortfall n voltage tcr each but) causes alt ct ffvm to be dim

21
[ 1 FN WW /
SERIES
A M P METERS

Fig 1 -9. Amperage wtibea* same cn both the power an) grow! sties c/ a crcut M three ammeters indicate the same amount of amperage (current' is flowing
throughout Ore circuit

are basically the same as for series circuits, b u t with a couple t o be (because total resistance of the entire circuit decreases
of notable exceptions. as overall amperage increases, as in Figure 1-5).
T h e first exception is: voltage will be equal (the same) T h e second exception is: each additional load device in
everywhere on the positive side of the circuit a n d will not a parallel circuit lowers the total overall resistance o f the
be divided between load devices, like in a series circuit. T h i s circuit a n d increases amperage.
is because each load device has its own wire, or conductor, Figure 1-11 (on page 24) illustrates h o w the addition of
c o n n c c t i n g it to the power source. T h e same is also true on more load devices to a parallel circuit causes the resistance
the g r o u n d return side; each load device has its own g r o u n d of the entire circuit t o decrease and the amperage to increase
return. As a result, the g r o u n d return side of each load (a teeter-totter effect)—unlike what occurs in a series
device registers 0 volts because each individual load device circuit where the resistance of each load device adds to die
uses u p all original source voltage. total resistance of the circuit.
Figure 1 - 1 0 displays 0 volts present on the g r o u n d return To u n d e r s t a n d this concept better, consider the following
side of each individual bulb (load device) because each bulb analog)'. Imagine there are 2 0 people in a room svith only o n e
uses u p all of t h e original power source voltage. T h e g r o u n d exit door, a n d everyone has to exit t h r o u g h the door, thereby
return side of each b u l b operates just like the ground return creating lots of resistance. I h e people represent amperage, the
side at the end of a scries circuit. However, with a parallel room is t h e c i r c u i t , a n d their effort to get o u t is the resistance.
circuit, it is helpful to t h i n k of each load device as a simple Because there is only o n e d o o r from which to leave, people
scries circuit itself—with a separate power source, load slowly get o u t because of the effect of their c o m b i n e d
device, and ground return. Consequently, as more resistance. N o w assume the same 2 0 people ate in a r o o m svith
load devices arc added to a parallel circuit, the greater the 2 0 doors. Everyone is able to exit the r o o m quickly because
amperage f r o m the power source t o the load devices needs each leaves through a separate door. Because there are

22
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Another random document with
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From Lindsay Sloper, Pianist.
July 31st, 1865.
“Allow me to express to you the interest I felt in your system of
finger-gymnastics as shown to me by you last week. Your inventions
seem to me very likely to produce the results you have sought, and I
should be very glad to see their utility tested in our music-schools.”

From B. Molique, Pianist.


July 22nd, 1865.
“Mr Jackson’s gymnastic invention for the fingers and wrists will be
of great benefit to musical students.”

From J. Balsir Chatterton, Harpist to Her Majesty the Queen.


July 31st, 1865.
“I have taken time to think over your ingenious invention, and am
of opinion that it will be of incalculable service to harp players. I can
only hope that it will become extensively known, and shall be glad to
hear of the publication of your forthcoming work.”

From John Thomas, Harpist, Professor of the Royal Academy of


Music; Pencerdd Gwalia.
July 25th, 1865.
“I have much pleasure in bearing testimony to the importance of
Mr Jackson’s simple but clever invention for rendering the fingers
independent of each other, and in preparing them for execution
upon any musical instrument, thus greatly facilitating the attainment
of execution; and I sincerely hope that his invention will be made
public, in order that the world may derive the full benefit of it.”

From Jacques Blumenthal, Pianist.


July 25th, 1865.
“I have great pleasure in stating that I consider Mr Edwin W.
Jackson’s new system of gymnastics for the fingers a very ingenious
invention, and as simple as I believe it to be useful to the student;
and if generally adopted would prevent, no doubt, many a headache
engendered by the now prevailing system of exercises for the
pianoforte and violin.”

From Adolf Pollitzer, Violinist, Royal Italian Opera.


July 24th, 1865.
“Mr Jackson deserves the thanks of every instrumentalist for his
clever invention for strengthening the fingers; and those who follow
his very ingenious system must find great benefit from it.”

From R. Sidney Pratten, Flautist, Royal Italian Opera.


July 7th, 1865.
“I feel satisfied that your very ingenious yet simple invention for
the exercise and strengthening of the fingers to the players of wind
instruments will be of the greatest value, as flexibility and strength
can be obtained even though the instrument may not be at hand;
and I shall have great pleasure in recommending it to all my pupils,
as well as professional brethren, as a thing indispensable for the
purpose for which it is intended.”

From Henry Lazarus, Clarionetist, Royal Italian Opera.


August 9th, 1865.
“I was very pleased indeed this morning to hear you explain your
invention of ‘Gymnastics for the Fingers.’ It is extremely clever, and I
consider it will be of the greatest service to all performers on wind
instruments, as well as to pianists and performers on stringed
instruments. I conceive it will give great facility and lessen the
labour.”

From Alfred Nicholson, Oboist, Royal Italian Opera.


July 24th, 1865.
“The system of gymnastics for the hand, invented by Mr Edwin
Jackson, is, in my opinion, calculated to be of great service to
musical professors and students, from the increased strength and
flexibility the fingers must gain by practice under this method.”

From H. C. Deacon, Pianist.


July 28th, 1865.
“I think your system of hand-exercise, as explained to me the
other morning, likely to be a useful adjunct to the pianoforte,
inasmuch as it tends to give increased extensions to an important
part of the hand.”

From James Howell, Contrebassist, Royal Italian Opera.


August 25th, 1865.
“It is with great pleasure that I testify to the soundness and
excellence of your system of gymnastics for the hand, as giving
flexibility and power to the fingers. It would prove of great
advantage to any member of the musical profession, if properly
carried out.”

The whole of the Orchestra of the Royal Opera-house at


Stuttgart in Wurtemberg, testified individually as follows:
“That Mr Jackson’s discoveries and his gymnastics for the fingers
and wrist must certainly conduce to a quick and sure attainment of a
solid and a lasting execution upon the pianoforte, as also upon
stringed and wind instruments, that they are new and eminently
practical, and deserve to be everywhere adopted.”

From Edward J. Hopkins, Organist to the Hon. Societies of the Inner


and Middle Temple.
Sept. 13th, 1865.
“Mr Jackson has been so good as to explain to me —and to
exhibit, his apparatus and course of exercises for developing and
strengthening the muscles and powers of the hand, which I firmly
believe are calculated to be of very considerable importance to all
practitioners upon musical instruments.”
*** END OF THE PROJECT GUTENBERG EBOOK JACKSON'S
GYMNASTICS FOR THE FINGERS AND WRIST ***

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