PHARMACEUTICAL INDUSTRIAL TRAINING REPORT
PHARMACEUTICAL INDUSTRIAL TRAINING REPORT
INDUSTRIAL TRAINING
REPORT
Submitted by,
Priyanshu kumar
Course-Bachelors in Pharmacy
Year-4th year
Institute – Quantum University
Starting date – 19-06-2023
An Industrial Training Report
Of
Thrift Pharmaceuticals
Submitted By:
Name: Priyanshu kumar
Class: B. Pharm. VII Semester
Roll No.: 2006304038
Department of Pharmacy
Quantum School of Health Sciences
Quantum University, Roorkee
2023-24
Training Company
Thrift Pharmaceuticals Pvt. Ltd.
Plant address: Khasra No. 136 Village Raipur, Bhagwanpur, Roorkee-247661
Dist. Haridwar (UK)
For my profound success I would like to take this auspicious opportunity to thanks the
management of THRIFT PHARMACEUTICALS PVT.LTD; to Managing Director Mr. Manav Singh
for providing me this opportunity to sharpen my skills by giving me approval to do this
training
I would like to also express my heart felt gratitude towards Mr Sumit Tyagi, Mr Udit, Mr
Pankaj (Q.C personnel), Mr. Sachin (QA Head), and to Mr Shivam (QC Head) THRIFT
PHARMACEUTICALS PVT.LTD. who supervised me during my training period and helped me
to inculcate critical skills in the respected field. I have clean information about every
instrument, testing procedures, laboratory etiquettes and analytical methods. A special
thanks to all staff and workers who cooperate me during the training period.
I would also like to express my gratitude towards Dr. Santosh Kumar Verma (Principal,
Quantum School of health science) , Mrs, Pooja Singh (Associate Professor) and respected
professors who guided me during my training period lending their aid whenever possible.
Sankhadip Panja
Bachelors in Pharmacy 4th year
Quantum School of Health Science.
Quantum University
Index
S. No. Content
1. Introduction
2. Organization Profile
3. Duration and Scope of Training
4. Training Objectives
5. Technical Details and Learnings
6. Future Prospects
7. Conclusion
8. References
9. Appendices
Introduction
This training report provides a comprehensive overview of the training program completed
in the field of Quality Control (QC) and Quality Assurance (QA) at Thrift Pharmaceuticals
Raipur plant. The training helped in attaining the necessary skills and knowledge required for
ensuring the quality and compliance of pharmaceutical products. The training program
covered a range of topics related to quality control and assurance in the pharmaceutical
industry. It included theoretical knowledge, practical applications, and exposure to industry
best practices.
1
Organization Profile:
Company VISION
The vision is to focus on expansion on national & global platform along with value addition
and commitment to healthcare and life.
join your hands with the most promising Indian Pharma Franchise company.
It has a sophisticated manufacturing unit which is ISO, GMP and FDA approved
company whose production is divided into 3 units employed in production of more
than 450 pharmaceutical products.
It involves more than 60 expert highly trained managerial staff involved in proper
quality control and quality assurance
It has over 25 years of experience in the pharmaceutical industrial field and has a
highly content customer population
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Duration and scope of training:
The industrial training in the Raipur plant of Thrift Pharmaceuticals lasted for a period of 45
days.
During this period, we had a vast number of duties that were included in the training regimen
in the quality control department of the industry.
Some of such duties included:
Ensuring proper cleanliness in the laboratory
Collect the samples from raw material store following proper procedures
that are in the quarantine area and either approving or rejecting the raw
materials after proper testing.
Collecting the bulk preparations from the production unit and checking
for their potency to ensuring them for final production
Checking the potency for final product ensuring it quality before it went
to the distributors
Checking the calibration on each instrument, and recalibrate before their
next calibration date.
Check for the quality of water that was used in quality control and
production plant.
Check for microbial growth within the clean rooms, laboratories and
production plants.
Filling of documents associated with all the testing of the
pharmaceutical’s products.
Training Objectives:
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There is certain skill set that were acquired during the training regimen in the quality control
department. Some of them are:
Proper gowning and steps required during the working hours in the Laboratory
Proper sampling procedures of Raw, bulk, semi-finished and finished products.
Performing Quality Control tests for solid tablets, capsules, liquid orals.
Proper report fillings of the findings under guidance
Calibration of UV Spectrophotometer, PH meter, Weight Scale.
Acquiring proper knowledge about instruments present in QC lab along with their
uses and maintenance.
Quality Control is concerned with sampling, specifications and testing as well as the
organisation, documentation and release procedures which ensure that the necessary and
relevant tests are carried out, and that materials are not released for use, nor products
released for sale or supply, until their quality has been judged satisfactory. Quality Control is
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not confined to laboratory operations, but must be involved in all decisions which may
concern the quality of the product. The independence of Quality Control from Production is
considered fundamental to the satisfactory operation of Quality Control.
Proper Gowning
Cleanroom Garments: Wear appropriate cleanroom garments, including gowns,
gloves, head covers, masks, and shoe covers. Ensure that garments are made of
suitable materials that minimize particle shedding. Ensure that only clean garments
are worn, in order to prevent contamination. Ensure that proper gowning is done
before entering each level of clean rooms.
Personal Hygiene: Shower and thoroughly wash hands and forearms before entering
the cleanroom. Avoid wearing makeup, jewellery, or other accessories that could
introduce contaminants. Avoid usage of any kind of addictive substances into the
premise. Report to the medical department if there are any open wounds.
Gowning Sequence: Follow a specific gowning sequence to minimize the risk of
contamination. Ensure that the gowning procedure is clearly documented in standard
operating procedures (SOPs).
Laboratory Practices:
Entry and Exit Protocols:
ENTRY IN QUALITY CONTROL DEPARTMENT:
Collect the set of uniform from respective change room. Enter in the respective change
room (Gents will enter through gents change room and Ladies will enter through ladies
change room). Follow the gowning procedure. Staff will wear white apron, while workers will
follow dress code of secondary packing worker. Remove the street footwear, keep in the rack
provided and wear the laboratory footwear. Enter to wide corridor leading to main QC door.
Enter at the main QC door and proceed to respective rooms / section.
EXIT FROM QUALITY CONTROL DEPARTMENT :
Exit the respective rooms / sections and come to the wide QC corridor. Enter in to the wide
corridor. Enter in respective change room (Gents will enter to gents change room and Ladies
will enter to ladies change room). Remove the laboratory footwear in the rack provided. Exit
from the respective change room by following the procedure for degowning. Keep the set of
factory uniforms in the individual lockers or put in the container for Washing purpose.
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Equipment Preparation: Clean and sanitize equipment before and after use. Follow
proper procedures according to the SOP. Check for calibration, if found faulty inform
the nearest supervisor.
Safety Measures: Follow safety guidelines, including the proper use of personal
protective equipment (PPE). Conduct risk assessments for hazardous materials and
procedures.
Testing Procedures:
Material Handling: Implement proper procedures for receiving, handling, and storing
materials to prevent contamination. Use dedicated tools and equipment for different
materials.
Sampling Procedures: Follow established sampling protocols for raw materials and
in-process samples. Use appropriate sampling techniques to ensure representative
samples. Clean the equipment with isopropyl alcohol every time after sampling to
prevent cross contamination.
Testing Protocols: Adhere to standardized testing procedures outlined in SOPs.
Perform tests using validated methods and equipment.
Documentation: Document all activities, including sample preparation, testing, and
observations. Record data in real-time and follow good documentation practices
(GDP).
Documentation includes: Standard Operating Procedures (SOPs): Creation and
Revision: SOPs describe the step-by-step procedures for various quality control
activities. These include testing methodologies, equipment operation, and data
review.
Approval and Training: SOPs require approval by authorized personnel, and
personnel involved in QC activities must be trained on these procedures.
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Qualification Protocols and Reports: Documenting the qualification of
equipment and systems used in QC.
Raw Material, In-Process, and Finished Product Testing Records:
Testing Protocols: Documenting the procedures for testing raw materials, in-
process samples, and finished products.
Test Records: Recording actual testing results, including observations and any
deviations from expected outcomes.
Stability Study Protocols and Reports:
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Release Criteria: Specifying the criteria for releasing batches of finished
products.
Batch Release Records: Documenting the decision-making process for
releasing batches.
Miscellaneous Responsibilities
Waste Management:
SOLIDS
RAW MATERIALS
Empty the content after analysis in a waste bin containing water to make slurry.
Dispose off the slurry in sink with continuous flow of water.
Maintain Batch wise destruction record with signature of chemist in Raw Material
Register.
INPROCESSPRODUCTS
Empty the content after analysis in a waste bin containing water to make slurry.
Dispose off the slurry in sink with continuous flow of water.
Maintain Batch wise destruction record with signature of chemist in IN process
Product Register.
FINISHED PRODUCTS
Take out tablets/ capsules from blister / strip / bulk container and Empty the content
in to waste bin containing water to make slurry.
Dispose off the slurry in sink with continuous flow of water.
Destroy the carton/catch cover by cutting.
Maintain Batch wise destruction record with signature of chemist in Finished Product
Register.
PACKAGING MATERIALS
Packaging materials like Poly bags, Paper etc. are disposed in the scrap yard after
shredding or defacing.
Destroy the cartons/catch cover/leaflet/foil by cutting.
Maintain material wise destruction record with signature of chemist in Packaging
Material Register.
LIQUIDS
Neutralise waste liquids like Acids, alkali, Solutions, slurry, KF titration waste
etc. separately and then dispose off in the sink with continuous flow of water.
Use hand gloves, safety goggles and mask while disposal of hazardous chemicals.
8
available to the Quality Control Department: specifications; procedures describing
sampling, testing, records (including test worksheets and/or laboratory notebooks),
recording and verifying; a procedure for the investigation of Out Of Specification and
anomalous results and Out Of Trend results; procedures for and records of the
calibration/qualification of instruments and maintenance of equipment; testing reports
and/or certificates of analysis; data from environmental (air, water and others utilities)
monitoring, where required; validation records of test methods, where applicable
Quality Control Checks: Implement internal quality control checks to monitor the
precision and accuracy of testing methods. Participate in proficiency testing programs to
assess external quality control.
Testing and release of In-process samples, semi-finished products and finished products.
9
Chemical and instrument analysis shall be conducted in the quality control
department in respective section. Microbiological analysis shall be conducted in the
microbiology lab.
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The approved declaration form shall be issued to production department with Batch
manufacturing record at the time of issuance by QA.
The same declaration form shall be handed over to QA with ERP created test request
of the same batch by production department.
The test property set of respective tests which are not required to analyze as per
declaration form will be deleting by an authorized QA person.
The modification by deleting test property set shall be done in test order level only.
The declaration form and ERP created test request with sample will be submitted to
QC by QA.
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In-process sample (Semi finished product) – Injectable preparation – Cytostatic and
general.
In-process sample (Semi finished product) – Tablet/Capsule – Cytostatic.
In-process samples/Finished product – Injectable preparation – cytostatic product:
In-process samples/finished packs excess left after testing to be disposed of as:
For ampoules: Break the ampoule and the content is drained into bucket/bin. Empty
ampoules are kept in other bucket/bin containing 4-6 % sodium hypochlorite
solution.
For vials (liquid): Open the Vial using de-sealer and the content is drained into
bucket/bin. Empty vials and plugs are kept in other bucket/bin containing 4-6 %
sodium hypochlorite solution.
For vials (dry powder): Open the Vial using de-sealer and the powder is added to
water in bucket/bin. Empty vials and plugs are kept in other bucket/bin containing 4-
6 % sodium hypochlorite solution.
Empty vials/ampoules are kept with 4-6 % sodium hypochlorite solution for half an
hour for deactivation of cytostatic product.
Wash the vials/ampoules with water and dispose of by breaking manually or using
ampoules crushing machine in small pieces.
Add sufficient quantity of 4-6 % sodium hypochlorite solution to the content
collected for deactivation of cytostatic product. Mix and keep it for 30 minutes.
After 30 minutes, the solution is diluted out with water and hand over to EHS
department for discarding.
In-process samples/Finished product – Tablet/Capsule – Cytostatic product:
In-process samples/finished packs excess left after testing to be disposed off as:
In-process samples/finished packs excess left after testing are transferred into a
bucket/bin containing water, stir vigorously.
Add sufficient quantity of 4-6 % sodium hypochlorite solution to the content
collected for deactivation of cytostatic product. Mix and keep it for 30 minutes.
After 30 minutes, the solution is diluted out with water and hand over to EHS
department for discarding.
Empty bags/containers are kept into bucket/bin containing 4-6 % sodium
hypochlorite solution. Dip bags/containers completely and allow to deactivate for
about 30 minutes. Drain the solution into another bin. Wash bags/containers with
water. Washed bags/containers are disposed off in a manner prescribed by local
council.
In-process samples/Finished product – Injectable preparation – General:
In-process samples/finished packs excess left after testing to be disposed off as:
For ampoules: Break the ampoule and the content is drained into bucket/bin.
For vials (liquid): Open the Vial using de-sealer and the content is drained into
bucket/bin.
For vials (dry powder): Open the Vial using de-sealer and the powder is added to
water in bucket/bin.
12
Vials/ampoules are disposed off by breaking manually or using ampoules crushing
machine in small pieces.
The content is diluted out with water, drain it and then flush with excess of water.
13
The authorized QC senior person shall verify and the same intimation of rinse sample
analysis shall be approved.
Appearance/ Description
The appearance of a tablet is crucial for patient compliance and identification. The control of
the appearance of a tablet includes the measurement of a number of attributes such as a
tablet’s shape, surface texture, diameter, thickness, colour, absence or presence of an odour,
taste, physical flaws and consistency, scoreline, and legibility of any unique identification
markings such as embossed or engraved with a logo or letter(s).
14
Thickness of tablets
The thickness of the tablet is the only dimensional variable related to the tablet compression
process. Generally, it is measured with a micrometre. The thickness should control within
±5% variation of a standard value and must control for patient acceptance and make the
tablet packaging easier.
15
procedure by HPLC. Other methods also used to orthogonally confirm the identity of the
active ingredient are: Thin-Layer Chromatographic Identification Tests, Spectroscopic
Identification Tests, Nuclear Magnetic Resonance Spectroscopy, Near-Infrared Spectroscopy
as well as Raman Spectroscopy among others. It is a pharmacopeial test for the evaluation of
tablets or quality control tests of tablets.
Friability test limit: A maximum weight loss (obtained from a single test or from the
mean of three tests) of not more than 1.0% is considered acceptable. Moreover,
effervescent tablets and chewable tablets may have different specifications as far as friability
is concerned.
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Immersion Fluid/ Temp. Limit
Types of Tablet
Medium
*Uncoated or Plain- Water or 37 ± 2°C As specified in the
coated tablets specified medium individual product
as the immersion monograph.
fluid.
Delayed-Release 0.1 M 37 ± 2°C After 1 hour no
Tablets or Acid- Hydrochloric acid, evidence of
Resistant or Enteric- or Simulated disintegration,
Coated Tablet Gastric Fluid as cracking or
specified in the softening.
monograph.
pH 6.8 phosphate 37 ± 2°C As specified in 5 mins or as
buffer, or Simulated the individual specified in the
Intestinal Fluid as product individual product
specified in the monograph. monograph.
product
monograph.
Effervescent Tablets 200 ml of water 37 ± 2°C 5 mins or as
in 250–400 ml specified in the
beaker. individual product
monograph.
Effervescent Place 1 dose in 37 ± 2°C 5 mins or as
Granules 200 ml of water specified in the
in 250–400 ml individual product
beaker. monograph.
Buccal, Sublingual Water or 37 ± 2°C As specified in the
Tablets, Orally specified medium individual product
Disintegrating as the immersion monograph.
Tablets, Chewable fluid.
Tablets
Tablets for Oral Water or 37 ± 2°C As specified in the
Suspension or Oral specified medium individual product
Solution or Topical as the immersion monograph.
solution fluid.
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Uniformity of Weight (Mass) of Tablet
A weight variation test is performed to determine the consistency of formulated
preparations. It is a pharmacopoeial test for the evaluation of tablets or quality control tests
of tablets. According to USP, BP & IP the accepted limit of weight variation is given below:
Average Mass
IP/BP USP
Limit
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Dissolution test of Tablets
Dissolution is the process in which a substance forms a solution. In vitro, dissolution testing
measures the extent and rate of solution formation from a dosage form (the amount of
percentage of the drug substance in a dosage form such as tablets, or capsules to go into
solution) within a specific time under a specified set of conditions. The terms dissolution and
drug release are used interchangeably. The USP dissolution test in the monograph is related
to Bioavailability and Bioequivalence study only when closely allied with a sound regulatory
determination. Without this association, the dissolution test should be regarded solely as a
quality control test for batch release [4]. It is a crucial pharmacopoeial test for the evaluation
of tablets or quality control tests of tablets.
The volume of the dissolution medium is generally 500, 900, or 1000 ml. The use of a hydro-
alcoholic medium is discouraged. Certainly, conduct all dissolution tests for IR dosage forms
at 37±0.5°C.
Before the dissolution test you have to consider the following information:
Apparatus
Speed (RPMs)
Medium Volume (mL)
Recommended Sampling Times (minutes)
Types of
General Critical test
Dissolution Dosage form to be tested
Name parameters
Apparatus
Conventional/Immediate-Release,
Apparatus- Basket Rotation
Prolonged/Extended-Release,
1 Apparatus Speed
Delayed-Release Dosage Forms
Conventional/Immediate-Release,
Apparatus- Paddle Rotation
Prolonged/Extended-Release,
2 Apparatus Speed
Delayed-Release Dosage Forms
19
Apparatus- Flow- Flow Rate Conventional/Immediate-Release,
4 Through Cell Of Medium Prolonged/Extended-Release,
20
Quality Control tests for Liquid Orals
Evaluation of Syrups:
(b) Visual inspection: With a visual inspection, the ingredients and the final
products are carefully examined for purity and appearance. The physical appearance
of products for patient adherence and compliance is critical so it should be
Good looking
Elegance in appearance
(c) pH measurement: The measurement and maintenance of pH is also a very
important step in quality control testing. Generally, there are two different types of
methods used in the measurement of pH.
Example:
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Its appearance (no crystallization and microbial growth)
Colour must be completely soluble with other ingredients
Odor and taste(palatable).
The solid material is completely miscible in liquid
Evaluation Parameters:
(a) Sedimentation method: Two parameters are studied for the determination
of sedimentation. They are (i) Sedimentation volume and (ii) Degree of flocculation.
22
are obtained for each formulation. Sedimentation volume is calculated according to
the equation:
(ii) Degree of flocculation (β): It is the ratio of the sedimentation volume of the
flocculated suspension (F), to the sedimentation volume of the deflocculated
suspension, (F∞).
23
In the screening study, the better suspensions show a lesser rate of
dial reading with spindle turns, i.e., the curve is horizontal for a longer
period.
(g) Visual inspection: With a visual inspection, the ingredients and the final
products are carefully examined for purity and appearance. The physical appearance
of products for patient adherence and compliance is critical so it should be good
looking and elegant in appearance.
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Evaluation of Emulsions:
An emulsion is a system consisting of two immiscible liquid phases, one of which is
dispersed throughout the other in the form of fine droplets. A third component, the
emulsifying agent, is necessary to stabilize the emulsion.
Following are tests carried out for evaluation of emulsions:
(a) Determination of particle size and particle count: Determination of
changes in the average particle size or the size distribution of droplets is an
important parameter used for the evaluation of emulsions. It is performed by optical
microscopy, sedimentation by using Andreason apparatus and colter apparatus.
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Quality Control Test for Capsules:
1.Appearance: Capsules produced on a small or a large scale should be uniform in
appearance. Visual or electronic inspection should be undertaken to detect any flaws in the
integrity and appearance of the capsule
2.Size and Shape: Hard capsules are made in a range of sizes, the standard
industrial ones in use today for human medicines range from size from 000 (the
largest) to 5 (the smallest) are commercially available. inspection must be done
for size and shape.
3.Unique Identification Markings: Capsule surfaces may bear symbols or other
unique identification markings for better identification.
4. Uniformity of weight.: Weigh an intact capsule. Open the capsule without
losing any part of the shell and remove the contents as completely as possible.
To remove the contents of a soft capsule the shell may be washed with ether or
other suitable solvent and the shell allowed to stand until the odour of the
solvent is no longer detectable. Weigh the shell. The weight of the contents is
the difference between the weighing.00 Repeat the procedure with a further
19 capsules. Determine the average weight. Not more than two of the
individual weights deviate from the average weight by more than the
percentage deviation shown in below and none deviates by more than twice
that percentage. Average weight of capsule Contents Percentage deviation Less
than 300 mg 10 300 mg or more 7.5 TABLE 3 (percentage deviation for capsule
weight)
5.Uniformity of content. This test is applicable to capsules that contain less
than 10 mg or less than 10 per cent w/w of active ingredient. Determine the
content of active ingredient in each of 10 capsules taken at random using the
method given in the monograph or by any other suitable analytical method of
equivalent accuracy and precision. The capsules comply with the test if not
more than one of the individual values thus obtained is outside the limits 85 to
115 per cent of the average value and none is outside the limits 75 to 125 per
26
cent. If two or three individual values are outside the limits 85 to 115 per cent
of the average value repeats the determination using another 20 capsules. The
capsules comply with the test if in the total sample of 30 capsules not more
than three individual values are outside the limits 85 to 115 per cent and none
is outside the limits 75 to 125 per cent of the average value
6. Disintegration. The disintegration test is not applicable to Modified-release
Capsules. For those Hard Capsules and Soft Capsules for which the dissolution
test is included in the individual monograph, the test for Disintegration is not
required.
a) Hard Capsules. Comply with the disintegration test in monograph ,
Unless otherwise directed in the individual monograph use water as the
medium. If the capsules float on the surface of the medium, a disc may
be added. If the capsules adhere to the discs, attach a removable piece
of stainless steel woven gauze with mesh aperture of 2.00 mm to the
upper plate of the basket rack assembly and carry out the test omitting
the discs. Operate the apparatus for 30 minutes unless otherwise
directed
b)Soft Capsules. Comply with the disintegration test Unless otherwise
directed in the individual monograph use water as the medium and add
a disc to each tube. Operate the apparatus for 60 minutes unless
otherwise directed c) Enteric Capsules. Use the apparatus described
under disintegration test (2.5.1), using one capsule in each tube. Operate
the apparatus for 2 hours without the discs in 0.1 M hydrochloric acid.
No capsule shows signs of disintegration or of rupture permitting the
escape of the contents. Replace the medium in the vessel with mixed
phosphate buffer pH 6.8, add a disc to each tube and operate the
apparatus for a further 60 minutes. Remove the apparatus from the
medium and examine the capsules. They pass the test if no residue
remains on the screen or on the underside of the discs, or, if a residue
remains, it consists of fragments of shell or of a soft mass with no
palpable, unmoistened core.
7. Content uniformity of drug: A sample of 30 capsule is taken and 10 are
assayed individually. The drug content of a capsule should be within the limits
of average drug content ±15% and the drug content of none of the capsule fall
outside the average drug content ±25%. If 1-3 capsules falls outside the
average drug content ±15%, the remaining 20 are assayed. The drug content of
27
at least 27 out of 30 assayed should be within the average drug content ±15%
limits. and the drug content of none of the capsules falls outside the average
drug content ±25% limits.
Calibration of Equipment:
Ph meter:
Calibration is a critical step to ensure the accuracy of pH measurements. pH
meters should be calibrated regularly using standard buffer solutions. The
calibration process involves the following steps:
Selecting Buffer Solutions: Choose at least two buffer solutions that
bracket the expected pH range of the samples being measured. Common
buffer solutions are pH 4.01, 7.00, and 10.01.
Preparing the Electrode: Rinse the pH electrode with distilled water and
then immerse it in the first buffer solution. Allow it to stabilize for a few
minutes.
Adjusting the pH Meter: Adjust the pH meter reading to match the
known pH value of the buffer solution. This is typically done using a
calibration knob or button on the meter.
Rinse and Repeat: Rinse the electrode with distilled water and repeat
the process with the second buffer solution. Adjust the meter again to
match the known pH of the second solution.
Verification: After calibration, it's advisable to verify the accuracy using a
third buffer solution. If the readings are within an acceptable range, the
pH meter is considered calibrated.
Calibration Frequency:
The frequency of calibration depends on the frequency of use and the
criticality of accuracy in the application. pH meters used frequently may require
daily calibration, while less frequently used meters may be calibrated weekly or
monthly. Additionally, calibration is recommended if the pH meter has been
exposed to extreme conditions or if it has not been used for an extended
period.
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The frequency of HPLC calibration can vary depending on the specific
requirements and standards of the laboratory or industry. However,
some general guidelines suggest that HPLC calibration should be
performed:
Quarterly (±7 days) for parameters such as Pressure Test, Drift and Noise,
Column oven and sample cooler, and Pump by flow rate accuracy
measurement.
Once every six months
UV spectrophotometer:
Absorption cells
Control of absorbance
For UV region
For visible region
Photo metric linearity
Limit of stray light
Resolution power
Control of Wavelengths
Absorption cells
Fill the cuvette with milli-Q water at 240 nm, and absorption is not
greater than 0.093 of the individual cuvette.
Rotate both cuvettes (180°) one by one.
Acceptance criteria: On rotation of the cuvette should give an
absorbance difference not more than 0.005.
Control of absorbance:
For UV region
o Solution A: Prepared 0.005M sulfuric acid:
o Weigh accurately 60.0 mg of potassium dichromate, which
previously dried to constant weight at 130°C in 1000 ml and
dissolved in 0.005 M sulphuric acid.
o Measure the absorbance at 235nm, 257 nm, 313nm, and 350 nm
using 0.005 M H2SO4 as blank.
For Visible region
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o Solution B: Weight about 60.0 mg of potassium dichromate, which
previously dried to constant weight at 130°C and transferred to
100 ml volumetric flask, dissolved in 0.005 M sulphuric acid.
o Measure the absorbance at 430 nm using 0.005M sulphuric acid as
blank.
Acceptance criteria
Photometric Linearity
Weight 50 mg Potassium dichromate and dissolved in 0.005 M Sulphuric acid in
a 50 ml volumetric flask. Further, dilute the above solution in the following way
1 ml ≥ 100 ml
2 ml ≥ 100 ml
3 ml ≥ 100 ml
4 ml ≥ 100 ml
5 ml ≥ 100 ml
Take consecutive three readings of each dilution at wavelengths 235, 257, 313,
and 350 nm.
Acceptance criteria:
At each wavelength mean value ≥of 0.999
Limit of stray light
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Prepares 1.2 % v/v solution by using Potassium chloride in 50 ml Distilled water
and make up the volume up to 100 ml by using distilled water. Run the solution
at 200 nm using water as a blank.
Acceptance criteria: Absorbance at 200 nm should be greater than 2.0
Resolution power
Prepared 0.02% v/v solution by using toluene in hexane and scanned at
250 nm to 300 nm using hexane as a reference.
Record the absorption at 269 nm and 266 nm.
Calculate the absorption ratio by dividing the absorbance at 269 nm
(Maxima) and 266 nm (minima).
Acceptance criteria: The absorbance maxima at 269 nm to the minima at 266
nm should not be less than 1.5.
Control of Wavelengths
This is a very important test we can verify that instrument wavelength
and the detector is properly working, by using the Holmium perchlorate
method.
Dissolved 1.0 g of holmium oxide in 1.4 M perchloric acid by heating on a
water bath, keep aside for cool and then dilute to 25 ml by using the
same solvent to prepare a 4.0% w/v solution of holmium oxide.
Calibration of UV-Visible spectrophotometer
Record the spectrum of holmium perchlorate solution from 200 nm to 600 nm
using 1.4 M perchloric acid as a reference solution.
Acceptance criteria
32
Maxima Wavelength (nm) Maxi. Tolerance (nm)
Studied Equipments:
PH Meter
A pH meter is a scientific instrument used to measure the acidity or alkalinity of
a solution. The pH scale ranges from 0 to 14, where 7 is considered neutral,
values below 7 are acidic, and values above 7 are alkaline. pH meters are
widely used in various industries, including laboratories, environmental
monitoring, food and beverage production, and water treatment.
Components of a pH Meter:
Glass Electrode: The glass electrode is the primary sensing element of a
pH meter. It consists of a special glass membrane that selectively
interacts with hydrogen ions in the solution.
Reference Electrode: The reference electrode provides a stable
reference potential against which the glass electrode measures the pH of
the solution.
pH Meter Probe: The combined glass and reference electrodes make up
the pH meter probe, which is immersed in the solution being tested.
Meter Display: The pH meter has a digital or analog display that
indicates the pH value of the solution.
UV spectrophotometer
A double-beam UV (ultraviolet)
spectrophotometer is a sophisticated
analytical instrument used for measuring
the absorption of ultraviolet and visible
light by a substance in solution. The
"double-beam" feature refers to the
instrument's ability to simultaneously
measure the sample and reference
beams, providing enhanced accuracy and
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stability over time. This type of spectrophotometer is widely used in various
scientific disciplines, including chemistry, biochemistry, environmental science,
and pharmaceutical analysis.
Principle of UV Spectrophotometer
The Beer-Lambert Law, also known as Beer's Law, describes the relationship
between the absorption of light by a substance and the concentration of the
absorbing substance. This law is
particularly useful in the
context of UV (ultraviolet)
spectrophotometry, where it is
commonly applied for
quantitative analysis.
The Beer-Lambert Law is
expressed by the equation:
A=ε⋅c⋅l
where:
A is the absorbance of the sample.
ε (epsilon) is the molar absorptivity or molar extinction coefficient, a constant
specific to the absorbing substance.
c is the concentration of the absorbing substance in the solution.
l is the path length of the light through the solution.
Instrumentation of a Double-
Beam UV Spectrophotometer:
Light Source: The UV
spectrophotometer utilizes
a light source that emits a
broad spectrum of
ultraviolet and visible light.
Common light sources
include deuterium lamps
for the UV range and tungsten or halogen lamps for the visible range.
Monochromator: The monochromator is responsible for selecting a
specific wavelength of light from the broad spectrum emitted by the light
source. It typically consists of a diffraction grating or prism that disperses
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light, allowing only the desired wavelength to pass through to the
sample.
Sample Compartment: The sample compartment is where the sample
solution is placed for analysis. It usually consists of a cuvette holder that
holds the sample cuvette containing the analyte.
Detector: The detector measures the intensity of light transmitted
through the sample. Photodiode arrays or photomultiplier tubes are
commonly used detectors in UV spectrophotometers.
Beam Splitter: In a double-beam spectrophotometer, a beam splitter
divides the incoming light into two beams: the sample beam and the
reference beam. This allows simultaneous measurement of the sample
and reference, providing a baseline for accurate absorbance readings.
Electronic Control System: The instrument is equipped with an
electronic control system that manages the selection of wavelengths,
controls the intensity of the light source, and processes the detector
signals. Modern spectrophotometers often feature microprocessor
control for increased automation and user-friendly operation.
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Column:
Stationary Phase: The column contains a stationary phase, which is a material
with specific chemical properties that interact with the analyte molecules.
Columns are selected based on the separation requirements.
Packing Material: The column is filled with a packing material, usually silica-
based particles with specific properties, to facilitate the separation of analytes.
Detector:
UV-Visible Detector: UV detectors are commonly used in HPLC to measure
absorbance at specific wavelengths. Other detectors include fluorescence,
refractive index, and conductivity detectors. The choice depends on the nature
of the analytes.
Data Acquisition System:
Chromatography Data System (CDS): A computerized data system collects and
analyzes data from the detector, providing chromatograms that represent the
separation of components.
Mobile Phase:
Solvent Reservoirs: HPLC systems have reservoirs for the mobile phase solvent,
often consisting of a mixture of solvents to optimize separation. The
composition can be varied during a run to achieve different separation
conditions.
Column Oven:
Temperature Control: Some HPLC analyses benefit from precise temperature
control of the column. The column oven ensures temperature stability,
influencing separation efficiency.
Flow Cells and Tubing:
Flow Cells: These cells are part of the detector and are responsible for
interacting with the separated components, leading to the generation of signals
that are converted into chromatograms.
Tubing: The system includes a network of tubing to connect various
components, ensuring a continuous and sealed flow of the mobile phase.
Dissolution Apparatus:
A dissolution apparatus is a laboratory instrument used to evaluate the release
rate of active pharmaceutical ingredients from solid dosage forms, such as
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tablets, capsules, and pellets, into a liquid medium. This process is crucial for
assessing the drug's bioavailability and performance in the human body. The
apparatus simulates the conditions in the gastrointestinal tract, providing
valuable information for drug formulation and quality control.
Construction of a Dissolution Apparatus:
A typical dissolution apparatus consists of the following components:
Vessel: The dissolution vessel holds the dissolution medium (usually a buffer
solution that mimics stomach or intestinal fluids) and the dosage form being
tested.
Paddle or Basket: Two common types of stirring elements are used in
dissolution apparatus: paddles and baskets. The paddle method is suitable for
most dosage forms, while the basket method is often used for capsules and
other forms.
Stirring Element: The stirring element (paddle or basket) facilitates the
movement of the dosage form in the dissolution medium, ensuring uniform
drug release.
Temperature Control System: Maintaining a constant temperature is crucial for
accurate dissolution testing. The apparatus includes a temperature-controlled
bath or jacket to regulate the temperature of the dissolution medium.
Dissolution Medium Reservoir: A reservoir holds the dissolution medium, and a
pump circulates it through the system, maintaining a consistent and
homogenous environment.
Sampling Ports: Sampling ports allow withdrawal of samples at specified time
intervals for analysis.
Detection System: Various detection systems, such as UV-Vis spectroscopy,
HPLC, or other analytical methods, are employed to quantify the amount of
drug released over time.
Testing of Tablets According to IP (Indian Pharmacopoeia):
The Indian Pharmacopoeia (IP) provides guidelines for dissolution testing of
tablets. The procedure involves the following steps:
Preparation of Dissolution Medium:
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Prepare a dissolution medium according to the specifications mentioned in the
IP. The medium should be at the appropriate pH and temperature, reflecting
physiological conditions.
Disintegration Apparatus
A disintegration apparatus is a laboratory instrument used to assess the time it takes for a
solid dosage form, such as tablets or capsules, to disintegrate into smaller particles or
granules. Disintegration testing is crucial in evaluating the potential for a drug to become
bioavailable after administration. The disintegration apparatus ensures that the dosage form
breaks down properly, allowing for the subsequent dissolution and absorption of the drug in
the gastrointestinal tract.
Construction of a Disintegration Apparatus:
A typical disintegration apparatus consists of the following components:
Bath: The bath contains a liquid medium, typically water, and is equipped with temperature
control to maintain the specified testing conditions.
Basket Rack: The basket rack holds individual baskets or tubes in which the dosage forms are
placed during the disintegration test.
Baskets or Tubes: These containers hold the tablets or capsules during the test and allow
water to flow through, facilitating disintegration.
Stirring Element: A stirring element, often a paddle, agitates the liquid in the bath, ensuring
uniform distribution of temperature and preventing the accumulation of dissolved
substances around the dosage form.
Temperature Control System: Maintains the temperature of the liquid medium in the bath at
a specified level.
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Chamber or Test Enclosure:
The apparatus typically consists of a sealed chamber or enclosure where the
test specimen is placed.
The chamber is constructed to withstand pressure differentials and is made
from materials that do not interfere with the test.
Pressure Source:
A pressure source is required to pressurize the test specimen. This could be
compressed air, nitrogen, or another suitable gas.
Pressure regulators and control valves are used to set and maintain the desired
pressure levels.
Pressure Measurement Devices:
Pressure gauges are integrated to measure the pressure inside the test
specimen.
These gauges provide real-time data, allowing for accurate monitoring during
the test.
Leak Detection System:
The leak detection system is a critical component and can vary based on the
method employed. Common methods include:
Bubble Test: A submerged specimen is pressurized, and escaping gas
forms bubbles, indicating a leak.
Pressure Decay Test: Changes in pressure over time are measured, with a
drop indicating a leak.
Mass Spectrometry: Sensitive detectors measure the composition of the
gas around the specimen.
Helium Leak Detection: Helium is often used as a tracer gas, and a mass
spectrometer or other sensitive detectors are employed to identify leaks.
Sealing Mechanism:
The apparatus needs to have effective sealing mechanisms to prevent any leaks
from the test environment.
Seals and gaskets are used to ensure a tight closure of the test chamber.
Working of Leak Test Apparatus:
39
Preparation:
The specimen is placed inside the test chamber, and the chamber is sealed.
Pressurization:
The test specimen is pressurized using the chosen gas source. The pressure is
controlled and monitored throughout the test.
Leak Detection:
Depending on the method employed, the apparatus detects leaks through
visual inspection (bubble test), pressure measurements over time (pressure
decay test), or by analyzing the gas composition around the specimen (mass
spectrometry or helium leak detection).
Friability Apparatus:
A Friability Tester is a pharmaceutical instrument used to test the durability or friability of
tablets. This test is crucial for assessing the ability of tablets to withstand abrasion during
transportation, handling, and packaging. Tablets that are too friable may break or crumble
easily, leading to issues with product quality and patient safety. Here's an overview of the
construction and working of a typical Friability Tester:
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The rotation speed can be controlled to simulate different conditions that
tablets may experience during handling and transportation.
Control Panel:
A control panel allows the user to set and control the test parameters,
including rotation speed and test duration.
Some advanced models may have programmable features and digital displays
for accurate control.
Dust Collection System:
Tablets may produce dust or fine particles during the friability test. A dust
collection system helps in capturing and collecting this material for analysis or
disposal.
Hot Plate
A laboratory hotplate is a specialized heating device used in scientific laboratories for a
variety of applications, such as heating solutions, conducting chemical reactions, or
evaporating solvents. Unlike conventional hotplates used in kitchens, laboratory hotplates
are designed to meet the specific requirements of scientific experiments.
Vacuum Oven
A vacuum oven is a specialized oven used in laboratories and industries for processes that
require controlled heating under reduced atmospheric pressure or vacuum conditions. This
type of oven is commonly used for drying, heat-treating, and curing materials that are
sensitive to moisture or oxidation.
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contents inside the oven. These ovens are commonly used for various applications such as
sterilization, drying, and baking in industries like pharmaceuticals, microbiology, food
processing, and research laboratories.
Demineralised Water:
Quality Standards: Deionized water is produced by passing water through ion
exchange resins that selectively remove ions, including both cations (positively
charged ions) and anions (negatively charged ions).
Purity Level: The deionization process results in water with a very low conductivity,
indicating a high level of purity.
Uses: It is used in the preparation of buffers and solutions where precise control of
ion concentrations is essential.
Non-Sterile Water:
Quality Standards: Non-sterile water is used for purposes where sterility is not a
critical requirement.
Purity Level: It may have a lower level of purity compared to WFI or PW.
Uses: Non-sterile water may be used in some manufacturing processes where the
absence of microbial contamination is not critical, such as cleaning equipment or
certain formulations.
Sampling of Water
Apparatus required
Screw capped glass bottles.
Amber coloured air tight glass bottles for TOC
Glassware preparation
Wash the sampling bottles thoroughly with water for injection.
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For TOC analysis sampling bottles are then treated with nitric acid that will remove
organic matter.
Use milli-Q/ultra pure type-I water for the final rinse of the sampling bottles.
Sampling Quantity
Sampling quantity for Pure Steam for all sampling points.
Sampling quantity for chemical analysis: 500 ml
Sampling quantity for TOC analysis: 125 ml
Sampling quantity for purified water and water for injection for all sampling points
except sampling points of storage tank and return line: 1000 ml
Sampling quantity for purified water and water for injection for sampling points of
storage tank and return line: 1125 ml
Sampling quantity for chemical analysis: 1000 ml
Sampling quantity for Raw Water and DM Water: 1250 ml.
Testing Of Water
All tests mentioned in the specification except TOC test will be performed for the
sample collected from all sampling points except sampling points of storage tanks
and return lines.
Record the result in respective protocol.
The test TOC will be performed only for the sample collected from sampling points of
storage tanks and return lines as per specification. Rest of all other sampling points
will not be tested for TOC test.
Perform the sampling of purified water, water for injection and pure steam as
sampling plan.
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Testing should be performed within 2 hours from collection of samples, alternatively
keep the samples in refrigerator at 2 – 8°C and analyse within 4 hours. (Allow the
sample to cool room temperature before analysing).
Important Factors:
Sanitization of water system is carried out by engineering team on every weekly off
irrespective of holidays.
Purified water and water for injection will be sampled after sanitization to check the
pH from the return line of both the plants. Record shall be maintained by Engineering
department.
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The same water for injection shall be released on the basis of result of Chemical Test
and Bacterial Endotoxin Test.
If any out of specification is observed, inform to Concern Department.
The signed Intimation Slip with all results shall be returned to Production
Department.
The complete analysis record shall be maintained by Quality Control Department
Colours Coding
the colours code for different series in a trend chart as below:
45
Future Prospects:
The 45 days training which was done in the quality control department of the Thrift
Pharmaceutical Industry, Raipur division gave me an brief idea of the internal working of a
quality control department in a pharmaceutical industry
It provided me an experience about the individual roles and responsibilities of a Quality
Control chemist. The hands-on training provided me not just with the theoretical experience
but also the practical experience that is vastly required in a pharmaceutical industry.
The diligent training provided by the supervisors helped me in mastering certain equipments
like UV spectrophotometer, pH. Meter, leak test apparatus, HPLC apparatus, and also many
other apparatuses that are required in a quality control lab. It also taught me the basic
requirements, skills, etiquettes required to play an active role in the quality control laboratory
along with good laboratory practices.
The training also helped me Properly in IPQC, document filling and handling, Sampling
procedures and steps required to prevent contamination in the laboratory.
Armed with a comprehensive understanding of regulatory standards, advanced analytical
tools, and effective teamwork, I am well-equipped to contribute to the pharmaceutical sector's
quality assurance practices. This experience not only enhances my employability but also
positions me as a valuable asset in a field where precision and compliance are paramount. As
I step into the professional arena, I am confident that the skills acquired during this training
will prove instrumental in ensuring the continued safety and efficacy of pharmaceutical
products
Conclusion:
46
The 45-day industry training in the Quality Control Department of the pharmaceutical
industry has been an enriching and transformative experience. This period has provided a
comprehensive understanding of the intricacies involved in ensuring the quality and safety
of pharmaceutical products. As I conclude this training, I reflect on the invaluable insights
gained, the skills honed, and the professional growth achieved.
One of the key takeaways from this training is the significance of adherence to regulatory
standards. The pharmaceutical industry operates in a highly regulated environment, and
meticulous attention to quality control is paramount. Through hands-on experience and
exposure to various quality assurance processes, I have acquired a deep appreciation for the
stringent measures in place to guarantee the integrity of pharmaceutical products. The
importance of documentation, compliance, and precision in every stage of production has
become ingrained in my professional ethos.
Additionally, the exposure to cutting-edge technologies and analytical instruments has
expanded my technical expertise. From chromatography to spectroscopy, I have gained
proficiency in utilizing advanced tools for quality assessment. The practical application of
theoretical knowledge has not only enhanced my problem-solving skills but has also
provided a solid foundation for future endeavours in the pharmaceutical sector.
Moreover, the collaborative nature of the Quality Control Department has fostered effective
communication and teamwork. Working closely with seasoned professionals has allowed me
to absorb industry best practices, learn from real-world challenges, and develop a holistic
approach to quality management.
In conclusion, this 45-day industry training has been instrumental in shaping my
understanding of quality control in the pharmaceutical industry. It has been a dynamic and
immersive experience that has not only fortified my technical competencies but has also
instilled a commitment to excellence and compliance. As I embark on the next phase of my
career, I carry with me a profound appreciation for the critical role of quality control in
ensuring the safety and efficacy of pharmaceutical products.
References:
47
https://pharmaguddu.com
https://solutionpharmacy.in/evaluation-of-liquid-orals
https://www.pharmacy180.com
https://www.pharmaguideline.com
https://pharmablog.in
https://pharmastate.academy
https://www.ipc.gov.in
https://pharmastate.academy
Martin's Physical Pharmacy and Pharmaceutical Sciences by Patrick J. Sinko
Principles of Instrumental Analysis by Douglas A. Skoog; F. James Holler;
Stanley R. Crouch
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