Bài Giảng - chuyên Đề Công Nghệ Bán Dẫn - chu Văn Bền
Bài Giảng - chuyên Đề Công Nghệ Bán Dẫn - chu Văn Bền
CHUYÊN ĐỀ CÔNG
NGHỆ BÁN DẪN
5
Why Are Semiconductors So Important?
Ref: https://www.custommarketinsights.com/report/semiconductor-chip-market/
1.2 Chuỗi cung ứng bán dẫn/ Semiconductor
Supply Chain
Shares of imported goods in the semiconductor supply chain
Shares of exported goods in the semiconductor
supply chain
What Factors Have the Potential To Disrupt
the Semiconductor Supply Chain?
• Geopolitical environment characterized by rule-based international
institutions, liberalized trade policies, and stable trade partnerships.
• Covid bluntly demonstrated the vulnerability of international supply chains
to unexpected events.
• These disruptions can result in choke points at any place within the supply
chain, from logistics to critical raw materials deliveries and the supply of
capital and labor. Supply chains are also susceptible to geopolitical risks.
• The wars (in Ukraine, Middle East)
• Semiconductors are also currently at the center of escalating trade tensions
and an intensifying technology rivalry between the US and China.
Global Semiconductor Competition
• The semiconductor industry is heavily subsidised by
governments around the world, the same ones that have
recently strengthened their commitments to climate action.
• The United States recently passed the CHIPS Act of 2022,
which drew bipartisan support. This historic piece of
legislation allocates US$53 billion to support chip
manufacturing and bolster US competitiveness.
• Meanwhile, the EU will mobilise more than Є43 billion of
public and private investments to address semiconductor
shortages and strengthen Europe’s technological leadership.
• Nevertheless, Asia remains the dominant player in
semiconductor manufacturing.
Global Semiconductor Competition
• Taiwan’s semiconductor industry is worth an incredible US$147
billion, equivalent to 15% of the country’s GDP.
• Taiwan offers incentives to attract overseas talent and suppliers of
materials and equipment needed to manufacture chips. Its
government also encourages domestic companies to develop
technologies vital to supporting the growth of the island’s
semiconductor industry.
• Similarly, Mainland China is aiming to achieve technology
independence as its own technology sector relies predominately on
foreign chips.
1.3 Environment protection/Bảo vệ môi trường
• Semiconductors are the basic building blocks of modern
computing. They are vital components of all electronic systems,
from smartphones to cars. But the environmental cost of
manufacturing them is becoming increasingly problematic.
• Energy demand is rising as chip design grows more intricate, with
the manufacturing of advanced 3nm chips (N3) predicted to
consume up to 7.7 billion kilowatt-hours annually.
• Semiconductors also facilitate the transition toward a green
economy. Decarbonisation efforts will increase the usage of
renewable energy and electric vehicles around the world, driving
demand for chips.
• The number of power semiconductors used in the global
renewable energy market is expected to grow with a compound
annual growth rate (CAGR) of 8% to 10% from now to 2027.
Vital Components of the Green Transition
• Metal-semiconductor contact
• The earliest systematic study of semiconductor devices is generally
attribute to Braun
• 1874, discovered resistance between metals and meta sulfides
o He noted that current flows freely in only one direction at the
contact between a metal point and a Galena crystal (lead sulfide).
o Depend on the magnitude and polarity of the applied voltage
Major semiconductor devices
• Light emitting diode
• By Round in 1907
• Applied a potential of 10V
between two points on the
carborundom crystal
• The generation of yellowish
light
Morden LED
Major semiconductor devices
• Point-contact transistor
• Invented by J. Bardeen and W.
H. Brattain, 1947
• Semiconductor
• Germanium
• The two point contact
separated by about 50um
• The bipolar transistor is a key
semiconductor device and has
ushered in the modern
electronic era
29
Major semiconductor devices
• P-N junction
• 1949, Shockley
• Thyristor
• 1952, Ebers developed the
basic for thyristor
• Is an extremely versatile
switching device
• Solar cell
• 1954, Chapin, Fuller and
Pearson
• Convert sunlight directly to
electricity Nobel Prize winning American physicists
(L-R) John Bardeen (1908 - 1991),
William Shockley (1910 - 1989) and
Walter Brattain (1902 - 1987)
Major semiconductor devices
• Heterojunction bipolar transistor
• 1957, Kroemer
• Improve the transistor performance
• Potentially one of the fastest semiconductor devices
• Tunnel diode
• 1958, Esaki
• Observed negative resistance characteristics in a
heavily doped p-n junction
• Lead to the discovery of the tunnel diode
• For ohmic contact and carrier transport through a thin
layer
Major semiconductor devices
• MOSFET
• 1960, Kahng and Atalla
• The most important
device for advanced IC
• Gate length=20μm, gate
oxide thickness=100nm,
aluminum gate
• The choice of Si and
thermal oxide remain
the most important Martin Atalla (left) and Dawon Kahng (right)
combination of
materials
Major semiconductor devices
• Laser
o 1962, Hall et al
o First achieved lasing in
semiconductor Robert N. Hall
Pioneer in
• Heterostructure laser semiconductors
o 1963, Kroemer, Alferov and
Kazarinov
o Laid the foundation for modern
laser diodes
o Can be operated continuously at
room temperature
Major semiconductor devices
Si ingot
Key semiconductor technologies
• III-V compounds:
o 1952, Welker
o He note that gallium
arsenide and its related III-V
compound were
semiconductors
o Able to predict their
characteristics and to prove
them experimentally
Key semiconductor technologies
• Diffusion • Lithographic photoresist
o 1952, Pfann o 1957, Andrus
o The basic diffusion theory o He used photosensitive
was considered by Fick in etch-resistant polymers
1855 for pattern transfer
o The idea of using o A key technology for
diffusion techniques to semiconductor industry
alter the type of o The continued growth of
conductivity in silicon the industry has been the
was disclosed in a patent direct result of improved
in 1952 by Pfann lithographic technology
o A significant economic
factor
Key semiconductor technologies
• Oxide masking
• 1957, Frosch and Derrick
• Oxide layer can prevent most
impurity atoms from diffusion
through it
• Epitaxial CVD growth
• 1957, Sheftal, Kokorish and
Krisalov
MBE system
Key semiconductor technologies
• Microprocessor
• 1971, Hoff, et al.
• Put the entire central
processing unit of a
simple computer to a
chip
• Four bit microprocessor
• Chip size 3mmx4mm
• Contain 2300 MOSFETs,
using 8um design rule
Key semiconductor technologies
• Trench isolation • Copper interconnect
• 1982, Rung et al. • 1993, Paraszczak et al.
• In 1982 to isolate CMOS • Al suffers from
devices electromigration at high
• Eventually replace all electrical current
other isolation method • Copper is replaced
• Chemical-mechanical aluminum for minimum
polishing feature length
approaching 100 nm
• 1989, Davari et al.
• For global planarization
of interlayer dielectrics
• This is a key process for
multilevel metallization
The growth curves for different technology drivers
• 1950-1970
• The bipolar transistor
• 1970-1990
• The DRAM and the
microprocessor based on
MOS devices
• Because of PC and
advanced electronic
systems
• Since 1990
• Nonvolatile semiconductor
memory
• Because of the
portable electronic
systems
Moore’s Law
• Germanium File:Germanium.jpg
grain
grain boundary
(a)amorphous (b)polycrystalline (c)single crystal
Unit cell
R=ma+nb+lc
R: lattice point
Basic cubic-unit cells
Si unit cell
Hint:
No of atoms/unit cell?
No of atoms/cm^3 ?
Density =No of atoms/cm^3 x atomic
weight/Avogadro constant
Zincblende Structure
• The zincblende (sphalerite,
ZnS) structure has a FCC lattice
with a diatomic base. The
metal (A) atom is at (0, 0, 0)
and the nonmetal (B) atom is
at (1/4, 1/4, 1/4)a
• Many important compound
semiconductors, such as GaAs,
InAs, AlAs, InP, GaP and their
alloys, but also the II–VI
compounds ZnS, ZnSe, ZnTe,
HgTe, CdSe and CdTe crystallize
in the zincblende structure
Wurtzite structure
• Hexagonal structure
• CdS, ZnS, GaN, ZnO, AlN
Isolated silicon atom
• Has 14 electrons
• 10 electrons occupy
deeplying energy level
• The four remaining
valence electron
• Weakly bound
• Involved in chemical reactions
• The 3s subshell has two allowed quantum states per atom
• Contain two valence electron at T=0K
• The 3p subshell has six allowed quantum states per atom
• Contain the remaining two valence electrons
Energy band
• Obtained by solving the Schrodinger equation of an
approximate one-electron problem.
F (E ) =
1
1 + e ( E − EF )/ kT
F (E ) e −( E − EF )/ kT for (E − E F ) 3kT
F (E ) 1 − e ( E − EF )/ kT for (E − E F ) −3kT
• As E=EF, F(E)=1/2
Intrinsic carrier concentration
• Intrinsic semiconductor • Thermal agitation
• Contains relatively • Excitation of electrons
small amounts of from the valence band
impurities compared to the conduction band
with the thermally and leaves an equal
generated electrons and number of holes in the
holes valence band
n(E )dE = N (E )F (E )dE
Etop Etop
n=
0 0
Intrinsic carrier concentration
To integral
n = 1 / 2 N D − N A + (N D − N A )2 + 4ni2
pn = ni2 / nn
• if |ND-NA| >ni then nn≈ ND-NA
• For p-type semiconductor
p = 1 / 2 N A − N D + (N D − N A )2 + 4ni2
n p = ni2 / p p
Fermi level, functions of T, ND, NA
• As the temperature
increases, the Fermi
level approaches the
intrinsic level
• The semiconductor
become intrinsic
90
Electron density as a function of temperature
• At low temperature
• Thermal energy not sufficient to ionize all
donor impurities
• Some electron are “frozen” at the donor
level
• Electron density less than the donor
concentration
• As the temperature increased
• The condition of complete ionization is
reached
• nn=ND
• As the temperature is further increased
• Electron concentration the same over a wide
temperature range
• Extrinsic region
• As the temperature is increased even further
• The intrinsic carrier concentration becomes
comparable to the donor concentration
• The semiconductor become intrinsic
• This temperature depend on ND and Eg
CHƯƠNG III- CÔNG NGHỆ
THIẾT KẾ BÁN DẪN TIÊN TIẾN
• 3.1 Giới thiệu chung
• 3.2 Các tiến trình CMOS
• 3.3 Quy trình thiết kế
• 3.4 Các công nghệ thiết kế
• 3.5 Các kỹ thuật thiết kế
3.1 Giới thiệu chung/General introduction
MOSFET
Design Specification
(Specifications → Constraints → Topologies → Test benchmark
development)
Schematic flow defining
(System-level schematic entry → Stimulate architecture HDL → Block HDL
specification → Circuit-level schematic entry → Stimulate and Optimize
Circuit)
Physical flow
(PCell-based layout entry → Design rule check/ verification (DRC) → Layout
versus schematic (LVS) → Parasitic extraction → Post-layout simulation →
Tape-out)
Digital IC Design
Digital IC design flow involves turning specifications and features into digital blocks,
which are then converted into logic circuits. Many of the constraints in digital IC design
originate from the foundry process and technological limitations.
Design Specification
(Specifications → Constraints → Test benchmark development)
High-level system design
(Design Partition → Entry-Verilog Behavior Modeling → Functional
Verification → Integration & Verification)
Logic Synthesis
(Convert Register Transfer Level (RTL) into netlist → Design partitioning in
physical blocks → Identify timing margin and constraints → RTL/ gate
level netlist verification → Timing analysis)
• Floorplanning
(Place IC blocks in hierarchical order → Power and clock planning)
Synthesis
(Timing constraints and optimization → Static timing analysis →
Update placement → Update power and clock planning)
Block Level Layout
(Complete blocks placement and routing)
IC Level Layout
(IC integration of all blocks → Place cell → Scan chain/clock tree
insertion → Rout cell →
Physical and electrical design rules check/ verification (DRC) →
Layout versus schematic (LVS) → Extract parasitic → Verify post-
layout timing → Create GDSII → Tape-out)
Mixed-signal IC Design Flow
• A mixed-signal integrated circuit (IC) is a type of
integrated circuit that combines both analog and digital
circuitry on the same chip.
• It integrates analog functions, which deal with
continuous signals, and digital functions, which process
discrete signals represented as binary numbers.
• Mixed-signal ICs are widely used in various applications,
including data converters (such as analog-to-digital
converters and digital-to-analog converters), sensor
interfaces, power management, communication
systems, and audio processing, etc.
CHƯƠNG IV. CÔNG NGHỆ SẢN
XUẤT VÀ THỬ NGHIỆM BÁN
DẪN TIÊN TIẾN
• 4.1 Giới thiệu chung
• 4.2 Sản xuất bán dẫn (Wafer manufacture,
Lithography process, IC fabrication process)
• 4.3 Thử nghiệm bán dẫn
• 4.4 Đóng gói bán dẫn
4.1. Giới thiệu chung
4.2. Sản xuất bán dẫn/Semiconductors manufacture
Objectives:
• Give two reasons why silicon dominate
• List at least two wafer orientations
• List the basic steps from sand to wafer
• Describe the CZ and FZ methods
• Explain the purpose of epitaxial silicon
• Describe the epi-silicon deposition process.
Crystal Structures
• Amorphous
- No repeated structure at all
• Polycrystalline
-Some repeated structures
• Single crystal
- One repeated structure
Lỗ ăn mòn/khắc wafer hướng <100>
Khuyết tật lệch mạng
Reactors
Chemical Amplified Photoresists
Chemical Amplified Photoresists
• postexposure bake (PEB)
Photolithography Process
• Basic Steps of Photolithography
• Photoresist coating
• Alignment and exposure • Development
Photolithography Process
Wafer Clean
• Remove contaminants
• Remove particulate
• Reduce pinholes and other defects
• Improve photoresist adhesion
• Basic steps
– Chemical clean
– Rinse
– Dry
Wafer Clean Process
Pre-bake
Pre-bake
Dehydration bake
• Remove moisture from wafer surface
• Promote adhesion between PR and surface
• Usually around 100 °C
• Integration with primer coating
Primer
• Promotes adhesion of PR to wafer surface
• Wildly used: Hexamethyldisilazane (HMDS)
• HMDS vapor coating prior to PR spin coating
• Usually performed in-situ with pre-bake
• Chill plate to cool down wafer before PR coating
• Wafer need to cool down
• Water-cooled chill plate
• Temperature can affect PR viscosity
– Affect PR spin coating thickness
Spin Coating
Relationship of Photoresist
Thickness to Spin Rate and Viscosity
Spin coating paramters
Soft Bake
• Hot plates
• Convection oven
• Infrared oven
• Microwave oven
4.3 Thử nghiệm bán dẫn/Semiconductor Testing
• After wafer processing is finished, wafers are sent out for testing and
packaging.
• Some fabs do testing and packaging on site, and some fabs send the
finished wafers out to a packaging plant.
• Die testing is a very labor-intensive process, since it requires operators
to carefully contact the fine pins of the test tool to tiny bonding pads
by hand (about 100 × 100 µm2) under an optical microscope for every
die on the wafer.
• Some IC manufacturers build testing and packaging plants in
developing countries to take advantage of lower labor costs. This
could change due to rapid improvement of automation technology in
IC testing equipment and the continuous shrinking of the percentage
of labor costs in the total cost of IC manufacturing.
4.4 Đóng gói bán dẫn/Semiconductor
packaging
• Integrated Circuit (IC) packaging is a crucial process
in the semiconductor industry that involves
enclosing and protecting semiconductor devices,
such as microchips, to ensure their functionality,
reliability, and performance
Packaging evolution
Demand new market and greater capabilities
Packaging process
Purpose of IC Packaging
• Surface Mount Packages: Modern packages that are mounted directly onto
the surface of the PCB (e.g., Quad Flat Package - QFP, Ball Grid Array -
BGA).
• Flip Chip Packaging: The die is flipped and bonded directly to the
substrate, enabling higher performance and lower inductance.
Key Processes in IC Packaging
• Die Attach: Attaching the die to the package substrate using adhesives or
solder.
J–V characteristics and b) EQE spectra of nanopatterned and planar CIGS thin film devices.
5.3 Công nghệ lượng tử/Quantum
Technology
• Superposition:
Quantum mechanics allows particles to exist in
multiple states simultaneously, unlike classical physics
• Entanglement
Engltangled particles are linked, even when
separated influencing each other instantly
• Quantum Tunneling
Particles can pass through barriers seemingly
impossible in classical physics
Quantum Computing and Quantum Algorithms
• Quantum Computers
Quantum computers utilize qubits, which can be in superposition, to
perform computations.
• Quantum Algorithms
These algorithms are specifically designed to leverage the unique
properties of qubits, such as superposition and entanglement
• Applications
Quantum computing has the potential to revolutionize drug
discovery, materials science, and artificial intelligence.
Quantum Cryptography and Quantum
Communication
• Quantum Networks
• Unbreakable Encryption
• Quantum computing
• Drug Discovery
Simulating molecular interactions for faster and more efficient drug
development.
• Materials Science
Designing new materials with enhanced properties, like superconductivity or
improved durability.
• Precision Timekeeping
Developing atomic clocks with unprecedented accuracy for navigation and
scientific research.
Challenges, Limitations and Future of
Quantum Technology
• Scalability
Building large-scale quantum computers with many qubits poses
significant engineering challenges.
• Decoherence
Qubits are sensitive to environmental noise, leading to errors and loss of
quantum information.
• Cost
Quantum technology is currently expensive, limiting its widespread
adoption and commercialization
• Future of QT:
Quantum technology is expected to continue advancing rapidly, with
breakthroughs in areas like quantum computing, communication, and
sensing. It holds immense promise for transforming various industries
and creating new opportunities.
5.4 Các công nghệ bán dẫn mới/New
semiconductor Technologies
1. 2D Materials: Materials like graphene and transition metal dichalcogenides
(TMDs) are being explored for their unique electronic properties, which could lead
to faster and more efficient devices.
2. Gallium Nitride (GaN): This wide bandgap semiconductor is used in high-power
and high-frequency applications, such as RF amplifiers and power converters, due
to its efficiency and thermal performance.
3. Silicon Carbide (SiC): Another wide bandgap material, SiC is ideal for high-
temperature and high-voltage applications, making it suitable for electric vehicles
and power electronics.
4. Perovskite Semiconductors: These materials are being investigated for use in solar
cells and LEDs due to their excellent light absorption and tunable electronic
properties.
New semiconductor Technologies (cont)
5. Organic Semiconductors: Organic materials are being used for flexible
electronics, OLED displays, and sensors, offering advantages in terms of
lightweight and low-cost manufacturing.
6. Advanced Dielectrics: New dielectric materials are being developed to
reduce leakage currents and improve the performance of transistors, especially
in smaller nodes.
7. Nanowires:
• Structure: Thin, wire-like structures made from various materials (e.g.,
metals, semiconductors).
• Properties: High surface area-to-volume ratio, which enhances
electrical and optical properties.
• Applications: Used in sensors, solar cells, and transistors.
7. Quantum Dots: Nanoscale semiconductor particles that exhibit quantum
mechanical properties, used in displays and potentially in quantum computing
applications.
8. Ferroelectric Materials: These materials can enhance memory devices by
allowing non-volatile data storage, improving speed and efficiency.
Graphene