LARSEN & TOUBRO LIMITED EDRC - BMH BU, MMH IC

COKE HANDLING SYSTEM PACKAGE (CHSP) FOR DOCUMENT NO DATE

PROJECT:
DCU AISHWARYA PROJECT AT IOCL HALDIA, W.B. O16086-C-BM-CS-DC-0163 04.10.2016
TRANS. TOWER TT-4 : DESIGN CALCULATION OF DSGN CHKD APP REV
TITLE:
SUPERSTRUCTURE SBK ABL ANS B

10.11.2014
Design of
O14044-C-BM-CS-DC-0033

Monorail Beam.

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

DESIGN OF MONORAIL

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Design of 1T Straight Monorail

Capacity of Monorail = 10 kN
Impact Factor = 1.25 Cl. 6.3 IS:875 (Part 2)-1987
Hoist load/ CPB weight = 2.5 kN
Design Capacity of Monorail = 10*1.25+2.5 = 15 kN
Assuming the section as ISMB250 @ 37.3
15 kN 0.373 kN/m

A B
4.2 m
Ra Rb

Ra + Rb = 16.57 kN
Taking Moments @ A, Rb = 8.28 kN KLez = 4.2 m
Ra = 8.28 kN KLey = 4.2 m
Section Properties:
Izz = 51300000 mm4 Iyy = 3350000 mm4
Zez = 410000 mm 3
Zey = 53500 mm3
Rzz = 104 mm Ryy = 26.5 mm
Zpz = 465710 mm 3
Zpy = 89800 mm3
fy = 250 N/ mm2 fu = 410 Mpa d= 250 mm

Additional loads : (Design of Monorail systems - By Tomas H Orihuela Jr, PE) γmo = 1.1
Axial load on the beam = 10% of 10 KN = 1 KN γm1= 1.25
Lateral load on the beam = 10% of 10 KN = 1 KN γf= 1.5
Max Bending Moment Mz = 16.57 KN. M Mz = 24.855 My = 1.575
(Unit: KN &
Factored

m)

Max Bending Moment My = 1.05 KN. M N= 1.5 Vy= 12.42

Section classification Type Rolled- I Vz = 0.75

Flange criteria:
B= 125 mm Tf = 20.5 e= 1
Limit for
Class
b= 63mm b/tf = 3.0 flange

Plastic Plastic
9.4
Web criteria: Compact
tw = 7mm d/tw = 36.2 10.5
Plastic
15.7 Semi compact
Limit for
Class
Hence the section is classified as Plastic web

Plastic
Compression Capacity: 84

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Euler buckling stress fcc = (π2E)/ (KL/r) 2 Compact

105
Effective Slenderness ratios KLz/rz = 40.4 KLy/ry = 158.49
126 Semi compact

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Max. slenderness ratio = 158.49 < 180 Hence O.K E= 200000 Mpa

fcc z = 1210.59 N/ mm2 fcc y = 78.58 N/ mm2

Non- dimensional effective slenderness ratio lz = 0.45 ly = 1.78

Buckling class: Z-Z axis a Y-Y axis b h / bf = 2

a= 0.21 a= 0.34
χ = 1/ (Ф+ (Ф - λ ) ) 2 2 0.5
Ф = 0.5 [1 + a(λ – 0.2) + λ2]
fz= 0.63 fy= 2.35
cz= 0.93 cy= 0.26
fcd = χ fy / γmo
A= 4750 mm2

fcd z = 211.36 Mpa fcd y = 59.09 Mpa fy / γ mo = 227.27 Mpa

Compression Capacity Pdz = 1003.96 KN Pdy = 280.68 KN

Shear Capacity:

Vdy = fy x h x tw / γ mo x 1.732 = 226.35 KN Vdy > Vy O.K

Vdz = fy x 2 x b x tf / γ mo x 1.732 = 672.5 KN Vdz > Vz O.K

Flexural Capacity:

Compression flange is Laterally unsupported

Elastic lateral torsional buckling moment:  2 EI y   2 EI w  μ= 0.3

M cr  2  GI t  2 
( LLT )  ( LLT ) 
3
bi t i 713437.460333333
G = E/2(1+m) = 76923.08 N/mm2 It =  (bfxtf3)/3+((D-2xtf)xtw3)/3
3
Iw = Warping constant = 1    f f I y hy2  f 0.5 for symetric I section hy = (D - tf) = 229.5 mm
Iw = 44111334375 mm6 Mcr = 145.891 KN- m

Non dimensional slenderness ratio(λLT):  bZ p f y ≤ Sqrt (1.2 Ze fy / Mcr)

LT 
M cr bb = 1
0.893333 ≤ 0.918 0.89

>0.4 Therefore Lateral buckling governs

 
 
 1 
   1.0 2 aLT = 0.21
LT


 LT 
  LT
2
  2
LT 0.5


 LT 0.5 1   ( LT  0.2)   LT

ΦLT = 0.97 c LT = 0.74 < 1

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

f bd  LT f y /  mo = 168.18 N/mm2
M d  b Z p f bd = 78.32 KN- m
Flexural capacity (Mdz) = 78.32 KN- m
Flexural capacity (Mdy) =  b Zp fy 1.2 Z e f y
Md  
 mo  mo

= 20.41 > 14.59

= 14.59 KN- m
Check for Section strength:
n= N/Nd = 0 5n = 0.005
Nd = Ag x fy/gmo = 1079.55 a1= 1
Mndz = 86.85 > 78.32 Mndy = 14.59 KN- m a2= 2
= 78.32 KN- m
(My/Mndy)a1 + (Mz/Mndz)a2 ≤ 1.0 = 0.21 < 1 Hence O.K
(N/Nd)+(My/Mdy)+(Mz/Mdz) ≤ 1.0 0.43 < 1
Check for Overall member strength:
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny ny = 0.0100
= 1.0158 > 1.008 = 1.008
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz nz = 0.0000
= 1 < 1 = 1
KLT = 0.1LT n y 0.1n y Assuming sway members
1 1 
CmLT  0.25  CmLT  0.25 
CmLT = 0.6+0.4y = 1 Cmy= 0.9
= 0.998809 > 0.99867 Therefore, KLT = 0.9986667 Cmz= 0.9

P Cmy M y Mz = 0.42
 ky  k LT 1.0
Pdy M dy M dz

Cmy M y
P
 0.6 k y  kz
Cmz M z
1.0 = 0.35 Hence O.K
Pdz M dy M dz

Check for strength of bottom flange against combined Global & Local bending :
sz, local = γf k1 Pk / t2
Where,
k1 - coefficient to be taken from the following table - 1 based on c/a value
Pk - load per wheel (no. of wheels = 4)
t - flange thickness at (b-d)/4 from the flange edge, for parallel flange beams = tf

Pk

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Tf = 20.5 mm
Additional
a c e Plate @
e = 16 mm Bottom 8 mm
c = 62.5 - 16 = 46.5 mm
c/a = 46.5 / 62.5 = 0.74
Table - 1
c/a 0.67 0.7 0.75 0.8 0.85 0.9
k1 0.8 1.1 1.5 1.9 2.2 2.6

k1 = 1.42
sz, local = 1.5x1.42*(12.5*1000/4)/28.5^2 = 8.19 N/mm 2
Mz/Zp,zz + σz,local < fy/γm0
61.56 < 227.27 HENCE OK

Check for Deflection:

Actual deflection=PL3/48EI As per IS 800:2007

Table- 6
= 12.5*1000*4200^3/48/51300000/200000 = 1.88 mm Limit 500

Permissible Deflection = 8.40 mm HENCE O.K

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Design of 2T Straight Monorail

Capacity of Monorail = 20 kN
Impact Factor = 1.25 Cl. 6.3 IS:875 (Part 2)-1987
Hoist load/ CPB weight = 5 kN
Design Capacity of Monorail = 20*1.25+5 = 30 kN
Assuming the section as ISMB250 @ 37.3
30 kN 0.373 kN/m

A B
4.05 m
Ra Rb

Ra + Rb = 31.51 kN
Taking Moments @ A, Rb = 15.76 kN KLez = 4.05 m
Ra = 15.76 kN KLey = 4.05 m
Section Properties:
Izz = 61588915 mm4 Iyy = 4016666.66666667 mm4
Zez = 538339 mm3 Zey = 64266.6667 mm3
Rzz = 105.3428 mm Ryy = 26.9021137408146 mm
Zpz = 664168.5 mm 3
Zpy = 1152180 mm3
fy = 250 N/ mm 2
fu = 410 Mpa d= 250 mm

Additional loads : (Design of Monorail systems - By Tomas H Orihuela Jr, PE) γmo = 1.1
Axial load on the beam = 10% of 20 KN = 2 KN γm1= 1.25
Lateral load on the beam = 10% of 20 KN = 2 KN γf= 1.5
Max Bending Moment Mz = 31.14 KN. M Mz = 46.71 My = 3.045
(Unit: KN &
Factored

m)

Max Bending Moment My = 2.03 KN. M N= 3 Vy= 23.63

Section classification Type Rolled- I Vz = 1.5

Flange criteria:
B= 125 mm Tf = 12.5 e= 1
Limit for
Class
b= 63mm b/tf = 5.0 flange

Plastic Plastic
9.4
Web criteria: Compact
tw = 7mm d/tw = 36.2 10.5
Plastic
15.7 Semi compact
Limit for
Class
Hence the section is classified as Plastic web

Plastic
Compression Capacity: 84

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Euler buckling stress fcc = (π2E)/ (KL/r) 2 Compact

105
Effective Slenderness ratios KLz/rz = 38.5 KLy/ry = 150.55
126 Semi compact

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Max. slenderness ratio = 150.55 < 180 Hence O.K E= 200000 Mpa

fcc z = 1335.17 N/ mm2 fcc y = 87.09 N/ mm2

Non- dimensional effective slenderness ratio lz = 0.43 ly = 1.69

Buckling class: Z-Z axis a Y-Y axis b h / bf = 2

a= 0.21 a= 0.34
χ = 1/ (Ф+ (Ф - λ ) ) 2 2 0.5
Ф = 0.5 [1 + a(λ – 0.2) + λ2]
fz= 0.62 fy= 2.18
cz= 0.94 cy= 0.28
fcd = χ fy / γmo
A= 4750 mm2

fcd z = 213.64 Mpa fcd y = 63.64 Mpa fy / γ mo = 227.27 Mpa

Compression Capacity Pdz = 1014.79 KN Pdy = 302.29 KN

Shear Capacity:

Vdy = fy x h x tw / γ mo x 1.732 = 226.35 KN Vdy > Vy O.K

Vdz = fy x 2 x b x tf / γ mo x 1.732 = 410.06 KN Vdz > Vz O.K

Flexural Capacity:

Compression flange is Laterally unsupported

Elastic lateral torsional buckling moment:  2 EI y   2 EI w  μ= 0.3

M cr  2  GI t  
( LLT )  ( LLT ) 2 
bi t i3 ### (bfxtf3)/3+((D-2xtf)xtw3)/3
G = E/2(1+m) = 76923.08 N/mm2 It = 
3
Iw = Warping constant = 1    f f I y hy2  f 0.5 for symetric I section hy = (D - tf) = 237.5 mm
Iw = ### mm6 Mcr = 84.955 KN- m

Non dimensional slenderness ratio(λLT):  bZ p f y ≤ Sqrt (1.2 Ze fy / Mcr)

LT 
M cr bb = 1
1.398024 ≤ 1.379 1.38

>0.4 Therefore Lateral buckling governs

 
 
 1 
   1.0 2 aLT = 0.21
LT


 LT 
  LT
2
  2
LT 0.5


 LT 0.5 1   ( LT  0.2)   LT

ΦLT = 1.57 c LT = 0.43 < 1

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

f bd  LT f y /  mo = 97.73 N/mm 2

M d  b Z p f bd = 64.91 KN- m
Flexural capacity (Mdz) = 64.91 KN- m
Flexural capacity (Mdy) =  b Zp fy 1.2 Z e f y
Md  
 mo  mo

= 261.86 > 17.53

= 17.53 KN- m
Check for Section strength:
n= N/Nd = 0 5n = 0.015
Nd = Ag x fy/gmo = 1079.55 a1= 1
Mndz = 71.83 > 64.91 Mndy = 17.53 KN- m a2= 2
= 64.91 KN- m
(My/Mndy)a1 + (Mz/Mndz)a2 ≤ 1.0 = 0.69 < 1 Hence O.K
(N/Nd)+(My/Mdy)+(Mz/Mdz) ≤ 1.0 0.9 < 1
Check for Overall member strength:
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny ny = 0.0100
= 1.0149 > 1.008 = 1.008
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz nz = 0.0000
= 1 < 1 = 1
KLT = 0.1LT n y 0.1n y Assuming sway members
1 1 
CmLT  0.25  CmLT  0.25 
CmLT = 0.6+0.4y = 1 Cmy= 0.9
= 0.998162 < 0.99867 Therefore, KLT = 0.9981616 Cmz= 0.9

P Cmy M y Mz = 0.89
 ky  k LT 1.0
Pdy M dy M dz

Cmy M y
P
 0.6 k y  kz
Cmz M z
1.0 = 0.75 Hence O.K
Pdz M dy M dz

Check for strength of bottom flange against combined Global & Local bending :
sz, local = γf k1 Pk / t2
Where,
k1 - coefficient to be taken from the following table - 1 based on c/a value
Pk - load per wheel (no. of wheels = 4)
t - flange thickness at (b-d)/4 from the flange edge, for parallel flange beams = tf

Pk

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Tf = 12.5 mm
Additional
a c e Plate @
e = 16 mm Bottom 8 mm
c = 62.5 - 16 = 46.5 mm
c/a = 46.5 / 62.5 = 0.74
Table - 1
c/a 0.67 0.7 0.75 0.8 0.85 0.9
k1 0.8 1.1 1.5 1.9 2.2 2.6

k1 = 1.42
sz, local = 1.5x1.42*(25*1000/4)/20.5^2 = 31.68 N/mm 2
Mz/Zp,zz + σz,local < fy/γm0
102.01 < 227.27 HENCE OK

Check for Deflection:

Actual deflection=PL3/48EI As per IS 800:2007

Table- 6
= 25*1000*4050^3/48/61588915.3153153/2000 2.81 mm Limit 500

Permissible Deflection = 8.10 mm HENCE O.K

Sensitivity: LNT Construction Internal Use

#
 L&T Construction
Water & Effluent treatment IC

Execution of Rural Piped Water Supply Project DOCUMENT NO. DATE

pertaining to Telkoi, Patna, Harichandanpur,
PROJECT: Ghatagaon Block of Keonjhar district on the way
covering Pallahada Block including 5 years O&M
on EPC contract LE191055-C-WS-WT -DC-3024

DESIGNED CHECKED APPROVED REV

TITLE: Filter House & Filter Annex Building
AR VP BRJ

Sensitivity: LNT Construction Internal Use

#