Horizontal Pulse Vacuum Autoclave
BKQ-Z150/200/300/360H
User Manual
BIOBASE GROUP
Version 2020.02
Content
Content................................................................................................................................................... 1
1. Overview............................................................................................................................................ 2
1.1 Product Introduction..................................................................................................................2
1.2 Bactericidal factors and characteristics..................................................................................... 2
1.3 Parameters................................................................................................................................. 2
2. Introduction to the part of the device................................................................................................. 4
3. Trouble codes and solutions for sterilizers.........................................................................................6
4. Maintenance....................................................................................................................................... 8
4.1 Replace the safety valve............................................................................................................ 8
4.2 Replace the electric heating tube...............................................................................................9
4.3 Cleaning of solenoid valve........................................................................................................ 9
4.4 Cleaning of inlet filter and drainage filter............................................................................... 10
4.5 Replace the water level detection device................................................................................ 10
4.6 Replace the temperature controller..........................................................................................10
4.7 Replace the printing paper.......................................................................................................11
4.8 USB flash disk record..............................................................................................................11
5. Schematic diagram of pipeline......................................................................................................... 12
6. Circuit schematic diagram................................................................................................................13
1
1. Overview
1.1 Product Introduction
The sterilizer consists of sterilizer main machine, sealing door, pipeline system, and control system.
The sterilizer is made of S30408.
Applicable places: It is suitable for medical and health departments such as stomatology,
ophthalmology, operating room, supply room, dialysis room, delivery room, etc. Sterilization of all
packaged or unpackaged: solid instruments, Class A cavity instruments (handpieces, endoscopes),
implantable instruments, dressing fabrics, rubber catheters, etc.
1.2 Bactericidal factors and characteristics
The product uses moist heat steam as a sterilization factor.
According to the specified sterilization process, this product uses saturated moisture and hot steam as
factors to sterilize items that can penetrate steam in an environment of high temperature, high
pressure, high humidity, certain pressure and time. All default technical parameters of the device are
tested and determined with microorganisms represented by Bacillus stearothermophilus or equivalent
microorganisms in the specific resistance under the loading conditions described in the procedure.
1.3 Parameters
Model BKQ-Z150H BKQ-Z200H BKQ-Z300H BKQ-Z360H
Volume 150L 200L 300H 360H
Design pressure -0.1/0.3MPa -0.1/0.3MPa -0.1/0.3MPa -0.1/0.3MPa
Sterilization 105-134℃ 105-134℃ 105-134℃ 105-134℃
temperature
Chamber S30408 S30408 S30408 S30408
material
Power supply AC380V，50HZ AC380V，50HZ AC380V，50HZ AC380V，50HZ
Consumption 20kVA 20kVA 20kVA 20kVA
Environment 5-40℃ 5-40℃ 5-40℃ 5-40℃
temperature
Rated working 0.23MPa 0.23MPa 0.23MPa 0.23MPa
pressure
Inner chamber Φ500±2*780±5 Φ500±2*1020±5 Φ650±2*980±5 Φ650±2*1130±5
size（mm）
（Φ×L）
Dimensions 1190±10*940±10*1 1400±10*940±10*1 1570±10*1170±10* 1570±10*1170±20*1
（mm） 780±15 780±15 1980±15 980±25
（L×W×H）
Gross weight 520±5 600±5 755±5 770±5
（KG）
Service life 5 years
2
Product performance:
1. The difference between the points at the same time should not exceed 2°C
2. For the sterilization cycle with the sterilization temperature of 121°C and 134°C, the maintenance
time should not be less than 15min and 3min respectively.
3. The control system should control the temperature of the sterilization chamber within the error
range of 0°C to 3°C of the preset sterilization temperature.
Contraindications: The product has no absolute contraindications, but it cannot sterilize items that are
not suitable for moist heat sterilization.
1.4 Equipment identification instructions
High attention should be paid to the instruction manual in the case of a warning symbol, in
order to clarify the potential danger and the countermeasures that must be taken
High temperature label
Power switch sign
Grounding
Drainage sign
3
2. Introduction to the part of the device
The
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main functions of each device are introduced as follows:
No. Name Function
1 LCD screen Macroscopic real-time monitoring of the entire sterilization
process
2 Inner chamber Real-time display of inner chamber pressure
pressure gauge
3 Sandwich pressure Real-time display of interlayer pressure
gauge
4 Switch button Turn on the sterilizer or turn off the sterilizer
5 Emergency stop Make the machine stop immediately under any circumstances to
button prevent injury or loss from expanding
6 Thermal printer Used to record data during the working process of the sterilizer
7 Door cover The function of door opening and heat insulation protects the
operator
8 Door handle Open or close the door
9 Circulating water Water ring vacuum pump water inlet
inlet
10 Pure water inlet High-pressure water pump inlet port, supply water to the
evaporator
11 Circulating water Water ring vacuum pump drain interface
drainage
12 Indoor exhaust Inner chamber and jacket exhaust port
13 Evaporator drain Evaporator drain port
14 Cable Connect the device and the external air circuit breaker (if the
alarm phase sequence is wrong when using it for the first time or
rewiring, please replace the two live wires at will)
5
3. Trouble codes and solutions for sterilizers
In the process of use, when an error occurs, the error code will be displayed and the buzzer will
sound an alarm, and the sterilizer will automatically stop running. Please find the following
situations and deal with them. And when there is a fault, please wait for the device to depressurize
before touching the device.
Alarm information comparison table
Alarm code and
No. Causes Methods
content
Select Stop and exit the Wait for the device to prompt to
1 E02 Exit midway program during the running return to confirm and then open the
process door or re-select the program
E03 Door not Door lock closing switch not Check Door Lock Closure Switch
2
locked detected during program run Wiring
1. Check the equipment without
obvious steam leakage
E06 Temperature The heating stage time 2. Check if the exhaust solenoid
3
rise timeout exceeds the preset time valve is sealing and continues to
clean
3. Check if the evaporator is often
1. Check the exhaust solenoid valve
The inner room temperature is
E07 Sterilizer low and cleaning
lower than the sterilization
4 temperature 2. Check equipment temperature
temperature during the
detection parts or contact our
sterilization process
company's technicians
1. Check the intake solenoid valve
During the sterilization and clean it
E08 Sterilizer high process, the inner room
5 temperature temperature is higher than the 2. Check the temperature detection
sterilization temperature +3°C parts of the equipment or contact our
technical staff
E09 Pump phase Incorrect pump phase
6 Adjust the cable wiring sequence
sequence error sequence detected
1. Check whether the main filter of
the inner chamber and the
The vacuum does not reach
E10 Vacuum corresponding solenoid valve are
7 the predetermined lower limit
timeout blocked and clean
within the specified time
2. Check whether the door rubber
ring is dirty and clean it
1. Check if the water and drainage
E11 Water pump are normal
8 overload Pump overload signal detected
2. Check if the water supply valve is
normal
6
E12 Cavity Inner chamber pressure not
9 Check pressure sensor
pressure failure within normal range
1. Check whether the water inlet
solenoid valve and motor are normal
E13 Water level Evaporator low water level 2. Check whether the water inlet
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fault detected but no make-up water pipeline leaks
3. Check the connection line of the
evaporator water level probe
1. Check the control board and
heating control device
Evaporator has been heated or
2. Check the water level detection
11 E14 P2 fault has been adding water or
line and water level probe
sensor failure
3. Check whether the water inlet
solenoid valve is normal
Check heating protection
Heating tube protective
12 E16 Evaporator dry components, heating controls and
component output signal
water level
1. Check if there is water in the outer
E17 Water shortage pure water storage container, or
during operation, whether the water supply of the
The water level is detected
13 abnormal external pure water supply is
during operation
temperature sufficient
2. Check if the water supply valve
and the pump are working properly
E18 Cavity Detecting the temperature
Check temperature detection parts or
14 temperature fault within the cavity is not in the
contact our company's technical staff
normal range
E19 Mobile The moving temperature
Check temperature detection parts or
15 temperature failure sensor is detected is not in the
contact our company's technical staff
normal range
7
4. Maintenance
Notes:
Before daily maintenance, please be sure to disconnect the sterilizer and ensure that there is no
pressure in the sterilizer.
In order to ensure that the sterilizer is in good working order and to minimize the number of failures,
the operations described in this chapter must be followed.
Before starting maintenance, make sure the equipment is powered off. At the same time, there is no
pressure in the sterilization container.
Wipe the door gasket with a soft cloth or gauze at the end of each day's work.
Remove the tray and tray holder, and wipe the inside of the sterilization container with a gauze cloth
with detergent and water. Do not use steel slag wool or steel brushes to avoid damage to the interior
of the sterilization chamber.
Cleans and removes limescale from the chamber of the sterilization container.
Once a week, wipe the sterilizer cover with a soft cloth.
Clean the filter spool once a month. Once a month, change the water in the evaporator.
Calibrate the safety valve every year and the pressure gauge every six months.
Once a year, check the internal pipeline, remove the cover, conduct visual inspection, and check
whether there is obvious damage or crack on the pipeline and pipe interface. If there is no above
situation, reinstall the cover. If there is any above situation, contact the manufacturer or supplier in
time for maintenance and replacement.
Once a year, check the safety valve, pressure gauge and door shaft.
Once a year, fastening the joint and detecting the on-off state should be completed by a professional
electrician.
Every 5 years, the door lock device must be inspected due to extreme wear and tear.
Instructions for use: the maintenance instructions are for professionals. In case of equipment failure,
be sure to consult the manual and repair according to the requirements of the manual.
4.1 Replace the safety valve
In order to prevent the safety valve from being blocked, during normal use, let the steam pressure
release through it once a month.
Sterilize according to the manual.
Generate a pressure of 0.21mpa in the sterilizer.
Push the safety valve pull ring with a screwdriver, leaving it open for about 2 seconds.
Turn off the main switch and terminate the operation. At the same time, discharge the steam in the
sterilization container.
Wait until the pressure drops to 0mpa before opening the door.
Replace the safety valve
This operation is limited to professionals.
Remove the safety valve.
Replace it with a qualified safety valve. (qualification criteria: the inner chamber and interlayer
safety valve ensure that the safety valve opens when the pressure is between 0.27mpa-0.28mpa; the
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evaporator safety valve ensures that the safety valve opens when the pressure is between
0.41mpa-0.42mpa).
Test a sterilization process.
Check the opening pressure and closing pressure of the safety valve once a year.
4.2 Replace the electric heating tube
This operation is limited to professionals. (before this operation, cut off the power supply and ensure
that there is no pressure in the steam generator)
1. Remove the left cover of the sterilizer.
2. Remove the wiring on the flange electric heating pipe of steam generator.
3. Remove the flange type electric heating pipe.
4. Replace the damaged flange type electric heating pipe with a new flange type electric heating pipe.
The position of the new flange type electric heating pipe shall be consistent with that of the replaced
flange type electric heating pipe, and the protective cover of the flange type electric heating pipe
shall be installed through wiring.
5. Install the left cover of the sterilizer.
6. Test a sterilization process.
4.3 Cleaning of solenoid valve
1. Remove the sterilizer cover.
2. Remove the nut on the top of the solenoid valve with a wrench.
3. Lift the solenoid valve coil.
4. Open the valve body with a wrench.
5. Wash the sundries of the electromagnetic valve core with clean water.
6. Reinstall the solenoid valve.
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4.4 Cleaning of inlet filter and drainage filter
1. The inlet filter is used to prevent foreign matters from entering the evaporator.
2. The drainage filter is used to prevent foreign matters from entering the internal pipeline and
solenoid valve.
3. Remove the filter gland with a wrench and take out the filter screen.
4. Clean the sundries on the filter net with clean water.
5. Reinstall the filter.
4.5 Replace the water level detection device
Make sure the power is off and the device is powered off!
1. Remove the left cover of the sterilizer.
2. Remove the wiring of high, medium and low water level probe.
3. Remove the high, medium and low water level probe.
4. Replace the damaged with a new water level probe.
5. Reinstall the water level detection device and connect the wiring.
6. Install the left cover of the sterilizer.
7. Retest all working processes to prevent water leakage, wrong wiring, stuck installation and other
problems
4.6 Replace the temperature controller
The sterilizer is equipped with a temperature controller, which is located inside the evaporator. In the
heating and sterilization stage, it can maintain a constant temperature by turning on and off the power
supply. It is usually used as a temperature alarm device.
If the temperature exceeds the allowable value, the thermostat will automatically disconnect the
power supply of the heater.
When the temperature drops below the allowable value, the thermostat will automatically turn on.
Make sure the power is off and the device is powered off!
1. Remove the left cover of sterilizer
2. Remove the flange type electric heating pipe wiring and flange type electric heating pipe
3. Remove the damaged thermostat
4. Install the new thermostat in the same position as the previous one, and mark it if necessary
5. Reinstall the upper flange electric heating pipe and protective cover
6. Install the left cover of the sterilizer
7. Retest all working processes to prevent water leakage, wrong wiring, stuck installation and other
problems
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4.7 Replace the printing paper
When the printing paper installed in the printer is about to run out, a red mark will appear on the
printing paper to prompt the user to replace the printing paper.
1) Turn the wrench slightly, as shown in Figure 1.2
2) Continue to rotate the wrench. At this time, the paper feeding shaft of the print head is separated
from the print head, and open the paper bin cover.
3) Load the printing paper and pull out a section (beyond the paper tearing teeth), pay attention to put
the paper neatly, and the direction of the paper is that the side with liquid medicine (smooth surface)
is upward (if it is installed reversely, the printing cannot be completed), as shown in Figure 4
4) Close the paper bin cover, press the paper feeding shaft of the print head flush with the print paper,
press the paper feeding shaft of the print head back to the print head with a slight force, and push the
rotary wrench into place.
5) Turn on the power of the printer and turn the machine head. At this time, check whether the paper
is crooked. If it is crooked, adjust the printing paper until the printing paper is perpendicular to the
paper outlet.
4.8 USB flash disk record
1) The USB flash disk must be inserted into the USB interface above the ship type switch before the
program runs, and the data will not be read when the program runs.
2) After sterilization, the display screen shows that the sterilization is completed, and the sterilization
data is also transmitted.
3) Newly added USB flash disk recording mode selection, normal mode and 2-second mode, users
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can choose at will. Under the normal mode, the recorded data is consistent with the printed data. The
2-second mode is to record data once every 2 seconds except for the change record in the normal
stage
The format of USB flash disk must be FAT32. Mobile hard disk is not supported here
5. Schematic diagram of pipeline
12
6. Circuit schematic diagram
13
BKQ-Z150H/200H
Power Supply:
● power not less than 20KVA
● 380V/50Hz，AC。 Reliable grounding
Purified water requirements:
● conductivity less than 15 μ S/cm
● the content of bleach is less than 2mg / L
● pH value 5-7, hardness lower than 0.02mol/l
Note: the medium required for the operation of the equipment, i.e. steam, must be generated with
purified water / distilled water, so as to ensure that the steam source is free from pollution.
Technical requirements:
1. Drainage: lead the drainage pipe into the gutter separately and discharge it outdoors. The drainage
pipe and gutter can withstand high temperature of 150 ℃. Try not to connect with other indoor
drainage pipelines, otherwise part of the steam discharged by the equipment during operation will
affect other rooms. If there are multiple outlets, they shall be led out separately.
2. Water source: reliably connect the circulating water inlet of the vacuum pump (≤ 20 ℃, pressure
0.15-0.3mpa). If the water source pressure of circulating water is not within the required range,
please adjust the pressure before starting the equipment.
A 0-0.6mpa pressure gauge and valve are connected to the water pipeline for timely and convenient
observation of the water source, so as to observe and control the water inlet.
！ Note: do not use water with too high hardness, otherwise it will affect the working performance of
the pump.
Power line: the power supply of the equipment shall be three-phase five wire system, three-phase
live wire, one zero wire and one ground wire. The zero line is blue and the ground line is yellow
green. The load capacity of user power supply and power line shall be greater than the load of
equipment. The power switch box is required to be installed on the right and rear walls of the
14
sterilizer. A three-phase knife switch (or circuit breaker) and a single-phase knife switch (or circuit
breaker) must be installed in the switch box.
BKQ-Z300H/360H
Power Supply:
● power not less than 20KVA
● 380V/50Hz，AC。 Reliable grounding
Purified water requirements:
● conductivity less than 15 μ S/cm
● the content of bleach is less than 2mg / L
● pH value 5-7, hardness lower than 0.02mol/l
Note: the medium required for the operation of the equipment, i.e. steam, must be generated with
purified water / distilled water, so as to ensure that the steam source is free from pollution.
Technical requirements:
3. Drainage: the drainage pipe shall be led into the gutter separately and discharged outdoors. The
drainage pipe and gutter shall withstand a high temperature of 150 ℃, and shall not be connected
with other indoor drainage pipelines as far as possible, otherwise part of the steam discharged by the
equipment during operation will affect other rooms. If there are multiple outlets, they shall be led out
separately.
4. Water source: reliably connect the circulating water inlet of the vacuum pump (≤ 20 ℃, pressure
0.15-0.3mpa). If the water source pressure of circulating water is not within the required range,
please adjust the pressure before starting the equipment.
A 0-0.6mpa pressure gauge and valve are connected to the water pipeline for timely and convenient
observation of the water source, so as to observe and control the water inlet.
！ Note: do not use water with too high hardness, otherwise it will affect the working performance of
the pump.
15
Power line: the power supply of the equipment shall be three-phase five wire system, three-phase
live wire, one zero wire and one ground wire. The zero line is blue and the ground line is yellow
green. The load capacity of user power supply and power line shall be greater than the load of
equipment. The power switch box is required to be installed on the right and rear walls of the
sterilizer. A three-phase knife switch (or circuit breaker) and a single-phase knife switch (or circuit
breaker) must be installed in the switch box.
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BIOBASE GROUP
2# building, No.9 Gangxing Road, High-tech Zone, Jinan City, Shandong Province,
China
Tel: +86-531-81219803/01
Fax: +86-531-81219804
Inquiry: [email protected]
Complaints: [email protected]
After-sales service: [email protected]; [email protected]
Web: www.biobase.cc/www.meihuatrade.com / www.biobase.com
