3 Coagulation - Flocculation 2024
3 Coagulation - Flocculation 2024
COAGULATION-FLOCCULATION
Surface Water Treatment
• Colloidal clay
• Large organic molecules (color)
• Oxides of Fe, Mn, Si
1
• Protein, carbohydrates and oil
Settling Velocities
Particle Diameter, mm !
Pebble (sand) 10 0.73
Gravity
settling not settling
Coarse sand 1 0.23 m/s
Fine sand 0.1 0.14 m/min
Silt 0.01 8.6 m/min
possible
Large colloid 0.001 0.3 m/year
Gravity
Small colloid 0.000001 3 m/million year
Colloidal particles
2
(0.001 - 1 µm)
Colloidal particles
(0.001 - 1 µm)
(Image: Davis, M.L., Water and Wastewater Engineering, Design Pinciples and Practice, 2010)
3
Sedimentation of Small Particles?
• How could we increase the sedimentation rate of
small (colloidal) particles?
Settling d 2 g (r p - r w )
Velocity: Vt = Increase density difference
18µ (flotation)
4
Coagulation-flocculation
• Coagulation & flocculation consist of adding a floc-
forming chemical reagent to a water or wastewater to
combine small dispersed particles into larger particles
which can be removed by (in most cases) sedimentation
or by floatation or filtration.
Hydrophobic (clay)
• Solids
Hydrophilic (proteins)
à high affinity for water retards flocculation
5
Coagulation-flocculation
+
+ +
+ +
+ +
+ + +
++ + + ++
+ +
+ ++
+ + ++ +
+ + ++ ++
++
+
Colloidal particles + +
(0.001 - 1 µm) +
floc
(1 - 100 µm)
6
Coagulation-flocculation
• Two types of colloidal systems in water and wastewater
applications:
1. Solid in water (colloidal suspension)
2. Insoluble liquid (oil) in water (emulsion)
8
Coagulation-flocculation
10
Coagulation-flocculation
• Charge is due to (cont’d) :
2. Ion dissolution
• Electric charge unequal dissolution of oppositely
charged ions
Silica;
-Si-OH2+ -Si-OH -Si-O-
pH<<2 pH 2 pH>>2
11
Coagulation-flocculation
• Charge is due to (cont’d) :
3. Ionization of surface sites
• In the case of substances such as proteins or
microorganisms; ionization of surface functional groups
( carboxylic groups, amino groups) leads to charge.
12
Coagulation-flocculation
• Charge is due to (cont’d) : is not due to something related with pH
4. Isomorphous replacement
• In clay and similar particles, charge development occur
because of broken bonds on crystal edge
• Charge as a result of isomorphic replacement within the
crystal lattice
• Ions in the structure are replaced with ions from solution
13
The Electric Double Layer
(Image: Davis, M.L., Water and Wastewater Engineering, Design Pinciples and Practice, 2010) 14
The Electric Double Layer
• Although individual colloids have an electrical charge, a
colloid dispersion does not have a net electric charge.
For electroneutrality, the charge on the colloidal particle
must be counterbalanced by ions of opposite charge.
• Surface charge can not be measured directly. But the
potential at some distance from the particle can be
calculated.
• To measure the magnitude of charge: Zeta potential, Zp
• Zeta potential : Value of the surface charge at the plane
of shear
15
The Electric Double Layer
!"#$
Zp =
%
Where;
q: charge on the particle
&: thickness of the zone of influence of the charge on the particle
(~thickness of diffuse layer)
D: dielectric constant of the liquid
16
Coagulation Theory
• To induce particles to aggregate, two distinct steps must
occur:
1. The repulsion must be reduced (destabilization)
2. Particle transport must be achieved to provide contacts
3) Enmeshment in a precipitate
Flocculation
4) Adsorption and interparticle bridging
17
Forces acting on a particle
19
Mechanisms for Destabilization
of Colloidal Dispersions
20
1. Double Layer Compression
• If an electrolyte is added, the surface charge will remain
unchanged (if charge originates from crystal
imperfections)
• In case of nonsorbable ions
• When an electrolyte is added, charge density in the
diffuse layer increases
• Less volume of the diffuse layer is required to neutralize
the surface charge
• Double layer repulsion force decreases à van der waals
more dominant
• EXAMPLE: Delta formation at river mouths 21
1. Double Layer Compression
Attractive and repulsive forces that result when two particles are brought together.
(Repulsive curve no.1 and net energy curve no.1 result when no coagulant is
present. Coagulant reduces the repulsion to curve no.2.) 22
(Image: Davis, M.L., Water and Wastewater Engineering, Design Pinciples and Practice, 2010)
1. Double Layer Compression
Van der Waals forces can not be manipulated but electrostatic forces can be. The
two principal methods:
1. Reduce or neutralize the charges on the colloids
2. Increase the density of counter-ion field & thus reduce the range of the repulsive
effect 23
(Image: Davis, M.L., Water and Wastewater Engineering, Design Pinciples and Practice, 2010)
1. Double Layer Compression
30
4. Adsorption & Interparticle
Bridging
• Polymer chains adsorb on particle surface. The
adsorption is a result of;
– coulombic, charge-charge interactions
– dipole interaction
– hydrogen bonding
– Van der Waals forces
32
Summary: Stages in Agglomeration
Stage Factors Term
Rxn w/ water
Addition of coagulant Hydrolysis
Ionization, hydrolysis, polymerization
34
Jar Test
35
Jar Test
• Experiment:
100 150
mg/L mg/L
50 mg/L
25 mg/L
10 mg/L
Coagulant doses applied
Control
37
Jar Test
Flocs 38
Flocs
39
An Example
40
Optimum pH
pH 7
pH 6
pH 5
pH 4
pH 3
pH valuees adjusted
Control
41
An Example
42
Zp = f ( pH, concentration of ions in solution)
Coagulant application and
destabilization
1. Sorbable species are capable of destabilizing colloids
at much lower dosages than nonadsorbable.
2. Destabilization by adsorption is stoichiometric, but
double layer compression is not.
3. It is possible to overdose a system with an adsorbable
species and cause restabilization; i.e. charge reversal.
• Most water treatment plants utilizing alum
operate at a pH of 6.0-7.5 with an alum dose of
5-50 mg/L.
• These conditions proved coagulation by a
combination of adsorption – enmeshment. 43
Charge difference
between leads to dose Non-adsorbable cations
that is needed for the
process Double Layer Compression
? ?
Charge reversal Mechanism ?
(restabilization)
44
45
Coagulant application and
destabilization
• Mechanism depends on colloid concentration
and coagulant concentration
• From the figure in previous slide:
– Zone 1 àinsufficient coagulant, destabilization does
not occur
– Zone 2 àincreasing coagulant dose, provides
coagulation
– Zone 3 àfurther increase results in restabilization
– Zone 4 àsufficient coagulant, provides sweep-floc
46
Restabilization of highly turbid
waters is seldom a problem
At higher colloidal
concentration, increased
contact à charge
neutralizationàcharge
reversal; finally sweep floc
47
Figure. Results of jar tests at increasing turbidities
COAGULATION PRACTICES
AND
MIXING DEVICES
48
Coagulation Practice
• Al(III) or Fe(II) or Fe(III) salts are commonly used.
Typical Solubility
Al salts pH effective
dosage (g/100 g water)
65.3 at 10°C
Alum (Al2(SO4)3.14H2O) 10-150 mg/L 6.0-7.4
71 at 20°C
Polyaluminium chloride
(PACl) - - 4.5-9.5
Alum;
Al2(SO4)3.14H2O + 3Ca(HCO3)2 → 2Al(OH)3 ↓ + 3CaSO4 + 14 H2O + 6CO2
natural alkalinity
51
Coagulation Practice
Fe(III);
Fe2(SO4)3 + 3Ca(HCO3)2 → 2Fe(OH)3 ↓ + 3CaSO4 + 6CO2
Fe(II);
FeSO4 + Ca(HCO3)2 → Fe(OH)2 ↓ + CaSO4 + 2CO2
52
Coagulation Practice
Coagulation with Polymers;
• can be effective as coagulants or coagulant aids
53
Coagulation Practice
Coagulation with Polymers;
• Cationic polymers are effective in coagulating (-) charged
particles
• Dosage: 0.5-1 mg/L (for cationic P.E.s)
• More difficult dosage control (overdosing → restabilization)
• When treating low alkalinity waters, use of P.E.s is advantageous
(No H+ release)
• Not effective in removing NOM
• Reduced sludge volume, easy to dewater, no carry over of light
flocs, no carry over of soluble Al.
54
Coagulation Practice
Coagulant Aids: to improve floc properties and to enhance
coagulation
Flocculant Aids: to build stronger flocs
• pH is relatively unaffected
• Easiest to coagulate
57
Coagulation Practice
Group III : Low turbidity, High alkalinity
(<10 JTU) (>250 mg/L as CaCO3 )
58
Coagulation Practice
Group IV : Low turbidity, Low alkalinity
(<10 JTU) (<50 mg/L as CaCO3 )
59
MIXING
60
MIXING
• The degree of mixing or mixing intensity is based on the
power provided, which is measured by the velocity
gradient (G).
• The mechanical power is required to facilitate turbulent
mixing and is based on the velocity gradient.
• The degree of mixing is proportional to velocity gradient.
• Velocity gradient for any two particles that are 0.05 ft apart
with a relative velocity 2 fps is equal to:
61
∆" = "$ − "&
The mean velocity gradient
• Shear force ∝ G
• In coagulation;
G= 700-1000 sec-1
td= 20-50 sec
63
The velocity gradient for baffle basins
Power dissipation in
hydraulic devices like
baffle basins;
P = ρgQh.
!∗#$
G=
%∗&'
65
Flocculation
• The rate of change of particle concentration by
perikinetic flocculation can be expressed as:
!"# (
%& ')*
Jpk = !$
= +,
N. /
G : velocity gradient
d : particle diameter
./0 3 4 5)
The ratio : = 68
.10 &7
67
Flocculation
• For small particles ( <0.1 µm), perikinetic flocculation
!
dominates (!"# < 1)
$#
Vp 0.09-0.9 m/s
td 20-30 min
G 10-75 s-1 (25-65 s-1 most common)
G. td 20000-200000
Less than 15-20% of the area in the place
Paddle area
of paddle rotation
<2 ft/s weak floc
Paddle tip speed
<4 ft/s strong floc
70-80% of paddle speed (without baffles)
Relative velocity (!)
100% of paddle speed is approached
between water and paddle
(with baffles)
Softening, 10%
130 – 200 200000 – 250000
solids
Softening, 30%
150 – 300 300000 – 400000
solids
71
MIXING DEVICES
Power for rapid mixing may be imparted to the
water by:
1. Mechanical agitation
2. Hydraulic mixers
3. Pneumatic agitation
72
Mixing Devices
73
Mixing Devices - Mechanical mixers
1) Mechanical mixers
74
Mixing Devices - Mechanical mixers
The following relations exist in an !: Velocity of the impeller
impeller mixer: N: Rate of revolution
D: Impeller diameter
• # µ ND (1) FD: Drag force
P: Power
• A µ D2 (2)
• P µ FD # (3) It is also found experimentally that
Ø=KRep
By using (1) & (3) power number
(Ø) is obtained: where
K: a characteristics constant of an
$
Ø= impeller and tank geometry
r% & ' ( Re : Reynolds number
p : -1 for laminar flow
p : 0 for turbulent flow 75
Ø: Power number
Mixing Devices - Mechanical mixers
Impeller coefficient: K
77
Coagulation (Rapid Mixing)
78
Mixing Devices - Mechanical mixers
Types of impellers
a. Propellers
• High speed impellers (400-1750 rpm)
• Used in small tanks (V<1000 gal)
• Low viscosity
b. Paddles
• Slower speed agitators (2-150 rpm)
• Two or four bladed are common
• Used in flocculation tanks 79
Mixing Devices - Mechanical mixers
Types of impellers
c. Turbines
• Multibladed paddle agitator with short blades
• Moderate speed (~ 150 rpm)
• Effective over a wide range of viscosities
80
Marine Propeller Flat Blade Turbine
83
Propeller mixer
84
Tank – Impeller Geometries for Mixing
• D: Impeller diameter
• H: water depth
• B: water depth below impeller
• T: equivalent tank diameter = (4*A/π)0.5
• A: plan area 85
Mixing Devices - Mechanical mixers
Turbines
86
Paddles
87
Paddle Flocculators
88
Flocculation Basins (slow mixing)
Paddle Flocculators
89
Paddle Flocculators
A cross flow horizontal shaft, paddle wheel tapered flocculation basin with 3
compartments.
Each horizontal shaft has 4 paddle wheels and each paddle has 6 blades.
90
Paddle Flocculators
91
Paddle Flocculators
Flocculation Basins (slow mixing)
• Horizontal and vertical shafts are used to mount the
paddle wheel
• Designed to provide tapered flocculation [decreasing G
values (high 50 to low 20 to lower 10/sec)]
• Flocculation basins are composed of minimum 3
compartments to
– Minimize short circuiting
– Facilitate tapered flocculation
• Tapered flocculation can be provided by:
– Varying the paddle size
– Varying the number of paddles
– Varying the diameter of the paddle wheels
93
– Varying the rotational speed of the various shafts
Flocculation Basins (slow mixing)
Vertical-Shaft Paddle-Wheel
Flocculator
94
Paddle-Wheel Design
• The useful power imparted to the fluid by paddle wheels: P
• P = f (FD & relative velocity (!) )
FD : drag force
a)
• FD = (r CD A !2 ) / 2
Where;
A: paddle area, usually 15-20% of tank cross-sectional area
CD = 1.8
P = FD !
" 95
G=
#$
Mixing Devices - Hydraulic mixers
2) Hydraulic mixers
• Venturi sections
• Hydraulic jumps
• Baffled basins
• Parshall flume
• Weirs
96
Mixing Devices - Hydraulic mixers
Venturi sections
97
Mixing Devices - Hydraulic mixers
Hydraulic jump
• Turbulence generated in the jump provides mixing
• A chute followed by a channel creates supercritical flow
98
Mixing Devices - Hydraulic mixers
Hydraulic jump
99
Mixing Devices - Hydraulic mixers
Baffled basins
101
Mixing Devices - Hydraulic mixers
Baffled basins %∗!'" !""
hL = + (n-1)*
#$ #$
P= γQhL
(1 = velocity in the channel between
Q: flowrate of water baffles
(2 = velocity around the end of
γ: specific weight of water baffles
!"
hL = K * ) : density of water
#$
K : a loss coefficient (2.5-3) td : detention time
102
Mixing Devices - Pneumatic mixers
3) Pneumatic mixers
• Mixing is accomplished
by bubbles (achieved
via diffused aerators)
103