siemens ARC FAULT AFCI detection
siemens ARC FAULT AFCI detection
Carlos E. Restrepo
Siemens Energy and Automation
Residential Product Division
5400 Triangle Parkway
Norcross, GA 30092
[email protected]
ABSTRACT–Arc waveform characteristics can be evaluated and Urban Development (HUD), and National Electric
with various methods to recognize the presence of hazardous Manufacturers Association (NEMA) to promote the imple-
arc fault conditions. Discussion covers the arc phenomena and mentation of higher safety requirements, such as Arc Fault
how it is generated in a low voltage electrical distribution cir- Circuit Interrupters (AFCI). HUD has even recommended
cuit, as well as the isolation of the presence of hazardous condi- AFCI’s as one of many devices that can be used to prevent
tions versus conditions that could falsely mimic the presence of fire related, citing a 1999 CPSC report that recommends the
an arc fault. Many waveform characteristics and conditions use of AFCI’s to “prohibit or reduce potential electrical fires
support the detection of hazardous arc faults and foster a more from happening”. [2] Beginning with the 1999 National
robust design, capable of withstanding unwanted tripping con-
Electrical Code (NEC), there have been requirements for the
ditions.
use of AFCI’s, capable of detecting arc faults limited by an
Keywords: Arc Fault, Arcing, AFCI, Power Line Noise, Resi- available current of 75A or higher.
dential Circuit Breaker.
The adoption of AFCI has been challenged by groups and
institutions such as the National Home Builders Association
I. INTRODUCTION (NHBA) claiming that the technology has not been proven to
be an effective solution to residential electric fires. [3] Nev-
Electrical arcing conditions occur regularly in many elec- ertheless, arc fault detection technology has found accep-
trical circuits. The majority of these conditions can be con- tance as states and municipalities start to see the benefits of
sidered to be “safe” or controlled, occurring in environments having AFCI's required in new construction. Per the 2005
designed to operate safely and withstand such arcs. Arcing NEC, AFCI combination devices will be required in bed-
defined by UL under the 1699 Standard is “a luminous dis- room circuits beginning January 1, 2008. [4].
charge of electricity across an insulating medium, usually ac-
companied by the partial volatilization of the electrodes”. As the new requirements demand a combination device
UL also defines an arcing fault as “an unintentional arcing capable of detecting both series and parallel arcing, the oper-
condition in a circuit” so as to distinguish this from devices ating environment of the branch circuit becomes an increas-
that arc as part of their normal operation. ingly important consideration.
Common loads and components found in a typical resi-
TypicalTypical
Series Arc Faults
Series Arc Faults
Typical Parallel Arc Faults
Typical Parallel Arc Faults
uum cleaners. The intensity of those arcs becomes greater as 0.2A 5A 5A 30A
30A 40A
40A 75A
75A 500A
the motor is conditioned and exercised towards its end of
life. On the other hand, there are situations that could poten- Figure 1. Comparison of Current Levels of Typical Series and Parallel
tially lead to serious arcing conditions, causing fires through Arc Faults, Normal Operation Range, and Combination AFCI Device
the ignition of combustible materials or gases present while Range.
an arc fault is occurring.
The considerations for a branch/feeder AFCI require only
In 2006 the United States Fire Administration (USFA), a that the device detect conditions that could be considered
part of the Department of Homeland Security, reported that above its operating range of 0 to 20 Amperes. In the pres-
67,800 residential fires were related to electrical problems ence of a parallel arc fault the amount of current drawn by
resulting in 485 deaths, over 2,300 injuries and $868 million the branch circuit could be typically of 75A or higher, de-
in property losses. The USFA also states that home electrical pending on the amount of current that is supplied to the en-
wiring causes twice as many fires as electrical appliances [1]. tire house by the line source. Certain characteristics of these
One of the major reasons for such issues arcing faults. These arc faults, such as sudden current transitions due to arc igni-
arcing faults can be generated from loose wire connections, tion after a zero-crossing of the AC source, can be shared
cut insulation, etc. The need to improve the level of safety in with common devices in the home, like dimmer switches.
the home has prompted institutions like the Consumer Prod- The only difference is that the dimmers operate with currents
uct Safety Commission (CPSC), National Association of below 30 Amperes while a parallel arc fault will tend to have
State Fire Marshals (NASFM), the Department of Housing
3 to 4 times that amount of current. The scenarios that could and a receptacle or an accidental breach in the conductor dur-
potentially make a branch/feeder design generate a nuisance ing installation are two examples of precipitating situations.
tripping condition are restricted by high currents, such as in- In some cases a single arc event may be harmless (in terms
rush conditions present in loads like compressors and lights. of causing a fire), but the repetition and sustainability of
those conditions could provide all the right elements to create
The case of a Combination Type AFCI device requires a hazardous condition and cause a fire.
having more intelligence to detect such arc faults. Series arc-
ing current is bound by the loads connected to the branch cir- On the other hand, there are arcing conditions that are
cuit. This means that your faults could be as much as 110% expected and considered to be controlled, such as the opera-
of the rating of the particular branch. Therefore your device tion of a light switch which generates arcing as it opens and
must be capable of properly discerning true arc faults versus closes a circuit. The severity of the arc depends on the me-
potential nuisance conditions within a range of 5 to 30 Am- chanics of the design (opening and closing speeds, contact
peres, which covers everything you can plug in an outlet. As bouncing, contact material, etc.) and the load that the switch
the normal operating range and portion of the detection range is operating. Even so, a switch mechanism beyond its useful
overlaps (Fig. 1), it becomes more of a challenge to dis- life could be a precursor to a hazardous condition due to arc-
criminate between arc faults and nuisance conditions as well ing.
as potential situations where arcs could be masked by the
presence of noisy loads. In an effort to effectively detect potential safety hazards
due to arcing, it is important to monitor those building condi-
Avoiding false positive reactions becomes important to tions before they become hazardous. Duration of the arcing
the homeowner if the reaction causes loss of power to the en- and its ability to self-sustain are critical aspects. Breakdown
tire branch circuit. Having to go down to the basement every of the insulation and the generation of combustible gases can
time the living room lights and the vacuum cleaner are ener- be caused by the increase in temperature due to arcing faults
gized becomes bothersome quickly. [7]. The temperature rise rate is also impacted by the amount
of current flowing through the arcing connection.
This rigorous balance can be achieved by understanding
general aspects of arc faults (both series and parallel) and The generation of a hazardous arcing condition results
how they can be used to effectively discern when such haz- from a situation with developing stages from buildup to
ardous conditions occur. Further discrimination based on flame burnout. There has to be an initial source of arcing
specific aspects of arc faults and common loads can be im- that will allow for a hazardous condition to originate.
plemented. These aspects will be discussed in further detail.
The fault root cause is the single point that marks the ini-
tiation of a buildup that could lead to a hazardous arc fault.
II. ARC CONDITIONS [ARC CONDITIONS AND The root could be related to a loose connection or an acci-
SAFETY] dental cut on the insulation while driving a nail through the
wall. Other conditions could be the cause of stressing an ex-
Arcing is a well known phenomenon that can be de- tension cord by pressing on a single point with a heavy ob-
scribed by Paschen’s Law in most circumstances [5]. Two ject and shearing strands of the wire. In addition these and
of the most important factors Paschen investigated in relation other scenarios could all be propagated by misuse or abuse of
to the breakdown voltage needed to generate an arc were gas the branch circuit. Situations like these could be easily over-
pressure and the gap distance between the electrodes. Some looked or not noticeable which leads to the fact that they can
have found this empirical evaluation to be reflective of a be hard to detect initially. Applying best practices at the time
very controlled environment. An alternating current (AC) of installation and proper use of the branch circuits in the
environment has proven to depart significantly from home is important but cannot always be a guarantee that the
Paschen’s empirical analysis. Other aspects, like tempera- possibility of arcing faults is eliminated.
ture, humidity and the condition of the electrodes, have also
shown to be significant in affecting the generation of an arc During the buildup/conditioning stage, the weak point is
fault [6]. Nevertheless, the conditions for sustainability of an conditioned mainly by the utilization of the branch circuit. A
arc can be established with less than an Ampere’s worth of loose connection will tend to become looser as the thermal
current. cycling expands and contracts the connection. A cut in a
wire could start breaking down the insulation and potentially
Arc conditions can lead to an electric fire caused by ex- create carbon buildup around the conductors. The frequency
posing combustible material to the energy generated by the and the amount of time the branch circuit is providing power
arc. This energy can be sufficient to cause wire insulation to will directly reduce (impact) the amount of time it will take
decompose and char, generating combustible gases which for a hazardous condition to occur.
become readily available to ignite. This chain reaction can
be caused by as little as 200mA of current on a 120VAC cir- Once all the elements are in place and the circuit has been
cuit [7]. As arcing occurs, carbon deposits from the insula- conditioned, the fault can manifest itself. A sustained arc
tion can reside in the conductor and facilitate arcing to be fault will continue to overheat and generate a combustion
more sustainable. that will consume all of the byproducts until arcing is inter-
rupted or the flames have depleted all combustible resources.
Situations occur that can lead to exposed line voltage ca-
pable of breaching the minimum air gap in a residential
branch circuit. Poor connections between the conductor wire
III. TYPES OF ARC FAULTS IN
RESIDENTIAL CIRCUITS
As referred to earlier, arc faults in a branch circuit can be
divided into two categories: series and parallel. A series arc
fault occurs due to the interruption in the path of a conductor
that is part of a circuit while a parallel arc fault occurs be-
tween conductors. Although the behavior of both faults is
dictated by the same equations, the differences arise from the
amount of current flowing through the arc. In a series arc
fault, the amount of current available is dependent on the im-
pedance (load). In a parallel arc fault, power source, not the
load, dictates the amount of current capable of passing
through the arc.
RSSI
through the arc.
D. Electric Drills 2 ms Period 8.3 ms Period